Speaker automatic welding device
By designing the automatic horn wire bonding device, the rotary wheel wire is used and a variety of automation mechanisms to automate the horn wire bonding, the problems of inconsistent quality and inefficiency caused by manual operation in the prior art are solved, and efficient and consistent welding quality is achieved.
Patent Information
- Application Number
- CN202011388655.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-01
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2040-12-01
AI Technical Summary
The existing horn welding process relies on manual operations, resulting in inconsistent welding quality and inefficient efficiency.
An automatic horn bonding device is designed, including a rotary wheel, a wire feeding mechanism, a wire twisting mechanism, a tin dipping mechanism and a wire bonding mechanism, and the automatic operation of these mechanisms is realized.
It improves the working efficiency of the speaker welding line, ensures the consistency of product quality, and reduces the uncertainty of manual operation.
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Figure CN112536499B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of speaker production equipment technology, in particular to an automatic speaker wire welding device. Background Art
[0002] The speaker is soldered to the circuit board through wires to achieve electrical connection with the circuit board. Before the speaker is soldered to the circuit board, two wires need to be soldered to the two soldering positions of the speaker in advance. Usually, this work is done manually. Manual operation has the following problems: the quality of welding is affected by the operator's skills, and the consistency of product welding quality is often not guaranteed, resulting in poor product quality and low work efficiency. Summary of the invention
[0003] In view of this, the present invention aims to solve the deficiencies in the prior art, and its main purpose is to provide an automatic speaker wire welding device, which can improve work efficiency and ensure consistent product quality.
[0004] To achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A speaker automatic wire welding device comprises a turntable for conveying speakers, the turntable is provided with at least one speaker placement slot for placing the speaker, a wire feeding mechanism for providing wires and extending the wires to the speaker, a wire twisting mechanism for twisting the wires welded on the speaker together, and a tinning mechanism for tinning the second welding end of the wire welded on the speaker; a wire welding mechanism is provided on one side of the wire feeding mechanism, and a tin feeder is provided on one side of the wire welding mechanism.
[0006] As a preferred solution, a rotatable speaker fixture is provided on the turntable, and the speaker placement groove is located on the speaker fixture.
[0007] As a preferred solution, an adjustment mechanism is provided on one side of the turntable, and the adjustment mechanism includes a detection component for detecting the direction of the welding position of the speaker and an adjustment component for adjusting the direction of the welding position of the speaker. The adjustment component includes a resistance wheel, a first motor for driving the resistance wheel to rotate, and a first cylinder for driving the resistance wheel to move toward the turntable. The output shaft of the first cylinder is provided with a buffer spring that makes the resistance wheel always have a tendency to move toward the turntable. The aforementioned speaker fixture is provided with a driven wheel corresponding to the resistance wheel.
[0008] As a preferred solution, the wire twisting mechanism includes a base, a fixed clamp for clamping the wire, a wire twisting clamp, a second cylinder for driving the wire twisting clamp to move toward the turntable, and a second motor for driving the wire twisting clamp to rotate. The wire twisting clamp and the fixed clamp are both arranged on the base, and the fixed clamp is located between the wire twisting clamp and the turntable.
[0009] As a preferred solution, the wire feeding mechanism includes a wire unwinding assembly, a wire feeding seat, and a wire feeding seat driving assembly that drives the wire feeding seat to move toward the turntable. The wire feeding seat is provided with a conveying tube for conveying the wire. A wire pressing assembly for pressing the wire onto the wire feeding seat is provided on the side of the conveying tube away from the turntable. The wire pressing assembly is arranged on the wire feeding seat and moves with the wire feeding seat.
[0010] As a preferred solution, a peeling and cutting mechanism is provided between the wire feeding mechanism and the turntable, the peeling and cutting mechanism includes a sliding seat, a sliding seat driving assembly for driving the sliding seat to move toward the turntable, a cutting assembly, and a third motor for driving the cutting assembly to open and close, and the cutting assembly and the third motor both move with the sliding seat; the cutting assembly includes an upper tool and a lower tool, and the upper tool and the lower tool have peeling teeth arranged oppositely, the upper tool is arranged on an upper tool mounting plate, the upper tool mounting plate is connected to a first rack, the lower tool is arranged on a lower tool mounting plate, the lower tool mounting plate is connected to a second rack, the second rack and the first rack are arranged vertically side by side, and a first gear shaft is arranged between the second rack and the first rack, the second rack and the first rack are both meshed with the first gear shaft, and the first gear shaft is driven to rotate by the third motor.
[0011] As a preferred solution, the wire crimping assembly includes a third cylinder and a pressure head connected to the output shaft of the third cylinder, a mounting bracket is provided on the wire feeding seat, the third cylinder is installed on the mounting bracket and the output shaft of the third cylinder extends downward, and a clamping wheel group is provided on the side of the wire crimping assembly away from the conveying pipe, and the clamping wheel group is arranged on the wire feeding seat.
[0012] As a preferred solution, the tinning mechanism includes a tin furnace and a manipulator for grabbing the horn, a flux tank is provided on the side of the tin furnace, and the manipulator includes a material picking head and a material picking head driving assembly for driving the material picking head to flip.
[0013] As a preferred solution, the material picking head driving assembly includes a mounting plate, a fourth cylinder, a third rack whose up and down movements are controlled by the fourth cylinder, and a second gear shaft driven by the third rack. The fourth cylinder is mounted on the mounting plate, and the second gear shaft is rotatably mounted on the lower end of the mounting plate. Connecting arms are fixed on both sides of the material picking head, and the protruding ends of the connecting arms are fixedly connected to the second gear shaft.
[0014] As a preferred solution, a tin scraper assembly is provided on the side of the tin furnace, and the tin scraper assembly includes a tin scraper, a tin scraper translation driving cylinder for driving the tin scraper to translate, a tin scraper lifting driving cylinder for driving the tin scraper to lift and lower, and a tin slag collecting trough for collecting tin slag. A fixed seat is provided on the side of the tin furnace, and a translatable mounting seat is provided on the fixed seat. The tin scraper translation driving cylinder is fixed on the fixed seat and drives the mounting seat to translate and slide. The tin scraper lifting driving cylinder is fixed on the mounting seat and translates and slides with the mounting seat. The tin scraper is connected to the tin scraper lifting driving cylinder and can be driven to lift and lower by the tin scraper lifting driving cylinder.
[0015] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it is mainly provided with a turntable for conveying speakers, the turntable is provided with at least one speaker placement slot for placing the speaker, and a wire feeding mechanism for providing wires and extending the wires to the speaker, a wire twisting mechanism for twisting the wires welded on the speaker together, and a tinning mechanism for tinning the second welding end of the wire welded on the speaker are sequentially provided along the circumference of the turntable; a wire welding mechanism is provided on one side of the wire feeding mechanism, and a tin feeder is provided on one side of the wire welding mechanism, thereby realizing the automation of speaker wire welding, improving work efficiency, and ensuring the consistency of product quality.
[0016] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the assembly structure of an embodiment of the present invention;
[0018] Figure 2 Schematic diagram of the turntable structure of an embodiment of the present invention;
[0019] Figure 3 is a schematic diagram of the structure of an adjustment component according to an embodiment of the present invention;
[0020] Figure 4 is a side view of an adjustment assembly according to an embodiment of the present invention;
[0021] Figure 5 It is a schematic diagram of the structure of a wire bonding mechanism and a solder feeder according to an embodiment of the present invention;
[0022] Figure 6 It is a schematic diagram of another wire bonding mechanism and solder feeder structure of an embodiment of the present invention;
[0023] Figure 7 It is a schematic diagram of the partial structure of the wire feeding mechanism and the structure of the stripping and cutting mechanism of an embodiment of the present invention;
[0024] Figure 8 yes Figure 7 Enlarged view of point A in the middle;
[0025] Fig. 9 It is a schematic diagram of the partial structure of another wire feeding mechanism and the structure of the stripping and cutting mechanism of an embodiment of the present invention;
[0026] Fig.10 It is a schematic diagram of the structure of the peeling and cutting mechanism of an embodiment of the present invention;
[0027] Fig.11 It is a schematic diagram of the partial structure of the peeling and cutting mechanism of an embodiment of the present invention;
[0028] Fig.12 2 is a schematic diagram of the structure of a wire twisting mechanism according to an embodiment of the present invention;
[0029] Fig.13 It is a partial structural schematic diagram of the tinning mechanism of an embodiment of the present invention;
[0030] Fig.14 Schematic diagram of the structure of a manipulator according to an embodiment of the present invention;
[0031] Fig.15 It is a side view of a robot according to an embodiment of the present invention.
[0032] Description of the accompanying drawings:
[0033] 10. Speaker 20. Turntable
[0034] 201. Speaker placement slot 202. Speaker fixture
[0035] 203, driven wheel 21, adjustment mechanism
[0036] 22. Detection component 23. Adjustment component
[0037] 231, conflict wheel 232, first motor
[0038] 233. First cylinder 234. Buffer spring
[0039] 30. Wire feeding mechanism
[0040] 32. Wire feeding seat 33. Wire feeding seat drive assembly
[0041] 34. Delivery pipe 35. Wire pressing assembly
[0042] 351, third cylinder 352, pressure head
[0043] 36. Mounting frame 37. Clamping wheel assembly
[0044] 40. Wire twisting mechanism 41. Base
[0045] 42. Fixing clamp 43. Wire twisting clamp
[0046] 44. Second motor 50. Tinning mechanism
[0047] 51. Tin furnace 52. Robot
[0048] 521, material taking head 522, material taking head drive assembly
[0049] 523, mounting plate 524, fourth cylinder
[0050] 525, third rack 526, second gear shaft
[0051] 527, connecting arm 528, front and rear drive components
[0052] 529, Up and down drive components
[0053] 53. Flux tank 54. Tin scraping assembly
[0054] 541, tin scraper 542, tin scraper translation drive cylinder
[0055] 543. Tin scraper lifting drive cylinder 544. Tin slag collection tank
[0056] 55. Fixed seat 56. Mounting seat
[0057] 57. Material conveyor belt 58. Material tray
[0058] 60. Wire welding mechanism 61. Tin feeder
[0059] 70. Peeling and cutting mechanism 71. Sliding seat
[0060] 72. Sliding seat driving assembly 73. Cutting assembly
[0061] 731, upper tool 732, lower tool
[0062] 733, peeling teeth 734, upper tool mounting plate
[0063] 735, first rack 736, lower tool mounting plate
[0064] 737, second rack 738, first gear shaft
[0065] 74. The third motor. DETAILED DESCRIPTION
[0066] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the positions or elements referred to must have specific directions, be constructed and operated in specific directions. Therefore, they should not be understood as limitations on the present invention.
[0067] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0068] Please refer to Figures 1 to 15 As shown, it shows the specific structure of an embodiment of the present invention, including a turntable 20 for conveying the speaker 10, the turntable 20 is provided with at least one speaker placement groove 201 for placing the speaker 10, and a wire feeding mechanism 30 for providing wires and extending the wires to the speaker 10, a wire twisting mechanism 40 for twisting the wires welded on the speaker 10 together, and a tinning mechanism 50 for tinning the second welding end of the wire welded on the speaker 10 are sequentially provided along the circumference of the turntable 20; a wire welding mechanism 60 is provided on one side of the wire feeding mechanism 30, and a tin feeder 61 is provided on one side of the wire welding mechanism 60. Through the cooperation of these mechanisms, the automation of the speaker 10 wire welding can be realized.
[0069] The turntable 20 is provided with a rotatable speaker fixture 202, and the speaker placement slot 201 is located on the speaker fixture 202. In addition, an adjustment mechanism 21 is provided on one side of the turntable 20, and the adjustment mechanism 21 includes a detection component 22 for detecting the direction of the welding position of the speaker 10 and an adjustment component 23 for adjusting the direction of the welding position of the speaker 10; the detection component 22 can detect the direction of the welding position of the speaker 10, thereby helping to adjust the direction of the welding position of the speaker 10; the adjustment component 23 includes a resistance wheel 231, a first motor 232 for driving the resistance wheel 231 to rotate, and a first cylinder 233 for driving the resistance wheel 231 to move toward the turntable 20, and the output shaft of the first cylinder 233 is provided with a buffer spring 234 that makes the resistance wheel 231 always have a tendency to move toward the turntable 20, and the speaker fixture 202 is provided with a driven wheel 203 corresponding to the resistance wheel 231. During operation, the direction of the welding position of the speaker 10 is first detected by the detection component 22, and then the first cylinder 233 drives the interference wheel 231 to move toward the turntable 20, so that the interference wheel 231 interferes with the driven wheel 203, and then the first motor 232 drives the interference wheel 231 to rotate, thereby driving the driven wheel 203, so that the speaker fixture 202 can rotate to achieve the direction adjustment of the welding position of the speaker 10.
[0070] The wire feeding mechanism 30 includes a wire unloading assembly (not shown), a wire feeding seat 32, and a wire feeding seat driving assembly 33 for driving the wire feeding seat 32 to move toward the turntable 20. The wire feeding seat 32 is provided with a conveying pipe 34 for conveying the wire. A wire pressing assembly 35 for pressing the wire onto the wire feeding seat 32 is provided on the side of the conveying pipe 34 away from the turntable 20. The wire pressing assembly 35 is arranged on the wire feeding seat 32 and moves with the wire feeding seat 32. Specifically, the wire pressing assembly 35 includes a third cylinder 351 and a pressure head 352 connected to the output shaft of the third cylinder 351. The wire feeding seat 32 is provided with a mounting frame 36. The third cylinder 351 is installed on the mounting frame 36 and the output shaft of the third cylinder 351 extends downward. In addition, a clamping wheel group 37 is provided on the side of the wire pressing assembly 35 away from the conveying pipe 34. The clamping wheel group 37 is arranged on the wire feeding seat 32. During operation, the wire of the wire feeding assembly passes through the clamping wheel assembly 37, the wire pressing assembly 35 and the conveying tube 34 in sequence, and then the wire pressing assembly 35 presses the wire, and then the wire feeding seat driving assembly 33 drives the wire feeding seat 32 to move toward the turntable 20 to carry out the wire feeding work.
[0071] A peeling and cutting mechanism 70 is provided between the wire feeding mechanism 30 and the turntable 20. The peeling and cutting mechanism 70 includes a sliding seat 71, a sliding seat driving assembly 72 for driving the sliding seat 71 to move toward the turntable 20, a cutting assembly 73, and a third motor 74 for driving the cutting assembly 73 to open and close. The cutting assembly 73 and the third motor 74 both move with the sliding seat 71; the cutting assembly 73 includes an upper tool 731 and a lower tool 732, and the upper tool 731 and the lower tool 732 are provided with peeling teeth 733 arranged opposite to each other. The upper tool 731 is arranged on an upper tool mounting plate 734, and the upper tool mounting plate 734 is connected to the upper tool mounting plate 734. The lower tool 732 is connected to a first rack 735, and is arranged on a lower tool mounting plate 736. The lower tool mounting plate 736 is connected to a second rack 737. The second rack 737 and the first rack 735 are arranged vertically side by side, and a first gear shaft 738 is arranged between the second rack 737 and the first rack 735. The second rack 737 and the first rack 735 are both meshed with the first gear shaft 738. The first gear shaft 738 is driven to rotate by the third motor 74. In this way, the third motor 74 can control the opening and closing of the upper tool 731 and the lower tool 732 through the first rack 735 and the second rack 737. During operation, the wire pressing assembly 35 presses the wire, and the wire feeding seat driving assembly 33 drives the wire feeding seat 32 to move so as to move the first welding end of the wire to between the upper cutter 731 and the lower cutter 732. Then, the third motor 74 drives the upper cutter 731 and the lower cutter 732 to clamp so that the stripping teeth clamp the first welding end of the wire. At this time, the wire feeding seat driving assembly 33 drives the wire feeding seat 32 to move so as to pull the wire backwards, so as to complete the wire stripping work. Then, the third motor 74 drives the upper cutter 731 and the lower cutter 73 2 is opened, the wire feeding seat driving assembly 33 drives the wire feeding seat 32 to move toward the turntable 20 so that the first welding end of the wire moves to the welding position of the speaker 10. At this time, the clamping structure of the wire welding mechanism 60 clamps the wire, and the wire pressing assembly 35 releases the wire. Then, according to the required length of the wire, the wire feeding seat 32 and the sliding seat 71 move backward to the corresponding positions at the same time. After that, the wire pressing assembly 35 presses the wire, and the third motor 74 drives the upper cutter 731 and the lower cutter 732 to cut the wire.
[0072] The wire twisting mechanism 40 includes a base 41, a fixing clamp 42 for clamping the wire, a wire twisting clamp 43, a second cylinder (not shown) for driving the wire twisting clamp 43 to move toward the turntable 20, and a second motor 44 for driving the wire twisting clamp 43 to rotate. The wire twisting clamp 43 and the fixing clamp 42 are both arranged on the base 41, and the fixing clamp 42 is located between the wire twisting clamp 43 and the turntable 20. When working, the fixing clamp 42 clamps the wire welded on the speaker 10, and then the wire twisting clamp 43 also clamps the wire. Driven by the second motor 44, the wire twisting clamp 43 rotates to complete the wire twisting work.
[0073] The tinning mechanism 50 includes a tin furnace 51 and a manipulator 52 for grabbing the speaker 10. A flux tank 53 is provided on the side of the tin furnace 51. The manipulator 52 includes a material taking head 521 and a material taking head driving assembly 522 for driving the material taking head 521 to flip. In this embodiment, the material taking head 521 can flip within an angle of 90°. When working, the material taking head 521 grabs the speaker 10, and then the material taking head driving assembly 522 drives the material taking head 521 to flip, so that the speaker 10 The second welding end of the wire is first extended into the flux in the flux tank 53, and then the material taking head driving component 522 drives the material taking head 521 to flip over, so that the second welding end of the wire leaves the flux tank 53, and then the material taking head driving component 522 drives the material taking head 521 to flip over, so that the second welding end of the wire extends into the tin liquid in the tin furnace 51, and finally the material taking head driving component 522 drives the material taking head 521 to flip over, so that the second welding end of the wire leaves the tin furnace 51 to complete the tinning work. Specifically, the material taking head driving assembly 522 includes a mounting plate 523, a fourth cylinder 524, a third rack 525 controlled by the fourth cylinder 524 to move up and down, and a second gear shaft 526 driven by the third rack 525. The fourth cylinder 524 is installed on the mounting plate 523, and the second gear shaft 526 is installed at the lower end of the mounting plate 523. Connecting arms 527 are fixed on both sides of the material taking head 521, and the protruding ends of the connecting arms 527 are fixedly connected to the second gear shaft 526. When working, the fourth cylinder 524 drives the second gear shaft 526 to rotate. When the connecting arm 527 rotates with the second gear shaft 526, the connecting arm 527 can drive the material taking head 521 to flip. In addition, the tinning mechanism 50 also includes a front and rear driving assembly 528 for driving the manipulator 52 to move back and forth and an up and down driving assembly 529 for driving the manipulator 52 to move up and down.
[0074] In addition, a tin scraping assembly 54 is provided on the side of the tin furnace 51, and the tin scraping assembly 54 includes a tin scraping blade 541, a tin scraping blade translation driving cylinder 542 for driving the tin scraping blade 541 to translate, a tin scraping blade lifting driving cylinder 543 for driving the tin scraping blade 541 to lift, and a tin slag collecting trough 544 for collecting tin slag. A fixed seat 55 is provided on the side of the tin furnace 51, and a translationally movable mounting seat 56 is provided on the fixed seat 55. The tin scraping blade translation driving cylinder 542 is fixed on the fixed seat 55 and drives The mounting seat 56 slides horizontally, the tin scraper lifting drive cylinder 543 is fixed on the mounting seat 56 and slides horizontally with the mounting seat 56, the tin scraper 541 is connected to the tin scraper lifting drive cylinder 543 and can be driven to rise and fall by the tin scraper lifting drive cylinder 543. During operation, under the action of the tin scraper translation drive cylinder 542, the tin scraper 541 can translate on the surface of the tin liquid in the tin furnace 51, so that the tin slag on the surface of the tin liquid can be scraped away, and the tin slag finally falls into the tin slag collecting tank 544.
[0075] In addition, a material conveyor belt 57 is provided on the side of the tin furnace 51. The material conveyor belt 57 is driven by a stepper motor (not shown in the figure), and a material tray 58 is provided on the material conveyor belt 57. When working, the stepper motor drives the material conveyor belt 57 to operate so as to send the material tray 58 to the side of the robot 52. The robot 52 puts the tinned speaker 10 into the material tray 58. When the material tray 58 is full of speakers 10, the stepper motor drives the material conveyor belt 57 to operate so as to send the material tray 58 away. At the same time, another material tray 58 will be sent to the side of the robot 52, and then the robot 52 can continue to put the speaker 10 into the material tray 58. By adopting a stepper motor, the robot 52 can fill the material tray 58 with speakers 10 before sending it away. There is no need for manual tray placement, which avoids manual collision damage to the speaker 10 and improves work efficiency.
[0076] The working process of this embodiment is described in detail as follows:
[0077] First, the detection component 22 in the adjustment mechanism 21 detects the direction of the welding position of the speaker 10, and the adjustment component 23 adjusts the direction of the welding position of the speaker 10, so as to ensure that the subsequent welding work will not be welded in the wrong position. Then, the turntable 20 sends the speaker 10 with the adjusted direction to the wire feeding mechanism 30. At this time, the first welding end of the wire needs to be stripped by the stripping and cutting mechanism 70. After the stripping is completed, the wire feeding mechanism 30 sends the first welding end of the wire to the welding position of the speaker 10, and the wire welding mechanism 60 performs welding, and according to the required reserved length of the wire, the wire can be cut by the stripping and cutting mechanism 70. Next, the turntable 20 sends the speaker 10 with the wire welded to the wire twisting mechanism 40, where the wire twisting mechanism 40 twists the wires welded on the speaker 10 together. Afterwards, the turntable 20 sends the speaker 10 with the wires tightened to the tinning mechanism 50. At this time, the material picking head 521 grabs the speaker 10. Driven by the material picking head driving assembly 522, the material picking head 521 flips over so that the second welding end of the wire is successively extended into the flux in the flux tank 53 and the tin liquid in the tin furnace 51. Finally, the robot 52 puts the speaker 10 into the material tray 58.
[0078] In summary, the present invention is provided with a turntable for conveying speakers, the turntable is provided with at least one speaker placement slot for placing the speaker, and a wire feeding mechanism for providing wires and extending the wires to the speaker, a wire twisting mechanism for twisting the wires welded on the speaker together, and a tinning mechanism for tinning the second welding end of the wire welded on the speaker are sequentially provided along the circumference of the turntable; a wire welding mechanism is provided on one side of the wire feeding mechanism, and a tin feeder is provided on one side of the wire welding mechanism, thereby realizing the automation of speaker wire welding, improving work efficiency, and ensuring the consistency of product quality.
[0079] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A speaker automatic wire welding device, characterized in that: It comprises a turntable for conveying a speaker, the turntable is provided with at least one speaker placement slot for placing the speaker, a wire feeding mechanism for providing a wire and extending the wire to the speaker, a wire twisting mechanism for twisting the wires welded on the speaker together, and a tinning mechanism for tinning the second welding end of the wire welded on the speaker are sequentially provided along the circumference of the turntable; a wire welding mechanism is provided on one side of the wire feeding mechanism, and a tin feeder is provided on one side of the wire welding mechanism; a rotatable speaker fixture is provided on the turntable, the speaker placement slot is located on the speaker fixture, an adjustment mechanism is provided on one side of the turntable, the adjustment mechanism comprises a detection component for detecting the direction of the speaker welding position and an adjustment component for adjusting the direction of the speaker welding position, the adjustment component comprises a resistance rotating wheel, a first motor for driving the resistance rotating wheel to rotate, and a first cylinder for driving the resistance rotating wheel to move toward the turntable, the output shaft of the first cylinder is provided with a buffer spring that makes the resistance rotating wheel always have a tendency to move toward the turntable, and the speaker fixture is provided with a driven rotating wheel corresponding to the resistance rotating wheel; The wire feeding mechanism includes a wire unwinding assembly, a wire feeding seat, and a wire feeding seat driving assembly that drives the wire feeding seat to move toward the turntable. The wire feeding seat is provided with a conveying tube for conveying the wire. A wire pressing assembly for pressing the wire onto the wire feeding seat is provided on the side of the conveying tube away from the turntable. The wire pressing assembly is arranged on the wire feeding seat and moves with the wire feeding seat.
2. The speaker automatic wire welding device according to claim 1, characterized in that: The wire twisting mechanism includes a base, a fixing clamp for clamping the wire, a wire twisting clamp, a second cylinder for driving the wire twisting clamp to move toward the turntable, and a second motor for driving the wire twisting clamp to rotate. The wire twisting clamp and the fixing clamp are both arranged on the base, and the fixing clamp is located between the wire twisting clamp and the turntable.
3. The speaker automatic wire welding device according to claim 1, characterized in that: A peeling and cutting mechanism is provided between the wire feeding mechanism and the turntable, and the peeling and cutting mechanism includes a sliding seat, a sliding seat driving assembly for driving the sliding seat to move toward the turntable, a cutting assembly, and a third motor for driving the cutting assembly to open and close, and the cutting assembly and the third motor both move with the sliding seat; the cutting assembly includes an upper tool and a lower tool, and the upper tool and the lower tool are provided with peeling teeth arranged opposite to each other, the upper tool is arranged on an upper tool mounting plate, and the upper tool mounting plate is connected to a first rack, the lower tool is arranged on a lower tool mounting plate, and the lower tool mounting plate is connected to a second rack, the second rack and the first rack are arranged vertically side by side, and a first gear shaft is arranged between the second rack and the first rack, the second rack and the first rack are both meshed with the first gear shaft, and the first gear shaft is driven to rotate by the third motor.
4. The speaker automatic wire welding device according to claim 1, characterized in that: The wire crimping assembly includes a third cylinder and a pressure head connected to the output shaft of the third cylinder. A mounting bracket is provided on the wire feeding seat. The third cylinder is installed on the mounting bracket and the output shaft of the third cylinder extends downward. A clamping wheel group is provided on the side of the wire crimping assembly away from the conveying pipe, and the clamping wheel group is arranged on the wire feeding seat.
5. The speaker automatic wire welding device according to claim 1, characterized in that: The tinning mechanism comprises a tin furnace and a manipulator for grabbing the horn, a flux tank is arranged on the side of the tin furnace, and the manipulator comprises a material taking head and a material taking head driving assembly for driving the material taking head to flip.
6. The speaker automatic wire welding device according to claim 5, characterized in that: The material picking head driving assembly includes a mounting plate, a fourth cylinder, a third rack controlled by the fourth cylinder to move up and down, and a second gear shaft driven by the third rack. The fourth cylinder is mounted on the mounting plate, and the second gear shaft is rotatably mounted on the lower end of the mounting plate. Connecting arms are fixed on both sides of the material picking head, and the protruding ends of the connecting arms are fixedly connected to the second gear shaft.
7. The speaker automatic wire welding device according to claim 5, characterized in that: A tin scraping assembly is provided on the side of the tin furnace, and the tin scraping assembly includes a tin scraping sheet, a tin scraping sheet translation driving cylinder for driving the tin scraping sheet to translate, a tin scraping sheet lifting driving cylinder for driving the tin scraping sheet to lift and lower, and a tin slag collecting trough for collecting tin slag. A fixed seat is provided on the side of the tin furnace, and a translationally movable mounting seat is provided on the fixed seat. The tin scraping sheet translation driving cylinder is fixed on the fixed seat and drives the mounting seat to translate and slide. The tin scraping sheet lifting driving cylinder is fixed on the mounting seat and translates and slides with the mounting seat. The tin scraping sheet is connected to the tin scraping sheet lifting driving cylinder and can be driven to lift and lower by the tin scraping sheet lifting driving cylinder.
Citation Information
Patent Citations
Single-head tin dipping machine
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Automatic wire welding equipment for microphones
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Loudspeaker automatic wire welding device
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