A bubble elimination device for phosphating cylindrical workpieces

Abstract

The present invention discloses a bubble elimination device for phosphating a cylindrical workpiece, which is provided with a driving device and can adjust the workpiece barrel injection angle without manpower, effectively discharge tiny bubbles remaining on the inner wall of the barrel during the phosphating reaction, and ensure the uniformity of phosphating. The device is characterized in that a support frame is placed on one end of a main body box, a plurality of connecting rods are placed on the top of the main body box near the edge, the plurality of connecting rods are evenly distributed, a guide wheel is placed on the end of the connecting rod, the driving device consists of a rotating spoiler blade, an outer rotating cylinder, a driven gear, a driving gear and a driving motor, the driving motor is placed in the main body box, the driving gear sleeve is placed on the motor shaft of the driving motor, the driven gear and the driven gear are meshed, the driven gear is connected to the bottom end of the outer rotating cylinder, the top end of the outer rotating cylinder passes through the sealed bearing on the top of the main body box and extends upward for a distance, a plurality of groups of rotating spoiler blades are equidistantly placed on the outer side surface of the outer rotating cylinder, and each group of rotating spoiler blades consists of a plurality of rotating spoiler blades arranged at equal angles.

Description

Technical Field

[0001] The present invention relates to a bubble elimination device for phosphating a cylindrical workpiece, and relates to a bubble elimination device for assisting in the phosphating of a cylindrical workpiece, belonging to the field of workpiece processing equipment. In particular, the present invention relates to a device equipped with a drive mechanism that can adjust the angle of the workpiece barrel without human intervention, effectively expel tiny bubbles remaining on the inner wall of the barrel during the phosphating reaction, and ensure uniform phosphating. Background Art

[0002] At present, when phosphating a cylindrical part with an open end, it is generally tilted and placed in the barrel with the opening facing upward to prevent bubbles from accumulating in the barrel. Then, after the phosphating is completed, the barrel is taken out with the open end facing downward to pour out the phosphating liquid in the barrel. Traditionally, this action is generally performed manually, which is time-consuming and labor-intensive, and there are safety hazards. In addition, this method of eliminating bubbles in the barrel cannot completely eliminate the bubbles. Tiny bubbles are easily adhered to the inner wall of the barrel, affecting the subsequent phosphating reaction.

[0003] Publication No. CN211645384U discloses a hanger for phosphating cylindrical parts, comprising a support frame, a suspension rope, an upper crossbeam, a lower crossbeam, and a slide assembly. The hanger requires the cylinder inclination to be adjusted back and forth during operation, which is cumbersome to operate. Furthermore, the tiny bubbles retained on the inner wall of the cylinder are difficult to effectively remove.

[0004] Announcement No. CN209443085U discloses a simultaneous phosphating spray hanger for the inside and outside of a cylindrical body with a threaded mouth. The hanger is a cylindrical frame made of steel bars, and the diameter of the steel bars is consistent with the wall thickness of the projectile; the bottom of the hanger is a small circle made of steel bars, and the upper part of the hanger is a large circle made of steel bars. The diameter of the small circle is the same as the diameter of the mouth of the projectile. Three steel bars are used to connect the small circle and the large circle. The steel bars are evenly distributed at 120°. The steel bars are bent into an arc at both ends of the large circle diameter to form a hook. The height of the top of the hook from the large circle should meet the requirements for taking and placing the projectile. The hanger cannot eliminate tiny bubbles inside the cylinder. Summary of the Invention

[0005] In order to improve the above situation, the present invention provides a bubble elimination device for phosphating a cylindrical workpiece, which is provided with a driving device, which can adjust the angle of the workpiece barrel without manpower, effectively discharge tiny bubbles remaining on the inner wall of the barrel during the phosphating reaction, and ensure the uniformity of phosphating.

[0006] The bubble elimination device for phosphating a cylindrical workpiece of the present invention is implemented as follows: the bubble elimination device for phosphating a cylindrical workpiece of the present invention is composed of a main device, a driving device and a phosphating device. The main device is composed of a guide wheel, a connecting rod, a main box and a support frame. The support frame is placed on one end of the main box, and multiple connecting rods are placed on the top of the main box near the edge. The multiple connecting rods are evenly distributed, and a guide wheel is placed on the end of the connecting rod. The driving device is composed of a rotating flow-disturbing blade, an outer rotating cylinder, a driven gear, a driving gear and a driving motor. The driving motor is placed in the main box, and the driving gear sleeve is placed on the motor shaft of the driving motor. The driven gear and the driven gear are meshed, and the driven gear is connected to the bottom end of the outer rotating cylinder. The top of the outer rotating cylinder passes through the sealed bearing at the top of the main box and extends upward for a distance. Multiple groups of rotating flow-disturbing blades are equidistantly placed on the outer rotating cylinder. On the outer surface, each group of spoiler blades is composed of a plurality of spoiler blades arranged at equal angles. The phosphating device is composed of a top nozzle, an inner sleeve, a liquid inlet pipe, a liquid pump, an elastic sleeve and a sealed bearing. The liquid pump is placed in the main body box, and the liquid inlet pipe passes through the other end of the main body box and is connected to the liquid inlet of the liquid pump, and is connected. One end of the inner sleeve is connected to the liquid outlet of the liquid pump, and the inner sleeve is connected to the liquid pump. The other end of the inner sleeve is vertically bent and extends upward to pass through the outer rotating cylinder. Sealed bearings are also provided at both ends of the outer rotating cylinder near the ends between the inner sleeve and the outer rotating cylinder. The top end of the inner sleeve extends to pass through the outer rotating cylinder. A plurality of top nozzles arranged at equal angles are provided on the top end of the inner sleeve, and an elastic sleeve is provided on the top nozzle. The connecting rod is slidably placed on the top of the main body box, and the connecting rod is a telescopic structure. The cross-section of the spoiler blade is a curve.

[0007] Beneficial effects.

[0008] 1. It can effectively discharge the tiny bubbles remaining on the inner wall of the cylinder during the phosphating reaction to ensure the uniformity of phosphating.

[0009] 2. The angle can be adjusted without manpower, reducing labor intensity and safety risks and improving work efficiency.

[0010] 3. Simple and convenient operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 A schematic structural diagram of a bubble elimination device for phosphating a cylindrical workpiece according to the present invention;

[0012] Figure 2 A schematic structural diagram of a top nozzle of a bubble elimination device for phosphating a cylindrical workpiece according to the present invention;

[0013] Figure 3 A schematic structural diagram of the main body box of a bubble elimination device for phosphating a cylindrical workpiece according to the present invention;

[0014] Figure 4 A three-dimensional structural diagram of a top nozzle of a bubble elimination device for phosphating a cylindrical workpiece according to the present invention.

[0015] In the attached figure

[0016] The components include: a workpiece cylinder (1), a top nozzle (2), a rotating flow-disturbing blade (3), an outer rotating cylinder (4), an inner sleeve (5), a guide wheel (6), a connecting rod (7), a main body box (8), a liquid inlet pipe (9), a liquid pump (10), a driven gear (11), a driving gear (12), a driving motor (13), a support frame (14), an elastic sleeve (15), and a sealed bearing (16). DETAILED DESCRIPTION

[0017] The present invention provides a bubble elimination device for phosphating a cylindrical workpiece, which is realized as follows: The present invention provides a bubble elimination device for phosphating a cylindrical workpiece, which is composed of a main device, a driving device and a phosphating device. The main device is composed of a guide wheel (6), a connecting rod (7), a main box (8) and a support frame (14). The support frame (14) is placed on one end of the main box (8). A plurality of connecting rods (7) are placed on the top of the main box (8) near the edge. The plurality of connecting rods (7) are evenly distributed. A guide wheel (6) is placed at the end of the connecting rod (7). The driving device is composed of a rotating spoiler blade. (3), an outer rotating drum (4), a driven gear (11), a driving gear (12) and a driving motor (13), the driving motor (13) is placed in the main body box (8), the driving gear (12) is placed on the motor shaft of the driving motor (13), the driven gear (11) and the driven gear (11) are meshed, the driven gear (11) and the bottom end of the outer rotating drum (4) are connected, the top end of the outer rotating drum (4) passes through the sealed bearing (16) at the top of the main body box (8) and extends upward for a distance, and multiple groups of rotating spoiler blades (3) are equidistantly placed on the outside of the outer rotating drum (4). On the surface, each group of rotating spoiler blades (3) is composed of a plurality of rotating spoiler blades (3) arranged at equal angles. The phosphating device is composed of a top nozzle (2), an inner sleeve (5), a liquid inlet pipe (9), a liquid pump, an elastic sleeve (15) and a sealed bearing (16). The liquid pump (10) is placed in the main box (8). The liquid inlet pipe (9) passes through the main box (8) and is connected to the liquid inlet of the liquid pump (10) at the other end. The inner sleeve (5) is connected to the liquid outlet of the liquid pump (10). The inner sleeve (5) is connected to the liquid pump (10). The inner sleeve (5) is connected to the liquid pump (10). ) The other end is vertically bent and extends upward to pass through the outer rotating cylinder (4), and a sealing bearing (16) is also provided between the inner sleeve (5) and the outer rotating cylinder (4) near both ends of the outer rotating cylinder (4). The top end of the inner sleeve (5) extends to pass through the outer rotating cylinder (4), and a plurality of top spray heads (2) arranged at equal angles are provided at the top end of the inner sleeve (5). An elastic sleeve (15) is provided on the top spray head (2), and the connecting rod (7) is slidably placed on the top of the main box (8). The connecting rod (7) is a telescopic structure, and the cross section of the spoiler blade (3) is a curve.

[0018] When in use, first, the workpiece barrel (1) is placed on the outer rotating barrel (4), the bottom end of the workpiece barrel (1) is close to the main box (8), the guide wheel (6) is supported on the workpiece barrel (1), and the workpiece barrel (1) is supported and limited. Then, the device is placed into the phosphating tank through the support frame (14), and the position of the device in the phosphating tank is fixed by fixing the top of the support frame (14), so that the workpiece barrel (1) is completely immersed in the phosphating tank, and the phosphating liquid in the phosphating tank can flow into the workpiece barrel (1) from the bottom of the workpiece barrel (1). At this time, the drive motor (13) is started, the liquid pump (10) is started, and the motor shaft of the drive motor (13) drives the drive gear (12) to rotate, and the drive gear The wheel (12) drives the outer rotating cylinder (4) to rotate through the driven gear (11), and the rotating flow vanes (3) on the outer rotating cylinder (4) can form a rotation disturbance inside the workpiece cylinder (1) as the outer rotating cylinder (4) rotates, thereby disturbing the bubbles in the workpiece cylinder (1), so that the bubbles on the inner wall of the workpiece cylinder (1) can be disturbed and fall off. At the same time, the liquid pump (10) draws the phosphating liquid through the liquid inlet pipe (9) and flows through the inner sleeve (5) and is ejected from the top nozzle (2), and then pushes the phosphating liquid at the mouth of the workpiece cylinder (1) to be discharged from the bottom of the workpiece cylinder (1), thereby causing the bubbles to be discharged along with the phosphating liquid, which can prevent the bubbles in the workpiece cylinder (1) from affecting the phosphating reaction of the workpiece cylinder (1);

[0019] At the same time, when spraying, the top spray head (2) can lift the workpiece barrel (1) upward for a distance, so that the workpiece barrel (1) is placed on the device and suspended in the phosphating tank, thereby achieving a phosphating reaction without dead angles in the workpiece barrel (1);

[0020] The design of the connecting rod (7) being slidably placed on the top of the main box (8) can adapt to workpiece barrels (1) of different diameters by adjusting the distance between the connecting rods (7), and has a wider range of applications;

[0021] The connecting rod (7) is designed as a telescopic structure, and the connecting rod (7) can be telescopically adjusted according to the diameter of the workpiece cylinder (1), so as to better adapt to workpiece cylinders (1) of different sizes and improve the applicability of the device;

[0022] The cross section of the rotating flow-disturbing blade (3) is designed to be curved, and when the rotating flow-disturbing blade (3) rotates with the outer rotating drum (4), the disturbing effect on the liquid is better;

[0023] The design of the elastic sleeve (15) on the top spray head (2) can prevent the top spray head (2) from making rigid contact with the inner wall of the workpiece barrel (1), thereby preventing wear on the inner wall of the workpiece barrel (1) or the top spray head (2);

[0024] The inner sleeve (5) and the outer drum (4) are provided with sealed bearings (16) at both ends of the outer drum (4), thereby preventing the phosphating liquid from entering between the outer drum (4) and the inner sleeve (5) and affecting the normal use of the device.

[0025] The design of the connecting rod (7) and the roller can, on the one hand, restrict the workpiece barrel (1) through the cooperation of the multiple rollers supported by the connecting rod (7), thereby preventing the workpiece barrel (1) from deflecting during the phosphating process; on the other hand, the multiple rollers cooperate with each other to guide the workpiece barrel (1), thereby facilitating the insertion of the workpiece barrel (1), and the rolling of the rollers can reduce the wear on the outer surface of the workpiece barrel (1);

[0026] The purpose is achieved by providing a driving device, being able to adjust the angle of the workpiece barrel (1) without human effort, effectively discharging tiny bubbles remaining on the inner wall of the barrel during the phosphating reaction, and ensuring the uniformity of the phosphating.

Claims

1. A bubble elimination device for phosphating a cylindrical workpiece, characterized by: The gear train is connected with the gear axle of the driving motor, and the gear train is connected with the gear train of the driving motor to the gear train, and the gear train is connected with the gear train at the top end of the driving motor, the gear train is connected with the gear train at the bottom end of the driving motor.

2. A bubble elimination device for phosphating a cylindrical workpiece according to claim 1, characterized in that The design of the connecting rod and the roller can, on the one hand, limit the workpiece barrel through the cooperation of multiple rollers supported by the connecting rod to avoid deflection of the workpiece barrel during the phosphating process; on the other hand, multiple rollers cooperate with each other to guide the workpiece barrel, making it easier to insert the workpiece barrel, and the rolling of the rollers can reduce the wear on the outer surface of the workpiece barrel.

3. A bubble elimination device for phosphating a cylindrical workpiece according to claim 1, characterized in that An elastic sleeve is arranged on the top shower head.

4. A bubble elimination device for phosphating a cylindrical workpiece according to claim 1, characterized in that The connecting rod is slidably placed on the top of the main box.

5. The bubble elimination device for phosphating a cylindrical workpiece according to claim 1, characterized in that The cross section of the spoiler blade is a curve.

6. A bubble elimination device for phosphating a cylindrical workpiece according to claim 4, characterized in that The connecting rod is a telescopic structure.

7. A bubble elimination device for phosphating a cylindrical workpiece according to claim 1, characterized in that The liquid extraction pump draws the phosphating liquid through the liquid inlet pipe, flows through the inner sleeve and is ejected from the top nozzle, and then pushes the phosphating liquid at the mouth of the workpiece barrel to be discharged from the bottom of the workpiece barrel, thereby allowing the bubbles to be discharged along with the phosphating liquid, which can prevent the bubbles in the workpiece barrel from affecting the phosphating reaction of the workpiece barrel.

8. The bubble elimination device for phosphating a cylindrical workpiece according to claim 1, characterized in that Sealed bearings are also arranged between the inner sleeve and the outer drum near both ends of the outer drum.

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