A material box filling method and device
By filling the material classification into multiple first material boxes, and using the vertical arranged second material box to automate the loading, the problem of low efficiency and high labor cost of the automatic cooking machine boxes is solved, and the efficiency and labor cost are achieved. Material filling process.
Patent Information
- Application Number
- CN201910957613.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-10-10
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2039-10-10
AI Technical Summary
The existing automatic cooking machine box filling efficiency is inefficient, and the loading operation requires a lot of labor, resulting in high costs and low production efficiency.
By loading different types of materials into the material cavity of multiple first material boxes, and arranging these material boxes along the length direction, then multiple second material boxes are arranged in parallel along the vertical direction to make their material cavity cavity cavity. Operation corresponds to the material opening of the first material box. Then flip the overall overall, so that the material in the first material box is fell into the second material box to achieve automated loading.
It has greatly improved the efficiency of classification and loading of material box materials, saved a lot of labor costs, solved the disadvantages of continuously replacing the material raw materials in traditional manual filling, and reduced the possibility of loading errors.
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Figure CN112641318B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automatic cooking, and in particular relates to a material box filling method and device. Background Art
[0002] With the development of science and technology, people's lifestyles have become more and more intelligent. In the "food" aspect of food, clothing, housing and transportation, the emergence of automatic cooking machines has greatly changed the way people cook. They cook ingredients strictly and accurately according to the set procedures, making the cooked food more delicious, which can greatly satisfy the diners' taste buds and simplify the cooking process.
[0003] During the cooking process of the automatic cooking machine, different ingredients are generally placed in a material box provided with multiple material box cavities in a certain order, so that the automatic cooking machine can add ingredients in sequence according to the recipe of the recipe; however, at present, a manual filling method is generally adopted, in which a material box provided with multiple cavities is filled with various types of ingredients into each cavity according to the type of ingredients. When each cavity is filled with one material, it is necessary to replace the other types of materials to fill the next cavity, and so on, until the material box has added the required types of materials in sequence according to the recipe of the recipe.
[0004] This filling method uses manual labor to complete a filling operation, which can only complete the filling task of one material box, and its filling efficiency is extremely low. If a large number of material boxes need to be filled with materials, a large amount of manpower will be required to perform the filling operation, which will undoubtedly increase a lot of labor costs and seriously affect the production efficiency of filling materials into the material boxes. Summary of the invention
[0005] The present invention provides a material box filling method, aiming to solve the problems of low filling efficiency and high labor cost of filling operation of the existing material box.
[0006] The present invention is implemented by providing a material box filling method for filling materials in a plurality of first material boxes into a second material box, wherein the first material box is provided with a plurality of first material cavities arranged along the length direction, and the second material box is provided with a plurality of second material cavities arranged along the length direction, comprising the following steps:
[0007] Arrange a plurality of the first material boxes filled with materials in parallel along a first direction, wherein the materials include a plurality of types, and the same type of materials are filled in the same first material box;
[0008] Arrange the plurality of second material boxes in parallel along a second direction, the second direction being perpendicular to the first direction, and align the openings of the second material cavities of the plurality of second material boxes with the openings of the first material cavities of the plurality of first material boxes in a manner that the opening of the second material cavity of the same second material box corresponds to the openings of the first material cavities of the plurality of first material boxes respectively;
[0009] The first material box and the second material box are turned over so that the material in the first material box falls into the second material box.
[0010] Furthermore, turning over the first material box and the second material box so that the material in the first material box falls into the second material box is specifically as follows:
[0011] Fixing the arranged first material box and the second material box as a whole to form a relatively fixed material box group;
[0012] The material box set is turned over so that the opening of the first material cavity faces downward and the opening of the second material cavity faces upward, so that the material in the first material box falls into the second material box due to gravity.
[0013] Furthermore, after turning over the material box set, the material box set is vibrated to make the material in the first material box fall into the second material box.
[0014] Furthermore, the first material boxes are arranged in parallel in a first direction with the openings of the first material cavities facing upward; and the second material boxes are arranged in parallel in a second direction with the openings of the second material cavities facing downward.
[0015] Furthermore, the number of the first material boxes is less than or equal to the number of the second material cavities of the same second material box; the number of the second material boxes is greater than or equal to the number of the first material cavities of the same first material box.
[0016] Furthermore, the volume of the first material cavity of some of the first material boxes is different from the volume of the first material cavity of other first material boxes.
[0017] Furthermore, the opening of the first material cavity is smaller than the opening of the second material cavity.
[0018] Furthermore, the number of the first material boxes is the same as the number of types of materials.
[0019] Furthermore, the first material boxes are arranged in parallel along a first direction in a preset order of material types.
[0020] The present invention also provides a filling device, which is used for the above-mentioned material box filling method, comprising a first box body and a second box body hinged to each other, wherein the first box body is provided with a plurality of first track grooves for placing the first material box in parallel along the first direction, and the second box body is provided with a plurality of second track grooves for placing the second material box in parallel along the second direction, and when the second box body is flipped over and fits with the first box body, the opening direction of the first track groove is opposite to the opening direction of the second track groove.
[0021] Furthermore, the center distance between two adjacent first track grooves is equal to the center distance between two adjacent second material cavities of the second material box, and the center distance between two adjacent second track grooves is equal to the center distance between two adjacent first material cavities of the first material box.
[0022] The present invention also provides a filling device, which is used in the above-mentioned material box filling method, comprising a frame and a driving mechanism for driving the frame to flip, wherein the frame is provided with a lower push plate, a plurality of first track groups, a plurality of second track groups, and an upper push plate in sequence from bottom to top, wherein the plurality of first track groups are arranged in parallel along the first direction, and the plurality of second track groups are arranged in parallel along the second direction, and the lower push plate and the upper push plate can move up and down along the frame;
[0023] The first material box is pushed in and hung on the first rail group with the opening facing upward, and the second material box is pushed in and placed on the second rail group with the opening facing downward. The upper push plate is used to press the bottom of the second material box placed on the plurality of second rail groups, and the lower push plate is used to push the first material box hung on the plurality of first rail groups so that the opening of the first material box is close to the opening of the second material box.
[0024] Furthermore, a suction piece for sucking the first material box is provided on the surface of the push-down plate in contact with the first material box.
[0025] Furthermore, a vibrator is arranged on the push-down plate.
[0026] Furthermore, the driving mechanism includes a turntable arranged at opposite ends of the frame, and a power component driving the turntable to rotate; the power component includes a power member and a transmission unit.
[0027] Furthermore, the transmission unit includes a driving gear and a driven gear meshing with each other, a turntable gear is arranged on the outer periphery of the turntable, the driving gear is sleeved on the output shaft of the power member, and the driven gear meshes with the turntable gear.
[0028] The material box filling method of the embodiment of the present invention is to classify and fill different materials into the first material cavity of each first material box, so that the same first material box is filled with only the same material, and then arrange several first material boxes filled with materials in parallel along a first direction, and then arrange several second material boxes provided with multiple second material cavities in parallel along a second direction, and make the first direction and the second direction perpendicular to each other, so that the openings of the second material cavities of several second material boxes and the openings of the first material cavities of several first material boxes are aligned one by one in a manner that the openings of the second material cavity of the same second material box correspond to the openings of one grid of the first material cavities of several first material boxes.
[0029] Through this placement, the openings of the first second material cavities of several second material boxes are aligned with the openings of the first material cavity on the first first material box; the openings of the second second material cavities on several second material boxes are aligned with the openings of the first material cavity on the second first material box, and so on, until the opening of the first material cavity on the last first material box is aligned with the opening of the second material cavity on the second material box.
[0030] At this time, by flipping the first material box and the second material box as a whole, the first material box is covered on the second material box, so that the material in the first material cavity of the first material box falls into the corresponding second material cavity of the second material box under the action of gravity, thereby achieving the goal that different second material cavities of the same second material box are filled with the materials in the first material box according to the order of the arranged material types of several first material boxes. This filling method can be repeatedly replicated in large quantities, and can realize industrial automated filling, greatly improving the efficiency of material classification and filling in the material box, saving a lot of labor costs, and can solve the disadvantages of traditional manual filling of different materials that requires continuous replacement of material raw materials, and is not prone to filling errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic flow chart of a material box filling method of the present invention;
[0032] Figure 2 It is a schematic diagram of a process of causing the material in the first material box to fall into the second material box in a material box filling method of the present invention;
[0033] Figure 3 It is a schematic diagram of a first material box and a second material box of a material box filling method of the present invention when they are placed and arranged respectively.
[0034] Figure 4 It is a schematic diagram of a material box filling method of the present invention when a first material box and a second material box are arranged in parallel.
[0035] Figure 5 This is a state diagram of a first material box and a second material box forming a whole in a material box filling method of the present invention.
[0036] Figure 6 This is a state diagram of a material box filling method of the present invention after the first material box and the second material box are turned over to form a whole.
[0037] Figure 7 This is a diagram showing an embodiment of a material box filling method of the present invention.
[0038] Figure 8 is a diagram of an embodiment of a filling device of the present invention;
[0039] Fig. 9 is a schematic diagram of a first material box flipped onto a second material box of the present invention;
[0040] Fig.10 It is another embodiment diagram of a filling device of the present invention. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0042] In an embodiment of the present invention, a plurality of first material boxes filled with materials are arranged in parallel along a first direction, wherein the materials include a plurality of types, and the same first material box is filled with materials of the same type; then a plurality of second material boxes are arranged in parallel along a second direction, wherein the second direction is perpendicular to the first direction, and the openings of the second material cavities of the plurality of second material boxes are aligned with the openings of the first material cavities of the plurality of first material boxes in a manner that the openings of the second material cavities of the same second material box correspond to the openings of one grid of the first material cavities of the plurality of first material boxes; finally, the first material box and the second material box are turned over as a whole, so that the material in the first material box falls into the second material box.
[0043] The material box filling method of the embodiment of the present invention is to classify and fill different materials into the first material cavity of each first material box, so that the same first material box is filled with only the same material, and then arrange several first material boxes filled with materials in parallel along a first direction, and then arrange several second material boxes provided with multiple second material cavities in parallel along a second direction, and make the first direction and the second direction perpendicular to each other, so that the openings of the second material cavities of several second material boxes and the openings of the first material cavities of several first material boxes are aligned one by one in a manner that the openings of the second material cavity of the same second material box correspond to the openings of one grid of the first material cavities of several first material boxes.
[0044] Through this placement, the openings of the first second material cavities of several second material boxes are aligned with the openings of the first material cavity on the first first material box; the openings of the second second material cavities on several second material boxes are aligned with the openings of the first material cavity on the second first material box, and so on, until the openings of the first material cavity on the last first material box are aligned with the openings of the second material cavity on the second material box;
[0045] At this time, by flipping the first material box and the second material box to form a whole, the first material box is covered on the second material box, so that the material in the first material cavity of the first material box falls into the second material cavity of the corresponding second material box under the action of gravity, thereby achieving that different second material cavities of the same second material box are filled with the materials in the first material box according to the order of the arranged material types of several first material boxes. This filling method can be repeatedly replicated in large quantities, and can realize industrial automated filling, greatly improving the efficiency of material classification and filling in the material box, saving a lot of labor costs, and can solve the disadvantages of traditional manual filling of different materials that requires continuous replacement of material raw materials, and is not prone to filling errors.
[0046] Embodiment 1
[0047] This embodiment is implemented by providing a material box filling method, please refer to Figure 1-Figure 7 , used to load materials in a plurality of first material boxes 1 into a second material box 2, wherein the first material box 1 is provided with a plurality of first material cavities 11 arranged along the length direction, and the second material box 2 is provided with a plurality of second material cavities 21 arranged along the length direction, comprising the following steps:
[0048] Arrange the first material boxes 1 filled with materials in parallel along the first direction H (eg Figure 3As shown), the material includes several types, and the same type of material is filled in the same first material box 1; for example, six first material boxes 1a, 1b, 1c, 1d, 1e, and 1f filled with materials are arranged in parallel along the first direction H, and the material includes six types A, B, C, D, E, and F, and these six types of materials are respectively filled in the first material cavities 11 of the six first material boxes 1a, 1b, 1c, 1d, 1e, and 1f;
[0049] Arrange a plurality of the second material boxes 2 in parallel along the second direction Z (eg Figure 3 As shown in the figure, the second direction Z is perpendicular to the first direction H, and the openings of the second material cavities 21 of the plurality of second material boxes 2 are aligned with the openings of the first material cavities 11 of the plurality of first material boxes 1, such that the openings of the second material cavities 21 of the same second material box 2 correspond to the first material cavities 11 of the plurality of first material boxes 1 one by one (as shown in the figure). Figure 4 and Figure 5 For example, the six second material boxes 2a, 2b, 2c, 2d, 2e, and 2f are arranged in parallel along the second direction Z, and the six second material cavities 21 of the second material boxes 2 correspond to the first material cavities 11 of the six first material boxes 1a, 1b, 1c, 1d, 1e, and 1f respectively;
[0050] The first material box 1 and the second material box 2 are turned over to form a whole (the whole after turning over is as shown in FIG. Figure 6 As shown), the material in the first material box 1 falls into the second material box 2; for example, the six first material boxes 1 and the six second material boxes 2 are turned over to form a whole, so that the material in the first material box 1 falls into the second material box 2, so that the six second material cavities 21 of each second material box 2 are correspondingly filled with six materials A, B, C, D, E, and F.
[0051] Of course, the types of materials are not limited to six, and the number of material cavities of the first and second material boxes is not limited to six, and can be set depending on specific material filling requirements.
[0052] Arranging a plurality of the first material boxes 1 filled with materials in parallel along a first direction, wherein the materials include a plurality of types, and the same first material box 1 is filled with materials of the same type, specifically the steps are as follows:
[0053] Fill different materials into the first material cavity 11 of the first material box 1 respectively, so that the same type of materials are filled in the same first material box 1;
[0054] Arrange several first material boxes filled with materials in parallel along a first direction, and the center distance between the first material cavities 11 of two adjacent first material boxes 1 is the same as the center distance between the two adjacent second material cavities 21 of the second material box 2; the center distance between the second material cavities 21 of two adjacent second material boxes 2 is the same as the center distance between the two adjacent first material cavities 11 of the first material box 1.
[0055] The material box filling method of the embodiment of the present invention is to classify and fill different materials into the first material cavity 11 of each first material box 1, so that the same first material box 1 is only filled with the same material, and then arrange a plurality of first material boxes 1 filled with materials in parallel along a first direction, and then arrange a plurality of second material boxes 2 provided with a plurality of second material cavities 21 in parallel along a second direction, and make the first direction and the second direction perpendicular to each other, so that the openings of the second material cavities 21 of a plurality of second material boxes 2 and the openings of the first material cavities 11 of a plurality of first material boxes 1 are aligned one by one in a manner that the openings of the second material cavities 21 of the same second material box 2 correspond to the openings of a grid of the first material cavities 11 of a plurality of first material boxes 1.
[0056] Through this placement, the openings of the first second material cavities 21 of several second material boxes 2 are aligned with the openings of the first material cavity 11 on the first first material box 1; the openings of the second second material cavities 21 on several second material boxes 2 are aligned with the openings of the first material cavity 11 on the second first material box 1, and so on, until the opening of the first material cavity 11 on the last first material box 1 is aligned with the opening of the second material cavity 21 on the second material box 2.
[0057] At this time, by flipping the first material box 1 and the second material box 2 to form a whole, the first material box 1 is covered on the second material box 2, so that the material in the first material cavity 11 of the first material box 1 falls into the corresponding second material cavity 21 of the second material box 2 under the action of gravity, so that different second material cavities 21 of the same second material box 2 are filled with the materials in the first material box 1 according to the order of the arranged material types of several first material boxes 1. This filling method can be repeatedly replicated in large quantities, and can realize industrial automated filling, which greatly improves the efficiency of material classification and filling in the material box, saves a lot of labor costs, and can solve the disadvantages of traditional manual filling of different materials that requires continuous replacement of material raw materials, and is not prone to filling errors.
[0058] Embodiment 2
[0059] like Figure 2As shown, in an optional embodiment of the present invention, flipping the first material box 1 and the second material box 2 so that the material in the first material box 1 falls into the second material box 2 is specifically as follows:
[0060] like Figure 3-Figure 7 As shown, the arranged first material box 1 and the second material box 2 are fixed as a whole, so that the first material box 1 and the second material box 2 form a relatively fixed material box group; the material box group is turned over so that the opening of the first material cavity 11 faces downward and the opening of the second material cavity 21 faces upward, so that the material in the first material box 1 falls into the second material box 2 due to gravity; after turning over the material box group, a step of vibrating the material box group can be added, so that the material in the first material box 1 falls into the second material box 2 more cleanly and smoothly.
[0061] In this embodiment, when it is necessary to make the material in the first material box 1 fall into the second material box 2, firstly, several first material boxes 1 are fixed into a whole, and several second material boxes 2 are fixed into another whole, and then the whole composed of several second material boxes 2 is flipped over, so that the whole composed of several second material boxes 2 is flipped over the whole composed of several first material boxes 1. At this time, several first material boxes 1 are arranged along the first direction, and several second material boxes 2 are arranged along the second direction, and the first direction is perpendicular to the second direction, so that the openings of the second material cavities 21 of several second material boxes 2 are aligned with the openings of the first material cavities 11 of several first material boxes 1 one by one, so that the whole composed of several second material boxes 2 and the whole composed of several first material boxes 1 form a large whole, and at this time, this large whole is flipped over so that the opening of the first material cavity 11 faces downward and the opening of the second material cavity 21 faces upward; then, by vibrating this large whole, the material in the first material box 1 falls into the second material box 2.
[0062] Embodiment 3
[0063] like Figure 8As shown, in an optional embodiment of the present invention, the number of the first material boxes 1 is less than or equal to the number of the second material cavities 21 of the same second material box 2; the number of the second material boxes 2 is greater than or equal to the number of the first material cavities 11 of the same first material box 1. That is, the total number of the first material cavities 11 of a plurality of the first material boxes 1 is equal to or less than the sum of the second material cavities 21 of a plurality of the second material boxes 2, so that when a plurality of the first material boxes 1 and a plurality of the second material boxes 2 form a whole, the first material cavities 11 of a plurality of the first material boxes 1 have at least the same number of second material cavities 21 corresponding to the first material cavities 11, so that the second material cavities 21 can completely accommodate the material in the first material cavity 11.
[0064] Embodiment 4
[0065] like Figure 7 As shown, in an optional embodiment of the present invention, the first material box 1 is in a posture where the opening of the first material cavity 11 is facing upward, so that it is convenient to load the material into the first material cavity 11 of the first material box 1, and it can also prevent the material from falling out of the first material box 1, and multiple first material boxes 1 are arranged in parallel in a first direction; the second material box 2 is in a posture where the opening of the second material cavity 21 is facing downward, and they are arranged in parallel in a second direction, so that after the first material box 1 is arranged, the second material box 2 can be directly pressed on the upper end of the first material box 1 to form a whole, and then it is convenient to directly flip the whole formed by the first material box 1 and the second material box 2, so that the material in the first material cavity 11 of the first material box 1 falls into the second material cavity 21 of the second material box 2, thereby improving the filling efficiency.
[0066] Embodiment 5
[0067] like Figure 7 As shown, in an optional embodiment of the present invention, the volume of the first material chamber 11 of some of the first material boxes 1 may be the same as or different from the volume of the first material chamber 11 of other first material boxes 1. By setting the volume of the first material chamber 11 to be different, different materials can be accommodated with first material chambers 11 of different volumes according to different formulation requirements, so that the amount of each material meets the corresponding amount requirement in the formulation, thereby improving the filling efficiency.
[0068] Embodiment 6
[0069] like Fig. 9As shown, in an optional embodiment of the present invention, the opening of the first material chamber 11 is smaller than or equal to the opening of the second material chamber 21; the opening of the first material chamber 11 is smaller than the opening of the second material chamber 21, so that when the second material box 2 is flipped on the first material box 1, the opening of the second material chamber 21 can completely cover the opening of the second material chamber 21, so that when the first material box 1 and the second material box 2 are flipped to form a whole, the material in the first material box 1 can completely fall into the second material box 2, preventing the material in the first material box 1 from seeping out and mixing into the non-corresponding second material chamber 21, causing filling errors.
[0070] Embodiment 7
[0071] like Fig. 9 As shown, in an optional embodiment of the present invention, the number of the first material boxes 1 is the same as the number of material types; thereby satisfying that different types of materials can be loaded into different first material boxes 1, and by flipping the whole composed of several first material boxes 1 and several second material boxes 2, the materials in the first material boxes 1 fall into the second material chamber 21 of the second material box 2 in sequence, so that different types of materials can be loaded in sequence in the second material chamber 21 of the same second material box 2.
[0072] Embodiment 8
[0073] like Fig. 9As shown, in an optional embodiment of the present invention, the first material boxes 1 are arranged in parallel along a first direction in a preset order of material types, so that when the materials in the first material boxes 1 fall into the second material chamber 21 of the second material box 2 in sequence by flipping the whole composed of several first material boxes 1 and several second material boxes 2, the different material chambers on the second material box 2 can be filled with corresponding species in a preset order of species, so that the materials in a formula are filled in the same second material box 2 in the order of the formula. Specifically, for example, when cooking a dish of "Fish-flavored Shredded Pork", the ingredients of the dish include shredded pork, shredded carrots, shredded green peppers and auxiliary materials, etc. During cooking, the shredded pork needs to be stir-fried first, and then the shredded carrots, shredded green peppers and auxiliary materials are added in sequence during the stir-frying process; at this time, the first material box 1 containing the shredded pork can be placed in the first position in the first direction, and then the first material box 1 containing the shredded carrots, the first material box 1 containing the shredded green peppers and the first material box 1 containing the auxiliary materials are arranged in parallel along the first direction in sequence; after the plurality of second material boxes 2 are arranged, the whole consisting of a plurality of the first material boxes 1 and a plurality of the second material boxes 2 is flipped over, so that the second material cavity 21 of the second material box 2 falls into the shredded pork, shredded carrots, shredded green peppers and auxiliary materials filled in the plurality of the first material boxes in sequence, thereby completing the sequential filling of the ingredients into the second material box 2, thereby improving the filling efficiency.
[0074] Embodiment 9
[0075] like Figure 8 As shown, the present invention further provides a filling device, which is used for the above-mentioned material box filling method, including a first box body 3 and a second box body 4 hinged to each other, the first box body 3 is provided with a plurality of first track grooves 31 for placing the first material box 1 in parallel along the first direction, and the second box body 4 is provided with a plurality of second track grooves 41 for placing the second material box 2 in parallel along the second direction, when the second box body 4 is flipped over and fits with the first box body 3, the opening direction of the first track groove 31 is opposite to the opening direction of the second track groove 41.
[0076] Specifically, the opening direction of the first track groove 31 is opposite to the opening direction of the second track groove 41 , which means that the opening of the first track groove 31 faces the opening of the second track groove 41 .
[0077] In this embodiment, the first placing box body 3 is used to place a plurality of first material boxes 1, so that the plurality of first material boxes 1 form a whole; the second placing box body 4 is used to place a plurality of second material boxes 2, so that the plurality of second material boxes 2 form a whole; the first square box body and the second placing box body 4 are hinged to each other, so that the first placing box body 3 can be flipped and covered on the second placing box body 4, and the first placing box body 3 is provided with a plurality of first track grooves 31 for placing the first material boxes 1 in parallel along the first direction, and the second placing box body 4 is provided with a plurality of second track grooves 41 for placing the second material boxes 2 in parallel along the second direction, and the first direction is perpendicular to the second direction, so that when the first material box 1 is placed on the first placing box body 3 and the second material box 2 is placed on the second placing box body 4, the arrangement order of the plurality of first material boxes 1 can be consistent with the arrangement order of the plurality of second material boxes 2. The arrangement order of the second material boxes 2 is perpendicular to each other; specifically, several of the first material boxes 1 are placed in sequence on the first track groove 31 on the first box body 3, and a first material box 1 is placed in each first track groove 31, and several of the second material boxes 2 are placed in sequence on the second track groove 41 of the second box body 4, and a second material box 2 is placed in each second track groove 41. When the second box body 4 is flipped over and fits with the first box body 3, several of the second material boxes 2 can cover several of the first material boxes 1. At this time, by flipping the first box body 3 and the second square box body to form a whole, the openings of the first material cavities 11 of several of the first material boxes 1 face downward, and the openings of the second material cavities 12 of several of the second material boxes 2 face upward, so that the material in the first material box 1 can fall into the second material box 2 under the action of gravity.
[0078] Embodiment 10
[0079] In an optional embodiment of the present invention, the center distance between two adjacent first track grooves 31 is equal to the center distance between two adjacent second material cavities 21 of the second material box 2, and the center distance between two adjacent second track grooves 41 is equal to the center distance between two adjacent first material cavities 11 of the first material box 1. Through this arrangement, after several first material boxes 1 are placed in the first square box body, and several second material boxes 2 are placed in the second placing box body 4, when the second placing box body 4 is turned over so that the second square box body covers the first square box body, the material cavity on the first first material box can correspond to the first first material cavity on several second material boxes, and the first material cavity on the second first material box can correspond to the second second material cavity on several second material boxes, and so on, until the first material cavity 11 of the last first material box 1 can correspond to the second material cavity 21 on several second material boxes 2, so that the second material cavity on the second material box can be placed with different kinds of materials in a preset material order.
[0080] Embodiment 11
[0081] like Figure 8 As shown, in an optional embodiment of the present invention, one end of the first track groove 31 passes through the side of the first box body 3, so that the first material box can be pushed into the first track groove 31 through the penetration position, so that the first material box can be assembled in the first track groove 31; one end of the second track groove 41 passes through the side of the second box body 4, so that the second material box can be pushed into the second track groove 41 through the penetration position, so that the second material box can be assembled in the second track groove 41.
[0082] Embodiment 12
[0083] like Figure 8 As shown, in an optional embodiment of the present invention, a first adjusting member 311 which is slidably matched with the first track groove 31 is provided on the first placing box body 3, so that the first track groove 31 can be adjusted by sliding the first adjusting member 311 to adjust the length of the first track groove 31, so as to achieve a first square box body that adapts to different numbers of first material cavities; a second adjusting member 411 which is slidably matched with the second track groove 41 is provided on the second placing box body 4, so that the second track groove 41 can be adjusted by sliding the second adjusting member 411 to adjust the length of the second track groove 41, so as to achieve a second square box body that adapts to different numbers of second material cavities.
[0084] Embodiment 13
[0085] In an optional embodiment of the present invention, the device further comprises: a locking structure for pinning and fixing the first box body 3 and the second box body 4 when the first box body 3 and the second box body 4 are turned over and fitted together.
[0086] Furthermore, the locking structure includes a clamping member disposed on the first box body 3 and a buckling member matched with the clamping member disposed on the second box body 4. Specifically, the clamping member and the buckling member can use a hasp applied to a door.
[0087] In this embodiment, when the first box body 3 and the second box body 4 are flipped and fitted together, the snap-fitting parts on the first box body 3 and the fastening parts on the second box body 4 are fastened together, so that the first square box body and the second square box body can be tightly fastened together, thereby enhancing the tightness of the connection between the first box body 3 and the second square box body, so that the material in the first material box in the first square box body can completely fall into the corresponding second material cavity in the second material box.
[0088] Embodiment 14
[0089] like Figure 8 As shown, in an optional embodiment of the present invention, the first placing box body 3 or the second placing box body 4 is provided with a rotating shaft 5 on two opposite sides. By providing the rotating shaft 5, the user can flip the first placing box body or the second placing box body 4 onto the second placing box body 4 or the first placing box body 3 by holding the rotating shaft 5; the rotating shaft 5 can also be provided on the end surface of the first placing box body 3 or the second placing box body 4, or at the bottom of the first placing box body 3 or the second placing box body 4. When the rotating shaft 5 is provided at the bottom of the first placing box body 3 or the second placing box body 4, the rotating shaft 5 needs to partially expose the first placing box body 3 or the second placing box body 4. The rotating shaft 5 can be one or more.
[0090] Embodiment 15
[0091] like Fig.10As shown, the present invention also provides another filling device, which is used for the above-mentioned material box filling method, including a frame 6 and a driving mechanism for driving the frame 6 to flip, the frame 6 is provided with a lower push plate 8, a plurality of first track groups 81, a plurality of second track groups 91, and an upper push plate 9 from bottom to top, the plurality of first track groups 81 are arranged in parallel along the first direction for hanging the first material box 1, the plurality of second track groups 91 are arranged in parallel with the second direction for inverting the second material box 2, the lower push plate 8 and the upper push plate 9 can drive the bracket to move up and down, the first material box 1 is pushed in and hung on the first track group with the opening facing upward, the second material box 2 is pushed in and placed on the second track group with the opening facing downward, the upper push plate 9 is used to press the bottom of the second material box 2 placed on the plurality of second track groups 91, and the lower push plate 8 is used to push the first material box 1 hung on the plurality of first track groups 81, so that the opening of the first material box 1 is close to the opening of the second material box 2.
[0092] In this embodiment, several first material boxes are placed on several first track groups 81 in sequence, so that the openings of the material cavities of several first material boxes face downward, and several second material boxes are placed on several second track groups 91 in sequence, so that the openings of the material cavities of several first material boxes face upward, and the materials are filled into several second material boxes according to the order of the formula, and the same kind of materials are placed in the same second material box. The lower push plate 8 pushes the second material box to move upward, and the upper push plate 9 pushes the first material box to move, so that the first material box and the second material box are attached together. At this time, because The multiple first track groups 81 are arranged vertically with the multiple second track groups 91, so that the first first material cavity on the multiple first material boxes corresponds to the second material cavity on the first of the multiple second material boxes, and the second first material cavity on the multiple first material boxes corresponds to the second material cavity on the second of the multiple second material boxes, and so on. When the first material box is fitted with the second material box, the driving mechanism drives the frame 6 to flip, so that the first material box is located at the lower end of the second material box, so that the material in the second material box can fall into the first material box, thereby realizing the filling of materials according to the formula order.
[0093] Embodiment 16
[0094] like Fig.10As shown, in an optional embodiment of the present invention, the upper push plate 9 and the lower push plate 8 can be movably arranged on the frame 6 up and down, the upper push plate 9 is connected to an upper pushing force member (not shown in the figure), and the lower push plate 8 is connected to a downward pressing power member (not shown in the figure), the upper pushing force member and the downward pressing power member are driving motors, the output shaft of the upper pushing force member is fixedly connected to the upper push plate 9, and the output shaft of the lower pushing force member is fixedly connected to the lower push plate 8.
[0095] Specifically, the upper push plate 9, driven by the upper pushing force member, will push the second material box 2 to move downward. At the same time, the lower push plate 8, driven by the lower pushing force member, will push the first material box 1 to move upward, so that the first material box 1 and the second material box 2 move relative to each other, so that the second material box 2 can cover the first material box, so that after the driving mechanism drives the frame 6 to flip, the first material box is located at the lower end of the second material box, so that the material in the second material box can fall into the first material box, thereby realizing the filling of materials according to the formula order.
[0096] Embodiment 17
[0097] like Fig.10 As shown, in an optional embodiment of the present invention, the surface of the push-down plate 8 in contact with the first material box 1 is provided with an adsorption member 82 for adsorbing the first material box 1, so that when the push-down plate 8 is in contact with the first material box 1, the push-down plate 8 can tightly adsorb the first material box 1 through the adsorption member 82, so that after the driving mechanism drives the frame 6 to flip, so that the first material box 1 is located at the lower end of the second material box 2, when the first material box 1 and the second material box 2 are separated, the first material box 1 can be closely attached to the push-down plate 8, so that the first material box 1 is easily taken out. At this time, the first material box 1 can be taken out manually, or an automatic ejection mechanism can be set to push the first material box 1 out. The adsorption member 82 is a magnet or a suction cup.
[0098] Embodiment 18
[0099] like Fig.10 As shown, in an optional embodiment of the present invention, a vibrator (not shown in the figure) is provided on the push-down plate 8, and the driving mechanism drives the frame 6 to flip so that the first material box 1 is located at the lower end of the second material box 2. At this time, the vibrator can drive the push-down plate 8 to drive the first material box 1 to vibrate, thereby driving the second material box 2 to vibrate, so that the material in the second material box 2 can better fall into the first material box 1.
[0100] Embodiment 19
[0101] In an optional embodiment of the present invention, the driving mechanism includes a turntable 71 disposed at opposite ends of the frame 6 and a power component driving the turntable 71 to rotate.
[0102] Furthermore, the power assembly includes a power part and a transmission unit.
[0103] In this embodiment, when the power member is started, the transmission unit can transmit the power of the power member to the turntable 71, so that the turntable 71 drives the frame 6 to flip, so that the second material box 2 filled with material is located at the upper end of the first material box 1, so that the material falls into the first material box 1, and the filling of the material is realized.
[0104] Embodiment 20
[0105] In an optional embodiment of the present invention, the transmission unit includes a driving gear and a driven gear meshing with each other, a rotating disk 71 gear is provided on the rotating disk 71, the driving gear is sleeved on the output shaft of the power member, and the driven gear meshes with the rotating disk 71 gear. In this embodiment, the power member drives the driving gear to rotate, thereby driving the driven gear to rotate together, and then under the transmission of the driven gear, the rotating disk 71 gear rotates to drive the rotating disk 71 to rotate, thereby realizing the flipping of the frame 6.
[0106] Embodiment 21
[0107] In an optional embodiment of the present invention, the transmission unit includes a driving gear and a rotating disk 71 gear that mesh with each other, the rotating disk 71 gear is arranged on the rotating disk 71, and the driving gear is sleeved on the output shaft of the power member. In this embodiment, under the drive of the power member, the driving gear drives the rotating disk 71 gear to rotate, thereby realizing the rotation of the rotating disk 71, and then realizing the flipping of the frame 6.
[0108] The material box filling method of the embodiment of the present invention is to classify and fill different materials into the first material cavity 11 of each first material box 1, so that the same first material box 1 is filled with only the same material, and then arrange a plurality of first material boxes 1 filled with materials in parallel along a first direction, and then arrange a plurality of second material boxes 2 provided with a plurality of second material cavities 21 in parallel along a second direction, and make the first direction and the second direction perpendicular to each other, so that the openings of the second material cavities 21 of a plurality of second material boxes 2 and the openings of the first material cavities 11 of a plurality of first material boxes 1 are aligned one by one in a manner that the openings of the second material cavities 21 of the same second material box 2 correspond to the openings of one grid of the first material cavities 11 of a plurality of first material boxes 1; through this placement method, the openings of the first second material cavities 21 of a plurality of second material boxes 2 are all aligned with the opening of the first material cavity 11 on the first first material box 1; the openings of the second second material cavities 21 on a plurality of second material boxes 2 are aligned with the openings of the second second material cavities 21 on the second The opening of the first material cavity 11 on the first material box 1 is adjusted by analogy until the opening of the first material cavity 11 on the last first material box 1 is aligned with the opening of the second material cavity 21 on the second material box 2; at this time, by flipping the first material box 1 and the second material box 2 to form a whole, the first material box 1 is covered on the second material box 2, so that the material in the first material cavity 11 of the first material box 1 falls into the corresponding second material cavity 21 of the second material box 2 under the action of gravity, so that different second material cavities 21 of the same second material box 2 are filled with the material in the first material box 1 according to the order of the arranged material types of several first material boxes 1. This filling method can be repeatedly replicated in large quantities, and can realize industrial automated filling, which greatly improves the efficiency of material classification and filling in the material box, saves a lot of labor costs, and can solve the disadvantages of traditional manual filling of different materials that requires continuous replacement of material raw materials, and is not prone to filling errors.
[0109] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A material box filling method, characterized in that: The method is used to load materials in a plurality of first material boxes into a second material box, wherein the first material box is provided with a plurality of first material cavities arranged along the length direction, and the second material box is provided with a plurality of second material cavities arranged along the length direction, comprising the following steps: Arrange a plurality of the first material boxes filled with materials in parallel along a first direction, wherein the materials include a plurality of types, and the same type of materials are filled in the same first material box; Arrange the plurality of second material boxes in parallel along a second direction, the second direction being perpendicular to the first direction, and align the openings of the second material cavities of the plurality of second material boxes with the openings of the first material cavities of the plurality of first material boxes in a manner that the opening of the second material cavity of the same second material box corresponds to the openings of the first material cavities of the plurality of first material boxes respectively; The first material box and the second material box are turned over so that the material in the first material box falls into the second material box.
2. The material box filling method according to claim 1, characterized in that: Flipping the first material box and the second material box so that the material in the first material box falls into the second material box is specifically as follows: Fixing the arranged first material box and the second material box as a whole to form a relatively fixed material box group; The material box set is turned over so that the opening of the first material cavity faces downward and the opening of the second material cavity faces upward, so that the material in the first material box falls into the second material box due to gravity.
3. The material box filling method according to claim 2, characterized in that: After the material box set is turned over, the material box set is vibrated to make the material in the first material box fall into the second material box.
4. The material box filling method according to claim 1, characterized in that: The first material boxes are arranged in parallel in a first direction with the openings of the first material cavities facing upward; the second material boxes are arranged in parallel in a second direction with the openings of the second material cavities facing downward.
5. The material box filling method according to claim 1, characterized in that: The number of the first material boxes is less than or equal to the number of the second material cavities of the same second material box; the number of the second material boxes is greater than or equal to the number of the first material cavities of the same first material box.
6. The material box filling method according to claim 1, characterized in that: The volumes of the first material cavities of some of the first material boxes are different from the volumes of the first material cavities of other first material boxes.
7. The material box filling method according to claim 1, characterized in that: The opening of the first material cavity is smaller than the opening of the second material cavity.
8. The material box filling method according to any one of claims 1 to 7, characterized in that: The number of the first material boxes is the same as the number of types of materials.
9. The material box filling method according to any one of claims 1 to 7, characterized in that: The first material boxes are arranged in parallel along a first direction in a preset material type sequence.
10. A filling device, used in the material box filling method according to any one of claims 1 to 9, characterized in that: It comprises a first box body and a second box body hinged to each other, wherein the first box body is provided with a plurality of first track grooves for placing the first material box in parallel along the first direction, and the second box body is provided with a plurality of second track grooves for placing the second material box in parallel along the second direction, and when the second box body is flipped over and fits with the first box body, the opening direction of the first track groove is opposite to the opening direction of the second track groove.
11. The filling device according to claim 10, characterized in that The center distance between two adjacent first track grooves is equal to the center distance between two adjacent second material cavities of the second material box, and the center distance between two adjacent second track grooves is equal to the center distance between two adjacent first material cavities of the first material box.
12. A filling device, used in the material box filling method according to any one of claims 1 to 9, characterized in that: The invention comprises a frame and a driving mechanism for driving the frame to flip, wherein a lower push plate, a plurality of first track groups, a plurality of second track groups, and an upper push plate are sequentially arranged on the frame from bottom to top, wherein the plurality of first track groups are arranged in parallel along the first direction, and the plurality of second track groups are arranged in parallel along the second direction, and the lower push plate and the upper push plate can move up and down along the frame; The first material box is pushed in and hung on the first rail group with the opening facing upward, and the second material box is pushed in and placed on the second rail group with the opening facing downward. The upper push plate is used to press the bottom of the second material box placed on the plurality of second rail groups, and the lower push plate is used to push the first material box hung on the plurality of first rail groups so that the opening of the first material box is close to the opening of the second material box.
13. The filling device according to claim 12, characterized in that The surface of the push-down plate in contact with the first material box is provided with an adsorption member for adsorbing the first material box.
14. The filling device according to claim 12, characterized in that: A vibrator is arranged on the push-down plate.
15. The filling device according to claim 12, characterized in that The driving mechanism comprises a turntable arranged at two opposite ends of the frame, and a power assembly driving the turntable to rotate; the power assembly comprises a power member and a transmission unit.
16. The filling device according to claim 15, characterized in that The transmission unit comprises a driving gear and a driven gear meshing with each other. A turntable gear is arranged on the outer periphery of the turntable. The driving gear is sleeved on the output shaft of the power member, and the driven gear meshes with the turntable gear.
Citation Information
Patent Citations
Material box filling device
CN211354955U
Material box filling device
CN211673695U