A collection rack
The linear movement and rotation design of the material collection rack solves the problem of inconvenient movement and rotation in the existing technology, and realizes the flexible application and efficient operation of the material collection rack with other processing devices.
Patent Information
- Application Number
- CN202011406818.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2020-06-08
- Filing Date
- 2020-12-05
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2040-12-05
AI Technical Summary
The existing material collection rack is not easy to move and rotate, resulting in insufficient flexibility with other processing devices, affecting processing efficiency and the difficulty of manual operation.
The material collection rack design includes a support plate, a material collection pin mounting plate, a pallet, a slider, a pin shaft, and a positioning and reversing mechanism. The linear movement and rotation of the material collection rack are achieved through a positioning driver and a reversing device. Combined with the design of the pallet lifting drive mechanism and the guard plate, the pallet can be operated flexibly.
The material collection rack can move linearly and rotate easily, which improves its flexibility with other processing devices, reduces the difficulty of manual operation, and improves processing efficiency.
Smart Images

Figure CN112573211B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of aggregate racks. BACKGROUND
[0002] When producing air conditioner heat exchanger fins, generally through the aggregate rack with aggregate needle, the fins are stacked and then processed.
[0003] The existing aggregate rack generally includes a support plate, an aggregate needle mounting plate, a tray, a spacer sleeve, a guard plate, and an aggregate needle. Although it can complete the general aggregate function, it is inconvenient to move and cannot rotate, so there are problems of insufficient flexibility and limited function when cooperating with other mechanisms such as fin stamping processing devices and subsequent fin processing devices.
[0004] Therefore, the corresponding aggregate device composed of the existing aggregate rack has limited functions. For example, a two-station rotating aggregate device includes one aggregate station and one material taking station. After the aggregate station is full, the stamping machine stops. To avoid interference with the mold, the entire aggregate device first translates away from the punch press by a certain distance, moves into position, and then rotates 180 degrees to exchange positions through a rotating disc. After rotating into position, the entire aggregate device approaches the punch press, and then the aggregate station continues to aggregate. The stacked fins are moved to the taking station after rotation. To take the fins out of the aggregate rack without spreading, two long U-shaped tubes are inserted into each column of fin stacks by hand for positioning, and then the fin stacks are taken out one column at a time. When taking out the fins, the entire column of fins must be lifted above the top of the aggregate needle, and then they can be taken down and then laid flat. This process is labor-intensive, time-consuming, and very slow. When the aggregate height increases, each column of fins will become heavier, which requires more manual strength and limits the selection of workers. SUMMARY
[0005] The technical problem to be solved by the present application is to overcome the above-mentioned defects of the prior art and provide an aggregate rack that can be conveniently moved in a straight line and rotated at the same time.
[0006] The technical solution adopted by the present application to solve the above technical problems is:
[0007] The aggregate rack includes a support plate, an aggregate needle mounting plate, an aggregate needle, a pin shaft, a sliding block, and a positioning reversing mechanism for positioning and rotating the aggregate rack. The aggregate needle mounting plate is installed parallel to the support plate. The aggregate needle is installed on the aggregate plate mounting plate. One end of the pin shaft is installed on the support plate, and the other end is inserted into the pin hole of the sliding block below. The positioning reversing mechanism is arranged between the aggregate rack and the work station.
[0008] Better still, it further comprises a tray and a spacer, the tray is arranged above the aggregate needle mounting plate, the middle part is provided with an aggregate needle through hole, and the periphery is a fixed part supported by the spacer, the lower part of the spacer is mounted on the aggregate needle mounting plate or the support plate, the aggregate needle is mounted on the aggregate needle mounting plate and penetrates the tray upwards, so that the aggregate can be received by moving the tray.
[0009] Better still, the positioning reversing mechanism comprises a movable positioning mechanism and a reversing mechanism, the movable positioning mechanism comprises a sliding block or a work station, another insertion hole spaced from the pin hole, and a positioning mechanism, the positioning mechanism comprises a positioning driver and a positioning rod, the positioning driver is connected and drives the positioning rod to extend and retract, and is inserted into or retracted from the other insertion hole, the reversing mechanism is a turning groove arranged on the work station, and the reversing mechanism is guided by the turning groove after the positioning rod is inserted into the turning groove. When the aggregate rack does not need to be rotated, the driver makes the positioning rod extend and be inserted into the other insertion hole. Since there are two positioning positions of the sliding block or the sliding block and the work station, the aggregate rack is relatively stationary; when the aggregate rack needs to be rotated, the positioning rod can be retracted by the positioning driver, so that there is only one positioning position of the pin shaft between the sliding blocks of the aggregate rack, and therefore the aggregate rack can rotate around the pin shaft and be guided by the turning groove. In this way, the aggregate rack can change the operation direction to facilitate subsequent operation.
[0010] Better still, the positioning driver is a power cylinder or a motor, so that the structure is simple.
[0011] Better still, the positioning reversing mechanism comprises a reversing mechanism arranged on the aggregate rack support plate and a turning groove arranged on the work station, and the reversing mechanism can guide the rotation of the aggregate rack after being inserted into the turning groove. In this way, the aggregate rack can change the operation direction to facilitate subsequent operation.
[0012] Better still, the reversing mechanism is a power cylinder or a bearing, and the piston rod of the power cylinder or the bearing is inserted into the turning groove to guide the rotation of the aggregate rack. In this way, the structure is simpler.
[0013] Better still, the inner rotating disc is provided with a groove capable of accommodating the piston rod of the power cylinder or the bearing, which is continuous with the turning groove. In this way,
[0014] Better still, it further comprises a linear driving mechanism for linearly moving the aggregate rack, the linear driving mechanism is connected with the sliding block of the aggregate rack and drives it to move linearly, and the linear driving mechanism is mounted on the inner rotating disc, so that the aggregate rack can move between the operation work station and the inner rotating disc and can rotate.
[0015] More specifically, the linear driving mechanism is a power cylinder, the power cylinder is mounted on the inner rotating disc, the piston rod of the power cylinder is connected with the sliding block of the aggregate rack and drives the aggregate rack to move, so that the aggregate rack can move between the operation work station and the inner rotating disc.
[0016] Better still, it further comprises a tray lifting driving mechanism symmetrically arranged on the base, which comprises a driver, a transmission mechanism, a driving mechanism and a supporting plate, the supporting plate is connected to and driven by the driving mechanism, the driver drives the supporting plate to lift through the transmission mechanism and the driving mechanism, so that the tray can be lifted by the supporting plate.
[0017] More specifically, the driver is an electric motor, the transmission mechanism is a chain wheel transmission mechanism, the driving mechanism is a screw rod and a screw rod nut, the electric motor is installed on the base, one end of the screw rod is rollingly supported by the base, the other end is rollingly supported by a protective support seat, the screw rod nut is sleeved on the screw rod, and the two ends of the supporting plate are respectively connected with a screw rod nut, the chain wheel transmission mechanism comprises a driving chain wheel, chain wheels, an intermediate chain wheel and a chain, each chain wheel is connected and transmitted through the chain, and each chain wheel is installed on the corresponding screw rod. The electric motor drives the transmission mechanism to simultaneously drive the four screw rods to rotate, and the supporting plate is driven to rise or fall through the screw rod nut. When the mobile material collecting frame moves to the position, the two ends of the tray are overlapped on the supporting plate, and the tray can be driven to rise or fall by the tray lifting driving mechanism.
[0018] Better still, the fixed part is vertically provided with a guard plate around. When the mobile material collecting frame receives the fins, the tray can be lifted first, the guard plate can guide the fins on one hand, and can right the fins stacked on the tray on the other hand.
[0019] Better still, the fixed part is vertically provided with a guard plate around. When the mobile material collecting frame receives the fins, the tray can be lifted first, the guard plate can guide the fins on one hand, and can right the fins stacked on the tray on the other hand.
[0020] Better still, the fixed part is vertically provided with a guard plate around. When the mobile material collecting frame receives the fins, the tray can be lifted first, the guard plate can guide the fins on one hand, and can right the fins stacked on the tray on the other hand.
[0021] More specifically, the rotating center part is a front guide column, which cooperates with a bracket arranged on the base to serve as a rotating center, and the force applying part is a rear guide column, which can cooperate with a rear hook of the lifting driving mechanism, is lifted by the lifting driving mechanism, and makes the tray and the guard plate rotate and be placed on the base.
[0022] Better still, the tray lifting driving mechanism is symmetrically arranged on the base, which comprises a driver, a transmission mechanism, a driving mechanism and a supporting plate, the supporting plate is connected to and driven by the driving mechanism, the driver drives the supporting plate to lift or lower through the transmission mechanism and the driving mechanism, so that the tray can be lifted or lowered by the supporting plate.
[0023] Better still, the middle part of the tray is separated from the peripheral fixed part, and the middle part is provided with an extension part on both sides, which can be lifted or lowered by the supporting plate of the tray lifting driving mechanism, so that the supporting plate will not rise together with the tray when the supporting plate of the tray lifting driving mechanism rises, avoiding interference with the air suction device of the punch for producing fins.
[0024] More specifically, the driver is a motor, the transmission mechanism is a chain wheel transmission mechanism, the driving mechanism is a lead screw and a lead screw nut, the motor is installed on the base, one end of the lead screw is rollingly supported by the base, the other end is rollingly supported by a protective support seat, the lead screw nut is sleeved on the lead screw, and the two ends of the supporting plate are respectively connected with a lead screw nut, the chain wheel transmission mechanism comprises a driving chain wheel, a chain wheel, an intermediate chain wheel and a chain, each chain wheel is connected and driven by the chain, and each chain wheel is installed on the corresponding lead screw. The motor drives the transmission mechanism to rotate four lead screws at the same time, and drives the supporting plate to rise or lower through the lead screw nut. When the material collecting frame moves to the position, the two ends of the tray are overlapped on the supporting plate, so that the tray can be lifted or lowered by the tray lifting driving mechanism.
[0025] Compared with the prior art, the application has the following advantages:
[0026] 1. The material collecting frame can be conveniently moved in a straight line and can change its operating position by rotating itself, so that it can be flexibly applied to various operating stations and various operations, and has wide adaptability. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a perspective view of the material collecting device of embodiment 1 of the application.
[0028] Figure 2 It is a structure diagram of the inner rotating disc of the inner rotating material collecting device of embodiment 1 of the application.
[0029] Figure 3 It is a perspective view of the material collecting frame of embodiment 1 of the application.
[0030] Figure 4 It is a structure diagram of the material collecting frame of embodiment 1 of the application.
[0031] Figure 5 It is a structure diagram of the chain wheel transmission mechanism of embodiment 1 of the application.
[0032] Figure 6 This is a schematic diagram of the moving transmission mechanism in Embodiment 1 of the present invention.
[0033] Figure 7 This is a schematic diagram of the material collection device in Embodiment 1 of the present invention moving the material collection rack onto the turntable after the material collection is completed.
[0034] Figure 8 This is a schematic diagram of the material collection device in Embodiment 1 of the present invention being moved to the material picking station.
[0035] Figure 9 This is a schematic diagram of the material collection device in Embodiment 1 of the present invention removing the material collection needle frame at the material collection station.
[0036] Figure 10 This is a schematic diagram of the material collection device in Embodiment 1 of the present invention removing the fin stack at the material handling station.
[0037] Figure 11 This is a schematic diagram of the material collection device in Embodiment 1 of the present invention after the fin stack is flipped at the material handling station.
[0038] Figure 12 This is a schematic diagram of the material collection device in Embodiment 1 of the present invention when the pallet frame is reinstalled.
[0039] Figure 13 This is a schematic diagram of the material collection device moving the material collection frame to the rotary table in Embodiment 1 of the present invention.
[0040] Figure 14 This is a perspective view of the material collection device in Embodiment 3 of the present invention.
[0041] Figure 15 This is a perspective view of the material collection device in Embodiment 2 of the present invention.
[0042] Figure 16 This is a perspective view of the material collection device in Embodiment 4 of the present invention.
[0043] Figure 17 This is a schematic diagram showing the cooperation relationship between the material collection device and the pallet lifting drive mechanism in Embodiment 4 of the present invention. Detailed Implementation
[0044] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0045] Example 1
[0046] like Figure 3 , 4 As shown, the movable material collection rack 4 includes a support plate 401, a material collection needle mounting plate 402, a tray 403, a spacer 405, a guard plate 406, a material collection needle 30, a pin 404, and a slider 407.
[0047] The collecting needle mounting plate 402 is mounted parallel to the support plate 401. The tray 403 is positioned above the collecting needle mounting plate 402, with a collecting needle through hole in the center and fixed plates 4031 around it. It is supported by a spacer 405. The lower part of the spacer 405 is mounted on the collecting needle mounting plate 402, and the upper part of the spacer 405 is inserted into the tray 403, separating the tray 403 from the collecting needle mounting plate 402. The collecting needle 30 is mounted on the collecting plate mounting plate 402 and passes upward through the collecting needle through hole in the center of the tray 403.
[0048] One end of the pin 404 is mounted on the center of the support plate 401, and the other end is inserted into the pin hole 4071 of the slider 407 located below it. In this way, the entire movable collection rack 4 can rotate on the slider 407 with the pin 404 as the center.
[0049] To prevent the material collection rack from rotating during movement, a movable positioning mechanism is provided between the slider 407 and the material collection rack 4. In this embodiment, the movable positioning mechanism includes a pin hole 4072 on the slider 407, spaced apart from the pin hole 4071, and a positioning cylinder 408. The piston rod of the positioning cylinder 408 extends and inserts into the other pin hole 4072. Therefore, when rotation of the material collection rack is not required, the piston rod of the positioning cylinder 408 extends and inserts into the other pin hole 4072. Since there are two positioning points between the material collection rack 4 and the slider 407, they remain relatively stationary. When rotation of the material collection rack is required, the piston rod of the positioning cylinder 408 can be retracted, leaving only one positioning point between the material collection rack 4 and the slider 407: the pin shaft 404. Therefore, the material collection rack 4 can rotate around the pin shaft 404.
[0050] The fixed plate 4031 is also vertically mounted with guard plates 406 around it. When the movable collection rack 4 receives the fins, it can first lift the tray 403. The guard plates 406 can guide the fins on the one hand, and straighten and clamp the fins piled on the tray 403 on the other hand.
[0051] The side of the fixed plate 4031 is also provided with lifting parts 4032 and 4032' that cooperate with the support part of the lifting drive mechanism 8 described below. The lifting drive mechanism 8 can lift the entire tray 403 and the fins placed on the tray 403 through the support part, lifting parts 4032 and 4032', thereby separating the fixed plate 4031 from the integrated support plate 401, the collecting needle mounting plate 402 and the collecting needle. Alternatively, the tray 403 can be placed back onto the integrated support plate 401, the collecting needle mounting plate 402 and the collecting needle to form a collecting rack with the tray 403 again.
[0052] The side of the guard plate 406 is also provided with guide posts 4061 and 4061', which can be used to guide the front guide posts 4061' on the two sides (see Figure 10The entire tray 403 and guard plate 406 are rotated around the center of rotation, with the rear guide posts 4061 on both sides as force points, and finally placed sideways on the base 1. This facilitates operations such as inserting tubes into the fin stack. In this embodiment, the front guide post 4061' cooperates with the bracket 102 set on the base 1 as the center of rotation, and the rear guide post 4061 cooperates with the rear hook 8041 of the lifting drive mechanism 8. The lifting drive mechanism 8 raises the tray 403 and guard plate 406 so that they are rotated and placed sideways on the base 1.
[0053] The aforementioned mobile collection rack can move in a straight line and rotate during movement, thus it can be flexibly applied to various collection devices.
[0054] In this embodiment, the material collection device includes the aforementioned movable material collection frame 4, base 1, inner turntable 2, and rotary drive mechanism. The inner turntable 2 and rotary drive mechanism are mounted on the base 1. The inner turntable 2 is connected to the rotary drive mechanism, which drives the turntable 2 to rotate relative to the base 1 by a set angle. Figures 1-13 .
[0055] like Figure 2 As shown, the rotary drive mechanism includes: a motor 301, a drive gear 302, and a large gear 303; the motor 301 is mounted on the base 1, and the drive gear 302 is mounted on its output shaft. The large gear 303 is supported by the base 1 by rolling. The drive gear 302 meshes with the large gear 303, and the inner turntable 2 is mounted on the large gear 303; thus, the motor 301 drives the drive gear 302 to rotate, and then the large gear 303 drives the inner turntable 2 mounted on it to rotate. The rotation angle is determined according to actual needs, such as the number of workstations and the interval between workstations as required.
[0056] To ensure smooth movement of the mobile collection rack, the base 1 is provided with a groove 101 that mates with the slider 407 at the bottom of the mobile collection rack 4. The inner turntable 2 is also provided with a turntable groove 201 corresponding to the groove 101. The slider 407 can move within the grooves 101 and 201. Thus, the mobile collection rack 4 can be moved along the grooves 101 and 201 by extending and retracting the piston rod of the cylinder 5, allowing the slider 407 to move onto the base 1 or the inner turntable 2. Then, by rotating the inner turntable 180 degrees, the positions of the collection rack at the collection station and the collection rack at the picking station are exchanged.
[0057] A reversing mechanism is also provided, which includes a reversing cylinder 7 and a steering groove 701. The reversing cylinder 7 is mounted on the support plate 401, and the steering groove 701 is located at the material handling station of the base 1. Figure 1It is a long straight groove at an angle to the moving direction of the slider 407. After the piston rod of the reversing cylinder 7 extends and is inserted into the reversing groove 701, the material collection rack 4 will rotate around the pin shaft 404 under the guidance of the long straight groove, and finally drive the material collection rack 4 to rotate 90 degrees to achieve the entire reversal.
[0058] like Figure 3 As shown, the rotary drive mechanism includes: a motor 301, a drive gear 302, and a large gear 303; the motor 301 is mounted on the base 1, and the drive gear 302 is mounted on its output shaft. The large gear 303 is supported by the base 1 by rolling. The drive gear 302 meshes with the large gear 303, and the inner turntable 2 is mounted on the large gear 303; thus, the motor 301 drives the drive gear 302 to rotate, and then the large gear 303 drives the inner turntable 2 mounted on it to rotate. The rotation angle is determined according to actual needs, such as the number of workstations and the interval between workstations as required.
[0059] It also includes a pallet lifting drive mechanism 6, which is symmetrically arranged on the material collection station of the base 1, near the punch press side, such as... Figure 1 As shown, it includes a motor 601, a transmission mechanism, a lead screw 602, a lead screw nut 603, and a pallet 604. The motor 601 is mounted on the base 1. The upper and lower ends of the lead screw 602 are respectively supported by protective support seats 605. The lead screw nut 603 is sleeved on the lead screw 602. The two ends of the pallet 604 are respectively connected to a lead screw nut 603. The motor 601 drives the transmission mechanism to rotate all four lead screws 602, which in turn drives the pallet 604 to rise or fall through the lead screw nuts 603. When the movable collection rack 4 moves to the collection station, so that the two ends of its fixing plate 4031 overlap the pallet 604, the pallet 403 can be raised or lowered.
[0060] The transmission mechanism is a sprocket drive mechanism, but it can also be a belt drive mechanism, etc. This embodiment uses a sprocket drive mechanism. Figure 5 As shown, the sprocket drive mechanism includes: a drive sprocket 606, a sprocket 607, an intermediate sprocket 608, and a chain 609. The sprockets are connected and driven by the chain 609, and each sprocket 607 is mounted on a lead screw 602.
[0061] It also includes another lifting drive mechanism 8 for separating the tray and the collecting needle. This drive mechanism comprises two sets, symmetrically arranged at the material handling station of the base 1, such as... Figure 1 As shown, it includes a motor 801, a transmission mechanism, a lead screw 802, a lead screw nut 803, and a support plate 804.
[0062] The motor 801 is mounted on the base 1 and is connected to two lead screws 802 through a transmission mechanism, which drives the two lead screws 802 to rotate.
[0063] The transmission mechanism is a sprocket transmission mechanism, which includes a sprocket mounted on the output shaft of motor 801 and a sprocket mounted on the lower end of two lead screws. The sprockets are connected and driven by a chain. For details, please refer to the sprocket transmission mechanism of the pallet.
[0064] The upper and lower ends of the lead screw 802 are respectively supported by the protective support seat 805. The lead screw nut 803 is sleeved on the outside of the lead screw 802. The two ends of the support plate 804 are respectively connected to a lead screw nut 803, and hooks 8041 and 8041' that cooperate with the lifting blocks 4032 and 4032' are provided on it.
[0065] It also includes a translation mechanism 9 set at the material picking station. The translation mechanism 9 includes a translation drive mechanism, a translation transmission mechanism and a connecting mechanism. The connecting mechanism is connected to the lifting drive mechanism 8. The translation drive mechanism is connected to and drives the connecting mechanism to move through the translation transmission mechanism and the connecting mechanism, thereby causing the lifting drive mechanism 8 to translate. In this embodiment, the translation drive mechanism is a motor 901, and the translation transmission mechanism includes pulleys 903 and 904, a transmission shaft 905, pulleys 906, 907, 908, and a transmission belt 910. The connecting mechanism is a screw. The motor is mounted on the base 1, and pulley 902 is mounted on its output shaft. The two ends of the transmission shaft 905 are rolledly supported by the base 1, and pulleys 903, 904, and 906 are mounted on it. The pulleys 908 and 907 are respectively mounted on short shafts 909 that are rolledly supported by the base 1 at both ends. The pulleys 902 and 903, pulleys 904 and 908, and pulleys 906 and 907 are connected and driven by belts. The transmission belt 910 is connected to the lower end of the protective support seat 805 of the lifting drive mechanism 8 by screws (not shown). Thus, the motor 901 drives the pulley on it to rotate, and through the transmission of pulleys 903, 904 and 906, the transmission belt 910 drives the protective support seat 805 to move, thereby driving the entire lifting drive mechanism 8 to move horizontally.
[0066] To ensure smooth movement of the protective support 805, a slider guide mechanism is added between the base 1 and the protective support 805. The slider 911 of the slider guide mechanism is mounted on the protective support 805, and the slide rail 912 of the slider guide mechanism is mounted on the base 1.
[0067] Using the above-mentioned material collection mechanism, the following fin material collection and retrieving processes can be performed.
[0068] 1. During material collection, two movable material collection frames 4 are located at the material collection station and the material picking station, respectively. The piston rod of the positioning cylinder 408 extends and inserts into the pin hole 4072. The two ends of the fixing plate 4031 of the material collection frame 4 at the material collection station overlap the pallet 604. The pallet lifting drive mechanism 6 drives the pallet 403 to rise to the designated position above the material collection needle 30. As the fins accumulate, the pallet 403 descends intermittently until it is full and stops at the set position, ensuring the smooth completion of fin stacking. Because the material collection needle is thin and long, it will tilt to varying degrees in a vertical state. To make it easier for the fins to fall, the aforementioned pallet 403 and pallet lifting mechanism 6 are set. After material collection is completed, the piston rods of the two cylinders 5 retract, moving the two movable material collection frames 4 onto the inner turntable 2, as shown. Figure 7 As shown.
[0069] 2. The rotary drive mechanism drives the inner turntable 2 to rotate 180 degrees. The piston rods of the two cylinders 5 extend, pushing the empty collection rack 4 from the inner turntable 2 to the collection station on the base 1 and stopping it. Then, the collection begins. The collection rack 4, filled with fins, is pushed towards the picking station. When it reaches above the guide groove 701, the piston rod of the positioning cylinder 408 exits the pin hole 4072. At the same time, the piston rod of the reversing cylinder 7 extends and inserts into the guide groove 701. Under the pushing of the cylinders 5 and the action of the reversing mechanism, the collection rack 4, filled with fins, is rotated 90 degrees and stops moving. Figure 8 As shown.
[0070] 3. The translation mechanism 9 of the material handling station drives the lifting drive mechanism 8 to move. After moving into position, the hooks 8041 and 8041' support the lifting blocks 4032 and 4032'. Then, the lifting drive mechanism 8 drives the pallet 403 and the finned plate to rise. After separating from the collecting needle, the rising stops. Figure 9 As shown.
[0071] 4. The piston rod of the cylinder 5 at the material handling station retracts, returning the material collection rack 4 to the inner turntable 2 to wait. Then, the lifting drive mechanism 8 drives the pallet 403 and the finned plate to descend. Figure 10 As shown, until the fixing plate 4031 and tray 403 are placed on the base 1, the hook 102 installed on the base 1 supports the guide column 4061', and then the hooks 8041 and 8041' continue to descend until they stop disengaging from the lifting blocks 4032 and 4032'. The translation mechanism 9 moves a certain distance, causing the hook 8041 to rise and support the guide column 4061. Then the lifting drive mechanism 8 continues to rise, and under the action of the guide columns 4061 and 4061', the tray 403 and the finned plate are rotated 90 degrees outward. The lifting drive mechanism 8 then stops. Figure 11As shown, the fin stack is then removed. For example, in the following embodiment, the fin stack along with the collecting needle is rotated 90 degrees horizontally and pushed to the material handling station. After the positioning long U-tube is manually inserted, the fin stack and collecting needle automatically separate. The collecting needle can then be moved to the inner turntable, and the fin stack can be rotated 90 degrees outward to lower it for unloading. This unloading method eliminates the need to lift the fin stack away from the collecting needle before unloading, saving time and effort. It also facilitates connection to other receiving devices, allowing the entire fin stack to be moved from the collecting device to the next process without requiring the entire collecting device to be moved.
[0072] 5. After the fins are removed, the lifting drive mechanism 8 descends, placing the empty pallet 403 and fixing plate 4031 flat on the base 1. It continues to descend until the hook 8041 disengages from the guide post 4061 and stops. The translation mechanism 9 moves in the opposite direction a certain distance, and the lifting drive mechanism 8 rises, causing the hooks 8041 and 8041' to support the lifting blocks 4032 and 4032'. It continues to rise until it reaches a height where the collecting needle can pass through. The piston rod of the cylinder 5 at the material handling station extends, pushing the collecting rack 4 from the inner turntable 2 onto the base 1 and rotating it 90 degrees. Figure 12 As shown in the diagram, the lifting drive mechanism 8 then lowers the pallet 403 back onto the collection rack.
[0073] 6. The piston rod of cylinder 5 at the material handling station retracts, moving the empty material collection rack to the inner turntable to wait (e.g., Figure 13 As shown), when the material collection rack at the material collection station is full of fins, the piston rod of the cylinder 5 connected to it retracts, moving the material collection rack 4 full of fins onto the inner turntable 2.
[0074] 7. Then rotate the inner turntable 2 180 degrees and repeat steps 2-6 above.
[0075] Example 2
[0076] Example 2 makes minor changes to Example 1. The active positioning mechanism (positioning cylinder 408 and pin hole 4072) of the collecting device is removed. The reversing cylinder 7 of the reversing mechanism is replaced with a studded needle roller bearing 7' that passes through and is mounted on the support plate 401. The steering groove 701 on the base 1 of the material handling station is replaced with a steering groove 701'. The studded needle roller bearing 7' moves within the steering groove 701', and a groove 207 connected to the steering groove 701' and capable of accommodating the studded needle roller bearing 7' is provided on the inner turntable 2. Figure 15 As shown.
[0077] Using the above-mentioned material collection mechanism, the following fin material collection and retrieving processes can be performed.
[0078] 1. Same working process as in Example 1.
[0079] 2. The rotary drive mechanism drives the inner turntable 2 to rotate 180 degrees, such as... Figure 15As shown. The piston rods of the two cylinders 5 extend and push the empty material collection rack 4 from the inner turntable 2 to the material collection station of the base 1 to stop, and start material collection. The material collection rack 4 filled with fins is rotated 90 degrees by the reversing mechanism and pushed to the material picking station.
[0080] 3. The rest of the working process is the same as in Example 1.
[0081] Example 3
[0082] Example 3 makes minor changes to Example 1. The movable positioning mechanism (positioning cylinder 408 and pin hole 4072) is removed from the collecting device. The reversing cylinder 7 of the reversing mechanism is replaced with a stud roller bearing 7' that passes through and is mounted on the support plate 401. The steering groove 701 on the material handling station base 1 is replaced with a steering groove 701' on the collecting station base 1. The stud roller bearing 7' moves within the steering groove 701', and a groove 207, continuous with the steering groove 701', is provided on the inner turntable 2 to accommodate the stud roller bearing 7'. Figure 14 As shown. Since the positioning cylinder 408 and the reversing cylinder 7 require ventilation pipelines to operate, and also need to meet the movement and rotation requirements during workstation changes, the arrangement of the ventilation pipelines presents certain difficulties. However, the solution in this embodiment can avoid this problem.
[0083] Using the above-mentioned material collection mechanism, the following fin material collection and retrieving processes can be performed.
[0084] 1. The working process is the same as in Example 1, except that when the piston rod of cylinder 5 retracts, the material collection rack 4 of the material collection station is rotated 90 degrees and moved to the inner turntable 2 by moving along the trajectory of the steering groove 701' through the reversing mechanism stud roller bearing 7'.
[0085] 2. The rotary drive mechanism drives the inner turntable 2 to rotate 180 degrees. The piston rods of the two cylinders 5 extend, and the empty material collection rack 4 is rotated 90 degrees from the inner turntable 2 through the reversing mechanism and pushed to the material collection station of the base 1 to stop, and the material collection begins. The material collection rack 4 filled with fins is pushed to the material picking station.
[0086] 3. Same working process as in Example 1.
[0087] 4. Same working process as in Example 1.
[0088] 5. The working process is the same as in Example 1, except that the empty material rack waiting on the inner turntable 2 does not need to rotate 90 degrees to return to the inner turntable.
[0089] 6. The working process is the same as in Example 1, except that the empty material collection rack at the material picking station does not need to rotate 90 degrees to return to the inner turntable, and the material collection rack 4 at the material collection station is rotated 90 degrees to move to the inner turntable 2.
[0090] 7. Then rotate the inner turntable 2 180 degrees and repeat steps 2-6 above.
[0091] Example 4
[0092] like Figure 16 , 17 As shown, Embodiment 4 makes a minor change to Embodiment 1. The middle part of the tray 403 is provided with protrusions 4033 at both ends. Positioning pins 4034 are installed on the protrusions 4033. The tray 403 is connected to the tray 604 by inserting the positioning pins 4034 into the pin holes (not shown in the figure) of the tray 604.
[0093] When collecting materials, the pallet 604 of the pallet lifting drive mechanism 6 can only drive the pallet 403 to rise first, and then gradually lower the material to collect it. In this way, the fixed plate 4031 and the guard plate 406 will not rise with the pallet 403, avoiding interference with the suction device of the punch press that produces fins. After the material collection is completed, the pallet can continue to fall a certain distance to separate the pallet 403 and the pallet 604.
Claims
1. A material collecting frame, comprising a support plate, a material collecting needle mounting plate, a material collecting needle, a pin shaft, a slider, a positioning and reversing mechanism for positioning and rotating the material collecting frame; the material collecting needle mounting plate is installed in parallel on the support plate, the material collecting needle is mounted on the material collecting needle mounting plate, the pin shaft is mounted on the support plate at one end and inserted into a pin hole of the slider arranged below the support plate at the other end, and the positioning and reversing mechanism is arranged between the material collecting frame and a work station; the positioning and reversing mechanism comprises a movable positioning mechanism and a reversing mechanism, the movable positioning mechanism comprises another insertion hole spaced from the pin hole and a positioning mechanism arranged on the slider or the work station, the positioning mechanism comprises a positioning driver and a positioning rod, the positioning driver is connected to and drives the positioning rod to extend or retract in the other insertion hole, and the reversing mechanism is a reverser arranged on the support plate and a turning groove arranged on the work station, the turning groove is a long straight groove at an oblique angle to the moving direction of the slider, and the reverser can guide the material collecting frame to rotate after being inserted into the turning groove; a straight line driving mechanism for linearly moving the material collecting frame is further included, the straight line driving mechanism is connected to the slider and moves it linearly, the straight line driving mechanism is mounted on an inner turntable, so that the material collecting frame can move between the work station and the inner turntable and rotate.
2. The aggregate rack of claim 1, wherein: A tray and a spacer are further included, the tray is arranged above the material collecting needle mounting plate, a material collecting needle through hole is arranged in the middle of the tray, a fixed part is arranged around the tray, and the tray is supported by the spacer, the lower part of the spacer is mounted on the material collecting needle mounting plate or the support plate, the material collecting needle is mounted on the material collecting needle mounting plate and passes through the tray upwards.
3. The aggregate rack of claim 1, wherein: The reverser is a power cylinder or a bearing, and the piston rod of the power cylinder or the bearing can guide the material collecting frame to rotate after being inserted into the turning groove.
4. The aggregate rack of claim 3, wherein: A groove capable of accommodating the piston rod of the power cylinder or the bearing is arranged on the inner turntable and connected with the turning groove.
5. The aggregate rack of claim 2, wherein: A tray lifting driving mechanism is further included, the tray lifting driving mechanism is symmetrically arranged on a base, and comprises a driver, a transmission mechanism, a driving mechanism and a supporting plate, the supporting plate is connected to the driving mechanism and driven by the driving mechanism, and the driver drives the supporting plate to lift and lower through the transmission mechanism and the driving mechanism, so that the tray can be lifted and lowered by the supporting plate.
6. The aggregate rack of claim 2, wherein: A guard plate is further vertically mounted around the fixed part.
7. The aggregate rack of claim 2, wherein: A lifting part matched with a supporting part of the lifting driving mechanism is further arranged on the side of the fixed part, and the lifting driving mechanism can lift and lower the entire tray and the finned pile placed on the tray through the supporting part and the lifting part, so that the tray and the integrated support plate, material collecting needle mounting plate and material collecting needle can be separated and combined.
Citation Information
Patent Citations
Material collecting device
CN112828183A
Material collecting frame
CN218707225U