Automatic stapling device for clutch driven plate and damping plate and use method thereof

Abstract

The present invention discloses an automatic stapling device for a clutch driven plate and a damping plate and a method for using the same. The device comprises a damping plate lifting mechanism, a damping plate conveying mechanism, a vibration plate lifting mechanism, a rivet feeding mechanism and a damping plate positioning and rotating mechanism. The damping plate lifting mechanism is used for loading the damping plate; the damping plate conveying mechanism is arranged above the damping plate lifting mechanism; the vibration plate lifting mechanism is arranged on the side of the damping plate lifting mechanism; the rivet feeding mechanism is used for loading, sorting and conveying rivets, and the rivet feeding mechanism as a whole can slide up and down by relying on the vibration plate lifting mechanism; the damping plate positioning and rotating mechanism is installed below the rivet feeding mechanism. The present invention realizes the automatic installation of rivets for the clutch driven plate and damping plate. Compared with the prior art, it effectively reduces labor costs, realizes the rapid connection of production lines, and greatly improves the production efficiency of products.

Description

Technical Field

[0001] The invention relates to the technical field of automobile clutch driven disc assembly equipment, and relates to a clutch driven disc component stapling device, in particular to a clutch driven disc damping disc automatic stapling device and a use method thereof. Background Art

[0002] The traditional production process of the clutch driven plate damper plate is to manually install rivets into each rivet hole of the clutch driven plate damper plate.

[0003] Traditional production processes rely on manual operations, have low production efficiency, high production costs, and take a long time, which is not conducive to the rapid connection of production lines. Summary of the invention

[0004] The purpose of the present invention is to provide a clutch driven plate damping plate automatic stapling device and its use method to address the shortcomings of the existing clutch driven plate damping plate stapling process, which effectively reduces labor costs, realizes rapid connection of production lines, and improves product production efficiency.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A clutch driven plate damping plate automatic stapling device, comprising:

[0007] A vibration damping plate lifting mechanism, the vibration damping plate lifting mechanism comprises a first rodless cylinder and a material tray, the material tray is used to load the vibration damping plate, the first rodless cylinder is vertically arranged, and the material tray is arranged on a slider of the first rodless cylinder;

[0008] A vibration damping disc conveying mechanism, the vibration damping disc conveying mechanism comprises an electromagnetic suction cup, a second rodless cylinder and a third rodless cylinder, the second rodless cylinder is vertically arranged, the third rodless cylinder is horizontally arranged, one end of the third rodless cylinder is arranged on the slider of the second rodless cylinder, and the electromagnetic suction cup is arranged on the slider of the third rodless cylinder; when the slider of the third rodless cylinder moves to a position close to the connection between the third rodless cylinder and the second rodless cylinder, the electromagnetic suction cup is located above the material tray;

[0009] A vibration plate lifting mechanism, the vibration plate lifting mechanism comprising a fourth rodless cylinder, the fourth rodless cylinder being arranged vertically; the vibration plate lifting mechanism being installed on the side of the vibration damping plate conveying mechanism;

[0010] A rivet feeding mechanism, the rivet feeding mechanism comprises a vibrating feeding tray, a feeding pipe and a receiving block, the rivet feeding mechanism is used for loading, sorting and conveying rivets; the receiving block is used to control the rivets to fall out of the feeding pipe; the feeding pipe is arranged vertically, the upper port of the feeding pipe is connected with the rivet outlet at the bottom of the vibrating feeding tray, the receiving block is arranged below the feeding pipe, and the upper end of the receiving block is connected with the lower port of the feeding pipe; the rivet feeding mechanism is arranged on the slider of the fourth rodless cylinder, and the rivet feeding mechanism as a whole can slide up and down by relying on the vibrating tray lifting mechanism;

[0011] A vibration damping plate positioning and rotating mechanism, the vibration damping plate positioning and rotating mechanism comprises a three-jaw chuck, a tensioning motor and a rotating motor, the tensioning motor is arranged on the three-jaw chuck, the movable jaws of the three-jaw chuck can be tensioned and contracted under the drive of the tensioning motor, and the three-jaw chuck is installed on the rotating shaft of the rotating motor arranged vertically;

[0012] The vibration damping plate positioning and rotating mechanism is arranged below the rivet feeding mechanism; when the electromagnetic suction cup moves away from the connection between the third rodless cylinder and the second inductive cylinder, the electromagnetic suction cup is located above the three-jaw chuck.

[0013] Furthermore, it comprises a material frame, which is arranged above the vibrating feed tray and connected to the vibrating feed tray.

[0014] Furthermore, an arc groove is provided at the lower end of the material receiving block, and a third through hole is provided at the upper end of the material receiving block and communicated with the arc groove. A first through hole is provided on the right side wall of the arc groove, and a material blocking cylinder is provided on the outer side of the first through hole. The axis of the cylinder rod of the material blocking cylinder coincides with the axis of the first through hole. When the cylinder rod of the material blocking cylinder is in an extended state, the front end of the cylinder rod is inserted into the arc groove, and a second through hole is provided on the left side wall of the arc groove. An anti-rivet tilting elastic telescopic pin is provided in the second through hole to prevent the rivet from tilting.

[0015] Furthermore, it includes a control system, which includes a PLC and a human-machine interface, a detection module and an execution module connected thereto, the human-machine interface is used to input set displacement parameters and display execution results, the detection module is used to detect the position information of the vibration damping plate, rivets, three-jaw chuck and each rodless cylinder, the PLC is used to store programs, perform logical operations, sequential control and receive set parameter signals from the human-machine interface, and receive feedback signals from the detection module, and output signals to the execution module after operation, and the execution module is used to control the operation of the electromagnetic suction cup, the vibrating feed plate, the rotating motor, the tensioning motor and the first rodless cylinder, the second rodless cylinder, the third rodless cylinder, the fourth rodless cylinder and the material blocking cylinder.

[0016] Furthermore, the detection module includes a first displacement sensor for detecting position information of the vibration damping plate on the material tray, a second displacement sensor for detecting position information of the rivet in the feeding tube, and a third displacement sensor for detecting position information of the vibration damping plate on the three-jaw chuck. The first displacement sensor is installed at the end position of the first rodless cylinder conveying the vibration damping plate, the second displacement sensor is installed at the connection between the upper end of the feeding tube and the vibrating feeding tray, and the third displacement sensor is installed on the outer wall of the three-jaw chuck.

[0017] The method for using the automatic stapling device for the clutch driven plate and damping plate comprises the following steps:

[0018] 1) Stack the vibration damping plates neatly on the tray with the center hole positioned, and lift the vibration damping plates to a position where the electromagnetic chuck can grab them by the first rodless cylinder;

[0019] 2) When the electromagnetic chuck grabs the vibration damping plate, the electromagnetic chuck, driven by the second rodless cylinder and the third rodless cylinder, transports the vibration damping plate to the three-jaw chuck. After the three-jaw chuck senses the vibration damping plate through the third displacement sensor, it is driven by the tensioning motor to fix the vibration damping plate, and the vibration plate lifting mechanism lowers the rivet feeding mechanism to the position of the receiving block close to the vibration damping plate;

[0020] 3) A certain number of rivets are placed in the material frame, and the rivets gradually fall into the vibrating feed tray by their own gravity;

[0021] 4) The vibrating feeding tray vibrates, arranging the scattered rivets with their small ends facing downward, and then gradually dropping them into the feeding tube;

[0022] 5) The rivet falls into the arc groove of the receiving block along the feeding tube by its own gravity;

[0023] 6) The rotating motor drives the vibration damping plate to rotate. When the rivet hole of the vibration damping plate rotates to the bottom of the rivet, the lower end of the rivet falls into the rivet hole under its own gravity. Then the rivet rotates with the vibration damping plate and moves out of the arc groove of the material receiving block. After the vibration damping plate rotates one circle, the installation of each rivet is completed.

[0024] 7) After the rivet is installed, the cylinder rod of the material blocking cylinder extends to stop the rivet on the material receiving block, and the vibration plate lifting mechanism lifts the rivet feeding mechanism as a whole to a certain height, which is convenient for unloading and the next feeding of the vibration damping plate conveying mechanism;

[0025] 8) The three-jaw chuck loosens the vibration damping plate under the drive of the tensioning motor and takes out the vibration damping plate with rivets installed.

[0026] Compared with the prior art, the present invention has the following advantages or effects:

[0027] 1. Simple operation and short manual operation time effectively improve product production efficiency and realize rapid connection of production lines.

[0028] 2. All required materials have been loaded into the device, which helps to keep the production site clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a side view schematic diagram of the automatic stapling device for the clutch driven plate and damping plate in the embodiment of the present invention;

[0030] Figure 2 It is a three-dimensional schematic diagram of the automatic stapling device for the clutch driven plate and damping plate in the embodiment of the present invention;

[0031] Figure 3 for Figure 2 Enlarged view of part A in the middle;

[0032] Figure 4 It is a three-dimensional schematic diagram of a material receiving block of an automatic stapling device for a clutch driven plate and a damping plate in an embodiment of the present invention;

[0033] Figure 5 It is a schematic diagram of a control system of an automatic stapling device for a clutch driven plate and a damping plate in an embodiment of the present invention.

[0034] In the figure, 1. first rodless cylinder 2. material tray 3. electromagnetic suction cup 4. second rodless cylinder 5. third rodless cylinder 6. fourth rodless cylinder 7. material frame 8. vibrating feed tray 9. feeding pipe 10. material receiving block 11. material blocking cylinder 12. three-jaw chuck 13. tensioning motor 14. rotating motor 15. arc groove 16. elastic telescopic pin 17. vibration damping plate 18. first through hole 19. second through hole 20. third through hole 21. fixing block 22. accommodating plate. DETAILED DESCRIPTION

[0035] The content of the present invention is further described below in conjunction with the embodiments and drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Example:

[0037] like Figure 1-Figure 4 As shown, a clutch driven plate damping plate automatic stapling device comprises

[0038] A vibration damping plate lifting mechanism, the vibration damping plate lifting mechanism comprises a first rodless cylinder 1 and a material tray 2, the material tray 2 is used for loading the vibration damping plate, the first rodless cylinder 1 is vertically arranged, and the material tray 2 is arranged on a slider of the first rodless cylinder 1;

[0039] A vibration damping disc conveying mechanism, the vibration damping disc conveying mechanism comprises an electromagnetic suction cup 3, a second rodless cylinder 4 and a third rodless cylinder 5, the second rodless cylinder 4 is vertically arranged, the third rodless cylinder 5 is horizontally arranged, one end of the third rodless cylinder 5 is arranged on the slider of the second rodless cylinder 4, and the electromagnetic suction cup 3 is arranged on the slider of the third rodless cylinder 5; when the slider of the third rodless cylinder 5 moves to a position close to the connection between the third rodless cylinder 5 and the second rodless cylinder 4, the electromagnetic suction cup 3 is located above the material tray 2;

[0040] A vibration plate lifting mechanism, the vibration plate lifting mechanism comprises a fourth rodless cylinder 6, the fourth rodless cylinder 6 is arranged vertically; the vibration plate lifting mechanism is installed on the side of the vibration damping plate conveying mechanism;

[0041] A rivet feeding mechanism, the rivet feeding mechanism comprises a vibrating feeding tray 8, a feeding pipe 9 and a receiving block 10, the rivet feeding mechanism is used for loading, sorting and conveying rivets; the receiving block 10 is used to control the rivets to fall out of the feeding pipe 9; the feeding pipe 9 is arranged vertically, the upper port of the feeding pipe 9 is connected with the rivet outlet at the bottom of the vibrating feeding tray 8, the receiving block 10 is arranged below the feeding pipe 9, and the upper end of the receiving block 10 is connected with the lower end of the feeding pipe 9; the rivet feeding mechanism is arranged on the slider of the fourth rodless cylinder 6, and the rivet feeding mechanism as a whole can slide up and down by relying on the vibrating tray lifting mechanism;

[0042] A vibration damping plate positioning and rotating mechanism, the vibration damping plate positioning and rotating mechanism comprises a three-jaw chuck 12, a tensioning motor 13 and a rotating motor 14, the tensioning motor 13 is arranged on the three-jaw chuck 12, the movable jaws of the three-jaw chuck 12 can be tensioned and contracted under the drive of the tensioning motor 13, and the three-jaw chuck 12 is installed on the rotating shaft of the rotating motor 14 arranged vertically;

[0043] The vibration damping plate positioning and rotating mechanism is arranged below the rivet feeding mechanism; when the electromagnetic suction cup 3 moves away from the connection between the third rodless cylinder 5 and the second inductive cylinder 4, the electromagnetic suction cup 3 is located above the three-jaw chuck 12.

[0044] Furthermore, it comprises a material frame 7 , which is arranged above the vibrating feed tray 8 and connected to the vibrating feed tray 8 .

[0045] Further, the lower end of the material receiving block 10 is provided with an arc groove, the upper end of the material receiving block 10 is provided with a third through hole 20 communicating with the arc groove 15, the right side wall of the arc groove 15 is provided with a first through hole 18, the outer side of the first through hole 18 is provided with a material blocking cylinder 11, the axis of the cylinder rod of the material blocking cylinder 11 coincides with the axis of the first through hole 18, when the cylinder rod of the material blocking cylinder 11 is in an extended state, the front end of the cylinder rod is inserted into the arc groove 15, the left side wall of the arc groove 15 is provided with a second through hole 19, and the second through hole 19 is provided with an anti-rivet tilting elastic telescopic pin 16 to prevent the rivet from tilting. The third through hole 20 is communicated with the lower port of the feeding pipe 9.

[0046] Specifically, the first rodless cylinder 1 , the second rodless cylinder 4 , and the fourth rodless cylinder 6 are mounted on a vertically arranged fixing block 21 , and the rotary motor 14 is mounted on a receiving plate 22 .

[0047] Furthermore, if Figure 5 As shown, it includes a control system, which includes a PLC and a human-machine interface, a detection module and an execution module connected thereto, the human-machine interface is used to input set displacement parameters and display execution results, the detection module is used to detect the position information of the vibration damping plate 17, the rivet, the three-jaw chuck 12 and each rodless cylinder, the PLC is used to store programs, perform logical operations, sequential control and receive set parameter signals from the human-machine interface, and receive feedback signals from the detection module, and output signals to the execution module after operation, and the execution module is used to control the electromagnetic suction cup 3, the vibrating feed tray 8, the rotating motor 14, the tensioning motor 13 and the first rodless cylinder 1, the second rodless cylinder 4, the third rodless cylinder 5, the fourth rodless cylinder 6 and the material blocking cylinder 11 to work.

[0048] Furthermore, the detection module includes a first displacement sensor for detecting position information of the vibration damping plate on the material tray 2, a second displacement sensor for detecting position information of the rivet in the feeding tube 9, and a third displacement sensor for detecting position information of the vibration damping plate on the three-jaw chuck 12. The first displacement sensor is installed at the end position of the first rodless cylinder 1 for conveying the vibration damping plate, the second displacement sensor is installed at the connection between the upper end of the feeding tube 9 and the vibrating feeding tray 8, and the third displacement sensor is installed on the outer wall of the three-jaw chuck 12.

[0049] The method for using the automatic stapling device for the clutch driven plate and damping plate comprises the following steps:

[0050] 1) Stack the damping disc 17 neatly on the tray 2 with the center hole positioned, and lift the damping disc 17 to a position where the electromagnetic chuck 3 can grasp it by the first rodless cylinder 1;

[0051] 2) When the electromagnetic chuck 3 grabs the damping disc 17, the electromagnetic chuck 3, under the cooperative driving of the second rodless cylinder 4 and the third rodless cylinder 5, conveys the damping disc 17 to the three-jaw chuck 12. After the three-jaw chuck 12 senses the damping disc 17 through the third displacement sensor, the damping disc 17 is fixed under the driving of the tensioning motor 13, and the vibration disc lifting mechanism lowers the rivet feeding mechanism to the position of the receiving block 10 close to the damping disc 17;

[0052] 3) A certain number of rivets are placed in the material frame 7, and the rivets gradually fall into the vibrating feed tray 8 by their own gravity;

[0053] 4) The vibrating feeding tray 8 arranges the scattered rivets with their small ends facing downwards through vibration, and then gradually drops them into the feeding tube 9;

[0054] 5) The rivet falls into the arc groove 15 of the receiving block 10 along the feeding tube 9 by its own gravity;

[0055] 6) The rotating motor 14 drives the vibration damping plate 17 to rotate. When the rivet hole of the vibration damping plate rotates to the position directly below the rivet, the lower end of the rivet falls into the rivet hole under the action of its own gravity. Then the rivet rotates with the vibration damping plate 17 and moves out of the arc groove 15 of the material receiving block. After the vibration damping plate 17 rotates one circle, the installation of each rivet is completed.

[0056] 7) After the rivet is installed, the cylinder rod of the material blocking cylinder 11 extends to stop the rivet on the receiving block 10, and the vibration plate lifting mechanism lifts the rivet feeding mechanism as a whole to a certain height, which is convenient for unloading and the next feeding of the vibration damping plate conveying mechanism;

[0057] 8) The three-jaw chuck 12 is driven by the tensioning motor 13 to loosen the vibration damping plate 17 and take out the vibration damping plate 17 with the rivets installed.

[0058] The above description is only a preferred embodiment of the present invention, and the above specific embodiment is not a limitation of the present invention. Various deformations and modifications may occur within the scope of the technical concept of the invention, and any modification, modification or equivalent replacement made by ordinary technicians in the field according to the above description belongs to the scope of protection of the present invention.

Claims

1. An automatic stapling device for a clutch driven plate and a damping plate, characterized in that: include A vibration damping plate lifting mechanism, the vibration damping plate lifting mechanism comprises a first rodless cylinder and a material tray, the material tray is used to load the vibration damping plate, the first rodless cylinder is vertically arranged, and the material tray is arranged on a slider of the first rodless cylinder; A vibration damping disc conveying mechanism, the vibration damping disc conveying mechanism comprises an electromagnetic suction cup, a second rodless cylinder and a third rodless cylinder, the second rodless cylinder is vertically arranged, the third rodless cylinder is horizontally arranged, one end of the third rodless cylinder is arranged on the slider of the second rodless cylinder, and the electromagnetic suction cup is arranged on the slider of the third rodless cylinder; when the slider of the third rodless cylinder moves to a position close to the connection between the third rodless cylinder and the second rodless cylinder, the electromagnetic suction cup is located above the material tray; A vibration plate lifting mechanism, the vibration plate lifting mechanism comprising a fourth rodless cylinder, the fourth rodless cylinder being arranged vertically; the vibration plate lifting mechanism being installed on the side of the vibration damping plate conveying mechanism; A rivet feeding mechanism, the rivet feeding mechanism comprises a vibrating feeding tray, a feeding pipe and a receiving block, the rivet feeding mechanism is used for loading, sorting and conveying rivets; the receiving block is used to control the rivets to fall out of the feeding pipe; the feeding pipe is arranged vertically, the upper port of the feeding pipe is connected with the rivet outlet at the bottom of the vibrating feeding tray, the receiving block is arranged below the feeding pipe, and the upper end of the receiving block is connected with the lower port of the feeding pipe; the rivet feeding mechanism is arranged on the slider of the fourth rodless cylinder, and the rivet feeding mechanism as a whole can slide up and down by relying on the vibrating tray lifting mechanism; A vibration damping plate positioning and rotating mechanism, the vibration damping plate positioning and rotating mechanism comprises a three-jaw chuck, a tensioning motor and a rotating motor, the tensioning motor is arranged on the three-jaw chuck, the movable jaws of the three-jaw chuck can be tensioned and contracted under the drive of the tensioning motor, and the three-jaw chuck is installed on the rotating shaft of the rotating motor arranged vertically; The vibration damping plate positioning and rotating mechanism is arranged below the rivet feeding mechanism; when the electromagnetic suction cup moves away from the connection between the third rodless cylinder and the second inductive cylinder, the electromagnetic suction cup is located above the three-jaw chuck.

2. The automatic stapling device for the clutch driven plate and the damping plate according to claim 1, characterized in that: It comprises a material frame, which is arranged above the vibrating material feeding tray and connected to the vibrating material feeding tray.

3. The automatic stapling device for the clutch driven plate and the damping plate according to claim 1, characterized in that: An arc-shaped groove is provided at the lower end of the material receiving block, and a third through hole is provided at the upper end of the material receiving block and communicates with the arc-shaped groove. A first through hole is provided on the right side wall of the arc-shaped groove, and a material-blocking cylinder is provided on the outer side of the first through hole. When the cylinder rod of the material-blocking cylinder is in an extended state, the front end of the cylinder rod is inserted into the arc-shaped groove, and a second through hole is provided on the left side wall of the arc-shaped groove, and an anti-rivet tilting elastic telescopic pin is provided in the second through hole.

4. The automatic stapling device for the clutch driven plate and the damping plate according to claim 1, characterized in that: It includes a control system, which includes a PLC and a human-machine interface, a detection module and an execution module connected thereto, wherein the human-machine interface is used to input set displacement parameters and display execution results, the detection module is used to detect the position information of the vibration damping plate, the rivet, the three-jaw chuck and each rodless cylinder, the PLC is used to store programs, perform logical operations, sequential control, and receive set parameter signals from the human-machine interface, and receive feedback signals from the detection module, and output signals to the execution module after operation, and the execution module is used to control the operation of the electromagnetic suction cup, the vibrating feed plate, the rotating motor, the tensioning motor, the first rodless cylinder, the second rodless cylinder, the third rodless cylinder, the fourth rodless cylinder and the material blocking cylinder.

5. The automatic stapling device for the clutch driven plate and the damping plate according to claim 4, characterized in that: The detection module includes a first displacement sensor for detecting position information of the vibration damping plate on the material tray, a second displacement sensor for detecting position information of the rivet in the feeding tube, and a third displacement sensor for detecting position information of the vibration damping plate on the three-jaw chuck. The first displacement sensor is installed at the end position of the first rodless cylinder conveying the vibration damping plate, the second displacement sensor is installed at the connection between the upper end of the feeding tube and the vibrating feeding tray, and the third displacement sensor is installed on the outer wall of the three-jaw chuck.

6. The method for using the automatic stapling device for the clutch driven plate and damping plate according to any one of claims 1 to 5, characterized in that: The following steps are involved: 1) Stack the vibration damping plates neatly on the tray with the center hole positioned, and lift the vibration damping plates to a position where the electromagnetic chuck can grab them by the first rodless cylinder; 2) When the electromagnetic chuck grabs the vibration damping plate, the electromagnetic chuck, driven by the second rodless cylinder and the third rodless cylinder, transports the vibration damping plate to the three-jaw chuck. After the three-jaw chuck senses the vibration damping plate through the third displacement sensor, it is driven by the tensioning motor to fix the vibration damping plate, and the vibration plate lifting mechanism lowers the rivet feeding mechanism to the position of the receiving block close to the vibration damping plate; 3) A certain number of rivets are placed in the material frame, and the rivets gradually fall into the vibrating feed tray by their own gravity; 4) The vibrating feeding tray vibrates, arranging the scattered rivets with their small ends facing downward, and then gradually dropping them into the feeding tube; 5) The rivet falls into the arc groove of the receiving block along the feeding tube by its own gravity; 6) The rotating motor drives the vibration damping plate to rotate. When the rivet hole of the vibration damping plate rotates to the bottom of the rivet, the lower end of the rivet falls into the rivet hole under its own gravity. Then the rivet rotates with the vibration damping plate and moves out of the arc groove of the material receiving block. After the vibration damping plate rotates one circle, the installation of each rivet is completed. 7) After the rivet is installed, the cylinder rod of the material blocking cylinder extends to stop the rivet on the material receiving block, and the vibration plate lifting mechanism lifts the rivet feeding mechanism as a whole to a certain height, which is convenient for unloading and the next feeding of the vibration damping plate conveying mechanism; 8) The three-jaw chuck loosens the vibration damping plate under the drive of the tensioning motor and takes out the vibration damping plate with rivets installed.

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