A multifunctional working platform for tunnel inspection
By designing a multi-functional tunnel detection operation platform including a base, a support seat, a walking mechanism, a lifting platform and a telescopic mechanism, the problems of low tunnel detection efficiency and waste of manpower and material resources in the prior art are solved, automatic walking, automatic speed regulation and two-way operations are realized, and detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202110029682.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-11
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2041-01-11
AI Technical Summary
The existing tunnel detection auxiliary devices have complex structures and poor results, resulting in low detection efficiency and waste of manpower and material resources.
A multi-functional tunnel detection operation platform is designed, including a base, support seat, walking mechanism, lifting platform and telescopic mechanism. Through the coordinated work of these components, the functions of automatic walking, automatic speed regulation and two-way operation are realized.
It realizes tunnel detection with simple structure and convenient operation, improves detection efficiency, saves manpower and material resources, and has the advantages of flexible direction adjustment, high re-inspection accuracy and low cost.
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Figure CN112709582B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of tunnel detection equipment, and in particular relates to a multifunctional working platform for tunnel detection. Background Art
[0002] With the development of society, digging tunnels to build highways and railways has become a means to achieve traffic convenience. However, during the construction and maintenance of railway and highway tunnels, cracks, holes, leakage, and voids may exist on the inner walls of the tunnels. Tunnel linings and tunnel bottoms are often prone to cracking, water seepage, insufficient lining thickness, lining voids, misaligned distribution of steel bars and steel arches, damage to the tunnel bottom, slurry and mud, and other problems during congenital or use. These problems directly affect the service life of the tunnel and driving safety. Tunnel lining inspection is one of the important measures to ensure driving safety.
[0003] At present, the mainstream technology for non-destructive testing of tunnel linings in China is to use geological radar for testing. There are mainly manual and vehicle-mounted testing methods for geological radar testing. The manual operation method consumes huge manpower, has a simple operation method, and has low efficiency and personal safety when measuring the vault; when measuring the vault using the vehicle-mounted mechanized detection method, facing electrified tunnels, especially high-speed railway tunnels, obstacle avoidance is very frequent, and the effective working time and efficiency are low. my country has developed corresponding conventional and high-speed railway tunnel status inspection vehicles. Compared with traditional detection methods, these two vehicles have made significant improvements in detection automation. After the five mechanical arms carry the geological radar to the target position, the vehicle is moved for detection, realizing the tunnel lining status detection of existing and newly built lines. However, after the vehicle-mounted detection, manual re-inspection and maintenance are still required. This design can assist people in conducting comprehensive re-inspection and maintenance of tunnels. It has the advantages of simultaneous operation in both directions and automatic adjustment, which is conducive to the wide application of maintenance units of various railway bureaus and stations. Summary of the invention
[0004] The purpose of the present invention is to design a tunnel inspection and re-inspection platform device with simple structure, stable and reliable, safe and lightweight, which can improve the inspection efficiency and save manpower and material resources, in response to the problems of complex structure and poor effect of existing auxiliary inspection devices.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a multifunctional working platform for tunnel inspection, including a base and a support base slidably arranged on the base, a walking mechanism is arranged between the support base and the base, and at least two lifting platforms are symmetrically arranged on the support base, and the lifting platforms can be telescopically moved left and right on the support base through a telescopic mechanism, one end of the telescopic mechanism is rotatably connected to the support base, and a balancing mechanism is arranged between the other end and the support base.
[0006] Preferably, a guide rail is provided on the base, and a guide wheel matching the guide rail and anti-rollover running wheels clamped on both sides of the guide rail are provided at the bottom of the support seat.
[0007] Preferably, the walking mechanism includes a walking motor arranged at one end of the base, a driving wheel is provided on the output shaft of the walking motor, a driven wheel is provided at the other end of the base corresponding to the position of the driving wheel, and chains connected to the support seat are provided on the driving wheel and the driven wheel.
[0008] Preferably, the telescopic mechanism comprises a telescopic sleeve and a telescopic cylinder arranged on a telescopic support frame, one end of the telescopic support frame is hinged to the support seat, and the other end is connected to a balancing mechanism between the support seat, and two of the telescopic sleeve and two of the telescopic cylinder are provided.
[0009] Preferably, the telescopic sleeve includes a first sleeve, a second sleeve and a third sleeve which are slidably connected in sequence from the inside to the outside, the first sleeve is connected to the lifting platform, the third sleeve is fixedly connected to the telescopic support frame, and the telescopic cylinder includes a first cylinder and a second cylinder, the first cylinder is slidably connected to the telescopic support frame, and its telescopic end is connected to the lifting platform, the second cylinder is fixed on the telescopic support frame, and its telescopic end is connected to the second sleeve and the first cylinder.
[0010] Preferably, wear-resistant plates are provided between the first sleeve and the second sleeve and between the second sleeve and the third sleeve, and mutually cooperating sliding blocks and sliding grooves are provided between the first oil cylinder and the telescopic support frame.
[0011] Preferably, the telescopic direction of the telescopic mechanism is perpendicular to the traveling direction of the support seat, and the lifting direction of the lifting platform is perpendicular to both the telescopic direction of the telescopic mechanism and the traveling direction of the support seat.
[0012] Preferably, the balancing mechanism comprises a telescopic cylinder which can move up and down, one end of the telescopic cylinder is fixed on a support seat, and the other end is connected to the telescopic mechanism.
[0013] Preferably, a storage compartment is also provided at one end of the base.
[0014] After adopting the above technical solution, the multifunctional tunnel inspection work platform provided by the present invention has the following beneficial effects:
[0015] The present invention can adjust the front and rear positions of the lifting platform through the design that the support seat can move forward and backward on the base; through the design of two lifting platforms that are symmetrical on the left and right, it can realize the simultaneous left and right bidirectional operations; through the design of the lifting platform itself, it can adjust the up and down height; through the design of the telescopic mechanism, it can realize the telescopic adjustment of the left and right positions of the lifting platform; through the design of the rotating connection between the telescopic mechanism and the support seat and the balance mechanism, it can adaptively adjust the stability of the lifting platform when the left and right positions of the lifting platform are telescopically adjusted; through the design of the storage bin, the support seat can walk and recycle the storage bin when there is no operation, and can provide shade, rain and dust protection, thereby improving the service life of the equipment. Therefore, the present invention has a simple structure and is easy to operate, and realizes the functions of automatic walking, automatic speed regulation and bidirectional operation, and has the advantages of flexible direction adjustment, high re-inspection accuracy, low cost, safety and lightness, and improves detection efficiency, saves manpower and material resources, etc., which is conducive to the wide application of maintenance units of various railway bureaus and stations. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of a multifunctional tunnel inspection work platform of the present invention;
[0017] Figure 2 This is a front view of a multifunctional tunnel inspection work platform of the present invention;
[0018] Figure 3 This is a partial structural schematic diagram of a multifunctional tunnel inspection work platform of the present invention;
[0019] Figure 4 It is a structural schematic diagram of the telescopic mechanism part in the present invention.
[0020] Among them: base 1, support seat 2, walking mechanism 3, lifting platform 4, telescopic mechanism 5, balancing mechanism 6, guide rail 7, guide wheel 8, anti-rollover walking wheel 9, walking motor 10, driven wheel 11, telescopic sleeve 12, telescopic cylinder 13, telescopic air cylinder 14, storage bin 15, telescopic support frame 16, first sleeve 17, second sleeve 18, third sleeve 19, first oil cylinder 20, second oil cylinder 21. DETAILED DESCRIPTION
[0021] The present invention is further described clearly and completely below in conjunction with the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0023] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0024] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0025] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0026] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0027] The present invention provides a multifunctional tunnel inspection platform, such as Figure 1-4 As shown, it includes a base 1 and a support base 2 slidably arranged on the base 1, a walking mechanism 3 is arranged between the support base 2 and the base 1, and the walking mechanism 3 can realize that the support base 2 can move forward and backward along the base 1. Specifically, a guide rail 7 is arranged on the base 1, and a guide wheel 8 matching the guide rail 7 is arranged at the bottom of the support base 2, and anti-rollover walking wheels 9 are clamped on both sides of the guide rail 7. Through the design of the anti-rollover walking wheels 9, the stability of the support base 2 when moving forward and backward along the base 1 can be ensured, and the rollover problem of the support base 2 can be avoided. 3 comprises a travel motor 10 arranged at one end of the base 1, a driving wheel is arranged on the output shaft of the travel motor 10, a driven wheel 11 is arranged at the other end of the base 1 at a position corresponding to the driving wheel, and a chain connected to the support base 2 is arranged on the driving wheel and the driven wheel 11, and the travel motor 10 drives the driving wheel to rotate forward or reverse, so that the support base 2 can be driven by the chain to move forward or backward along the guide rail 7 on the base 1, and the speed of the support base 2 moving forward or backward along the guide rail 7 on the base 1 can be adjusted by adjusting the speed of the travel motor 10.
[0028] At least two lifting platforms 4 that can move up and down are symmetrically arranged on the support seat 2 to realize bidirectional operation on the support seat 2. The lifting platform 4 can be telescopically moved left and right through a telescopic mechanism 5 and is arranged on the support seat 2. Specifically, the telescopic mechanism 5 includes a telescopic sleeve 12 and a telescopic cylinder 13 arranged on a telescopic support frame 16. The telescopic sleeve 12 and the telescopic cylinder 13 are each provided with two. The telescopic sleeve 12 includes a first sleeve 17, a second sleeve 18 and a third sleeve 19 that are slidably connected from the inside to the outside in sequence. Specifically, wear-resistant plates are provided between the first sleeve 17 and the second sleeve 18 and between the second sleeve 18 and the third sleeve 19 to prevent sliding wear between the sleeves. The first sleeve 17 is connected to the lifting platform 4, and the third sleeve 19 is fixedly connected to the telescopic support frame 16. The telescopic cylinder 13 includes a first cylinder 20 and a second cylinder 21. The first cylinder 20 is slidably connected to the telescopic support frame 16, and its telescopic end is connected to the lifting platform 4. Specifically, A sliding block and a sliding groove that cooperate with each other are provided between the first oil cylinder 20 and the telescopic support frame 16. The second oil cylinder 21 is fixed on the telescopic support frame 16, and its telescopic end is connected with the second sleeve 18 and the first oil cylinder 20. When working, the telescopic movement of the first oil cylinder 20 can push the lifting platform 4 to drive the first sleeve 17 along the second sleeve 18 to realize the first-level telescopic movement. The telescopic movement of the second oil cylinder 21 can push the second sleeve 18 along the third sleeve 19 and push the first oil cylinder 20 along the telescopic support frame 16 to drive the lifting platform 4 after the first-level telescopic movement to realize the second-level telescopic movement. Through the cooperation of the first-level telescopic movement and the second-level telescopic movement, the left and right telescopic movement of the lifting platform 4 on the support seat 2 can be realized. Furthermore, the telescopic direction of the telescopic mechanism 5 is perpendicular to the walking direction of the support seat 2. The lifting direction of the lifting platform 4 is perpendicular to the telescopic direction of the telescopic mechanism 5 and the walking direction of the support seat 2. Through the movement cooperation of the above three, the three-dimensional direction of the detection position can be arbitrarily adjusted.
[0029] One end of the telescopic mechanism 5 is rotatably connected to the support seat 2, and a balancing mechanism 6 is provided between the other end and the support seat 2. Specifically, one end of the telescopic support frame 16 is hinged to the support seat 2, and the other end is connected to the balancing mechanism 6 between the support seat 2. The balancing mechanism 6 includes a telescopic cylinder 14 that can move up and down, one end of the telescopic cylinder 14 is fixed on the support seat 2, and the other end is connected to the telescopic support frame 16. When the lifting platform 4 is telescopically moved left and right under the action of the telescopic mechanism 5, the force of the lifting platform 4 on the telescopic mechanism 5 changes, and a tilting phenomenon will occur. Therefore, when the lifting platform 4 extends outward, the telescopic cylinder 14 contracts downward, and when the lifting platform 4 is retracted inward, the telescopic cylinder 14 extends upward. That is, through the rotational connection between the telescopic mechanism 5 and the support seat 2 and the design of the balancing mechanism 6, the stability of the lifting platform can be adaptively adjusted when the lifting platform 4 is telescopically adjusted to the left and right positions.
[0030] Furthermore, a storage bin 15 is provided at one end of the base 1, and the storage bin 15 is arranged at the end of the base 1 where the travel motor 10 is provided. Through the design of the storage bin 15, the travel motor 10 can be protected, and at the same time, the support base 2 can be convenient for walking and retrieving the storage bin 15 when there is no operation, which can provide sun protection, rain protection and dust prevention, thereby increasing the service life of the equipment.
[0031] To sum up, the multifunctional working platform for tunnel inspection provided by the present invention has a simple structure and is easy to operate. It realizes the functions of automatic walking, automatic speed regulation and two-way operation. It has the advantages of flexible direction adjustment, high re-inspection accuracy, low cost, safety and portability, and improves inspection efficiency and saves manpower and material resources. It is conducive to the wide application of maintenance units of various railway bureaus and stations.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A multifunctional tunnel inspection work platform, characterized by: The invention comprises a base (1) and a support base (2) slidably arranged on the base (1), a walking mechanism (3) being arranged between the support base (2) and the base (1), and at least two lifting platforms (4) being symmetrically arranged on the support base (2), the lifting platforms (4) being arranged on the support base (2) so as to be telescopically movable left and right through a telescopic mechanism (5), one end of the telescopic mechanism (5) being rotatably connected to the support base (2), and the other end of the telescopic mechanism (5) being provided with a balancing mechanism (6) between the support base (2), the telescopic mechanism (5) comprising a telescopic sleeve (12) and a telescopic cylinder (13) being arranged on a telescopic support frame (16), one end of the telescopic support frame (16) being hinged to the support base (2), and the other end of the telescopic support frame (16) being connected to the balancing mechanism (6) between the support base (2), the balancing mechanism (6) comprising a telescopic cylinder (14) movable up and down, the telescopic cylinder (14) One end of the retracting cylinder (14) is fixed on the support seat (2), and the other end is connected to the telescopic mechanism (5). The telescopic sleeve (12) and the telescopic oil cylinder (13) are each provided with two. The telescopic sleeve (12) comprises a first sleeve (17), a second sleeve (18) and a third sleeve (19) which are slidably connected from the inside to the outside in sequence. The first sleeve (17) is connected to the lifting platform (4), and the third sleeve (19) is fixedly connected to the telescopic support frame (16). The telescopic oil cylinder (13) comprises a first oil cylinder (20) and a second oil cylinder (21). The first oil cylinder (20) is slidably connected to the telescopic support frame (16), and its telescopic end is connected to the lifting platform (4). The second oil cylinder (21) is fixed on the telescopic support frame (16), and its telescopic end is connected to the second sleeve (18) and the first oil cylinder (20).
2. A multifunctional tunnel inspection work platform according to claim 1, characterized in that: The base (1) is provided with a guide rail (7), and the bottom of the support seat (2) is provided with a guide wheel (8) matching the guide rail (7), and anti-rollover running wheels (9) clamped on both sides of the guide rail (7).
3. The multifunctional tunnel inspection work platform according to claim 1, characterized in that: The walking mechanism (3) comprises a walking motor (10) arranged at one end of the base (1), a driving wheel is arranged on the output shaft of the walking motor (10), a driven wheel (11) is arranged at the other end of the base (1) at a position corresponding to the driving wheel, and a chain connected to the support seat (2) is arranged on the driving wheel and the driven wheel (11).
4. The multifunctional tunnel inspection work platform according to claim 1, characterized in that: Wear-resistant plates are provided between the first sleeve (17) and the second sleeve (18) and between the second sleeve (18) and the third sleeve (19), and mutually cooperating sliding blocks and sliding grooves are provided between the first oil cylinder (20) and the telescopic support frame (16).
5. The multifunctional tunnel inspection work platform according to claim 1, characterized in that: The telescopic direction of the telescopic mechanism (5) is perpendicular to the travel direction of the support seat (2), and the lifting direction of the lifting platform (4) is perpendicular to the telescopic direction of the telescopic mechanism (5) and the travel direction of the support seat (2).
6. The multifunctional tunnel inspection work platform according to claim 1, characterized in that: A storage bin (15) is also provided at one end of the base (1).
Citation Information
Patent Citations
Road-rail aloft working car
CN106744558A
Multifunctional operation platform for tunnel detection
CN214247335U