Multi-component polyurethane foaming machine

By designing a multi-component polyurethane foaming machine, using a multi-component foaming chamber and an independent foaming and stirring mechanism, the problems of low stirring efficiency and only single-component polyurethane production in the prior art are solved, and efficient and stable multi-component polyurethane foaming is achieved, reducing production costs.

CN112405998BActive Publication Date: 2025-04-15XIANGTAN ZHENGDE ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202011179294.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-10-29
Publication Date
2025-04-15
Estimated Expiration
2040-10-29

AI Technical Summary

Technical Problem

The existing polyurethane foaming machines have low stirring efficiency and can only produce single-component polyurethane, resulting in low production efficiency and high cost.

Method used

A multi-component polyurethane foaming machine is designed, using a multi-component foaming chamber and an independent foaming and stirring mechanism, and the foaming mechanism is driven by the same motor to perform rotation operation to achieve efficient polyurethane foaming.

Benefits of technology

It improves the production efficiency of polyurethane, reduces corporate costs, and enhances the stirring efficiency and foaming stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a multi-component polyurethane foaming machine in the technical field of polyurethane foaming machine equipment. The invention is provided with a multi-component foaming chamber, which can perform multi-component polyurethane foaming operations at one time, thereby improving the production efficiency of polyurethane and increasing the output. The polyurethane is rotated by the same motor to perform foaming operations, and no additional motor is needed, thereby saving the manufacturing cost of the equipment, improving the utilization rate of a single motor, saving energy and resource investment, reducing the production cost of a polyurethane foaming enterprise, and increasing the profit. The invention is provided with an independent foaming stirring mechanism inside the foaming mechanism, thereby improving the degree of material stirring and mixing, greatly improving the stirring efficiency of the equipment, and thus improving the polyurethane foaming efficiency. The foaming stirring mechanism makes the material mixing more uniform, thereby making the polyurethane foaming stable and uniform. The invention has the beneficial effects of multi-component processing, high processing efficiency, low enterprise cost, stable and uniform polyurethane foaming, and the like.
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Description

Technical Field

[0001] The invention belongs to the technical field of polyurethane foaming machine equipment, and specifically relates to a multi-component polyurethane foaming machine. Background Art

[0002] The full name of polyurethane is polyurethane, which is a polymer compound. Polyurethane has a thermoplastic linear structure. It has better stability, chemical resistance, resilience and mechanical properties than PVC foam materials, and has smaller compression deformation. At the same time, it has good heat insulation, sound insulation, shock resistance and anti-toxic properties. It is light in weight, has excellent sound insulation and heat insulation properties, is resistant to chemicals, has good electrical properties, is easy to process, has low water absorption, is oil-resistant, wear-resistant, low-temperature-resistant, aging-resistant, has high hardness and is elastic. Polyurethane can also be used to make adhesives, coatings, synthetic leather, etc. Polyurethane needs to be foamed during the preparation process, so a foaming machine is needed. Most existing polyurethane foaming machines use a simple single stirring rod for stirring, and the stirring efficiency is low. At the same time, most polyurethane foaming machines can only produce single-component polyurethane, which leads to low polyurethane production efficiency, greatly increases production costs, and reduces corporate profits. Therefore, the emergence of a polyurethane foaming machine with multi-component polyurethane foaming ability and high stirring efficiency is imminent. Summary of the invention

[0003] The object of the present invention is to provide a multi-component polyurethane foaming machine.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a multi-component polyurethane foaming machine, comprising a material input pipeline, a foaming mechanism sealing cover, a lower telescopic support plate, an outlet mechanism sealing cover, a motor fixing frame, an outlet mechanism, a lower telescopic support rod, a foaming mechanism, a motor and a material input mechanism, wherein the lower telescopic support rod is a telescopic cylinder, the material input pipeline is fixed on the upper end surface of the material input mechanism, and the material input pipeline passes through the upper end surface of the material input mechanism and is connected with the inside of the material input mechanism, a material input sealing cover is arranged on the lower end surface of the material input mechanism, the foaming mechanism is arranged on the lower side of the material input mechanism, and an upper telescopic support rod is arranged between the foaming mechanism and the material input mechanism, the structure of the upper telescopic support rod is exactly the same as that of the lower telescopic support rod, the cylinder of the upper telescopic support rod is embedded in the lower end surface of the material input mechanism, and the upper telescopic support rod is provided with a material input sealing cover. The support rod of the telescopic support rod is fixed on the upper end surface of the foaming mechanism, and the upper and lower end surfaces of the foaming mechanism are both provided with a foaming mechanism sealing cover, and the left and right side walls of the material feeding mechanism are both fixed with upper telescopic support plates, and the upper telescopic support plates are respectively fixedly connected to the material feeding mechanism and the foaming mechanism, the motor is embedded in the motor fixing frame, and the motor is fixed to the rear end surface of the foaming mechanism through the motor fixing frame, the foaming mechanism is arranged on the upper side of the export mechanism, and a lower telescopic support rod is arranged between the foaming mechanism and the export mechanism, the cylinder of the lower telescopic support rod is embedded in the upper end surface of the export mechanism, and the support rod of the lower telescopic support rod is fixed to the lower end surface of the foaming mechanism, and a export mechanism sealing cover is arranged on the upper end surface of the export mechanism, and the left and right side walls of the export mechanism are both fixed with lower telescopic support plates, and the lower telescopic support plates are respectively fixedly connected to the export mechanism and the foaming mechanism.

[0005] Furthermore, the foaming mechanism sealing cover includes a driven shaft, a chain, a driven chain gear, a driving plate, a lower pressure plate and a louver bar. There are multiple louver bars, and the multiple louver bars are respectively rotatably fixed to the upper and lower end surfaces of the foaming mechanism through multiple driven shafts, and the multiple louver bars cooperate with each other. One end of the multiple driven shafts is fixed with a driven chain gear, and the other end is rotatably fixed to the foaming mechanism. The driving plate is rotatably fixed to the foaming mechanism, and the driving plate is respectively connected to the multiple driven chain gears through the chain. There are two lower pressure plates, and the two lower pressure plates are respectively fixed to the lower end surface of the material input mechanism and the upper end surface of the export mechanism. The lower pressure plate cooperates with the driving plate. The export mechanism sealing cover and the material input sealing cover have exactly the same structure as the foaming mechanism sealing cover.

[0006] Furthermore, the driving plate includes a driving shaft, a driving chain gear, a rotating fixed plate and a return spring. The rotating fixed plate is a flat rectangular plate. A driving shaft is fixed to the edge of one end of the rotating fixed plate. The rotating fixed plate is rotatably fixed to the foaming mechanism through the driving shaft. A driving chain gear is fixed to one end of the driving shaft, and a return spring is sleeved on the other end. One end of the return spring is fixedly connected to the rotating fixed plate, and the other end is fixedly connected to the foaming mechanism. The driving chain gear is transmission-connected to the driven chain gear through a chain, and the side of the rotating fixed plate away from the driving shaft corresponds to the lower pressure plate.

[0007] Furthermore, the lower telescopic support plate includes a foaming mechanism fixing plate, a fixed telescopic plate and an export mechanism fixing plate, the foaming mechanism fixing plate is fixed to the left and right end surfaces of the foaming mechanism, the export mechanism fixing plate is fixed to the left and right end surfaces of the export mechanism, a fixed telescopic plate is fixed to the lower end of the foaming mechanism fixing plate, the fixed telescopic plate is embedded in the export mechanism fixing plate, and the fixed telescopic plate is slidably matched with the export mechanism fixed plate, and the lower telescopic support plate is exactly the same in structure as the upper telescopic support plate.

[0008] Furthermore, the export mechanism includes an export pipe, an export mechanism body, a lower telescopic support rod mounting groove, a material containing bin and a residue filter screen. The export mechanism body is rectangular, and three material containing bins are evenly arranged on the upper end surface of the export mechanism body. The three material containing bins are isolated from each other. There are three export pipes in total, and the three export pipes are all fixed on the outer side wall of the export mechanism body. The three export pipes are respectively connected with the three material containing bins. Lower telescopic support rod mounting grooves are evenly arranged on the left and right edges of the upper end surface of the export mechanism body, and a lower telescopic support rod is fixedly installed in the lower telescopic support rod mounting groove.

[0009] Furthermore, the foaming mechanism includes a foaming mechanism mounting frame, a foaming mechanism body, a foaming groove, a foaming mechanism mounting frame side cover and a foaming mechanism rotating shaft, the foaming mechanism mounting frame side cover is fixed on the upper side wall of the foaming mechanism mounting frame, the foaming mechanism body is provided with three foaming grooves, the positions of the three foaming grooves correspond to the three material storage bins, the upper and lower end surfaces of the three foaming grooves are both provided with foaming mechanism sealing covers, the foaming mechanism rotating shaft is fixed on the side wall of the foaming mechanism body, the foaming mechanism body is provided on the foaming mechanism mounting frame, and the foaming mechanism body is rotatably fixed to the side cover of the foaming mechanism mounting frame through the foaming mechanism rotating shaft, and the foaming mechanism rotating shaft is fixedly connected to the motor output shaft.

[0010] Further, the foaming mechanism body includes a first driven chain gear, a first foaming stirring mechanism, a driving foaming stirring mechanism, a driving chain gear, a second foaming stirring mechanism, a second driven chain gear and a foaming mechanism chain. The driving foaming stirring mechanism, the first foaming stirring mechanism and the second foaming stirring mechanism are respectively arranged in the three foaming grooves of the foaming mechanism body, and the driving foaming stirring mechanism, the first foaming stirring mechanism and the second foaming stirring mechanism are all rotatably connected with the foaming mechanism body. The first driven chain gear, the second driven chain gear and the driving chain gear are all arranged on the outside of the foaming mechanism body. The first driven chain gear is fixedly connected to the first foaming stirring mechanism, the second driven chain gear is fixedly connected to the second foaming stirring mechanism, and the driving chain gear is fixedly connected to the foaming mechanism rotating shaft. The driving foaming stirring mechanism has exactly the same structure as the first foaming stirring mechanism and the second foaming stirring mechanism. The first driven chain gear, the second driven chain gear and the driving chain gear are connected through the foaming mechanism chain transmission.

[0011] Furthermore, the driving foaming and stirring mechanism includes a driving stirring shaft, a wedge block, a shaft sleeve stirring rod, a shaft stirring rod, a shaft sleeve, an extrusion spring and a fixed wedge block, the driving stirring shaft is rotatably fixed to the foaming mechanism body, and one end of the driving stirring shaft is rotatably matched with the foaming mechanism body, and the other end penetrates the foaming mechanism body and is fixedly connected to the side cover of the foaming mechanism mounting frame, and a driving chain gear is fixed to this end, a shaft stirring rod is fixed to the outer side wall of the driving stirring shaft, the shaft sleeve is sleeved on the outer side wall of the driving stirring shaft, and the shaft sleeve is connected to the driving stirring shaft Sliding fit, the shaft stirring rod penetrates the shaft sleeve, and the shaft sleeve and the shaft stirring rod are slidingly matched, a shaft sleeve stirring rod is fixed on the outer wall of the shaft sleeve, the shaft sleeve stirring rod and the shaft stirring rod are arranged alternately, the extrusion spring is sleeved on the driving stirring shaft, and one end of the extrusion spring is fixedly connected to the end of the shaft sleeve, and the other end is fixedly connected to the driving stirring shaft, a wedge block is fixed to the head end of the shaft sleeve, the fixed wedge block is wrapped around the outside of the driving stirring shaft, and the fixed wedge block is fixed on the inner wall of the foaming mechanism body, and the fixed wedge block cooperates with the wedge block.

[0012] Furthermore, the material feeding mechanism includes an upper telescopic support rod mounting groove, a mixing groove and a material feeding mechanism shell. Three mixing grooves are evenly arranged on the lower end surface of the material feeding mechanism shell. The three mixing grooves are isolated from each other, and the three mixing grooves correspond to the three material containing bins. There are three groups of material feeding pipes in total. The three groups of material feeding pipes are all fixed on the upper end surface of the material feeding mechanism shell, and the three groups of material feeding pipes are respectively connected with the three mixing grooves. Upper telescopic support rod mounting grooves are evenly arranged on the left and right edges of the lower end surface of the material feeding mechanism shell, and an upper telescopic support rod is fixedly installed in the upper telescopic support rod mounting groove.

[0013] Furthermore, the working steps of the multi-component polyurethane foaming machine are specifically as follows:

[0014] 1) Introduce the raw materials from the material input pipeline into the material input mechanism;

[0015] 2) After the raw materials are mixed in the material input mechanism;

[0016] 3) After the mixing is completed, the upper telescopic support rod contracts, so that the lower end of the material feeding mechanism is closely fitted with the upper end of the foaming mechanism. At this time, the lower pressure plate presses down the driving plate, so that the driving plate rotates, and then drives the driven chain gear to rotate, and drives the louver bar to rotate, so that the mixing groove on the material feeding mechanism and the foaming groove on the foaming mechanism are connected;

[0017] 4) The mixed raw materials in the material input mechanism enter the foaming mechanism;

[0018] 5) Then the upper telescopic support rod extends, the material feeding mechanism is separated from the foaming mechanism, the lower pressing plate is separated from the driving plate, and the louver strips are closed;

[0019] 6) At this time, the motor starts, driving the foaming mechanism body to rotate. The rotation of the foaming mechanism body causes the driving stirring shaft and the foaming mechanism body to rotate relative to each other, thereby causing the shaft stirring rod on the driving stirring shaft and the shaft sleeve stirring rod on the shaft sleeve to stir the raw materials in the foaming mechanism body. At the same time, the wedge block and the fixed wedge block slide together, thereby causing the shaft sleeve to continuously move back and forth along the driving stirring shaft, causing the shaft sleeve stirring rod to rotate while moving relative to the shaft stirring rod;

[0020] 7) The rotating shaft of the foaming mechanism rotates, driving the driving chain gear to rotate, and the driving chain gear drives the second driven chain gear and the first driven chain gear to rotate, thereby driving the second foaming stirring mechanism and the first foaming stirring mechanism to rotate, thereby mixing and foaming the raw materials in the foaming tank on the foaming mechanism;

[0021] 8) After the foaming is completed, the lower telescopic support rod is retracted so that the lower end of the foaming mechanism is closely fitted with the upper end of the export mechanism, and the same as step 1) makes the foaming groove on the foaming mechanism and the material storage bin on the export mechanism interlinked;

[0022] 9) At this time, the material in the foaming mechanism enters the outlet mechanism from the foaming mechanism and is exported from the equipment through the outlet pipe.

[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is provided with a multi-component foaming chamber, so that multi-component polyurethane foaming operations can be performed at one time, which greatly improves the production efficiency of polyurethane, thereby increasing output and reducing enterprise costs; the foaming mechanism is driven by the same motor to rotate and then perform foaming operations on polyurethane; since the same motor is used to drive it, there is no need to add additional motors, which greatly saves the manufacturing cost of the equipment, improves the utilization rate of a single motor, thereby greatly saving energy consumption and resource investment, reducing the production cost of polyurethane foaming enterprises, and increasing profits; the present invention is provided with an independent foaming stirring mechanism inside the foaming mechanism, which improves the degree of material stirring and mixing, greatly improves the stirring efficiency of the equipment, and thereby improves the polyurethane foaming efficiency; the foaming stirring mechanism is provided to make the material mixing more uniform, thereby making the polyurethane foaming stable and uniform; the present invention has the beneficial effects of multi-component processing, high processing efficiency, low enterprise cost, and stable and uniform polyurethane foaming. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the overall structure of the multi-component polyurethane foaming machine of the present invention.

[0026] Figure 2 It is a schematic diagram of the overall structure of the multi-component polyurethane foaming machine of the present invention.

[0027] Figure 3 The present invention is a schematic structural diagram of a sealing cover of a foaming mechanism of a multi-component polyurethane foaming machine.

[0028] Figure 4 yes Figure 3 A is an enlarged view of the middle image.

[0029] Figure 5 It is a structural schematic diagram of the lower telescopic support plate of the multi-component polyurethane foaming machine of the present invention.

[0030] Figure 6 It is a structural schematic diagram of the outlet mechanism of the multi-component polyurethane foaming machine of the present invention.

[0031] Figure 7 It is a structural schematic diagram of the foaming mechanism of the multi-component polyurethane foaming machine of the present invention.

[0032] Figure 8 It is a structural schematic diagram of the foaming mechanism body of the multi-component polyurethane foaming machine of the present invention.

[0033] Fig. 9 It is a structural schematic diagram of a driving foaming and stirring mechanism of a multi-component polyurethane foaming machine of the present invention.

[0034] Fig.10 It is a structural schematic diagram of a material input mechanism of a multi-component polyurethane foaming machine of the present invention.

[0035] In the figure: 1-material input pipeline, 2-foaming mechanism sealing cover, 3-lower telescopic support plate, 4-export mechanism sealing cover, 5-motor fixing frame, 6-export mechanism, 7-lower telescopic support rod, 8-foaming mechanism, 9-motor, 10-material input mechanism, 11-upper telescopic support rod, 12-upper telescopic support plate, 21-driven shaft, 22-chain, 23-driven chain gear, 24-driving plate, 25-lower pressure plate, 26-louver bar, 241-driving shaft, 242-driving chain gear, 243-rotating fixed plate, 244-reset spring, 31-foaming mechanism fixed plate, 32-fixed telescopic plate, 33-export mechanism fixed plate, 61-export pipe, 62-export mechanism body, 63-lower telescopic support rod mounting groove, 64- Material containing bin, 81-foaming mechanism mounting frame, 82-foaming mechanism body, 83-foaming groove, 84-side cover of foaming mechanism mounting frame, 85-foaming mechanism rotating shaft, 821-first driven chain gear, 822-first foaming stirring mechanism, 823-driving foaming stirring mechanism, 824-driving chain gear, 825-second foaming stirring mechanism, 826-second driven chain gear, 827-foaming mechanism chain, 8231-driving stirring rotating shaft, 8232-wedge block, 8233-rotating shaft sleeve stirring rod, 8234-rotating shaft stirring rod, 8235-rotating shaft sleeve, 8236-extrusion spring, 8237-fixed wedge block, 101-upper telescopic support rod mounting groove, 102-mixing groove, 103-material feeding mechanism housing. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] See also Figure 1-10The present invention provides a technical solution: a multi-component polyurethane foaming machine, comprising a material input pipeline 1, a foaming mechanism sealing cover 2, a lower telescopic support plate 3, an outlet mechanism sealing cover 4, a motor fixing frame 5, an outlet mechanism 6, a lower telescopic support rod 7, a foaming mechanism 8, a motor 9 and a material input mechanism 10, wherein the lower telescopic support rod 7 is a telescopic cylinder, the material input pipeline 1 is fixed on the upper end surface of the material input mechanism 10, and the material input pipeline 1 passes through the upper end surface of the material input mechanism 10 and is connected with the inside of the material input mechanism 10, a material input sealing cover is arranged on the lower end surface of the material input mechanism 10, the foaming mechanism 8 is arranged on the lower side of the material input mechanism 10, and an upper telescopic support rod 11 is arranged between the foaming mechanism 8 and the material input mechanism 10, the structure of the upper telescopic support rod 11 is completely the same as that of the lower telescopic support rod 7, the cylinder of the upper telescopic support rod 11 is embedded in the lower end surface of the material input mechanism 10, and the upper telescopic support rod 11 is provided with a material input sealing cover. The support rod of the retractable support rod 11 is fixed on the upper end surface of the foaming mechanism 8, and the upper and lower end surfaces of the foaming mechanism 8 are both provided with a foaming mechanism sealing cover 2. The left and right side walls of the material feeding mechanism 10 are both fixed with an upper telescopic support plate 12, and the upper telescopic support plate 12 is respectively fixedly connected to the material feeding mechanism 10 and the foaming mechanism 8. The motor 9 is embedded in the motor fixing frame 5, and the motor 9 is fixed to the rear end surface of the foaming mechanism 8 through the motor fixing frame 5. The foaming mechanism 8 is arranged on the upper side of the export mechanism 6, and a lower telescopic support rod 7 is arranged between the foaming mechanism 8 and the export mechanism 6. The cylinder of the lower telescopic support rod 7 is embedded in the upper end surface of the export mechanism 6, and the support rod of the lower telescopic support rod 7 is fixed to the lower end surface of the foaming mechanism 8. The upper end surface of the export mechanism 6 is provided with an export mechanism sealing cover 4, and the left and right side walls of the export mechanism 6 are both fixed with a lower telescopic support plate 3, and the lower telescopic support plate 3 is respectively fixedly connected to the export mechanism 6 and the foaming mechanism 8.

[0038] like Figure 3 As shown, the foaming mechanism sealing cover 2 includes a driven shaft 21, a chain 22, a driven chain gear 23, a driving plate 24, a lower pressure plate 25 and louver bars 26. There are multiple louver bars 26, and the multiple louver bars 26 are respectively rotatably fixed to the upper and lower end surfaces of the foaming mechanism 8 through multiple driven shafts 21, and the multiple louver bars 26 cooperate with each other. One end of the multiple driven shafts 21 is fixed with a driven chain gear 23, and the other end is rotatably fixed to the foaming mechanism 8. The driving plate 24 is rotatably fixed to the foaming mechanism 8, and the driving plate 24 is respectively connected to the multiple driven chain gears 23 through the chain 22. There are two lower pressure plates 25, which are respectively fixed to the lower end surface of the material feeding mechanism 10 and the upper end surface of the export mechanism 6. The lower pressure plate 25 cooperates with the driving plate 24. The export mechanism sealing cover 4 and the material feeding sealing cover are exactly the same as the foaming mechanism sealing cover 2 in structure.

[0039] like Figure 4As shown, the driving plate 24 includes a driving shaft 241, a driving chain gear 242, a rotating fixed plate 243 and a reset spring 244. The rotating fixed plate 243 is a flat rectangular plate. The driving shaft 241 is fixed to the edge of one end of the rotating fixed plate 243. The rotating fixed plate 243 is rotatably fixed to the foaming mechanism 8 through the driving shaft 241. The driving chain gear 242 is fixed to one end of the driving shaft 241, and the reset spring 244 is sleeved on the other end. One end of the reset spring 244 is fixedly connected to the rotating fixed plate 243, and the other end is fixedly connected to the foaming mechanism 8. The driving chain gear 242 is transmission-connected to the driven chain gear 23 through the chain 22, and the side of the rotating fixed plate 243 away from the driving shaft 241 corresponds to the lower pressure plate 25.

[0040] like Figure 5 As shown, the lower telescopic support plate 3 includes a foaming mechanism fixing plate 31, a fixed telescopic plate 32 and an export mechanism fixing plate 33. The foaming mechanism fixing plate 31 is fixed to the left and right end surfaces of the foaming mechanism 8, and the export mechanism fixing plate 33 is fixed to the left and right end surfaces of the export mechanism 6. A fixed telescopic plate 32 is fixed to the lower end of the foaming mechanism fixing plate 31. The fixed telescopic plate 32 is embedded in the export mechanism fixing plate 33, and the fixed telescopic plate 32 is slidably matched with the export mechanism fixing plate 33. The structure of the lower telescopic support plate 3 is exactly the same as that of the upper telescopic support plate 12.

[0041] like Figure 6 As shown, the export mechanism 6 includes an export tube 61, an export mechanism body 62, a lower telescopic support rod mounting groove 63 and a material containing bin 64. The export mechanism body 62 is rectangular. Three material containing bins 64 are evenly arranged on the upper end surface of the export mechanism body 62. The three material containing bins 64 are isolated from each other. There are three export tubes 61 in total. The three export tubes 61 are all fixed on the outer side wall of the export mechanism body 62, and the three export tubes 61 are respectively connected with the three material containing bins 64. Lower telescopic support rod mounting grooves 63 are evenly arranged on the left and right edges of the upper end surface of the export mechanism body 62, and a lower telescopic support rod 7 is fixedly installed in the lower telescopic support rod mounting groove 63.

[0042] like Figure 7As shown, the foaming mechanism 8 includes a foaming mechanism mounting frame 81, a foaming mechanism body 82, a foaming groove 83, a foaming mechanism mounting frame side cover 84 and a foaming mechanism rotating shaft 85. The foaming mechanism mounting frame side cover 84 is fixed on the upper side wall of the foaming mechanism mounting frame 81. Three foaming grooves 83 are provided through the foaming mechanism body 82. The positions of the three foaming grooves 83 correspond to the three material containing bins 64. The upper and lower end surfaces of the three foaming grooves 83 are all provided with foaming mechanism sealing covers 2. A foaming mechanism rotating shaft 85 is fixed on the side wall of the foaming mechanism body 82. The foaming mechanism body 82 is arranged on the foaming mechanism mounting frame 81, and the foaming mechanism body 82 is rotatably fixed to the foaming mechanism mounting frame side cover 84 through the foaming mechanism rotating shaft 85. The foaming mechanism rotating shaft 85 is fixedly connected to the output shaft of the motor 9.

[0043] like Figure 8 As shown, the foaming mechanism body 82 includes a first driven chain gear 821, a first foaming stirring mechanism 822, a driving foaming stirring mechanism 823, a driving chain gear 824, a second foaming stirring mechanism 825, a second driven chain gear 826 and a foaming mechanism chain 827. The driving foaming stirring mechanism 823, the first foaming stirring mechanism 822 and the second foaming stirring mechanism 825 are respectively arranged in the three foaming grooves 83 of the foaming mechanism body 82, and the driving foaming stirring mechanism 823, the first foaming stirring mechanism 822 and the second foaming stirring mechanism 825 are all rotatably connected to the foaming mechanism body 82. The first driven chain gear 824 is a gear that rotates with the first driven chain gear 826. 821, the second driven chain gear 826 and the driving chain gear 824 are all arranged on the outside of the foaming mechanism body 82, the first driven chain gear 821 is fixedly connected to the first foaming stirring mechanism 822, the second driven chain gear 826 is fixedly connected to the second foaming stirring mechanism 825, the driving chain gear 824 is fixedly connected to the foaming mechanism rotating shaft 85, the driving foaming stirring mechanism 823 has the same structure as the first foaming stirring mechanism 822 and the second foaming stirring mechanism 825, the first driven chain gear 821, the second driven chain gear 826 and the driving chain gear 824 are connected through the foaming mechanism chain 827.

[0044] like Fig. 9As shown, the driving foaming stirring mechanism 823 includes a driving stirring shaft 8231, a wedge block 8232, a shaft sleeve stirring rod 8233, a shaft stirring rod 8234, a shaft sleeve 8235, an extrusion spring 8236 and a fixed wedge block 8237. The driving stirring shaft 8231 is rotatably fixed on the foaming mechanism body 82, and one end of the driving stirring shaft 8231 is rotatably matched with the foaming mechanism body 82, and the other end penetrates the foaming mechanism body 82 and is fixedly connected to the side cover 84 of the foaming mechanism mounting frame, and the end is fixed with a driving chain gear 824, and the shaft stirring rod 8234 is fixed on the outer wall of the driving stirring shaft 8231, the shaft sleeve 8235 is sleeved on the outer wall of the driving stirring shaft 8231, and the shaft sleeve 8235 slides with the driving stirring shaft 8231 In coordination, the rotating shaft stirring rod 8234 penetrates the rotating shaft sleeve 8235, and the rotating shaft sleeve 8235 and the rotating shaft stirring rod 8234 are slidably matched, a rotating shaft sleeve stirring rod 8233 is fixed on the outer wall of the rotating shaft sleeve 8235, the rotating shaft sleeve stirring rod 8233 and the rotating shaft stirring rod 8234 are arranged alternately, an extrusion spring 8236 is sleeved on the driving stirring shaft 8231, and one end of the extrusion spring 8236 is fixedly connected to the end of the rotating shaft sleeve 8235, and the other end is fixedly connected to the driving stirring shaft 8231, a wedge block 8232 is fixed to the head end of the rotating shaft sleeve 8235, a fixed wedge block 8237 is wrapped around the outside of the driving stirring shaft 8231, and the fixed wedge block 8237 is fixed on the inner wall of the foaming mechanism body 82, and the fixed wedge block 8237 cooperates with the wedge block 8232.

[0045] like Fig.10 As shown, the material feeding mechanism 10 includes an upper telescopic support rod installation groove 101, a mixing groove 102 and a material feeding mechanism shell 103. Three mixing grooves 102 are evenly arranged on the lower end surface of the material feeding mechanism shell 103. The three mixing grooves 102 are isolated from each other, and the three mixing grooves 102 correspond to the three material containing bins 64. There are three groups of material feeding pipes 1 in total. The three groups of material feeding pipes 1 are all fixed on the upper end surface of the material feeding mechanism shell 103, and the three groups of material feeding pipes 1 are respectively connected with the three mixing grooves 102. Upper telescopic support rod installation grooves 101 are evenly arranged on the left and right edges of the lower end surface of the material feeding mechanism shell 103, and an upper telescopic support rod 11 is fixedly installed in the upper telescopic support rod installation groove 101.

[0046] The working steps of the multi-component polyurethane foaming machine are as follows:

[0047] 1) Introducing raw materials from the material input pipe 1 into the material input mechanism 10;

[0048] 2) After the raw materials are mixed in the material input mechanism 10;

[0049] 3) After the mixing is completed, the upper telescopic support rod 11 contracts, so that the lower end of the material feeding mechanism 10 is closely fitted with the upper end of the foaming mechanism 8. At this time, the lower pressing plate 25 presses down the driving plate 24, so that the driving plate 24 rotates, thereby driving the driven chain gear 23 to rotate, and driving the louver bar 26 to rotate, so that the mixing groove 102 on the material feeding mechanism 10 and the foaming groove 83 on the foaming mechanism 8 are connected;

[0050] 4) The mixed raw materials in the material input mechanism 10 enter the foaming mechanism 8;

[0051] 5) Then the upper telescopic support rod 11 is extended, the material feeding mechanism 10 is separated from the foaming mechanism 8, the lower pressing plate 25 is separated from the driving plate 24, and the louver bar 26 is closed;

[0052] 6) At this time, the motor 9 starts, driving the foaming mechanism body 82 to rotate. The rotation of the foaming mechanism body 82 causes the driving stirring shaft 8231 and the foaming mechanism body 82 to rotate relative to each other, thereby causing the shaft stirring rod 8234 on the driving stirring shaft 8231 and the shaft sleeve stirring rod 8233 on the shaft sleeve 8235 to stir the raw materials in the foaming mechanism body 82. At the same time, the wedge block 8232 and the fixed wedge block 8237 slide in cooperation, thereby causing the shaft sleeve 8235 to continuously move back and forth along the driving stirring shaft 8231, causing the shaft sleeve stirring rod 8233 to rotate while moving relative to the shaft stirring rod 8234.

[0053] 7) The foaming mechanism rotating shaft 85 rotates, driving the driving chain gear 824 to rotate, and the driving chain gear 824 drives the second driven chain gear 826 and the first driven chain gear 821 to rotate, thereby driving the second foaming stirring mechanism 825 and the first foaming stirring mechanism 822 to rotate, thereby mixing and foaming the raw materials in the foaming tank 83 on the foaming mechanism 8;

[0054] 8) After the foaming is completed, the lower telescopic support rod 7 is retracted so that the lower end of the foaming mechanism 8 is closely fitted with the upper end of the outlet mechanism 6, and the same as step 1) makes the foaming groove 83 on the foaming mechanism 8 and the material storage bin 64 on the outlet mechanism 6 communicate with each other;

[0055] 9) At this time, the material in the foaming mechanism 8 enters the outlet mechanism 6 from the foaming mechanism 8 and is discharged from the equipment through the outlet pipe 61.

[0056] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

[0057] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0058] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A multi-component polyurethane foaming machine, comprising a material input pipe (1), a foaming mechanism sealing cover (2), a lower telescopic support plate (3), a lead-out mechanism sealing cover (4), a motor fixing frame (5), a lead-out mechanism (6), a lower telescopic support rod (7), a foaming mechanism (8), a motor (9) and a material input mechanism (10), characterized in that: The lower telescopic support rod (7) is a telescopic cylinder. The material input pipe (1) is fixed on the upper end surface of the material input mechanism (10), and the material input pipe (1) penetrates the upper end surface of the material input mechanism (10) and is connected to the inside of the material input mechanism (10). The lower end surface of the material input mechanism (10) is provided with a material input sealing cover. The foaming mechanism (8) is arranged on the lower side of the material input mechanism (10), and an upper telescopic support rod (11) is arranged between the foaming mechanism (8) and the material input mechanism (10). The structure of the upper telescopic support rod (11) is completely the same as that of the lower telescopic support rod (7). The cylinder of the upper telescopic support rod (11) is embedded in the lower end surface of the material input mechanism (10), and the support rod of the upper telescopic support rod (11) is fixed on the upper end surface of the foaming mechanism (8). The upper and lower end surfaces of the foaming mechanism (8) are both provided with a foaming mechanism sealing cover (2). The left side of the material input mechanism (10) is provided with a foaming mechanism. The right side wall is fixed with an upper telescopic support plate (12), the upper telescopic support plate (12) is respectively fixedly connected to the material feeding mechanism (10) and the foaming mechanism (8), the motor (9) is embedded in the motor fixing frame (5), and the motor (9) is fixed to the rear end surface of the foaming mechanism (8) through the motor fixing frame (5), the foaming mechanism (8) is arranged on the upper side of the export mechanism (6), and a lower telescopic support rod (7) is arranged between the foaming mechanism (8) and the export mechanism (6), the cylinder of the lower telescopic support rod (7) is embedded in the upper end surface of the export mechanism (6), and the support rod of the lower telescopic support rod (7) is fixed to the lower end surface of the foaming mechanism (8), the upper end surface of the export mechanism (6) is provided with an export mechanism sealing cover (4), and the left and right side walls of the export mechanism (6) are fixed with lower telescopic support plates (3), and the lower telescopic support plate (3) is respectively fixedly connected to the export mechanism (6) and the foaming mechanism (8); The foaming mechanism sealing cover (2) comprises a driven shaft (21), a chain (22), a driven chain gear (23), a driving plate (24), a lower pressure plate (25) and a louver bar (26). A plurality of louver bars (26) are provided. The plurality of louver bars (26) are rotatably fixed to the upper and lower end surfaces of the foaming mechanism (8) respectively through the plurality of driven shafts (21), and the plurality of louver bars (26) cooperate with each other. The plurality of driven shafts (21) are all fixed with a driven chain gear (23) at one end and are all rotatably fixed to the foaming mechanism ( 8), the driving plate (24) is rotatably fixed on the foaming mechanism (8), and the driving plate (24) is respectively connected to a plurality of driven chain gears (23) through chains (22), two lower pressing plates (25) are provided, and the two lower pressing plates (25) are respectively fixed to the lower end surface of the material feeding mechanism (10) and the upper end surface of the outlet mechanism (6), the lower pressing plates (25) cooperate with the driving plate (24), and the outlet mechanism sealing cover (4) and the material feeding sealing cover are both identical in structure to the foaming mechanism sealing cover (2); The export mechanism (6) comprises an export pipe (61), an export mechanism body (62), a material storage bin (64) and a slag filter (65); the export mechanism body (62) is rectangular; three material storage bins (64) are evenly arranged on the upper end surface of the export mechanism body (62); the three material storage bins (64) are isolated from each other; there are three export pipes (61) in total; the three export pipes (61) are all fixed on the outer side wall of the export mechanism body (62); and the three export pipes (61) are respectively connected to the three material storage bins (64); The foaming mechanism (8) comprises a foaming mechanism mounting frame (81), a foaming mechanism body (82), a foaming groove (83), a foaming mechanism mounting frame side cover (84) and a foaming mechanism rotating shaft (85); the foaming mechanism mounting frame side cover (84) is fixed to the upper side wall of the foaming mechanism mounting frame (81); three foaming grooves (83) are provided through the foaming mechanism body (82); the three foaming grooves (83) are located opposite to the three material storage bins (64). The upper and lower end surfaces of the three foaming grooves (83) are all provided with a foaming mechanism sealing cover (2), a foaming mechanism rotating shaft (85) is fixed on the side wall of the foaming mechanism body (82), the foaming mechanism body (82) is arranged on the foaming mechanism mounting frame (81), and the foaming mechanism body (82) is rotatably fixed to the side cover (84) of the foaming mechanism mounting frame through the foaming mechanism rotating shaft (85), and the foaming mechanism rotating shaft (85) is fixedly connected to the output shaft of the motor (9); The material input mechanism (10) comprises a mixing trough (102) and a material input mechanism shell (103). Three mixing troughs (102) are evenly arranged on the lower end surface of the material input mechanism shell (103). The three mixing troughs (102) are isolated from each other, and the three mixing troughs (102) correspond to three material storage bins (64). There are three groups of material input pipes (1). The three groups of material input pipes (1) are all fixed on the upper end surface of the material input mechanism shell (103), and the three groups of material input pipes (1) are respectively connected to the three mixing troughs (102).

2. The multi-component polyurethane foaming machine according to claim 1, characterized in that: The driving plate (24) comprises a driving shaft (241), a first driving chain gear (242), a rotating fixed plate (243) and a return spring (244); the rotating fixed plate (243) is a flat rectangular plate; the driving shaft (241) is fixed to the edge of one end of the rotating fixed plate (243); the rotating fixed plate (243) is rotatably fixed to the foaming mechanism (8) via the driving shaft (241); the first driving chain gear (242) is fixed to one end of the driving shaft (241); the return spring (244) is sleeved on the other end; one end of the return spring (244) is fixedly connected to the rotating fixed plate (243) and the other end is fixedly connected to the foaming mechanism (8); the first driving chain gear (242) is transmission-connected to the driven chain gear (23) via the chain (22); and the side of the rotating fixed plate (243) away from the driving shaft (241) corresponds to the lower pressing plate (25).

3. The multi-component polyurethane foaming machine according to claim 1, characterized in that: The lower telescopic support plate (3) comprises a foaming mechanism fixing plate (31), a fixed telescopic plate (32) and a guide mechanism fixing plate (33); the foaming mechanism fixing plate (31) is fixed to the left and right end surfaces of the foaming mechanism (8); the guide mechanism fixing plate (33) is fixed to the left and right end surfaces of the guide mechanism (6); a fixed telescopic plate (32) is fixed to the lower end of the foaming mechanism fixing plate (31); the fixed telescopic plate (32) is embedded in the guide mechanism fixing plate (33); the fixed telescopic plate (32) and the guide mechanism fixing plate (33) are slidably matched; the lower telescopic support plate (3) and the upper telescopic support plate (12) are completely identical in structure.

4. The multi-component polyurethane foaming machine according to claim 1, characterized in that: Lower telescopic support rod installation grooves (63) are evenly arranged on the left and right edges of the upper end surface of the lead-out mechanism body (62), and a lower telescopic support rod (7) is fixedly installed in the lower telescopic support rod installation groove (63).

5. The multi-component polyurethane foaming machine according to claim 1, characterized in that: The foaming mechanism body (82) comprises a first driven chain gear (821), a first foaming stirring mechanism (822), a driving foaming stirring mechanism (823), a second driving chain gear (824), a second foaming stirring mechanism (825), a second driven chain gear (826) and a foaming mechanism chain (827); the driving foaming stirring mechanism (823), the first foaming stirring mechanism (822) and the second foaming stirring mechanism (825) are respectively arranged in three foaming grooves (83) of the foaming mechanism body (82); and the driving foaming stirring mechanism (823), the first foaming stirring mechanism (822) and the second foaming stirring mechanism (825) are all rotatably connected to the foaming mechanism body (82); the first driven chain gear (821) The first driven chain gear (821) and the second driven chain gear (826) and the second driving chain gear (824) are all arranged on the outside of the foaming mechanism body (82); the first driven chain gear (821) is fixedly connected to the first foaming stirring mechanism (822); the second driven chain gear (826) is fixedly connected to the second foaming stirring mechanism (825); the second driving chain gear (824) is fixedly connected to the foaming mechanism rotating shaft (85); the driving foaming stirring mechanism (823) has the same structure as the first foaming stirring mechanism (822) and the second foaming stirring mechanism (825); the first driven chain gear (821), the second driven chain gear (826) and the second driving chain gear (824) are connected through the foaming mechanism chain (827).

6. The multi-component polyurethane foaming machine according to claim 5, characterized in that: The driving foaming stirring mechanism (823) comprises a driving stirring shaft (8231), a wedge block (8232), a rotating shaft sleeve stirring rod (8233), a rotating shaft stirring rod (8234), a rotating shaft sleeve (8235), an extrusion spring (8236) and a fixed wedge block (8237); the driving stirring shaft (8231) is rotatably fixed on the foaming mechanism body (82), and one end of the driving stirring shaft (8231) is connected to the foaming mechanism body ( 82) is rotatably engaged, the other end penetrates the foaming mechanism body (82) and is fixedly connected to the side cover (84) of the foaming mechanism mounting frame, and a second driving chain gear (824) is fixed to this end, a rotating shaft stirring rod (8234) is fixed on the outer wall of the driving stirring shaft (8231), the rotating shaft sleeve (8235) is sleeved on the outer wall of the driving stirring shaft (8231), and the rotating shaft sleeve (8235) and the driving stirring shaft (8231) are slidably engaged, The rotating shaft stirring rod (8234) penetrates the rotating shaft sleeve (8235), and the rotating shaft sleeve (8235) and the rotating shaft stirring rod (8234) are slidably matched. A rotating shaft sleeve stirring rod (8233) is fixed on the outer wall of the rotating shaft sleeve (8235), and the rotating shaft sleeve stirring rod (8233) and the rotating shaft stirring rod (8234) are arranged alternately. The extrusion spring (8236) is sleeved on the driving stirring rotating shaft (8231), and the extrusion spring (8236) One end is fixedly connected to the end of the rotating shaft sleeve (8235), and the other end is fixedly connected to the driving stirring rotating shaft (8231); a wedge block (8232) is fixed to the head end of the rotating shaft sleeve (8235); the fixed wedge block (8237) is wrapped around the outside of the driving stirring rotating shaft (8231), and the fixed wedge block (8237) is fixed to the inner wall of the foaming mechanism body (82); the fixed wedge block (8237) cooperates with the wedge block (8232).

7. The multi-component polyurethane foaming machine according to claim 1, characterized in that: Upper telescopic support rod installation grooves (101) are evenly arranged on the left and right edges of the lower end surface of the material feeding mechanism housing (103), and an upper telescopic support rod (11) is fixedly installed in the upper telescopic support rod installation groove (101).

8. A working method of a multi-component polyurethane foaming machine, applied to the multi-component polyurethane foaming machine as claimed in any one of claims 1 to 7, characterized in that: The working method comprises the following steps: 1) introducing the raw materials from the material input pipe (1) into the material input mechanism (10); 2) After the raw materials are mixed in the material input mechanism (10); 3) After the mixing is completed, the upper telescopic support rod (11) contracts, so that the lower end of the material feeding mechanism (10) is closely fitted with the upper end of the foaming mechanism (8), and at this time, the lower pressing plate (25) presses down the driving plate (24), so that the driving plate (24) rotates, thereby driving the driven chain gear (23) to rotate, driving the louver bar (26) to rotate, so that the mixing groove (102) on the material feeding mechanism (10) and the foaming groove (83) on the foaming mechanism (8) are connected; 4) The mixed raw materials in the material input mechanism (10) enter the foaming mechanism (8); 5) Then, the upper telescopic support rod (11) is extended, the material feeding mechanism (10) is separated from the foaming mechanism (8), the lower pressing plate (25) is separated from the driving plate (24), and the louver bar (26) is closed; 6) At this time, the motor (9) is started, driving the foaming mechanism body (82) to rotate. The rotation of the foaming mechanism body (82) causes the driving stirring shaft (8231) and the foaming mechanism body (82) to rotate relative to each other, thereby causing the shaft stirring rod (8234) on the driving stirring shaft (8231) and the shaft sleeve stirring rod (8233) on the shaft sleeve (8235) to stir the raw materials in the foaming mechanism body (82). At the same time, the wedge block (8232) and the fixed wedge block (8237) slide in cooperation, thereby causing the shaft sleeve (8235) to continuously move back and forth along the driving stirring shaft (8231), causing the shaft sleeve stirring rod (8233) to rotate while moving relative to the shaft stirring rod (8234). 7) The foaming mechanism rotating shaft (85) rotates, driving the second driving chain gear (824) to rotate, and the second driving chain gear (824) drives the second driven chain gear (826) and the first driven chain gear (821) to rotate, thereby driving the second foaming stirring mechanism (825) and the first foaming stirring mechanism (822) to rotate, thereby mixing and foaming the raw materials in the foaming tank (83) on the foaming mechanism (8); 8) After the foaming is completed, the lower telescopic support rod (7) is retracted so that the lower end of the foaming mechanism (8) is closely fitted with the upper end of the outlet mechanism (6), and the foaming groove (83) on the foaming mechanism (8) is connected with the material storage bin (64) on the outlet mechanism (6) in the same manner as step 1); 9) At this time, the material in the foaming mechanism (8) enters the outlet mechanism (6) from the foaming mechanism (8) and is discharged from the device through the outlet pipe (61).

Citation Information

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