An automatic bending device, apparatus and method
By designing an automatic bending device, and utilizing the mechanical structure of the upper and lower mold components and cylinder drive, multiple bending of FPC can be achieved in one step, solving the problem of cumbersome manual operation in the existing technology and improving processing efficiency and automation.
Patent Information
- Application Number
- CN201910955561.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-10-09
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2039-10-09
AI Technical Summary
Existing FPC bending equipment requires multiple manual operations, resulting in cumbersome processing, low efficiency, and material waste.
Design an automatic bending device, including an upper mold assembly and a lower mold assembly. The upper bending block is driven to rise and fall vertically by a cylinder, and works with the lower bending block to realize the automated processing of multiple bending. Combined with linear guide rails and control components, it realizes assembly line production.
It enables multiple folds of FPC to be formed in one step, improving processing efficiency, saving manpower and material resources, and supporting fully automated production line production.
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Figure CN112654149B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of machinery, in particular to an automatic bending device, apparatus and method. BACKGROUND
[0002] FPCs (Flexible Printed Circuit) usually have connection terminals for connecting other electronic modules, for example, a plurality of connection terminals for connecting battery blocks are arranged at the edge of the FPC. The FPC can be used in various different environments, and when the ambient temperature changes, the FPC will also expand and contract with the change in temperature. In this process, if the FPC is completely smooth and has no bending, it will cause the FPC to have limited stretching capacity, so that the connection terminals on the FPC are separated from other electronic modules, and the connection of the FPC is not firm.
[0003] Therefore, during the processing of the FPC, a plurality of bends need to be provided on the FPC to maintain a certain stretching capacity and avoid the connection from falling off due to thermal expansion and contraction.
[0004] The existing bending device usually performs manual operation when bending the FPC multiple times, that is, the FPC is first placed on a conveying plate provided with a bending position, the conveying plate is manually fed into the bending device, the conveying plate is taken out after one bending, the FPC is then placed on another conveying plate provided with a different bending position, and the conveying plate is manually fed into the bending device again for one bending. This manual operation is repeated one time after another, for example, when 9 bends are needed, more than 9 manual operations are needed, which is complicated, low in efficiency, and wastes a lot of processing materials. SUMMARY
[0005] The present application discloses an automatic bending device, comprising: an upper die assembly, comprising a power element and a plurality of upper bending blocks, the lower surface of the upper bending block is provided with a protruding upper bending edge / slot, and any upper bending block is vertically lifted under the driving of the power element;
[0006] a lower die assembly, comprising a base and a plurality of lower bending blocks installed on the base and corresponding to the upper bending blocks, the upper surface of the lower bending block is provided with a lower bending slot / edge matched with the upper bending edge / slot; wherein when the upper bending block is vertically lowered to tightly press the lower bending block, the upper bending edge / slot and the lower bending slot / edge are matched.
[0007] Preferably, the power element is a gas cylinder, and the gas cylinder is connected with the upper bending block through a piston rod.
[0008] Further, the bottom of the piston rod is provided with a mounting plate and a mounting frame connected to the mounting plate, and the mounting frame and the upper bending block are detachably connected. The detachable connection makes the replacement of the upper bending block very convenient, and facilitates the replacement of the appropriate upper bending block for processing at any time, thereby increasing the versatility of the device.
[0009] Preferably, the upper bending block and the mounting frame are connected in an insertion manner, and the side surface of the mounting frame is provided with a baffle. After the upper bending block is inserted into the mounting frame, the baffle blocks the upper bending block from falling off.
[0010] Further, the upper surface edge of the lower bending block is provided with one or more guide pins, and the lower surface of the upper bending block is provided with guide holes corresponding to the guide pins.
[0011] Preferably, the lower bending block is provided with a positioning component for positioning and mounting the lower bending block on the base.
[0012] Further, the base carries a conveying plate for placing the product to be processed, and the conveying plate is provided with a bending positioning hole and an edge groove. The bending positioning hole is used for the lower bending block to pass through, so as to place the product to be processed on the lower bending groove / blade of the lower bending block.
[0013] Preferably, the conveying plate is provided with a conveying plate positioning hole, and the base is provided with a base positioning pin corresponding to the conveying plate positioning hole, so as to fix the conveying plate on the base.
[0014] Further, the conveying plate is provided with a product positioning pin for fixing the product to be processed on the conveying plate, and the lower surface of the upper bending block is provided with a groove for avoiding the product positioning pin.
[0015] Preferably, the base is provided with a heating device, and the upper surface of the base is provided with a heat insulation device.
[0016] The embodiment of the present application also provides an automatic bending device, which comprises a shell, a bottom plate arranged at the bottom of the shell, a linear guide rail arranged on the bottom plate, a control component arranged in the shell, and an automatic bending device as above arranged on the linear guide rail.
[0017] Preferably, the base of the automatic bending device is arranged on the linear guide rail, and the linear guide rail drives the base to convey the product to be processed downstream of the production line.
[0018] Further, the control component comprises a time relay for controlling the processing time, a temperature controller for controlling the heating temperature, and a switching element.
[0019] Preferably, the outer surface of the shell is provided with a human-computer interaction display device for real-time display and input of information.
[0020] The embodiment of the present application also provides an automatic bending method for part bending by using the automatic bending device as above, which comprises the following steps:
[0021] Placing the plurality of bending positions of the to-be-processed product against the plurality of lower bending grooves / edges of the plurality of target lower bending blocks;
[0022] Controlling the power element to move, so as to drive the plurality of target upper bending blocks corresponding to the plurality of target lower bending blocks to vertically descend in sequence until the upper bending edge / groove of any target upper bending block presses into the lower bending groove / edge of the corresponding target lower bending block;
[0023] Controlling the plurality of target upper bending edges / grooves to stay for a predetermined length of time;
[0024] Controlling the power element to move, so as to drive the plurality of target upper bending blocks to vertically ascend in sequence, so that the upper bending edge / groove of the target upper bending block is separated from the lower bending groove / edge of the corresponding target lower bending block.
[0025] Preferably, the base carries a conveying plate for placing the to-be-processed product, and the conveying plate is provided with bending positioning holes;
[0026] Placing the plurality of bending positions of the to-be-processed product against the plurality of lower bending grooves / edges of the plurality of target lower bending blocks, specifically:
[0027] Fixing the to-be-processed product on the conveying plate, and the plurality of bending positions of the to-be-processed product correspond one-to-one to the bending positioning holes on the conveying plate;
[0028] Placing the conveying plate with the to-be-processed product fixed thereon on the base, and adjusting the positions of the target lower bending blocks installed on the base, so that the plurality of target lower bending blocks pass through the bending positioning holes to align the plurality of bending positions of the to-be-processed product with the lower bending grooves / edges of the target lower bending blocks.
[0029] Further, the plurality of target upper bending blocks descend in sequence according to a first order and at a preset frequency, and after the bending is completed, the plurality of target upper bending blocks ascend in sequence according to a second order and at a preset frequency, and the second order is the same as the first order.
[0030] In summary, the automatic bending device, equipment and method disclosed by the present application can realize multiple bending by one-time placing under the cooperation of the mechanical structures of the upper die assembly and the lower die assembly, can realize fully automatic bending operation, can realize automatic production in a flow line, has high processing efficiency, saves manpower and material resources greatly, and has high practical value.
[0031] In order to make the above content of the present application more obvious and easy to understand, the following preferred embodiments are given, and the details are described below in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0032] The present application will be described below in combination with the drawings.
[0033] Figure 1Fig. 1 is a schematic diagram of the overall structure of an automatic bending device according to a first embodiment of the present application;
[0034] Figure 2 Fig. 2 is a side view of a single upper and lower die assembly according to the first embodiment of the present application;
[0035] Figure 3 Fig. 3 is another side view of the single upper and lower die assembly according to the first embodiment of the present application;
[0036] Figure 4 Fig. 4 is a schematic diagram of a lower bending block and the surface structure of the lower bending block according to the first embodiment of the present application;
[0037] Figure 5 Fig. 5 is a schematic diagram of the overall structure of an automatic bending device according to a second embodiment of the present application;
[0038] Figure 6 Fig. 6 is a flowchart of an automatic bending method according to a third embodiment of the present application;
[0039] Figure 7 Fig. 7 is another flowchart of the automatic bending method according to the third embodiment of the present application.
[0040] Element Number Explanation
[0041] Upper die assembly 10 Power element 11 Upper bending block 12 Upper bending blade / slot 12a Piston rod Mounting plate 14 Mounting frame 15 Baffle 16 Guide hole 17 Lower die assembly 20 Base 21 Lower bending block 22 Lower bending slot / blades 22a Guide pin 23 Positioning member 24 Cabinet 1 Base plate 2 Linear guide 3 Control assembly 4 Relay 4a Thermostat 4b Switch element 4c Automatic bending device 5 DETAILED DESCRIPTION
[0042] The present application is described by specific embodiments, and other advantages and effects of the present application can be easily understood by those skilled in the art from the contents disclosed in the present specification.
[0043] Reference will now be made to the exemplary embodiments of the present application, examples of which are illustrated in the accompanying drawings. The present application can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and fully convey the scope of the application to those skilled in the art. The terminology used in the description of the exemplary embodiments presented herein is not intended to be limiting. Same elements / elements are denoted by same reference numerals throughout the drawings.
[0044] The terms used herein, including technical terms, have meanings commonly understood by those skilled in the art, unless otherwise specified. In addition, it is understood that terms defined in commonly used dictionaries should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and should not be interpreted in an idealized or overly formal sense unless expressly so defined.
[0045] First embodiment
[0046] As Figure 1 shown, the first embodiment of the present application discloses an automatic bending device, characterized in that it comprises:
[0047] The upper die assembly 10 comprises a power element 11 and a plurality of upper bending blocks 12, the lower surface of the upper bending block 12 is provided with a protruding upper bending edge / slot 12a, and any upper bending block 12 is vertically lifted under the driving of the power element 11;
[0048] The lower die assembly 20 comprises a base 21 and a plurality of lower bending blocks 22 installed on the base 21 and corresponding to the upper bending blocks 12, the upper surface of the lower bending block 22 is provided with a lower bending slot / edge 22a matched with the upper bending edge / slot 12a;
[0049] Wherein, when the upper bending block 12 is vertically lowered to tightly press the lower bending block 22, the upper bending edge / slot 12a is matched with the lower bending slot / edge 22a.
[0050] Specifically, the automatic bending device of the present embodiment controls the cooperative action of the upper die assembly 10 and the lower die assembly 20, so that the plurality of upper bending blocks 12 can be automatically pressed on the corresponding plurality of lower bending blocks 22 at the same time or in a very short time, and when the upper bending block 12 tightly presses the lower bending block 22, the upper bending edge / slot 12a of the upper bending block 12 is just embedded in the lower bending slot / edge 22a of the lower bending block 22, so that the workpiece placed on the upper surface of the lower bending block 22 is bent and pressed, thereby forming multiple bends at the predetermined position of the workpiece. With the automatic bending device of the present embodiment, the multiple bends of the workpiece can be formed at one time without manual pressing and bending in multiple times, which facilitates the realization of fully automated assembly line operation, greatly saves manpower and resources, and has good practical value.
[0051] Wherein, the power element 11 driving the vertical lifting of the upper bending block 12 can adopt a pneumatic cylinder, which is a pneumatic actuator commonly used in the automobile industry to convert the pressure energy of compressed gas into mechanical energy in pneumatic transmission, and can usually make reciprocating linear motion. The pneumatic cylinder in the present embodiment as a power element can make up-down reciprocating motion, thereby driving the vertical lifting motion of the upper bending block 12 connected thereto. As Figure 1As shown, the cylinder and the upper folding block 12 can be connected through a piston rod, which is a connecting component supporting the piston to work, usually applied in the cylinder movement execution component, and is a frequently moving component with high technical requirements. The power element of the embodiment is not limited to the cylinder, but can also be an oil cylinder or other components with the same power effect.
[0052] Further, the bottom of the piston rod is provided with a mounting plate 14 and a mounting frame 15 connected to the mounting plate 14. The mounting frame 15 can be provided in a hollow T-shaped structure, and correspondingly, as shown in Figure 2 The upper folding block 12 is provided in an I-shaped structure, so that the upper folding block 12 can be inserted into the mounting frame 15 in a straight insertion manner from the side surface. The bottom of the mounting frame 15 supports the upper beam of the upper folding block 12, avoiding the vertical falling of the upper folding block 12, so that the upper folding block 12 and the mounting frame 15 are connected in a detachable manner. When the upper folding block 12 needs to be removed, it can be pulled out from the side surface of the mounting frame 15, which is very flexible and convenient to operate, and provides great convenience for the adjustment and replacement of the upper folding block.
[0053] Further, the side surface of the mounting frame 15 is also provided with a baffle 16, which can be fixed to the side surface of the mounting frame 15 through a horizontal pivot, so that the baffle 16 can rotate in the vertical plane around the horizontal pivot. When the upper folding block 12 needs to be inserted, the baffle 16 is rotated upward, and after the upper folding block 12 is inserted into the mounting frame 15, the baffle 16 is rotated downward, so that the baffle 16 blocks the upper folding block 12 from falling from the side surface. The design of the baffle 16 makes the detachable installation of the upper folding block 12 more convenient and increases the firmness of the installation.
[0054] In the embodiment, the lower die assembly 20 matched with the upper die assembly 10 includes a plurality of lower folding blocks 22, as shown in Figure 3 and Figure 4 As shown, the upper surface edge of any lower folding block 22 is provided with one or more guide pins 23, and correspondingly, the lower surface of the upper folding block 12 is also provided with guide holes 17 matched with the guide pins 23.
[0055] In addition, the lower folding block 22 of the embodiment is also provided with a positioning component 24, which can be a positioning pin or a positioning hole, matched with the positioning hole or the positioning pin on the base 21, so as to accurately position and install the lower folding block 22 on the base, avoiding position deviation.
[0056] As an optional embodiment of this method, the base 21 also supports a conveyor plate for placing the workpiece to be processed. Typically, the conveyor plate has bending positioning holes for the lower bending block 22 to pass through, placing the workpiece at its bending position on the lower bending groove / edge 22a of the lower bending block 22. When the upper bending block 12 is pressed down, a bend is formed precisely at the bending position of the workpiece. In this embodiment, the conveyor plate can be equipped with multiple bending positioning holes corresponding to the bending positions as needed, allowing the workpiece to be bent into shape in one operation. Furthermore, the conveyor plate can also be provided with side grooves to facilitate operator handling of the conveyor plate.
[0057] Furthermore, the conveyor plate is also provided with a conveyor plate positioning hole. Correspondingly, the base 21 is provided with a base positioning pin that cooperates with the conveyor plate positioning hole. The conveyor plate positioning hole and the base positioning pin together accurately fix the conveyor plate on the base 21 to prevent positional deviation.
[0058] In addition, the conveyor plate is also equipped with a product positioning pin. The product positioning pin helps to accurately fix the product to be processed on the conveyor plate. Then the conveyor plate is placed on the base 21 for processing. In order to avoid the product positioning pin from colliding with the upper bending block and hindering the pressing, a groove can be provided on the lower surface of the upper bending block 12 to avoid the product positioning pin.
[0059] In a preferred embodiment of this method, a heating device can be installed inside the base 21 to heat the workpiece during bending, thereby accelerating the bending speed and achieving a better bending effect. Accordingly, when a heating device is installed inside the base, a heat insulation device needs to be installed on the surface of the base 21 to prevent damage to equipment or personnel caused by high temperatures.
[0060] It should be noted that the lower surface of the upper folding block 12 in this embodiment is provided with a protruding upper folding blade / groove 12a, and the upper surface of the lower folding block 22 is provided with a matching lower folding groove / blade 22a. Those skilled in the art can easily conceive that the upper folding blade / groove can also be an upper folding groove, and the lower folding groove / blade can also be adjusted to a lower folding blade accordingly, which can also achieve the effect of pressing and folding. Further details will not be elaborated here.
[0061] Second Embodiment
[0062] like Figure 5 As shown, the second embodiment of the present invention discloses an automatic bending device, including: a housing 1, a base plate 2 disposed at the bottom of the housing 1, a linear guide rail 3 mounted on the base plate 2, a control component 4 disposed inside the housing, and an automatic bending device 5 disposed on the linear guide rail. According to the first embodiment of the present invention, the automatic bending device 5 includes:
[0063] The upper die assembly 10 comprises a power element 11 and a plurality of upper bending blocks 12, the lower surface of the upper bending block 12 is provided with a protruding upper bending blade / groove 12a, and any upper bending block 12 is vertically lifted under the driving of the power element 11;
[0064] The lower die assembly 20 comprises a base 21 and a plurality of lower bending blocks 22 installed on the base 21 and corresponding to the upper bending blocks 12, the upper surface of the lower bending block 22 is provided with a lower bending groove / blade 22a matched with the upper bending blade / groove 12a;
[0065] When the upper bending block 12 is vertically lowered to tightly press the lower bending block 22, the upper bending blade / groove 12a is matched with the lower bending groove / blade 22a.
[0066] As can be seen from Figure 5 The base 21 of the automatic bending device 5 can be placed on the linear guide rail 3 so as to be driven by the linear guide rail to transport the finished product to the downstream of the production line. Thus, the pipeline operation can be realized, and the production efficiency is greatly improved compared with manual operation.
[0067] More specifically, the control assembly 4 can comprise a time relay 4a for controlling the processing time, a temperature controller 4b for controlling the heating temperature, and a switching element 4c. Under the cooperation of various control elements, after starting the bending work process, the upper bending block 12 is vertically lowered to press the corresponding lower bending block 22, and stays for a predetermined length of time under suitable temperature conditions, so as to quickly obtain the best bending shape, thereby improving the production efficiency and further improving the bending quality.
[0068] In addition, the outer surface of the casing 1 can also be provided with a man-machine interactive display device, which is convenient for the operator to input setting parameters and other control information, and can also display the working state of the machine in real time, so as to facilitate the operator to monitor in real time and reduce the failure probability.
[0069] The automatic bending device disclosed in the embodiment utilizes the automatic bending device of the first embodiment to perform automatic bending operation, and controls the cooperation of the upper die assembly 10 and the lower die assembly 20 to enable the plurality of upper bending blocks 12 to be automatically pressed on the corresponding plurality of lower bending blocks 22 at the same time or in a very short time. When the upper bending block 12 tightly presses the lower bending block 22, the upper bending blade / groove 12a of the upper bending block 12 is embedded in the lower bending groove / blade 22a of the lower bending block 22. In this way, the product to be processed placed on the upper surface of the lower bending block 22 is bent and pressed, so as to be bent at multiple bending positions. The automatic bending device of the embodiment can make the product to be processed be formed at multiple bending positions at one time, without manual pressing and bending for multiple times, so as to facilitate the realization of fully automatic pipeline operation, greatly save manpower and material resources, and have good practical value.
[0070] The relevant components of the automatic bending device of the present embodiment are similar to those of the first embodiment, and will not be described here.
[0071] Third embodiment
[0072] As shown in Figure 6 , the third embodiment of the present application discloses an automatic bending method for part bending using the above-mentioned automatic bending device, comprising the following steps:
[0073] Step S601, placing the plurality of bending positions of the workpiece to be processed against the plurality of target lower bending grooves / edges of the target lower bending blocks;
[0074] Step S602, controlling the power element to move to drive the plurality of target upper bending blocks corresponding to the plurality of target lower bending blocks to descend vertically in sequence until the upper bending edge / groove of any target upper bending block is pressed into the lower bending groove / edge of the corresponding target lower bending block;
[0075] Step S603, controlling the plurality of target upper bending edges / grooves to stay for a predetermined length of time;
[0076] Step S604, controlling the power element to move to drive the plurality of target upper bending blocks to ascend vertically in sequence, so that the upper bending edge / groove of the target upper bending block is separated from the lower bending groove / edge of the corresponding target lower bending block.
[0077] Specifically, the base carries a conveying plate for placing the workpiece to be processed, and the conveying plate is provided with bending positioning holes; in step S601, the plurality of bending positions of the workpiece to be processed are placed against the plurality of target lower bending grooves / edges of the target lower bending blocks, as shown in Figure 7 , specifically:
[0078] Step S6011, fixing the workpiece to be processed on the conveying plate, and the plurality of bending positions of the workpiece to be processed correspond one-to-one to the bending positioning holes on the conveying plate;
[0079] Step S6012, placing the conveying plate with the workpiece to be processed fixed thereon on the base, and adjusting the positions of the target lower bending blocks installed on the base, the plurality of target lower bending blocks passing through the bending positioning holes to align the plurality of bending positions of the workpiece to be processed with the lower bending grooves / edges of the target lower bending blocks.
[0080] In practice, according to actual needs, a plurality of lower bending blocks can be first installed on the base, for example, when 9 bends are needed to be processed on the FPC, 9 lower bending blocks can be installed at the designated positions of the base; then the product to be processed can be first placed on the conveying plate, the plurality of predetermined bending positions of the product to be processed are made to correspond to the bending positioning holes of the conveying plate one by one through the positioning component, and then the conveying plate on which the product to be processed is placed is placed on the base, so that the lower bending blocks on the base protrude through the bending positioning holes of the conveying plate, thereby placing the plurality of predetermined positions of the product to be processed corresponding to the lower bending grooves / edges. It should be noted that the above process can continuously adjust the positions of the lower bending blocks so that the lower bending blocks can correspond to the bending positioning holes of the conveying plate one by one.
[0081] In step S602, the plurality of target upper bending blocks can be controlled to vertically descend one by one in the first order and at the preset frequency by using a timing device or through a software program. After the bending is completed, in step S604, the plurality of target upper bending blocks are controlled to vertically ascend one by one in the second order and at the preset frequency, and the second order is the same as the first order. Sequential bending instead of simultaneous pressing operation can avoid exceeding the stretching capacity of the area between each bend of the product, thereby avoiding the risk of product breakage. The preset frequency can be optimally set according to practical experience to achieve the best work efficiency.
[0082] The automatic bending method of the embodiment realizes automatic production in a pipeline, has high processing efficiency and good bending quality, and has high practical value.
[0083] In summary, the automatic bending device, equipment and method disclosed by the present application can realize multiple bending at a time under the cooperation of the mechanical structures of the upper die assembly and the lower die assembly, can realize fully automatic bending operation, realizes automatic production in a pipeline, has high processing efficiency, saves manpower and material resources, and has high practical value. In addition, the above-mentioned embodiments of the present application are only illustrative of the principles and effects of the present application, and are not used to limit the present application. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical idea disclosed by the present application should be covered by the claims of the present application.
Claims
1. An automatic bending device for bending flexible circuit boards, characterized in that, include: The upper mold assembly includes a power element and multiple upper bending blocks. The lower surface of the upper bending block is provided with a protruding upper bending blade / groove. Any upper bending block can be vertically raised and lowered under the drive of the power element. The power element consists of multiple cylinders that correspond one-to-one with the multiple upper bending blocks. Any cylinder is connected to the corresponding upper bending block through a piston rod. The lower mold assembly includes a base and multiple lower folding blocks mounted on the base, each corresponding to an upper folding block. The upper surface of the lower folding block is provided with a lower folding groove / blade that matches the upper folding blade / groove. When the upper folding block descends vertically to press the lower folding block tightly, the upper folding blade / groove and the lower folding groove / blade engage. The automatic folding device controls the upper mold assembly and the lower mold assembly to cooperate in action, so that multiple upper folding blocks automatically press against their corresponding multiple lower folding blocks in a very short time.
2. The automatic folding device according to claim 1, characterized in that, The piston rod has a mounting plate at the bottom and a mounting frame connected to the mounting plate. The mounting frame and the upper folding block are detachably connected.
3. The automatic folding device according to claim 2, characterized in that, The upper folding block and the mounting frame are connected by an insertion type. The mounting frame has a baffle on the side. When the upper folding block is inserted into the mounting frame, the baffle prevents the upper folding block from falling off.
4. The automatic folding device according to claim 1, characterized in that, The upper surface edge of the lower folded block is provided with one or more guide pins, and the lower surface of the upper folded block is provided with guide holes that cooperate with the guide pins at the corresponding positions.
5. The automatic folding device according to claim 1, characterized in that, The lower folded block is equipped with a positioning component for positioning and installing the lower folded block onto the base.
6. The automatic folding device according to claim 1, characterized in that, The base supports a conveyor plate for placing the workpiece to be processed. The conveyor plate is provided with bending positioning holes and side grooves. The bending positioning holes allow the lower bending block to pass through so that the workpiece to be processed is placed on the lower bending groove / edge of the lower bending block.
7. The automatic folding device according to claim 6, characterized in that, The conveyor plate is provided with a conveyor plate positioning hole, and the base is provided with a base positioning pin that mates with the conveyor plate positioning hole to fix the conveyor plate on the base.
8. The automatic folding device according to claim 6, characterized in that, The conveyor plate is equipped with product positioning pins to fix the products to be processed on the conveyor plate, and the lower surface of the upper folding block is equipped with a groove to avoid the product positioning pins.
9. The automatic folding device according to claim 1, characterized in that, The base is equipped with a heating device, and the upper surface of the base is equipped with a heat insulation device.
10. An automatic bending device, characterized in that, It includes a housing, a base plate disposed at the bottom of the housing, a linear guide rail mounted on the base plate, a control component disposed inside the housing, and an automatic bending device as described in any one of claims 1 to 9 disposed on the linear guide rail.
11. The automatic bending device according to claim 10, characterized in that, The base of the automatic bending device is placed on a linear guide rail, which drives the product to be processed to be transported downstream of the production line.
12. The automatic bending device according to claim 10, characterized in that, The control components include a time relay for controlling the processing time, a temperature controller for controlling the heating temperature, and a switching element.
13. The automatic bending device according to claim 10, characterized in that, The outer surface of the casing is equipped with a human-computer interaction display device for real-time display and input of information.
14. An automatic bending method for bending parts using any one of the automatic bending devices according to claims 1 to 9, characterized in that, Includes the following steps: Place the multiple bending positions of the workpiece to be processed in accordance with the lower bending grooves / blades of multiple target lower bending blocks; Control the movement of the power element to drive multiple target upper folding blocks corresponding to multiple target lower folding blocks to descend vertically in sequence until the upper folding edge / groove of any target upper folding block is pressed into the lower folding groove / edge of the corresponding target lower folding block; Control the predetermined dwell time of the curved blade / groove on multiple targets; Control the movement of the power element to drive multiple target upper folding blocks to rise vertically in sequence, so that the upper folding edge / groove of the target upper folding block disengages from the lower folding groove / edge of the corresponding target lower folding block.
15. The automatic bending method according to claim 14, characterized in that, The base supports a conveyor plate for placing the products to be processed, and the conveyor plate is provided with bending positioning holes; The multiple bending positions of the workpiece to be processed are aligned with the lower bending grooves / edges of multiple target lower bending blocks, specifically as follows: The product to be processed is fixed on the conveyor plate, and the multiple bending positions of the product to be processed correspond one-to-one with the bending positioning holes on the conveyor plate. Place the conveyor plate with the workpiece to be processed fixed on the base, and adjust the position of the target lower bending block installed on the base. Multiple target lower bending blocks pass through the bending positioning holes so that the multiple bending positions of the workpiece to be processed are aligned with the lower bending grooves / blades of the target lower bending blocks.
16. The automatic bending method according to claim 14, characterized in that, Multiple target folded blocks descend vertically in sequence according to a first order and a preset frequency. After the folding is completed, the multiple target folded blocks ascend vertically in sequence according to a second order and a preset frequency. The second order is the same as the first order.
Citation Information
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