Automatic welding device and welding method
By designing automatic welding devices, automatic loading and welding of steel handles and alloy materials is realized, solving the problem of cumbersome adjustment of welding equipment in the prior art, and improving production efficiency and welding quality.
Patent Information
- Application Number
- CN202011409773.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-04
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2040-12-04
AI Technical Summary
During the welding process of medical dental tools, welding equipment needs to be frequently adjusted to adapt to handles and blades of different lengths, resulting in cumbersome operation, low production efficiency and high cost.
An automatic welding device is designed, including a sliding table assembly, an automatic loading mechanism, a welding mechanism and a material collection mechanism of steel shank and alloy material, which can automatically adjust the position of the steel shank and alloy material to realize automatic welding operation.
Improves the efficiency of medical dental tool welding, ensures high welding quality, and reduces the complexity and cost of manual operation.
Smart Images

Figure CN112692420B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of medical dental tool processing, and in particular relates to an automatic welding device and a welding method. Background Art
[0002] At present, cemented carbide is the commonly used material for medical dental knives. However, due to the high cost of cemented carbide raw materials, only the blade of medical dental knives is generally made of cemented carbide, while the handle of medical dental knives is made of steel. The blade and the handle are welded to obtain a semi-finished medical dental knife. Medical dental knives have different specifications, which means that when welding handles and blades of different lengths, the welding equipment needs to be adjusted to adapt to handles or blades of different lengths. The operation is cumbersome, the production efficiency is low and the cost is high. Summary of the invention
[0003] The present invention aims to solve at least one of the above-mentioned technical problems and provides an automatic welding device and a welding method, which can realize automatic loading and automatic welding of steel handles and alloy materials, thereby improving the welding efficiency of medical dental tools and achieving high-quality semi-finished medical dental tools.
[0004] The technical solution of the present invention is: an automatic welding device, including a workbench, and also including a slide assembly, a steel handle feeding mechanism, a steel handle welding working mechanism, a welding mechanism, an alloy feeding mechanism, an alloy welding working mechanism and a receiving mechanism. The slide assembly is slidably connected to the workbench, and the steel handle welding working mechanism is arranged on the slide assembly. The steel handle feeding mechanism, the welding mechanism, the alloy feeding mechanism, the alloy welding working mechanism and the receiving mechanism are installed on the workbench. The steel handle welding working mechanism and the alloy welding working mechanism are located on both sides of the welding mechanism. The slide assembly is used to drive the steel handle welding working mechanism to approach or move away from the welding mechanism.
[0005] The steel handle welding working mechanism includes a steel handle feeding assembly, a steel handle pushing assembly, and a steel handle pressing assembly. The steel handle feeding mechanism is used to arrange the steel handles in order and convey them to the steel handle feeding assembly. The steel handle feeding assembly is used to convey the steel handles to the steel handle pushing assembly. The steel handle pushing assembly is used to push the steel handle to the welding position. The steel handle pressing assembly is used to press the steel handle at the welding position.
[0006] The alloy welding working mechanism includes an alloy feeding assembly, an alloy pushing assembly, an alloy pressing assembly, a flux loading assembly and a welding wire loading assembly. The alloy loading mechanism is used to arrange the alloy materials in order and convey them to the alloy feeding assembly. The alloy feeding assembly is used to convey the alloy materials to the alloy pushing assembly. The alloy pushing assembly pushes the alloy materials to move so that the alloy materials abut against the steel handle at the welding position. The alloy pressing assembly is used to press the alloy materials abutting against the steel handle. The welding mechanism welds the abutment between the steel handle and the alloy materials to form a medical dental tool semi-finished product. In the process of the alloy pushing assembly pushing the alloy materials toward the steel handle, the flux loading assembly is used to provide flux for the alloy materials, and the welding wire loading assembly is used to provide welding wire for the alloy materials. The welding wire is connected to the welding end surface of the alloy materials through the flux. The receiving mechanism is used to receive the medical dental tool semi-finished product.
[0007] Optionally, the steel handle feeding assembly comprises a steel handle pushing block, a first feeding driving member, a steel handle supporting seat and a steel handle collecting box, the steel handle collecting box is connected to the steel handle feeding mechanism via a first conveying pipe, the steel handle pushing block is arranged below the steel handle collecting box, a steel handle unloading port is arranged at the lower end of the steel handle collecting box, a steel handle material containing groove is arranged below the steel handle unloading port, the steel handle supporting seat is arranged below the steel handle pushing block, and the steel handle supporting seat is in contact with the steel handle pushing block, the steel handle supporting seat is provided with a first positioning groove, and the first driving member drives the steel handle pushing block to move so that the steel handle material containing groove is connected to the first positioning groove;
[0008] The steel handle material collection box comprises two first side plates, a first fixed end plate and a first movable end plate, the two first side plates are arranged opposite to each other, the first fixed end plate is respectively fixedly connected to the same end of the two first side plates, and the first movable end plate is slidably connected between the two first side plates to adjust the length of the steel handle material collection box;
[0009] The steel handle ejection assembly comprises a first ejector pin and a first ejection driving member, wherein the first ejector pin is arranged along the length direction of the first positioning groove, and the first ejection driving member is used to drive the first ejector pin to push the steel handle located in the first positioning groove to a welding position;
[0010] The steel handle ejecting assembly also includes a first sensor for sensing whether there is a steel handle in the first positioning groove.
[0011] Optionally, the steel handle pressing assembly includes a first pressing arm, a first mounting seat, a first pressing driving member and a first pressing member, the middle portion of the first pressing arm is rotatably connected to the first mounting seat, one end of the first pressing arm is connected to the first pressing member, the other end of the first pressing arm is connected to the output shaft of the first pressing driving member, and the first pressing driving member drives the first pressing arm to rotate so that the first pressing member presses the steel handle located in the welding position.
[0012] Optionally, the alloy feeding assembly comprises an alloy pushing block, a second feeding driving member, an alloy supporting seat and an alloy collecting box, the alloy collecting box is connected to the alloy feeding mechanism via a second conveying pipe, the alloy pushing block is arranged below the alloy collecting box, the lower end of the alloy collecting box is provided with an alloy discharge port, the alloy pushing block is provided with an alloy containing groove below the alloy discharge port, the alloy supporting seat is arranged below the alloy pushing block, and the alloy supporting seat is in contact with the alloy pushing block, the alloy supporting seat is provided with a second positioning groove, and the second driving member drives the alloy pushing block to move so that the alloy containing groove is connected to the second positioning groove;
[0013] The alloy aggregate box includes two second side plates, a second fixed end plate and a second movable end plate. The two second side plates are arranged opposite to each other. The second fixed end plates are respectively fixedly connected to the same end of the two second side plates. The second movable end plate is slidably connected between the two second side plates to adjust the length of the alloy aggregate box.
[0014] Optionally, the alloy ejector assembly includes a second ejector pin and a second ejector driving member, the second ejector pin is arranged along the length direction of the second positioning groove, and the second ejector driving member is used to drive the second ejector pin to push the alloy material in the second positioning groove to the welding position;
[0015] The alloy ejection assembly further includes a second sensor and an ejection assembly, wherein the second sensor is used to sense whether there is alloy material in the second positioning groove.
[0016] The ejection assembly includes a push plate, a guide rod and an ejection drive member, the guide rod is arranged along the length direction of the second positioning groove, the push plate is connected to the sliding portion, the ejection drive member is used to drive the push plate to slide along the guide rod, and the second ejection drive member is fixedly connected to the push plate through a fixed plate so that the second ejection drive member moves with the push plate.
[0017] Optionally, the alloy pressing assembly includes a second pressing arm, a second mounting seat, a second pressing driving member and a second pressing member, the middle portion of the second pressing arm is rotatably connected to the second mounting seat, one end of the second pressing arm is connected to the second pressing member, the other end of the second pressing arm is connected to the output shaft of the second pressing driving member, and the second pressing driving member drives the second pressing arm to rotate so that the second pressing member presses the alloy material abutting the steel handle at the welding position.
[0018] Optionally, the alloy support seat is connected to a flux fixing block, and the flux fixing block is provided with a connecting hole, and the connecting hole is aligned with the second positioning groove so that the alloy material located in the second positioning groove can pass through the connecting hole, and the flux fixing block also includes a flux discharge hole and a welding wire discharge hole, and the flux discharge hole and the welding wire discharge hole are respectively connected to the connecting hole, and along the length direction of the second positioning groove, the welding wire discharge hole is located on a side close to the welding mechanism.
[0019] Optionally, the welding mechanism is a high-frequency welding machine, and the high-frequency welding machine is installed on the workbench through a first adjustment slide assembly, and the first adjustment slide assembly is used to adjust the position of the high-frequency welding machine in the horizontal direction and the vertical direction; and / or
[0020] The alloy top material assembly is installed on the workbench through a second adjustment slide assembly, and the second adjustment slide assembly includes a rotating assembly, a height adjustment assembly arranged on the rotating assembly, and a horizontal adjustment assembly arranged on the height adjustment assembly.
[0021] Optionally, the material receiving mechanism includes a material receiver, a material receiving drive mounting base, a moving block, a horizontal guide column, a material collection trough and a material receiving drive member, the material receiving drive member is fixed to the workbench through the material receiving drive mounting base, the guide column is fixedly mounted on the material receiving drive mounting base, the moving block is slidably connected to the guide column, the material receiver is fixedly connected to the moving block, the material collection trough is installed on the workbench, the material receiver is higher than the material collection trough, and the material receiving drive member is used to drive the moving block to move along the guide column so that the material receiver moves between the material receiving position and the material collection trough.
[0022] The present invention also provides a welding method, which uses the above-mentioned automatic welding device and comprises the following steps:
[0023] S1. The slide assembly drives the steel handle welding working mechanism to move toward the welding mechanism to the setting position. The steel handle feeding mechanism conveys the steel handle to the steel handle feeding assembly. The steel handle feeding assembly conveys the steel handle to the steel handle pushing assembly. The steel handle is pushed to the welding position by the steel handle pushing assembly. The steel handle at the welding position is then pressed by the steel handle pressing assembly. At the same time, the steel handle pushing assembly returns to its position.
[0024] S2, the alloy feeding mechanism conveys the alloy material to the alloy feeding assembly, the alloy feeding assembly conveys the alloy material to the alloy pushing assembly, the alloy pushing assembly pushes the alloy material toward the welding position so that the alloy material abuts against the steel handle, and then the alloy pressing assembly presses the alloy material abutting against the steel handle, and in the process of the alloy material moving toward the welding position, the flux feeding assembly and the welding wire feeding assembly sequentially provide the alloy material with flux and welding wire, wherein the welding wire is connected to the welding end face of the alloy material through the flux;
[0025] S3, starting the welding mechanism to weld the abutment between the steel handle and the alloy material to obtain a semi-finished medical dental tool, wherein the alloy pressing assembly releases the alloy material before the welding is completed, and the alloy pushing assembly pushes the alloy material toward the steel handle, and after a first set time, the alloy pressing assembly presses the alloy material again, and after the welding mechanism stops working, the steel handle pressing assembly and the alloy pressing assembly continue to press for a second set time and then release;
[0026] S4, the slide assembly and the alloy ejector assembly return to their positions, then the slide assembly moves to the unloading position, the receiving mechanism moves to the receiving position, the steel handle ejector assembly moves to push the medical dental tool semi-finished product into the receiving mechanism, the slide assembly, the steel handle ejector assembly and the receiving mechanism return to their positions, and repeat steps S1 to S4 for the next round of welding.
[0027] The present invention provides an automatic welding device and a welding method, which can realize automatic loading and automatic welding of a steel handle and an alloy material, thereby effectively improving production efficiency. At the same time, according to the structure of the automatic welding device, when the automatic welding device is used for welding, the air between the welding end faces of the steel handle and the alloy material can be discharged, thereby ensuring the welding quality of the steel handle and the alloy material. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 is a structural schematic diagram of an automatic welding device provided by an embodiment of the present invention;
[0030] Figure 2 It is a structural schematic diagram of an automatic welding device provided by an embodiment of the present invention after omitting the steel handle feeding mechanism and the alloy feeding mechanism;
[0031] Figure 3It is a structural schematic diagram of a steel handle welding working mechanism in an automatic welding device provided in an embodiment of the present invention;
[0032] Figure 4 It is another structural schematic diagram of a steel handle welding working mechanism in an automatic welding device provided in an embodiment of the present invention;
[0033] Figure 5 yes Figure 4 The enlarged schematic diagram of point A in the middle;
[0034] Figure 6 It is a schematic structural diagram of the cooperation between a steel handle pushing block and a steel handle supporting seat in an automatic welding device provided by an embodiment of the present invention;
[0035] Figure 7 It is a structural schematic diagram of an alloy welding working mechanism in an automatic welding device provided in an embodiment of the present invention;
[0036] Figure 8 yes Figure 8 The enlarged schematic diagram of point B in the middle;
[0037] Fig. 9 is another structural schematic diagram of an alloy welding working mechanism in an automatic welding device provided by an embodiment of the present invention;
[0038] Fig.10 It is another structural schematic diagram of an alloy welding working mechanism in an automatic welding device provided in an embodiment of the present invention;
[0039] Fig.11 It is a structural schematic diagram of the cooperation between an alloy pusher block and an alloy support seat in an automatic welding device provided by an embodiment of the present invention;
[0040] Fig.12 It is a structural schematic diagram of a welding machine mechanism in an automatic welding device provided by an embodiment of the present invention;
[0041] Fig.13 It is a structural schematic diagram of a material receiving mechanism in an automatic welding device provided by an embodiment of the present invention;
[0042] Fig.14 The present invention is a schematic structural diagram of a steel handle material collection box in an automatic welding device provided in an embodiment of the present invention.
[0043] In the figure, 1-workbench, 2-slide assembly, 21-support slide, 22-material receiving mechanism, 3-steel handle feeding mechanism, 4-steel handle welding working mechanism, 40-first conveying pipe, 41-steel handle feeding assembly, 411-steel handle pushing block, 4111-steel handle material storage groove, 412-first feeding drive member, 413-steel handle supporting seat, 4131-first positioning groove, 4132-steel handle positioning block, 414-steel handle collecting box, 4141-first side plate, 4142-first fixed end plate, 4143-first movable end plate, 42-steel handle ejecting assembly, 420-servo fixed block, 421-first ejector pin, 422-first ejecting drive member, 423-gear transmission mechanism, 424-ejecting screw, 425-sliding block, 426-guide rail, 427-first sensor, 43-steel handle pressing assembly, 431-first pressing arm, 432-first mounting seat, 433-first pressing driving member, 434-first pressing member, 5-welding mechanism, 51-first adjustment slide assembly, 511-base, 512-first slide seat, 513-first adjusting screw, 514-first adjusting mounting seat, 515-second slide seat, 516-second adjusting screw, 517-second adjusting mounting seat, 518-vertical guide column, 519-lifting slider, 520-third adjusting screw, 521-rotating cap, 522-positioning sleeve, 523-mounting plate, 524-rotating disk, 52-welding fixing plate, 6-alloy feeding mechanism, 7-alloy welding working mechanism, 70-first Second conveying pipe, 71-alloy feeding assembly, 711-alloy pushing block, 7111-alloy containing groove, 712-second feeding drive, 713-alloy supporting seat, 7131-second positioning groove, 7132-alloy positioning block, 7133-flux fixing block, 7134-connecting hole, 7135-flux discharge hole, 7136-welding wire discharge hole, 714-alloy collecting box, 72-alloy ejecting assembly, 721-second ejector, 722-second ejecting drive, 723-ejector locking sleeve, 724-second sensor, 725-fixing plate, 73-alloy pressing assembly, 731-second pressing arm, 732-second mounting seat, 733-second pressing drive, 734-second pressing member, 74-flux Feeding assembly, 714- welding gun, 742- welding gun fixing seat, 743- flux feeding drive, 75- welding wire feeding assembly, 751- wire feeder, 752- wire guide tube, 76- top breaking assembly, 761- push plate, 762- guide rod, 763- top breaking drive, 77- second adjustment slide assembly, 771- rotating assembly, 772- height adjustment assembly, 7221- lower height adjustment block, 7222- upper height adjustment block, 7223- height adjustment mounting seat, 7224- differential head, 773- horizontal adjustment assembly, 8- material receiving mechanism, 81- material receiver, 82- material receiving drive mounting seat, 83- moving block, 84- horizontal guide column, 85- material collecting trough, 86- material receiving drive, 87- transition trough, 88- push plate,89-push drive, 101-steel handle, 102-alloy material. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0045] It should be noted that the terms “setting” and “connection” should be understood in a broad sense. For example, it can be directly setting or connecting, or it can be indirectly setting or connecting through a central component or a central structure.
[0046] In addition, in the embodiments of the present invention, if there are terms indicating orientation or positional relationships such as "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., they are based on the orientation or positional relationships or conventional placement states or usage states shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the structure, feature, device or element referred to must have a specific orientation or positional relationship, nor must it be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0047] The various specific technical features and embodiments described in the specific implementation methods can be combined in any suitable manner unless there is any contradiction. For example, different implementation methods can be formed by combining different specific technical features / embodiments. In order to avoid unnecessary repetition, the various possible combinations of the specific technical features / embodiments in the present invention will not be described separately.
[0048] like Figure 1 and Figure 2 As shown, an automatic welding device provided by an embodiment of the present invention comprises a workbench 1, a slide assembly 2, a steel handle feeding mechanism 3, a steel handle welding working mechanism 4, a welding mechanism 5, an alloy feeding mechanism 6, an alloy welding working mechanism 7 and a receiving mechanism 8. The slide assembly 2 is slidably connected to the workbench 1, and the slide assembly 2 is provided with a steel handle welding working mechanism 4. The steel handle feeding mechanism 3, the welding mechanism 5, the alloy feeding mechanism 6, the alloy welding working mechanism 7 and the receiving mechanism 8 are installed on the workbench 1. The steel handle welding working mechanism 4 and the alloy welding working mechanism 7 are located on both sides of the welding mechanism 5. The slide assembly 2 is used to drive the steel handle welding working mechanism 4 to approach or move away from the welding mechanism 5.
[0049] like Figure 3 and Figure 4As shown, the steel handle welding working mechanism 4 includes a steel handle feeding assembly 41, a steel handle pushing assembly 42 and a steel handle pressing assembly 43. The steel handle feeding mechanism 3 is used to arrange the steel handles 101 in order and convey them to the steel handle feeding assembly 41. The steel handle feeding assembly 41 is used to convey the steel handle 101 to the steel handle pushing assembly 42. The steel handle pushing assembly 42 is used to push the steel handle 101 to the welding position. The steel handle pressing assembly 43 is used to press the steel handle 101 at the welding position.
[0050] like Figure 5 , Fig. 9 and Fig.10 As shown, the alloy welding working mechanism 7 includes an alloy feeding assembly 71, an alloy top assembly 72, an alloy pressing assembly 73, a flux feeding assembly 74 and a welding wire feeding assembly 75. The alloy feeding mechanism 6 is used to arrange the alloy materials 102 in order and convey them to the alloy feeding assembly 71. The alloy feeding assembly 71 is used to convey the alloy materials 102 to the alloy top assembly 72. The alloy top assembly 72 pushes the alloy materials 102 to move so that the alloy materials abut against the steel handle at the welding position. The alloy pressing assembly 73 is used to press the alloy materials 102 abutting against the steel handle 101 (such as Figure 8 As shown in the figure, the welding mechanism 5 is used to weld the abutment between the steel handle and the alloy material to form a medical dental tool semi-finished product, and in the process of the alloy top material component 72 pushing the alloy material toward the steel handle, the flux feeding component 74 is used to provide flux for the alloy material, and the welding wire feeding component 75 is used to provide welding wire for the alloy material, and the welding wire is attached (bonded) to the welding end surface of the alloy material through the flux, and the receiving mechanism 8 is used to receive the medical dental tool semi-finished product after welding.
[0051] By setting the slide assembly 2 to drive the steel handle welding working mechanism 4 to move, the distance between the steel handle welding working mechanism 4 and the alloy welding working mechanism 7 can be controlled. When the welding is completed, the material receiving mechanism 8 can move between the steel handle welding working mechanism 4 and the alloy welding working mechanism 7 to facilitate the reception of the medical dental tool semi-finished product, so as to realize the automatic loading, welding and unloading of the steel handle and the alloy material, reduce the degree of operator participation in welding, thereby effectively reducing the work intensity and improving production efficiency.
[0052] In specific applications, the flux feeding assembly 74 can also be used to provide flux for the steel handle, and the welding wire feeding assembly 75 can also be used to provide welding wire for the steel handle. The welding wire is attached (bonded) to the welding end surface of the steel handle through the flux.
[0053] Alternatively, if Figure 3 , Figure 4 and Figure 6As shown, the steel handle feeding assembly 41 includes a steel handle pushing block 411, a first feeding driving member 412, a steel handle supporting seat 413 and a steel handle collecting box 414. The steel handle collecting box 414 is connected to the steel handle feeding mechanism 3 through a first conveying pipe 40. The steel handle pushing block 411 is arranged below the steel handle collecting box 414. A steel handle unloading port is arranged at the lower end of the steel handle collecting box 414. The steel handle pushing block 411 is provided with a steel handle containing groove 4111 below the steel handle unloading port (that is, after the steel handle enters the steel handle collecting box 414, the steel handle can directly fall into the steel handle through the steel handle unloading port). The steel handle support seat 413 is provided below the steel handle pushing block 411, and the steel handle support seat 413 is in contact with the steel handle pushing block 411. The steel handle support seat 413 may be provided with a first positioning groove 4131. The first feeding drive member 412 drives the steel handle pushing block 411 to move relative to the steel handle support seat 413, so that the steel handle material storage groove 4111 and the first positioning groove 4131 are connected, and the steel handle falls from the steel handle material storage groove 4111 into the first positioning groove 4131 below, that is, the steel handle material storage groove 4111 is a structure that is connected up and down in the vertical direction. When the steel handle material storage groove 4111 and the first positioning groove 4131 are misaligned, since the steel handle pushing block 411 is located on the steel handle support seat 413, the steel handle support seat 413 will block the lower end of the steel handle material storage groove 4111, thereby preventing the steel handle from falling out of the steel handle material storage groove 4111. When the steel handle pushing block 411 is connected to the first positioning groove 4131 , the steel handle pushing block 411 will block the steel handle unloading port.
[0054] In a specific application, before the first feeding drive component 412 is actuated, the steel handle material storage groove 4111 is offset from the steel handle material discharge port, and the steel handle pushing block 411 blocks the steel handle material discharge port, and when the first feeding drive component 412 drives the steel handle pushing block 411 to move toward the first positioning groove 4131, the steel handle material storage groove 4111 is first connected with the steel handle material discharge port, and the steel handle enters the steel handle material storage groove 4111, and the first feeding drive component 412 continues to drive the steel handle pushing block 411 to move toward the first positioning groove 4131, until the steel handle material storage groove 4111 is connected with the first positioning groove 4131, and the steel handle enters the first positioning groove 4131.
[0055] Specifically, the steel handle material collection box 414 includes two first side plates 4141, a first fixed end plate 4142 and a first movable end plate 4143. The two first side plates 4141 are arranged opposite to each other, the first fixed end plate 4142 is fixedly connected to the same end of the two first side plates 4141, and the first movable end plate 4143 is slidably connected between the two first side plates 4141 to adjust the length of the steel handle material collection box 414. The length of the steel handle material collection box 414 can be adjusted by the first movable end plate 4143 for steel handles of different lengths, so that the length of the steel handle material collection box 414 is adapted to the length of the steel handle, thereby meeting the welding requirements of steel handles of different lengths.
[0056] In some embodiments, the two first side plates and the first fixed end plate are a U-shaped integrated structure, and the U-shaped integrated structure remains stationary, and the length of the steel handle collection box can be adjusted by moving the first movable end plate.
[0057] In some embodiments, Fig.14 As shown, the first movable end plate 4143 is connected to one of the first side plates 4141 to form an L-shaped structure, and the first fixed end plate 4142 and the other first side plate 4141 remain fixed. The length of the steel handle collection box 414 can be adjusted by moving the L-shaped structure. Alternatively, the first fixed end plate remains fixed, and the other first side plate can be used as a replacement part. Multiple replacement parts (first side plates) with different lengths are configured, and the corresponding replacement parts are replaced as the distance between the first movable end plate and the first fixed end plate in the L-shaped structure changes.
[0058] Specifically, the first feeding driving member 412 can be a cylinder, the piston rod of the cylinder is connected to the steel handle pushing block 411, and the steel handle pushing block 411 is driven to move by controlling the extension and retraction of the cylinder piston rod.
[0059] Specifically, the steel handle containing groove 4111 can only accommodate one steel handle at a time.
[0060] Specifically, Figure 3 , Figure 4 and Figure 6 As shown, the first positioning groove 4131 can be set on a steel handle positioning block 4132. In this case, the steel handle support seat 413 is provided with a first installation groove for accommodating the steel handle positioning block 4132. The steel handle positioning block 4132 is detachably connected to the steel handle support seat 413 through the first installation groove. In practical applications, multiple steel handle positioning blocks 4132 with different sizes of first positioning grooves 4131 can be configured. In this way, when welding steel handles of different diameters, only the steel handle positioning blocks 4132 of corresponding sizes need to be replaced.
[0061] Specifically, the cross section of the first positioning groove 4131 may be V-shaped, U-shaped, or semicircular.
[0062] Alternatively, if Figure 3 and Figure 4 As shown, the steel handle ejection assembly 42 includes a first ejector pin 421 and a first ejection driving member 422. The first ejector pin 421 is arranged along the length direction of the first positioning groove 4131. The first ejection driving member 422 is used to drive the first ejector pin 421 to push the steel handle located in the first positioning groove 4131 to the welding position. When welding steel handles of different lengths, the distance that the first ejector pin 421 moves toward the steel handle can be adjusted to push the steel handles of different lengths to the welding position. The entire adjustment process is simple, rapid, and easy to use.
[0063] Specifically, Figure 3 and Figure 4 As shown, the first ejection drive member 422 can be a servo motor, which is installed on the slide assembly 2 through a servo fixed block 420. The output shaft of the servo motor is connected to the ejection screw rod 424 through a gear transmission mechanism 423. A sliding block 425 is threadedly connected to the ejection screw rod 424, and the sliding block 425 is also slidably connected to the slide assembly 2 through a guide rail 426, that is, the guide rail 426 is fixed on the slide assembly 2, wherein the first ejector pin 421 is fixed on the sliding block 425, and the sliding block 425 is driven to move along the guide rail 426 by controlling the forward and reverse rotation of the servo motor, thereby driving the first ejector pin 421 to move.
[0064] As another embodiment, the first ejector drive member 422 can also be a cylinder, the piston rod of the cylinder is connected to the sliding block 425, the sliding block 425 is also slidably connected to the slide assembly 2 through the guide rail 426, the first ejector pin 421 is fixed on the sliding block 425, and the sliding block 425 is driven to move along the guide rail 426 by controlling the extension and retraction of the cylinder piston rod, thereby driving the first ejector pin 421 to move.
[0065] Alternatively, if Figure 3 and Figure 4 As shown, the steel handle push-up assembly 42 further includes a first sensor 427, which can be arranged above the first positioning groove 4131, and is used to sense whether there is a steel handle in the first positioning groove 4131. When the first sensor 427 does not sense the presence of a steel handle in the first positioning groove 4131, the first sensor 427 feeds back the sensing result to the first feeding drive 412, and the first feeding drive 412 drives the steel handle pusher 411 to move and transport the steel handle to the first positioning groove 4131. If the first sensor 427 fails to sense the steel handle in the first positioning groove 4131 for five consecutive times, the automatic welding device is triggered to stop and alarm. In practical applications, the conditions for the first sensor 427 to trigger the automatic welding device to stop and alarm can be set according to actual conditions; when the first sensor 427 senses the presence of a steel handle in the first positioning groove 4131, the first sensor 427 feeds back the sensing result to the first push-up drive 422, and the first push-up drive 422 is actuated. The action of the first ejection driving member 422 is as follows: the first ejection driving member 422 drives the first ejector pin 421 to move toward the welding mechanism 5, pushes the steel handle in the first positioning groove 4131 to the welding position, and waits until the steel handle pressing assembly 43 presses the steel handle, and then the first ejection driving member 422 drives the first ejector pin 421 back to its original position, waiting for the next action.
[0066] Alternatively, if Figure 3 , Figure 4 and Figure 6As shown, the steel handle pressing assembly 43 includes a first pressing arm 431, a first mounting seat 432, a first pressing driving member 433 and a first pressing member 434. The middle part of the first pressing arm 431 is rotatably connected to the first mounting seat 432, one end of the first pressing arm 431 is connected to the first pressing member 434, and the other end of the first pressing arm 431 is connected to the output shaft of the first pressing driving member 433. The first pressing driving member 433 drives the first pressing arm 431 to rotate relative to the first mounting seat 432, so that the first pressing member 434 presses against the steel handle located at the welding position, wherein the first positioning groove 4131 extends to the bottom of the first pressing member 434, thereby ensuring the clamping effect on the steel handle located at the welding position.
[0067] Specifically, the first material pressing driving member 433 can be a cylinder, the piston rod of the cylinder is connected to the first pressing arm 431, and the first pressing arm 431 is driven to rotate relative to the first mounting seat 432 by controlling the extension and retraction of the cylinder piston rod, thereby controlling the first material pressing member 434 to press the alloy material or loosen the steel handle.
[0068] Alternatively, if Figure 7 , Fig. 9 , Fig.10 and Fig.11 As shown, the alloy feeding assembly 71 includes an alloy pushing block 711, a second feeding driving member 712, an alloy supporting seat 713 and an alloy collecting box 714. The alloy collecting box 714 is connected to the alloy feeding mechanism 6 through the second conveying pipe 70. The alloy pushing block 711 is arranged below the alloy collecting box 714. The lower end of the alloy collecting box 714 is provided with an alloy discharge port. The alloy pushing block 711 is provided with an alloy containing groove 7111 below the alloy discharge port (that is, after the alloy material enters the alloy collecting box 714, the alloy material can directly fall into the alloy through the alloy discharge port). The alloy support seat 713 is arranged below the alloy pusher block 711, and the alloy support seat 713 contacts the alloy pusher block 711. The alloy support seat 713 is provided with a second positioning groove 7131. The second feeding drive member 712 drives the alloy pusher block 711 to move relative to the alloy support seat 713, so that the alloy storage tank 7111 and the second positioning groove 7131 are connected, and the alloy material falls from the alloy storage tank 7111 into the second positioning groove 7131 below, that is, the alloy storage tank 7111 is a structure that is connected up and down in the vertical direction. When the alloy storage tank 7111 and the second positioning groove 7131 are misaligned, since the alloy pusher block 711 is located on the alloy support seat 713, the alloy support seat 713 will block the lower end of the alloy storage tank 7111, thereby preventing the alloy material from falling out of the alloy storage tank 7111. When the alloy pushing block 711 is connected to the second positioning groove 7131 , the alloy pushing block 711 will block the alloy discharge port.
[0069] In a specific application, before the second feeding drive member 712 is actuated, the alloy containing groove 7111 is offset from the alloy discharge port, and the alloy pushing block 711 blocks the alloy discharge port. When the second feeding drive member 712 drives the alloy pushing block 711 to move toward the second positioning groove 7131, the alloy containing groove 7111 is first connected with the alloy discharge port, and the alloy material enters the alloy containing groove 7111. The second feeding drive member 712 continues to drive the alloy pushing block 711 to move toward the second positioning groove 7131 until the alloy containing groove 7111 is connected with the second positioning groove 7131, and the alloy material enters the second positioning groove 7131.
[0070] Specifically, the alloy collection box 714 includes two second side plates, a second fixed end plate and a second movable end plate (not shown in the figure), the two second side plates are arranged opposite to each other, the second fixed end plate is fixedly connected to the same end of the two second side plates, and the second movable end plate is slidably connected between the two second side plates to adjust the length of the alloy collection box 714. For alloy materials of different lengths, the length of the alloy collection box 714 can be adjusted by the second movable end plate, so that the length of the alloy collection box 714 is adapted to the length of the alloy material. Among them, the structure of the alloy collection box 714 is similar to that of the steel handle collection box 414, and the role of the alloy collection box 714 is the same as that of the steel handle collection box 414. By adjusting the length of the steel handle collection box 414 and the alloy collection box 714, the welding of steel handles of different lengths and alloy materials of different lengths can be achieved.
[0071] Specifically, the second feeding driving member 712 may be a cylinder, the piston rod of which is connected to the alloy pushing block 711 , and the alloy pushing block 711 is driven to move by controlling the extension and retraction of the piston rod of the cylinder.
[0072] Specifically, the alloy material tank 7111 can only accommodate one alloy material at a time.
[0073] Specifically, Figure 7 , Figure 8 , Fig. 9 and Fig.11 As shown, the second positioning groove 7131 can be set on an alloy positioning block 7132. In this case, the alloy support seat 713 is provided with a second installation groove for accommodating the alloy positioning block 7132. The alloy positioning block 7132 is detachably connected to the alloy support seat 713 through the second installation groove. In practical applications, multiple alloy positioning blocks 7132 with different sizes of second positioning grooves 7131 can be configured. In this way, when welding alloy materials of different diameters, it is only necessary to replace the alloy positioning blocks 7132 of the corresponding size.
[0074] Specifically, the cross section of the second positioning groove 7131 may be V-shaped, U-shaped, or semicircular.
[0075] Alternatively, if Fig. 9 As shown, the alloy ejector assembly 72 includes a second ejector pin 721 and a second ejector driving member 722. The second ejector pin 721 is arranged along the length direction of the second positioning groove 7131. The second ejector driving member 722 is used to drive the second ejector pin 721 to push the alloy material in the second positioning groove 7131 to the welding position, so that the welding end face of the alloy material abuts against the welding end face of the steel handle. When welding alloy materials of different lengths, the distance that the second ejector pin 721 moves toward the alloy material can be adjusted to push the alloy materials of different lengths to the welding position, so that the welding end face of the alloy material abuts against the welding end face of the steel handle. The entire adjustment process is simple, rapid, and easy to use.
[0076] Specifically, Fig. 9 As shown, the second ejector driving member 722 may be a cylinder, and the second ejector pin 721 is connected to the piston rod of the cylinder through an ejector pin locking sleeve 723, and the second ejector pin 721 is driven to move by controlling the extension and retraction of the cylinder piston rod.
[0077] Alternatively, if Figure 7 , Fig. 9 and Fig.10 As shown, the alloy pusher assembly 72 further includes a second sensor 724, which can be disposed above the second positioning groove 7131, and is used to sense whether there is alloy material in the second positioning groove 7131. When the second sensor 724 does not sense the presence of alloy material in the second positioning groove 7131, the second sensor 724 feeds back the sensing result to the second feeding drive 712, and the second feeding drive 712 drives the alloy pusher block 711 to move and deliver the alloy material to the second positioning groove 7131. If the second sensor 724 fails to sense alloy material in the second positioning groove 7131 for five consecutive times, the automatic welding device is triggered to shut down and alarm. In actual applications, the conditions for the second sensor 724 to trigger the shutdown alarm of the automatic welding device can be set according to actual conditions; when the second sensor 724 senses that there is alloy material in the second positioning groove 7131, the second sensor 724 feeds back the sensing result to the second ejection drive 722, and the second ejection drive 722 drives the second ejector pin 721 to move toward the welding mechanism 5, pushing the alloy material in the second positioning groove 7131 toward the welding position, until the welding surface of the alloy material abuts against the welding surface of the steel handle, and the alloy pressing assembly 73 presses the alloy material.
[0078] Alternatively, if Figures 7 to 9As shown, the alloy pressing assembly 73 includes a second pressing arm 731, a second mounting seat 732, a second pressing driving member 733 and a second pressing member 734. The middle part of the second pressing arm 731 is rotatably connected to the second mounting seat 732, one end of the second pressing arm 731 is connected to the second pressing member 734, and the other end of the second pressing arm 731 is connected to the output shaft of the second pressing driving member 733. The second pressing driving member 733 drives the second pressing arm 731 to rotate relative to the second mounting seat 732, so that the second pressing member 734 presses the alloy material abutting against the steel handle. Among them, the second positioning groove 7131 extends to the bottom of the second pressing member 734, so as to ensure the pressing effect on the alloy material at the welding position.
[0079] Specifically, the second material pressing driving member 733 can be a cylinder, the piston rod of the cylinder is connected to the second pressing arm 731, and the second pressing arm 731 is driven to rotate relative to the second mounting seat 732 by controlling the extension and retraction of the cylinder piston rod, thereby controlling the second material pressing member 734 to press or loosen the alloy material.
[0080] Alternatively, if Fig.11 As shown, the alloy support seat 713 is connected to the flux fixing block 7133, and the flux fixing block 7133 is provided with a connecting hole 7134. The connecting hole 7134 is aligned with the second positioning groove 7131 so that the alloy material located in the second positioning groove 7131 can pass through the connecting hole 7134. The flux fixing block 7133 is also provided with a flux discharge hole 7135 and a welding wire discharge hole 7136. The flux discharge hole 7135 and the welding wire discharge hole 7136 are respectively connected with the connecting hole 7134, and along the length direction of the second positioning groove 7131, the welding wire discharge hole 7136 is located on the side close to the welding mechanism 5. The flux feeding assembly 74 and the welding wire feeding assembly 75 inject flux and welding wire into the connecting hole 7134 through the flux discharge hole 7135 and the welding wire discharge hole 7136 respectively. In the process of the alloy material passing through the connecting hole 7134, the welding surface of the alloy material first contacts with the flux, and the flux adheres to the welding end surface of the alloy material. As the alloy material continues to move toward the steel handle, the welding wire contacts the alloy material, and at the same time, the welding wire is bonded to the welding end surface of the alloy material through the flux. When the welding end surface of the alloy material is misaligned with the welding wire discharge hole 7136, the welding wire will be cut off by the welding end surface of the alloy material.
[0081] Alternatively, if Figure 7As shown, the flux feeding assembly 74 includes a welding gun 741, a welding gun fixing seat 742 and a flux feeding driving member 743. The welding gun 741 is used to hold the flux. The welding gun 741 is installed on the workbench 1 through the welding gun fixing seat 742, and the discharge port of the welding gun 741 is connected with the flux discharge hole 7135. The flux feeding driving member 743 controls the welding gun 741 to deliver the flux to the flux discharge hole 7135. Among them, the welding gun 741 can be a structure similar to a syringe, and the flux feeding driving member 743 is a cylinder. When the piston rod of the cylinder extends outward, the welding gun 741 can be squeezed to discharge the flux to the flux discharge hole 7135.
[0082] Alternatively, if Figure 7 and Fig. 9 As shown, the welding wire feeding assembly 75 includes a wire feeder 751 and a wire guide tube 752, and the wire feeder 751 and the welding wire discharge hole 7136 are connected through the wire guide tube 752. The wire feeder 751 may include a motor, a roller and a wire feeder fixing seat, the wire feeder fixing seat is installed on the workbench 1, the roller is rotatably connected to the wire feeder fixing seat, the roller is wound with welding wire, and the motor is installed on the wire feeder fixing seat to drive the rolling rotation to guide the welding wire to the connecting hole 7134 of the flux fixing block 7133.
[0083] Alternatively, if Figure 7 and Fig.10As shown, the alloy ejection assembly 72 further includes an ejection assembly 76, which includes a push plate 761, a guide rod 762 and an ejection driving member 763. The guide rod 762 is arranged along the length direction of the second positioning groove 7131. The push plate 761 is slidably connected with the guide rod 762. The ejection driving member 763 is used to drive the push plate 761 to slide along the guide rod 762. The second ejection driving member 722 is fixedly connected with the push plate 761 through the fixing plate 725. When the ejection driving member 763 is used to drive the push plate 761 to slide along the guide rod 762, the second ejection driving member 722 moves with the push plate 761. This arrangement can avoid the failure to cut the welding wire when the alloy material passes through the connecting hole 7134 due to insufficient power of the second ejection driving member 722. When the ejection assembly 76 is provided, the specific operation of the alloy ejection assembly 72 is as follows: when the second sensor 724 senses that there is alloy material in the second positioning groove 7131, the second sensor 724 feeds back the sensing result to the ejection driving member 763, and the ejection driving member 763 drives the push plate 761 to move toward the welding mechanism 5. The second ejection driving member 722 moves with the push plate 761, and the second ejector pin 721 gradually approaches the alloy material in the second positioning groove 7131. When the second ejector pin 721 contacts the alloy material, the second ejector pin 721 pushes the alloy material toward the welding mechanism 5. In the process of the alloy material moving toward the welding mechanism 5, the flux feeding assembly 74 and the welding wire feeding assembly 75 sequentially provide flux and welding wire to the alloy material, and when the alloy material cuts off the welding wire, the ejection driving member 763 stops moving, and at the same time, the second ejection driving member 722 is actuated to continue pushing the alloy material toward the welding mechanism 5 until the welding end face of the alloy material abuts against the welding end face of the steel handle.
[0084] Specifically, the top driving member 763 can be a cylinder or a servo motor.
[0085] Alternatively, if Fig.12 As shown, the welding mechanism 5 is a high-frequency welding machine, which is installed on the workbench 1 through a first adjustment slide assembly 51, and the first adjustment slide assembly 51 is used to adjust the position of the high-frequency welding machine in the horizontal direction and the vertical direction. The abutment between the steel handle and the alloy material is located in the heating coil of the high-frequency welding machine.
[0086] Specifically, Fig.12 As shown, the first adjustment slide assembly 51 includes a base 511, a first slide 512, a first adjustment screw 513, a first adjustment mounting seat 514, a second slide 515, a second adjustment screw 516, a second adjustment mounting seat 517, a vertical guide column 518, a lifting slider 519, and a third adjustment screw 520. The base 511 is fixedly mounted on the workbench 1, the first slide 512 is slidably connected to the base 511, the second base 511 is slidably connected to the first base 511, and the movement directions of the first base 511 and the second base 511 are perpendicular to each other.
[0087] The first adjustment mounting seat 514 is fixed on the base 511, and the first adjustment mounting seat 514 is provided with a first mounting hole. One end of the first adjustment screw 513 is connected with a rotating cap 521. The first adjustment screw 513 passes through the first mounting hole and is rotatably connected to the first adjustment mounting seat 514. The first adjustment screw 513 is also fixed with a positioning sleeve 522, wherein the distance between the rotating cap 521 and the positioning sleeve 522 is equal to or slightly greater than the length of the first mounting hole. One end of the first adjustment screw 513 is threadedly connected with the first slide seat 512, and the first slide seat 512 can be pushed to move relative to the base 511 by rotating the first adjustment screw 513;
[0088] The second adjustment mounting seat 517 is fixed on the first slide seat 512, and the second adjustment mounting seat 517 is provided with a second mounting hole. One end of the second adjusting screw is connected with a rotating cap 521, and the second adjusting screw 516 passes through the second mounting hole and is rotatably connected with the second adjustment mounting seat 517. The second adjusting screw 516 is also fixed with a positioning sleeve 522, wherein the distance between the rotating cap 521 and the positioning sleeve 522 is equal to or slightly greater than the length of the second mounting hole. One end of the second adjusting screw 516 is threadedly connected with the second slide seat 515, and the second slide seat 515 can be pushed to move relative to the base 511 by rotating the second adjusting screw 516;
[0089] The vertical guide column 518 is arranged in the vertical direction, one end of which is fixedly connected to the second slide seat 515, and the other end is fixedly connected to the mounting plate 523. The lifting slider 519 is provided with a third mounting hole, and the vertical guide column 518 passes through the third mounting hole, so that the lifting slider 519 can move along the vertical guide column 518. The lifting slider 519 is located between the first slide seat 512 and the mounting plate 523. The mounting plate 523 is provided with a fourth mounting hole. The lifting sliders 519 are all provided with threaded holes. One end of the third adjusting screw 520 is connected with a rotating disk 524, and the third adjusting screw 520 passes through the fourth mounting hole. The third adjusting screw 520 is also fixed with a positioning sleeve 522, wherein the distance between the rotating disk 524 and the positioning sleeve 522 is equal to or slightly greater than the length of the fourth mounting hole. After passing through the fourth mounting hole, the third adjusting screw 520 is threadedly connected to the lifting slider 519 through the threaded hole, and the lifting slider 519 can be driven to move along the vertical guide column 518 by rotating the third adjusting screw 520;
[0090] like Fig.12 As shown, the high-frequency welding machine is connected to the lifting slider 519 through the welding fixing plate 52, so that the high-frequency welding machine can move with the lifting slider 519, thereby realizing the adjustment of the position of the high-frequency welding machine.
[0091] Alternatively, if Figure 7 , Fig. 9 and Fig.10As shown, the alloy top material assembly 72 is installed on the workbench 1 through the second adjustment slide assembly 77, and the second adjustment slide assembly 77 includes a rotating assembly 771, a height adjustment assembly 772 arranged on the rotating assembly 771, and a horizontal adjustment assembly 773 arranged on the height adjustment assembly 772. The height adjustment assembly 772 includes an upper height adjustment block 7722, a lower height adjustment block 7721, a height adjustment mounting seat 7723 and a differential head 7724. The two height adjustment blocks are stacked, and the contacting surfaces of the two height adjustment blocks are both inclined surfaces, wherein the height adjustment mounting seat 7223 is fixedly mounted on the lower height adjustment block 7721, and the differential head 7224 is mounted on the height adjustment mounting seat 7223, and the upper height adjustment block 7722 is pushed to move relative to the lower height adjustment block 7721 by rotating the differential head 7224;
[0092] The horizontal adjustment component 773 includes a horizontal slider, a horizontal guide rail, a horizontal mounting seat and a horizontal adjustment screw. The horizontal slider is slidably connected to the upper height adjustment block 7722 through the horizontal guide rail. The horizontal guide rail is arranged along the length direction of the second ejector pin 721. The horizontal mounting seat is fixed on the upper height adjustment 7722. The horizontal mounting seat is provided with a fifth mounting hole. One end of the horizontal adjustment screw is connected with a rotating cap 521. The horizontal adjustment screw passes through the fifth mounting hole and is rotatably connected to the horizontal mounting seat. The horizontal adjustment screw is also fixed with a positioning sleeve 522, wherein the distance between the rotating cap 521 and the positioning sleeve 522 is equal to or slightly greater than the length of the fifth mounting hole. One end of the horizontal adjustment screw is threadedly connected to the horizontal slider. The horizontal slider can be pushed to move relative to the upper height adjustment block by rotating the horizontal adjustment screw.
[0093] Alternatively, if Fig.13 As shown, the material receiving mechanism 8 includes a material receiver 81, a material receiving drive mounting seat 82, a moving block 83, a horizontal guide column 84, a material collecting trough 85 and a material receiving drive member 86. The material receiving drive member 86 is fixed on the workbench 1 through the material receiving drive mounting seat 82. The horizontal guide column 84 is fixedly mounted on the material receiving drive mounting seat 82. The moving block 83 is slidably connected with the horizontal guide column 84. The material receiver 81 is fixedly connected with the moving block 83. The material collecting trough 85 is installed on the workbench 1. The material receiver 81 is higher than the material collecting trough 85. The material receiving drive member 86 is used to drive the moving block 83 to move along the horizontal guide column 84 so that the material receiver 81 moves between the material receiving position and the material collecting trough 85. Among them, the material receiving drive member 86 can be a cylinder, the piston rod of which is connected to the moving block 83, and the moving block 83 is driven to move along the horizontal guide column 84 by controlling the extension and contraction of the cylinder piston rod, thereby driving the material receiver 81 to move.
[0094] In practical applications, such as Fig.13As shown, in order to prevent the material receiver 81 from moving too long, a transition groove 87 can be provided above the material collecting groove 85, wherein the transition groove 87 and the material collecting groove 85 remain stationary relative to the workbench 1, so that the material receiver 81 only needs to move between the material receiving position and the transition groove 87.
[0095] Specifically, Fig.13 As shown, a push plate 88 and a push drive 89 are provided in the collection trough 85. The push plate 88 can slide in the collection trough 85 under the action of the push drive 89 to collect the semi-finished medical dental tools in the collection trough 85 to one end of the collection trough 85, so as to facilitate the arrangement of the semi-finished medical dental tools. The push drive 89 is a cylinder, and the piston rod of the cylinder is connected to the push plate 88. With the extension and contraction of the cylinder piston rod, the push plate 88 can slide in the collection trough; or the push drive is a motor, and the output shaft of the motor is connected to a transmission screw through a gear transmission mechanism. The transmission screw is arranged along the length direction of the collection trough 85. A connecting piece is provided at the upper end of the push plate 88, and the connecting piece is threadedly connected to the screw. When the motor drives the screw to rotate, the connecting piece can move along the screw, thereby driving the push plate 88 to slide in the collection trough 85. The side of the push plate 88 that contacts the semi-finished medical dental tools is an inclined surface.
[0096] Alternatively, if Figure 2 As shown, the slide assembly 2 includes a support slide 21 and a slide drive 22. The support slide 21 is slidably connected to the workbench 1 through a slide rail. The steel handle feeding assembly 41, the steel handle lifting assembly 42 and the steel handle pressing assembly 43 are arranged on the support slide 21. The slide drive 22 is used to drive the support slide 21 to move. Specifically, the slide drive 22 is a driving motor, and the output shaft of the driving motor is connected to a slide screw through a gear transmission mechanism. At the same time, the slide screw is threadedly connected to the support slide 21. In this way, the driving motor drives the slide screw to rotate, and the support slide 21 can move along the slide rail as the slide screw rotates.
[0097] Optionally, the steel handle feeding mechanism 3 and the alloy feeding mechanism 6 are vibrating plate feeders, wherein in order to prevent the movement of the slide assembly 2 from affecting the connection between the steel handle feeding mechanism 3 and the steel handle collecting box 414, the first conveying pipe 40 can adopt a telescopic pipe structure. As another embodiment, the steel handle feeding mechanism 3 can also be installed on the slide assembly 2.
[0098] The present invention also provides a welding method, which uses the above-mentioned automatic welding device and comprises the following steps:
[0099] S1, the slide assembly 2 drives the steel handle welding working mechanism 4 to move toward the welding mechanism 5 to the setting position, the steel handle feeding mechanism 3 conveys the steel handle to the steel handle feeding assembly 41, the steel handle feeding assembly 41 conveys the steel handle to the steel handle pushing assembly 42, the steel handle pushing assembly 42 pushes the steel handle to the welding position, and then the steel handle pressing assembly 43 presses the steel handle at the welding position, and at the same time the steel handle pushing assembly 42 returns to its original position; the specific process is as follows:
[0100] The slide drive 22 drives the support slide 21 to move along the slide rail to the set position, starts the steel handle feeding mechanism 3, and conveys the steel handle to the steel handle collecting box 414 through the first conveying pipe 40. The steel handle enters the steel handle collecting box 414 and falls into the steel handle material storage groove 4111 below it through the steel handle discharge port. The first feeding drive 412 drives the steel handle pushing block 411 to move, so that the steel handle material storage groove 4111 and the first positioning groove 4131 are connected, and the steel handle falls into the first positioning groove 4131. When the first sensor 427 senses the first After a steel handle is present in a positioning groove 4131, the first sensor 427 feeds back the sensing result to the first feeding drive 412, and the first ejecting drive 422 drives the first ejector pin 421 to move toward the steel handle in the first positioning groove 4131, and pushes the steel handle in the first positioning groove 4131 to the welding position, and then the first pressing drive 433 drives the first pressing arm 431 to rotate, so that the first pressing member 434 presses the steel handle at the welding position, and then the first ejecting drive 422 drives the first ejector pin 421 to return to its original position.
[0101] S2, the alloy feeding mechanism 6 conveys the alloy material to the alloy feeding assembly 71, and the alloy feeding assembly 71 conveys the alloy material to the alloy top assembly 72, and the alloy top assembly 72 pushes the alloy material toward the welding position so that the alloy material abuts against the steel handle, and then the alloy pressing assembly 73 presses the alloy material abutting against the steel handle, and in the process of the alloy material moving toward the welding position, the flux feeding assembly 74 and the welding wire feeding assembly 75 sequentially provide the alloy material with flux and welding wire, wherein the welding wire is connected to the welding end face of the alloy material through the flux; the specific process is as follows:
[0102] The alloy feeding mechanism 6 is started, and the alloy material is conveyed to the alloy collecting box 714 through the second conveying pipe 70. The alloy material enters the alloy collecting box 714 and falls into the alloy containing groove 7111 below it through the alloy discharge port. The second feeding driving member 712 drives the alloy pushing block 711 to move, so that the alloy containing groove 7111 and the second positioning groove 7131 are connected, and the alloy material falls into the second positioning groove 7131. When the second sensor 724 senses that there is alloy material in the second positioning groove 7131, the second sensor 724 feeds back the sensing result to the breaking driving member 763, and the breaking driving member 763 drives the push plate 761 to move toward the steel handle along the guide rod 762. The alloy pushing assembly 72 moves with the push plate 761, and the second ejector pin 721 of the alloy pushing assembly 72 pushes the alloy material toward the steel handle. The alloy material passes through the connecting hole 7134 of the flux fixing block 7133, and the flux is The flux feeding assembly 74 and the welding wire feeding assembly 75 respectively transport the flux and the welding wire through the flux discharge hole and the welding wire discharge hole 7136. When the alloy material moves in the connecting hole 7134, the welding end face of the alloy material first contacts with the flux, and the flux adheres to the welding end face of the alloy material. Then, the welding wire is bonded to the welding end face of the alloy material through the flux. As the welding end face of the alloy material passes through the welding wire discharge hole 7136, the alloy material pushes the welding wire off, that is, the pushing driving member 763 drives the pushing plate 761 to move until the alloy material pushes the welding wire off and stops. Then, the second feeding driving member 712 drives the second ejector pin 721 to move, and will continue to push the alloy material toward the steel handle, and make the welding end face of the alloy material abut against the welding end face of the steel handle. Finally, the second pressing driving member 733 drives the second pressing arm 731 to rotate, so that the second pressing member 734 presses the alloy material against the welding end face of the steel handle.
[0103] S3, start the welding mechanism 5 to weld the abutment between the steel handle and the alloy material to obtain a semi-finished medical dental tool, wherein the alloy pressing component 73 releases the alloy material before the welding is completed, and the alloy pushing component 72 moves to push the alloy material toward the steel handle, and after the first set time, the alloy pressing component 73 presses the alloy material again, and after the welding mechanism 5 stops working, the steel handle pressing component 43 and the alloy pressing component 73 continue to press for a second set time and then release; the specific process is as follows:
[0104] Before the welding is finished (for example, 0.5s-1s before the welding is finished), the second material pressing driving member 733 drives the second pressing arm 731 to rotate, so that the second material pressing member 734 releases the alloy material, and at the same time, the second material pushing driving member 722 drives the second ejector pin 721 to push the alloy material toward the steel handle. After the first set time (for example, the second ejector pin 721 pushes the alloy material toward the steel handle for 0.5s-1s), the second material pressing driving member 733 drives the second pressing arm 731 to rotate, so that the second material pressing member 734 presses the alloy material again. The purpose of this operation is to expel the air between the welding end of the steel handle and the welding end face of the alloy material by squeezing, thereby ensuring To maintain the welding effect of the steel handle and the alloy material, after the welding mechanism 5 stops working, the first pressing piece 434 and the second pressing piece 734 continue to press the steel handle and the alloy material, and release them after the second set time (the first pressing piece 434 and the second pressing piece 734 are maintained for 0.5s-1s); or, after the welding mechanism 5 stops working, the first pressing piece 434 and the second pressing piece 734 continue to press the steel handle and the alloy material, and after the second set time, the second pressing piece 734 releases the alloy material, and the first pressing piece 434 continues to keep pressing the steel handle, ensuring that the semi-finished medical dental tool will not fall off the first positioning groove 4131 during subsequent operations.
[0105] In the above step S3, the time for the second pressing arm 731 to rotate and loosen the alloy material before the welding is completed, the duration for the second ejector pin 721 to push the alloy material toward the steel handle, and the duration for the first pressing member 434 and the second pressing member 734 to continue to press the steel handle and the alloy material after the welding mechanism 5 stops working can all be set according to specific circumstances.
[0106] S4, the slide assembly 2 and the alloy push-up assembly 72 return to their positions, then the slide assembly 2 moves to the unloading position, the receiving mechanism 8 moves to the receiving position (i.e., below the unloading position), the steel handle push-up assembly 42 moves to push the semi-finished medical dental tool out of the first positioning groove 4131, and the semi-finished medical dental tool falls into the receiving mechanism 8, the slide assembly 2, the steel handle push-up assembly 42 and the receiving mechanism 8 return to their positions, and repeat steps S1 to S4 for the next round of welding. The specific process is as follows:
[0107] The slide drive 22 drives the supporting slide 21 to move back along the slide rail, the ejector drive 763 drives the push plate 761 to move back along the guide rod 762, the second feeding drive 712 drives the second ejector pin 721 to move back, and then the slide drive 22 drives the supporting slide 21 to move along the slide rail to the unloading position, the material receiving drive 86 drives the material receiver 80 to move to the material receiving position (i.e., below the unloading position), the first ejector drive 422 drives the first ejector pin 421 to move, and pushes the semi-finished medical dental tool from the first positioning groove 4131, so that the semi-finished medical dental tool falls into the material receiver 81, and the semi-finished medical dental tool enters the collecting trough 85 through the material receiver 81. Next, the slide drive 22 drives the support slide 21 to move back along the slide rail, the first feeding drive 412 drives the first ejector 421 to move back, and the receiving drive 86 drives the receiving device 81 to move back, and steps S1 to S4 are repeated for the next round of welding.
[0108] In a specific application, when the slide drive 22 drives the supporting slide 1 to move along the slide rail to the unloading position, the first feeding drive 412 first drives the steel handle pushing block 411 to move, so that the steel handle material receiving groove 4111 and the first positioning groove 4131 are connected, and the steel handle falls into the first positioning groove 4131. Then, the first ejecting drive 422 drives the first ejector pin 421 to move, and pushes the steel handle in the first positioning groove 4131 to the welding position. At this time, the steel handle will contact the semi-finished medical dental tool. As the steel handle moves, the semi-finished medical dental tool is pushed out by the steel handle and falls into the receiver 81.
[0109] An automatic welding device and a welding method provided by an embodiment of the present invention can realize automatic loading and automatic welding of steel handles and alloy materials, thereby effectively improving production efficiency. When welding steel handles or alloy materials of different lengths, it is only necessary to adjust the distance that the first ejector pin 421 moves toward the steel handle to push the steel handles of different lengths to the welding position, or it is only necessary to adjust the distance that the second ejector pin 721 moves toward the alloy material to make the welding end face of the alloy material abut against the welding end face of the steel handle. The entire adjustment process is simple, rapid, and easy to use. At the same time, according to the structure of the automatic welding device, when the automatic welding device is used for welding, the air between the welding end faces of the steel handle and the alloy material can be discharged, thereby ensuring the welding quality of the steel handle and the alloy material.
[0110] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic welding device, comprising a workbench, characterized in that: It also includes a slide assembly, a steel handle feeding mechanism, a steel handle welding working mechanism, a welding mechanism, an alloy feeding mechanism, an alloy welding working mechanism and a receiving mechanism. The slide assembly is slidably connected to the workbench, and the steel handle welding working mechanism is arranged on the slide assembly. The steel handle feeding mechanism, the welding mechanism, the alloy feeding mechanism, the alloy welding working mechanism and the receiving mechanism are installed on the workbench. The steel handle welding working mechanism and the alloy welding working mechanism are located on both sides of the welding mechanism. The slide assembly is used to drive the steel handle welding working mechanism to approach or move away from the welding mechanism. The steel handle welding working mechanism includes a steel handle feeding assembly, a steel handle pushing assembly, and a steel handle pressing assembly. The steel handle feeding mechanism is used to arrange the steel handles in order and convey them to the steel handle feeding assembly. The steel handle feeding assembly is used to convey the steel handles to the steel handle pushing assembly. The steel handle pushing assembly is used to push the steel handle to the welding position. The steel handle pressing assembly is used to press the steel handle at the welding position. The alloy welding working mechanism comprises an alloy feeding assembly, an alloy pushing assembly, an alloy pressing assembly, a flux feeding assembly and a welding wire feeding assembly, wherein the alloy feeding mechanism is used to arrange the alloy materials in order and convey them to the alloy feeding assembly, the alloy feeding assembly is used to convey the alloy materials to the alloy pushing assembly, the alloy pushing assembly pushes the alloy materials to move so that the alloy materials abut against the steel handle at the welding position, the alloy pressing assembly is used to press the alloy materials abutting against the steel handle, the welding mechanism welds the abutment between the steel handle and the alloy materials to form a medical dental tool semi-finished product, and in the process of the alloy pushing assembly pushing the alloy materials toward the steel handle, the flux feeding assembly is used to provide flux for the alloy materials, the welding wire feeding assembly is used to provide welding wire for the alloy materials, the welding wire is connected to the welding end surface of the alloy materials through the flux, and the receiving mechanism is used to receive the medical dental tool semi-finished product; The steel handle feeding assembly comprises a steel handle pushing block, a first feeding driving member, a steel handle supporting seat and a steel handle collecting box, the steel handle collecting box and the steel handle feeding mechanism are connected via a first conveying pipe, the steel handle pushing block is arranged below the steel handle collecting box, a steel handle unloading port is arranged at the lower end of the steel handle collecting box, a steel handle material containing groove is arranged below the steel handle unloading port, the steel handle supporting seat is arranged below the steel handle pushing block, and the steel handle supporting seat is in contact with the steel handle pushing block, the steel handle supporting seat is provided with a first positioning groove, and the first feeding driving member drives the steel handle pushing block to move so that the steel handle material containing groove is communicated with the first positioning groove; The steel handle material collection box comprises two first side plates, a first fixed end plate and a first movable end plate, the two first side plates are arranged opposite to each other, the first fixed end plate is respectively fixedly connected to the same end of the two first side plates, and the first movable end plate is slidably connected between the two first side plates to adjust the length of the steel handle material collection box; The steel handle ejection assembly comprises a first ejector pin and a first ejection driving member, wherein the first ejector pin is arranged along the length direction of the first positioning groove, and the first ejection driving member is used to drive the first ejector pin to push the steel handle located in the first positioning groove to a welding position; The steel handle pushing assembly also includes a first sensor for sensing whether there is a steel handle in the first positioning groove, the alloy feeding assembly includes an alloy pushing block, a second feeding drive, an alloy supporting seat and an alloy collecting box, the alloy collecting box is connected to the alloy feeding mechanism through a second conveying pipe, the alloy pushing block is arranged below the alloy collecting box, the lower end of the alloy collecting box is provided with an alloy unloading port, the alloy pushing block is provided with an alloy containing groove below the alloy unloading port, the alloy supporting seat is arranged below the alloy pushing block, and the alloy supporting seat is in contact with the alloy pushing block, the alloy supporting seat is provided with a second positioning groove, and the second feeding drive drives the alloy pushing block to move so that the alloy containing groove and the second positioning groove are connected; The alloy aggregate box comprises two second side plates, a second fixed end plate and a second movable end plate, the two second side plates are arranged opposite to each other, the second fixed end plates are respectively fixedly connected to the same end of the two second side plates, and the second movable end plate is slidably connected between the two second side plates to adjust the length of the alloy aggregate box; The alloy ejector assembly comprises a second ejector pin and a second ejector driving member, wherein the second ejector pin is arranged along the length direction of the second positioning groove, and the second ejector driving member is used to drive the second ejector pin to push the alloy material in the second positioning groove to the welding position; The alloy ejection assembly also includes a second sensor and an ejection assembly, the second sensor is used to sense whether there is alloy material in the second positioning groove, the ejection assembly includes a push plate, a guide rod and an ejection drive, the guide rod is arranged along the length direction of the second positioning groove, the push plate is slidably connected to the guide rod, the ejection drive is used to drive the push plate to slide along the guide rod, and the second ejection drive is fixedly connected to the push plate through a fixing plate so that the second ejection drive moves with the push plate.
2. The automatic welding device according to claim 1, characterized in that: The steel handle pressing assembly includes a first pressing arm, a first mounting seat, a first pressing driving member and a first pressing member. The middle portion of the first pressing arm is rotatably connected to the first mounting seat, one end of the first pressing arm is connected to the first pressing member, and the other end of the first pressing arm is connected to the output shaft of the first pressing driving member. The first pressing driving member drives the first pressing arm to rotate so that the first pressing member presses the steel handle at the welding position.
3. The automatic welding device according to claim 1, characterized in that: The alloy pressing assembly includes a second pressing arm, a second mounting seat, a second pressing driving member and a second pressing member. The middle portion of the second pressing arm is rotatably connected to the second mounting seat, one end of the second pressing arm is connected to the second pressing member, and the other end of the second pressing arm is connected to the output shaft of the second pressing driving member. The second pressing driving member drives the second pressing arm to rotate so that the second pressing member presses the alloy material abutting the steel handle at the welding position.
4. The automatic welding device according to claim 1, characterized in that: The alloy support seat is connected to a flux fixing block, and the flux fixing block is provided with a connecting hole, and the connecting hole is aligned with the second positioning groove so that the alloy material located in the second positioning groove can pass through the connecting hole, and the flux fixing block also includes a flux discharge hole and a welding wire discharge hole, and the flux discharge hole and the welding wire discharge hole are respectively connected with the connecting hole, and along the length direction of the second positioning groove, the welding wire discharge hole is located on a side close to the welding mechanism.
5. The automatic welding device according to claim 1, characterized in that: The welding mechanism is a high-frequency welding machine, which is mounted on the workbench via a first adjustment slide assembly, and the first adjustment slide assembly is used to adjust the position of the high-frequency welding machine in the horizontal and vertical directions; and / or The alloy top material assembly is installed on the workbench through a second adjustment slide assembly, and the second adjustment slide assembly includes a rotating assembly, a height adjustment assembly arranged on the rotating assembly, and a horizontal adjustment assembly arranged on the height adjustment assembly.
6. The automatic welding device according to claim 1, characterized in that: The material receiving mechanism includes a material receiver, a material receiving drive mounting seat, a moving block, a horizontal guide column, a material collection trough and a material receiving drive member, the material receiving drive member is fixed to the workbench through the material receiving drive mounting seat, the guide column is fixedly mounted on the material receiving drive mounting seat, the moving block is slidably connected to the guide column, the material receiver is fixedly connected to the moving block, the material collection trough is installed on the workbench, the material receiver is higher than the material collection trough, and the material receiving drive member is used to drive the moving block to move along the guide column so that the material receiver moves between the material receiving position and the material collection trough.
7. A welding method, characterized in that: The automatic welding device according to any one of claims 1 to 6 comprises the following steps: S1. The slide assembly drives the steel handle welding working mechanism to move toward the welding mechanism to the setting position. The steel handle feeding mechanism conveys the steel handle to the steel handle feeding assembly. The steel handle feeding assembly conveys the steel handle to the steel handle pushing assembly. The steel handle is pushed to the welding position by the steel handle pushing assembly. The steel handle at the welding position is then pressed by the steel handle pressing assembly. At the same time, the steel handle pushing assembly returns to its position. S2, the alloy feeding mechanism conveys the alloy material to the alloy feeding assembly, the alloy feeding assembly conveys the alloy material to the alloy pushing assembly, the alloy pushing assembly pushes the alloy material toward the welding position so that the alloy material abuts against the steel handle, and then the alloy pressing assembly presses the alloy material abutting against the steel handle, and in the process of the alloy material moving toward the welding position, the flux feeding assembly and the welding wire feeding assembly sequentially provide the alloy material with flux and welding wire, wherein the welding wire is connected to the welding end face of the alloy material through the flux; S3, starting the welding mechanism to weld the abutment between the steel handle and the alloy material to obtain a semi-finished medical dental tool, wherein the alloy pressing assembly releases the alloy material before the welding is completed, and the alloy pushing assembly pushes the alloy material toward the steel handle, and after a first set time, the alloy pressing assembly presses the alloy material again, and after the welding mechanism stops working, the steel handle pressing assembly and the alloy pressing assembly continue to press for a second set time and then release; S4, the slide assembly and the alloy ejector assembly return to their positions, then the slide assembly moves to the unloading position, the receiving mechanism moves to the receiving position, the steel handle ejector assembly moves to push the medical dental tool semi-finished product into the receiving mechanism, the slide assembly, the steel handle ejector assembly and the receiving mechanism return to their positions, and repeat steps S1 to S4 for the next round of welding.
Citation Information
Patent Citations
Automatic welding device
CN214602482U