A double-row hole wall panel main unit for a fully automatic extruded lightweight wall panel production line

Abstract

The present invention discloses a double-row hole wallboard main unit for a fully automatic lightweight wallboard production line, mainly relating to the technical field of prefabricated wallboard production equipment, including a reamer device, one end of which is respectively connected to a left side mold and a right side mold, and the other end is connected to a power device through a universal joint, the reamer device includes a reamer bracket, the reamer is fixed to the reamer bracket through a coupler, the power device includes a fixed bracket, a power reducer is arranged on the fixed bracket, the reamer is arranged in two rows, upper and lower, can be quickly loaded and unloaded, and can be adjusted at any time to produce partition boards of different specifications and thicknesses. The power reducer in the power device adopts an upper-middle-lower structure, the upper layer is on one side of the universal joint, and the middle layer and the lower layer are on the other side, which can provide power support for wallboards of different specifications.

Description

Technical Field

[0001] The invention mainly relates to the technical field of prefabricated wall panel production equipment, and specifically is a double-row hole wall panel main unit device for a fully automatic extruded lightweight wall panel production line. Background Art

[0002] Lightweight partition boards are used as partition walls and are non-load-bearing walls. Commonly used partition board sizes are 90mm, 100mm, 120mm and 200mm in thickness, while 200mm wall panels are used for household walls and have a double-row hole cross-section. Extrusion vibration molding is the current production method for lightweight partition boards made from waste slag, construction waste, slag and other wastes. It is a major form of production with high output and low cost. The main production equipment for this production method is currently two types: ground-running extruders and fully automatic extrusion molding lightweight wall panel production lines. At present, the production method for 200mm thick extruded lightweight wall panels is a ground-running extruder, and the fully automatic extrusion molding production line does not produce double-row hole wall panel hosts.

[0003] The ground-running extruder is produced on a prefabricated site, which is generally 80 to 100 meters long. The production efficiency of the ground-running extruder is low, and the wall panels produced by the ground-running extruder are made into slabs of the same length as the site on the site. After 2 to 3 days of static curing, they are cut and stacked. This time is directly affected by weather conditions. Cold, rainy, etc. directly affect the curing time and product quality. Even areas with very low temperatures in winter have to stop production. If you want to expand production capacity, you must increase the land area, and production capacity is directly limited by land. The cutting after curing is done by a manually fixed-size cutting machine, the cutting size is inaccurate, and the cutting end face is not neat. And because it is necessary to wait until the wall panels are cured before cutting, the wall panels are already dry, and the saw blade of the cutting machine is severely worn during cutting. And because the slabs are already dry, there is a lot of dust during cutting, and the production environment is poor.

[0004] The fully automatic extrusion molding lightweight wallboard production line also adopts the production method of extrusion vibration molding wallboard. The molding host is fixed, and the template is continuously supplied by the template processing and conveying system that is fully automatic at the front end. The wallboard is molded at the template length, and as the wallboard is produced, the subsequent automatic cutting cuts the wallboard into the required length. The production line is fully automatic, and each process is highly integrated and automated. Only 1,000 square meters of space is needed to continuously produce wallboards, and because it is not affected by manual labor, the wallboards produced are of good quality and stable. The entire line is closed for transportation, the cutting is wet cutting, and it is equipped with a closed protective cover. The production environment is good.

[0005] At present, there is an urgent need for a fully automatic extrusion-molded lightweight wall panel production line that is energy-saving, environmentally friendly, occupies a small area, has a large output, stable quality, saves labor, has high efficiency and high production capacity, and can produce double-row hole wall panels. Summary of the invention

[0006] In view of the shortcomings and defects in the prior art, an object of the present invention is to provide a double-row hole wall panel main unit for a fully automatic lightweight wall panel production line.

[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions: a double-row hole wall panel main unit for a fully automatic lightweight wall panel production line, characterized in that it includes a reamer device, one end of the reamer device is respectively connected to the left side mold and the right side mold, and the other end is connected to a power device through a universal joint, the reamer device includes a reamer bracket, the reamer is fixed to the reamer bracket through a coupler, and the power device includes a fixed bracket, and a power reducer is arranged on the fixed bracket.

[0008] As a further improvement of the present invention, in the reamer device, the reamers are arranged in two rows, upper and lower.

[0009] As a further improvement of the present invention, in the power device, the power reducer adopts an upper-middle-lower structure, with the upper layer on one side of the universal joint and the middle layer and the lower layer on the other side.

[0010] As a further improvement of the present invention, the power reducer is connected to the reamer through a universal joint to provide power for the reamer, and the left side mold and the right side mold cooperate with the main vibration mechanism to extrude the raw material into shape.

[0011] As a further improvement of the present invention, the reamer device cooperates with the forming and conveying device to control the production speed of the wall panels.

[0012] Compared with the prior art, the invention has the following beneficial effects: the reamers are arranged in two rows, which can be quickly loaded and unloaded, and can be adjusted at any time to produce partition boards of different specifications and thicknesses. The power reducer in the power device adopts an upper-middle-lower structure, with the upper layer on one side of the universal joint and the middle and lower layers on the other side, which can provide power support for wall panels of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described below in conjunction with the accompanying drawings:

[0014] Figure 1 It is a structural schematic diagram of a double-row hole wall panel main unit device for a fully automatic lightweight wall panel production line of the present invention;

[0015] Figure 2 It is a schematic diagram of the structure of the present invention in cooperation with the forming conveying device and the main vibration mechanism;

[0016] Figure 3 It is a structural schematic diagram of the power device of the present invention;

[0017] Figure 4 It is a structural schematic diagram of the reamer device of the present invention;

[0018] In the figure: 1 left side mold, 2 right side mold, 3 power device, 31 fixed bracket, 32 power reducer, 4 universal joint, 5 reamer device, 51 reamer bracket, 52 reamer, 53 coupler, 6 molding conveying device, 7 main vibration mechanism. DETAILED DESCRIPTION

[0019] In order to make the technical solution and beneficial effects of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0020] Figure 1 The present invention is a structural schematic diagram of a double-row hole wall panel main unit for a fully automatic lightweight wall panel production line, including a reamer device 5, one end of the reamer device 5 is respectively connected to a left side mold 1 and a right side mold 2, and the other end is connected to a power device 3 through a universal joint 4. The reamer device 5 includes a reamer bracket 51, and a reamer 52 is fixed to the reamer bracket 51 through a coupler 53. The power device 3 includes a fixed bracket 31, and a power reducer 32 is arranged on the fixed bracket 31.

[0021] Figure 2 It is a schematic diagram of the structure of the present invention in cooperation with the forming and conveying device and the main vibration mechanism. The left side mold 1 and the right side mold 2 cooperate with the main vibration mechanism 7 to extrude the raw materials; the reamer device 5 cooperates with the forming and conveying device 6 to control the production speed of the wall panel.

[0022] Figure 3 It is a schematic diagram of the structure of the power device of the present invention, wherein the power device 3 comprises a fixed bracket 3.1, and a power reducer 3.2 is arranged on the fixed bracket 3.1. In the power device 3, the power reducer 3.2 adopts an upper-middle-lower structure, wherein the upper layer is on one side of the universal joint 4, and the middle layer and the lower layer are on the other side.

[0023] Figure 4 The reamer device 5 of the present invention is a schematic diagram of the structure of the reamer device, wherein the reamer device 5 comprises a reamer support 5.1, and a reamer 5.2 is fixed to the reamer support 5.1 through a coupler 5.3. In the reamer device 5, the reamer 5.2 is arranged in two rows, upper and lower.

[0024] The arrangement of the power reducer 3.2 in the power device 3 adopts an upper-middle-lower structure, with 5 reducers in the upper layer, 4 reducers in the middle layer, and 5 reducers in the lower layer. The upper layer is on one side of the universal joint 4, and the middle and lower layers are on the other side. The power reducer 3.2 of the power device 3 is connected to the reamer 5.2 of the reamer device 5 through the universal joint 4. The assembly structure of the reamer bracket 5.1 in the reamer device 5 adopts two rows of holes, 7 holes in each row, and a total of 14 holes, taking 200mm as an example. The power reducer 3.2 provides power for the reamer 5.2. The left side mold 1 and the right side mold 2 cooperate with the main vibration mechanism 7 to extrude the raw materials into shape; the reamer device 5 cooperates with the forming conveying device 6 to control the wallboard production speed. The power reducer 3.2 adopts a variable frequency reducer, which can separately control the reamer speed.

[0025] It should be understood that the specific embodiments described herein are only used to understand the present invention and are not used to limit the present invention. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

Claims

1. A double-row hole wallboard main unit for a fully automatic lightweight wallboard production line, characterized by: The reamer device (5) comprises a reamer device (5), one end of which is respectively connected to a left side mold (1) and a right side mold (2), and the other end of which is connected to a power device (3) via a universal joint (4); the reamer device (5) comprises a reamer bracket (5.1); a reamer (5.2) is fixed to the reamer bracket (5.1) via a coupler (5.3); the power device (3) comprises a fixed bracket (3.1); and a power reducer (3.2) is arranged on the fixed bracket (3.1); In the power device (3), the power reducer (3.2) adopts an upper-middle-lower structure, with the upper layer on one side of the universal joint (4) and the middle layer and the lower layer on the other side; The power reducer (3.2) is connected to the reamer (5.2) via a universal joint (4) to provide power for the reamer (5.2). The left side mold (1), the right side mold (2) and the main vibration mechanism (7) cooperate to extrude the raw material into shape.

2. The double-row hole wallboard main unit for a fully automatic lightweight wallboard production line according to claim 1 is characterized by: In the reamer device (5), the reamers (5.2) are arranged in two rows, upper and lower.

3. The double-row hole wallboard main unit for a fully automatic lightweight wallboard production line according to claim 1 is characterized by: The reamer device (5) cooperates with the forming and conveying device (6) to control the production speed of the wallboard.

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