Surface cleaning and washing device for the lifting belt of the wire making line feeder

Abstract

The present invention provides a surface cleaning and washing device for the lifting belt of a wire making feeding machine, which includes a fixed frame, a brush row assembly, a lifting assembly, an air knife assembly and a central control assembly; the fixed frame provides an installation basis for the brush row assembly, the lifting assembly and the air knife assembly; the brush row assembly includes a mounting plate, a number of brushes, a number of high-pressure nozzles and a brush motor; the lifting assembly includes a lifting member and a lifting track, and the lifting member drives the mounting plate to reciprocate along the lifting track; the air knife assembly is installed adjacent to the brush row assembly; the water tank, air pump, water pump and water treatment module in the central control assembly are all installed in the box body, and the water tank, water treatment module, water pump and high-pressure nozzles are sequentially connected through water pipes, and the air pump is connected to the high-pressure air nozzles through an air pipe. This device has the advantages of high automation degree, oil and dirt removal, high efficiency and accelerated air drying.

Description

Technical Field

[0001] The present invention relates to the tobacco industry, and specifically, to a cleaning and washing device for the surface of the lifting belt of a wire-making feeding machine. Background Art

[0002] The feeding machine is a common device in the tobacco industry, and the lifting belt therein needs to be frequently cleaned. The current cleaning work has the following problems:

[0003] 1. Due to the influence of its own structure, it is difficult to clean the lifting belt of the feeding machine, and it is very difficult to clean and maintain the equipment according to the requirements of the production process, which has an adverse effect on the quality of cut tobacco.

[0004] 2. The manual labor intensity and cleaning difficulty are large. It takes more than 4 hours to clean one belt, increasing the labor cost and having low efficiency.

[0005] 3. The current manual cleaning method is difficult to ensure the cleaning effect and is difficult to completely solve the surface dirt.

[0006] 4. It is impossible to clean the lifting belt of the elevator in a timely and effective manner, resulting in serious accumulation of dirt, increasing the cleaning difficulty, and breeding bacteria and tobacco worms.

[0007] 5. The residues (such as oil stains and soot) on the belt surface accumulate seriously, which has a serious impact on the tobacco production process and equipment. The current manual cleaning method cannot effectively solve such problems and has serious safety hazards.

[0008] In order to solve the above existing problems, people have been seeking an ideal technical solution. Summary of the Invention

[0009] The purpose of the present invention is to aim at the deficiencies of the prior art, and thus provide a cleaning and washing device for the surface of the lifting belt of a wire-making feeding machine with high automation, oil and dirt removal, high efficiency, and accelerated air drying.

[0010] In order to achieve the above purpose, the technical solution adopted by the present invention is: a cleaning and washing device for the surface of the lifting belt of a wire-making feeding machine, including a fixed frame, a brush row assembly, a jacking assembly, an air knife assembly, and a central control assembly;

[0011] The fixed frame is used to be fixed on the lifting belt, providing an installation basis for the brush row assembly, the jacking assembly, and the air knife assembly;

[0012] The brush row assembly includes a mounting plate, a plurality of brushes, a plurality of high-pressure nozzles, and a brush motor. The plurality of brushes and high-pressure nozzles are evenly distributed on the mounting plate. The high-pressure nozzles are arranged in the spaced spaces between the brushes. The plurality of brushes are driven to rotate by the brush motor. The brush head sides of the plurality of brushes form a cleaning surface, and the spraying directions of the plurality of high-pressure nozzles face one side of the cleaning surface;

[0013] The lifting assembly includes a lifting member and a lifting track. The two ends of the mounting plate are slidably installed in the lifting track. The telescopic end of the lifting member is installed on the mounting plate, and the base of the lifting member is installed on the fixed frame. The lifting member drives the mounting plate to reciprocate along the lifting track;

[0014] The air knife assembly is installed at an adjacent position to the brush row assembly. The air knife assembly includes an air knife fixing member and a plurality of high-pressure air nozzles installed on the air knife fixing member. The airflows ejected by the plurality of high-pressure air nozzles form a continuous air knife;

[0015] The central control assembly includes a box body, a water tank, an air pump, a water pump, and a water treatment module. The water tank, the air pump, the water pump, and the water treatment module are all installed in the box body. The water tank, the water treatment module, the water pump, and the high-pressure nozzles are sequentially connected through water pipes. The air pump is connected to the high-pressure air nozzles through an air pipe.

[0016] Based on the above, the lifting member is an electric telescopic rod or a pneumatic telescopic rod or a hydraulic telescopic rod.

[0017] Based on the above, the fixed frame includes a pair of L-shaped plates. The folded edges of the pair of L-shaped plates are arranged opposite to each other, and the bottom end of the lifting member is fixed to the folded edges.

[0018] Based on the above, two parallel lifting tracks are provided on each L-shaped plate. The two ends of the mounting plate include gantry sliding members. The two leg portions of the gantry sliding members are respectively in sliding fit with the two parallel lifting tracks. The mounting plate is fixed to the gantry sliding members.

[0019] Based on the above, the brush is of a long brush structure, and the length of the brush head end of the brush is greater than the length of the climbing nails on the lifting belt.

[0020] Based on the above, the brush motor and the brush head of the brush are located on different sides of the mounting plate.

[0021] Based on the above, the box body is a mobile box body, and universal wheels are arranged at the bottom end of the box body.

[0022] Based on the above, the water treatment module includes an electrolysis device and a high-frequency high-voltage generator module. The electrolysis device is used for electrolyzing the water from the water tank, and the high-frequency high-voltage generator module is connected to the high-pressure nozzles through a conductive member.

[0023] As described above, each brush is driven to rotate by a separate brush motor.

[0024] The present invention has outstanding substantial features and remarkable progress compared with the prior art. Specifically, the brush row assembly of the present invention is installed at the lifting belt, and high-energy electrolyzed water cleaning liquid is sprayed onto the lifting belt through a high-pressure nozzle. The lifting assembly is used to adjust the distance between the brush row assembly and the lifting belt. After starting the lifting belt, as the lifting belt runs, the high-energy electrolyzed water cleaning liquid emulsifies and decomposes the oil stains on the lifting belt, and the brush sweeps away the oil stains and dust on the belt surface, separating them from the belt surface. After the cleaning is completed, the air knife assembly quickly dries the water on the belt surface through high-pressure air flow. The whole process only requires one person to operate, greatly improving the cleaning efficiency and cleaning quality.

[0025] Further, the lifting track is designed in a double-track mode, with better stability.

[0026] Further, the brush is designed in a long brush structure to overcome the influence of the length of the nails on the climbing nail belt.

[0027] Further, the brush motor and the brush head of the brush are located on different sides of the mounting plate, protecting the brush motor from direct contact with the water mist and avoiding motor damage.

[0028] Further, each brush is driven by a separate motor, with better stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is one of the structural schematic diagrams of the cleaning and washing device for the surface of the lifting belt of the wire making machine feeder in the present invention.

[0030] Figure 2 is the second structural schematic diagram of the cleaning and washing device for the surface of the lifting belt of the wire making machine feeder in the present invention.

[0031] In the figure: 1. Mounting plate; 2. Brush; 3. Brush motor; 4. Electric telescopic rod; 5. Lifting track; 6. Gate-shaped sliding part; 7. Fixed frame; 8. Lifting belt; 9. Air knife fixing part; 10. Box body. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0032] The following further describes the technical solutions of the present invention in detail through specific embodiments.

[0033] As Figure 1 and Figure 2 shown, a cleaning and washing device for the surface of the lifting belt of a wire making machine feeder includes a fixed frame 7, a brush row assembly, a lifting assembly, an air knife assembly and a central control assembly;

[0034] The fixing bracket 7 is used to be fixed on the lifting belt 8. The fixing bracket includes a pair of L-shaped plates, and the flanging edges of the pair of L-shaped plates are arranged opposite to each other, providing an installation basis for the brush row assembly, the jacking assembly and the air knife assembly;

[0035] The brush row assembly includes a mounting plate 1, a plurality of brushes 2, a plurality of high-pressure nozzles (not shown in the figure), and a brush motor 3. The plurality of brushes 2 and high-pressure nozzles are evenly distributed on the mounting plate 1. The high-pressure nozzles are arranged in the spaced spaces between the brushes 2. Each brush 2 is driven to rotate by a brush motor. The brush heads of the plurality of brushes 2 form a cleaning surface. The jet directions of the plurality of high-pressure nozzles face the cleaning surface side. The brushes are of long brush structures. The length of the brush head end of the brush is greater than the length of the climbing nails on the lifting belt. The brush motor and the brush head of the brush are located on different sides of the mounting plate.

[0036] The jacking assembly includes an electric telescopic rod 4 and a double-rail jacking track 5. The two ends of the mounting plate 1 are slidably mounted in the jacking track 5 through portal sliding members 6. The telescopic end of the electric telescopic rod 4 is mounted on the mounting plate 1. The base of the electric telescopic rod 4 is mounted on the flanging edge of the fixing bracket 7. The electric telescopic rod 4 drives the mounting plate 1 to reciprocate along the jacking track 5;

[0037] The air knife assembly is installed at an adjacent position to the brush row assembly. The air knife assembly includes an air knife fixing member 9 and a plurality of high-pressure air nozzles (not shown in the figure) mounted on the air knife fixing member 9. The airflows ejected by the plurality of high-pressure air nozzles form a continuous air knife;

[0038] The central control assembly includes a box body 10, a water tank, an air pump, a water pump and a water treatment module. The water tank, the air pump, the water pump and the water treatment module are all installed in the box body. The box body is a mobile box body. The bottom end of the box body is equipped with universal wheels. The water tank, the water treatment module, the water pump and the high-pressure nozzles are sequentially connected through water pipes. The air pump is connected to the high-pressure air nozzles through an air pipe. The water treatment module includes an electrolysis device and a high-frequency high-voltage generator module. The electrolyzed water device is used to electrolyze the water from the water tank. The high-frequency high-voltage generator module is connected to the high-pressure nozzles through a conductive member.

[0039] Working principle: Install the fixing bracket 7 on the brackets on both sides of the belt. Control the lifting component to adjust the distance between the brush 2 and the belt to an appropriate value. Then start the water pump, water treatment module, brush motor and the belt. The high-pressure nozzle sprays the high-energy electrolyzed water cleaning solution treated by the water treatment module onto the surface of the belt in an atomized form. As the belt rotates, it evenly covers the belt surface, emulsifies and decomposes the oil stains on the belt surface. At the same time, the brush washes the decomposed oil stains, dust and water droplets on the belt surface clean, making them separate from the belt surface and being discharged through the sewage discharge component. After cleaning for a period of time, turn off the water pump, water treatment module and brush motor, and turn on the air pump. The belt surface is purged through the air knife component to accelerate the air drying of the belt surface. Finally, the cleaning work is completed. After the cleaning is completed, control the lifting component to adjust the brush away from the belt, and the belt can operate normally without disassembling the device.

[0040] In other embodiments, the lifting member is a pneumatic telescopic rod or a hydraulic telescopic rod.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that it is still possible to modify the specific implementation manners of the present invention or perform equivalent replacements for some technical features. Without departing from the spirit of the technical solutions of the present invention, they should all be covered within the scope of the technical solutions claimed by the present invention.

Claims

1. A device for cleaning and sweeping the surface of a lifting belt of a silk thread feeding machine, characterized in that: Including fixed frame, brush row assembly, lifting assembly, air knife assembly and central control assembly; The fixing frame is used to be fixed on the lifting belt, providing an installation basis for the brush row assembly, the lifting assembly and the air knife assembly; The brush row assembly includes a mounting plate, a plurality of brushes, a plurality of high-pressure nozzles and a brush motor, wherein the plurality of brushes and the high-pressure nozzles are arranged on the mounting plate, the high-pressure nozzles are arranged in the spaces between the brushes, the plurality of brushes are driven to rotate by the brush motor, the brush head sides of the plurality of brushes constitute a cleaning surface, and the spray direction of the plurality of high-pressure nozzles is toward one side of the cleaning surface; The brush is a long-bristle brush structure, the rotation axis of the brush is parallel to the axial direction of the rake nail, and the length of the brush head end of the brush is greater than the length of the rake nail on the lifting belt; the brush motor and the brush head of the brush are located on different sides of the mounting plate; each brush is driven to rotate by a separate brush motor; The jacking assembly includes a jacking member and a jacking track, both ends of the mounting plate are slidably mounted in the jacking track, the telescopic end of the jacking member is mounted on the mounting plate, the base of the jacking member is mounted on the fixing frame, and the jacking member drives the mounting plate to reciprocate along the jacking track; The air knife assembly is installed at a position adjacent to the brush row assembly, and the air knife assembly includes an air knife fixing part and a plurality of high-pressure air nozzles installed on the air knife fixing part, and the airflow ejected by the plurality of high-pressure air nozzles forms a continuous air knife; The central control component includes a box body, a water tank, an air pump, a water pump and a water treatment module. The water tank, the air pump, the water pump and the water treatment module are all installed in the box body. The water tank, the water treatment module, the water pump and the high-pressure nozzle are connected in sequence through water pipes, and the air pump is connected to the high-pressure nozzle through an air pipe.

2. The surface cleaning and washing device for the lifting belt of the silk thread feeding machine according to claim 1 is characterized in that: The lifting member is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

3. The surface cleaning and washing device for the lifting belt of the silk thread feeding machine according to claim 2 is characterized in that: The fixing frame includes a pair of L-shaped plates, the folded edges of the pair of L-shaped plates are arranged opposite to each other, and the bottom end of the lifting member is fixed on the folded edges.

4. The surface cleaning and washing device for the lifting belt of the silk thread feeding machine according to claim 3 is characterized in that: Two parallel lifting rails are set on each L-shaped plate, and the two ends of the mounting plate include door-shaped sliding parts. The two legs of the door-shaped sliding parts are respectively slidably matched with the two parallel lifting rails, and the mounting plate is fixed on the door-shaped sliding parts.

5. The surface cleaning and washing device for the lifting belt of the silk thread feeding machine according to claim 4 is characterized in that: The box body is a movable box body, and the bottom end of the box body is configured with universal wheels.

6. The surface cleaning and washing device for the lifting belt of the silk thread feeding machine according to claim 5, characterized in that: The water treatment module includes an electrolysis device and a high-frequency and high-voltage generator module. The electrolysis device is used to electrolyze water from the water tank. The high-frequency and high-voltage generator module is connected to a high-pressure nozzle through a conductive member.

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