A turning device applicable to the main drive of a shield machine with a large diameter
By designing a general-purpose overturn device that can be driven by a shield machine with a general-purpose oversized diameter, and using a combination of a hanging lug assembly and a plate assembly, the problem that the turnover device cannot be universal in the prior art is solved, improving versatility and reducing costs.
Patent Information
- Application Number
- CN202110200280.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-23
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2041-02-23
AI Technical Summary
In the prior art, the main drive turnover device of the super-large diameter shield machine cannot be universal. Three independent turnover devices need to be designed to adapt to different thicknesses and diameters of the main drive in different occasions and the results of waste of resources and increase costs.
A turning device that can be used for general-purpose ultra-large diameter shield machine main drive is designed, and the combination of hanging ear assembly and plate assembly can adapt to changes in different occasions and main drives, including turning over in the factory, turning over in the light and turning over in the construction site.
Improves versatility of the turnover device, reduces design and production costs, and can adapt to the diameter and thickness variations of the main drive by adjusting the hoist assembly and increasing/reducing the number of cutter wheel rotary ring pads.
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Figure CN112830385B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a turning device which can be used as a main drive of a shield machine with a super large diameter. Background Art
[0002] The main drive is an inseparable and heaviest component in the shield machine, and its unit value is also relatively high. From the perspective of ensuring the installation quality of the main drive, it is very important to be able to simply, quickly and safely realize the installation of the main drive. In the previous main drive assembly and installation operations, the main drive needs to be turned over at least three times. For these three turning operations, three sets of independent turning devices were designed in the past, corresponding to different occasions and turning operations. Although this method can realize the hoisting and turning operations of the main drive of the super-large diameter shield machine, the turning device is not universal for the above three turning operations. In addition, for main drives of different thicknesses and diameters, the turning device is often not universal. The turning of the main drive is only used during installation and disassembly. If each project is newly made, it will inevitably cause waste of resources and increase costs. Summary of the invention
[0003] The purpose of the present invention is to provide a main drive turning device for a shield machine with a super large diameter which can be used in different occasions.
[0004] In order to achieve the above object, the technical solution adopted by the present invention is:
[0005] A turning device that can be used universally for the main drive of an ultra-large diameter shield machine, the turning device comprises a lifting lug assembly and a plate assembly, the main drive comprises a driving box, a cutterhead rotating ring and a cylinder mounting ring, the driving box, the cutterhead rotating ring and the cylinder mounting ring are all ring bodies,
[0006] The ear assembly includes a cutter disc rotating ring ear, a drive box ear and a cylinder mounting ring ear, the cutter disc rotating ring ear includes a cutter disc connecting base plate with a plurality of cutter disc connecting holes, the drive box ear includes a drive box connecting base plate with a plurality of drive box connecting holes, the cutter disc connecting base plate and the drive box connecting base plate are both provided with a connecting plate assembly, the cylinder mounting ring ear includes a cylinder connecting base plate with a plurality of cylinder connecting holes, and a cylinder connecting vertical plate fixedly mounted on the cylinder connecting base plate, the cylinder connecting vertical plate is obliquely arranged on the cylinder connecting base plate,
[0007] The plate assembly includes a C-shaped plate, an L-shaped plate, an I-shaped plate, an H-shaped steel beam, and a cutter head rotating ring pad. The C-shaped plate includes a first horizontal plate and a second horizontal plate arranged parallel to each other, and a first vertical plate fixedly connected between the first horizontal plate and the second horizontal plate. The L-shaped plate includes a third horizontal plate and a second vertical plate that are perpendicular to each other and fixedly connected.
[0008] The connecting plate assembly, the first horizontal plate, the second horizontal plate, the third horizontal plate and the I-shaped plate are all provided with a first connecting hole group, the connecting vertical plate and the second vertical plate are all provided with a second connecting hole group, the C-shaped plate, the L-shaped plate and the H-shaped steel beam are all provided with a third connecting hole group, the C-shaped plate, the L-shaped plate and the I-shaped plate are all provided with lifting holes, and the cutter disc rotating ring pad is provided with a plurality of the cutter disc connecting holes,
[0009] The turning device has three use states, including a turning state in a factory, a light turning state and a turning state on a construction site.
[0010] When the turning device is in the turning state in the factory, the cutter disc rotating ring ear is detachably mounted on the cutter disc rotating ring surface, the I-type plate is detachably mounted on the cutter disc rotating ring ear, and the cylinder mounting ring ear is detachably mounted on the outer cylindrical surface of the cylinder mounting ring;
[0011] When the turning device is in the light turning use state, the cutter disc rotating ring ear is detachably mounted on the cutter disc rotating ring annular surface, the drive box body ear is detachably mounted on the drive box body annular surface, the cutter disc rotating ring is embedded in the drive box body, the rotation center of the cutter disc rotating ring coincides with the rotation center of the drive box body, the C-shaped plate is connected between the cutter disc rotating ring ear and the drive box body ear, and the H-shaped steel beam is connected to the C-shaped plate;
[0012] When the turning device is in the turning state for use at the construction site, the cutter disc rotating ring ear is detachably mounted on the ring surface of the cutter disc rotating ring, the cylinder mounting ring ear is detachably mounted on the outer cylindrical surface of the cylinder mounting ring, the cutter disc rotating ring is embedded in the drive housing, the drive housing and the cylinder mounting ring are detachably connected, the rotation center of the cutter disc rotating ring coincides with the rotation center of the drive housing and the cylinder mounting ring, the L-shaped plate is connected between the cutter disc rotating ring ear and the cylinder mounting ring ear, and the H-steel beam is connected to the L-shaped plate.
[0013] Preferably, the connecting plate assembly includes a first connecting plate and a second connecting plate arranged parallel to each other, at least one of the first connecting plate and the second connecting plate has the first connecting hole group, the first connecting plate and the second connecting plate both have pin connecting holes, the center lines of the pin connecting holes on the first connecting plate and the second connecting plate coincide, and there is a gap between the first connecting plate and the second connecting plate, and the width of the gap is the same as the thickness of the C-shaped plate, the L-shaped plate, and the I-shaped plate.
[0014] Preferably, the C-shaped plate comprises a C-shaped upper plate and a C-shaped lower plate, the first vertical plate of the C-shaped lower plate further has a first circular arc protrusion, and the first circular arc protrusion is located on the outer side of the C-shaped lower plate.
[0015] Preferably, the L-shaped plate comprises an L-shaped upper plate and an L-shaped lower plate, and the second vertical plate on the L-shaped lower plate further has a second arc protrusion, and the second arc protrusion is located on the outer side of the L-shaped lower plate.
[0016] Preferably, the H-shaped steel beam extends along its own length direction, the cross-section of the H-shaped steel beam is H-shaped, and both ends of the H-shaped steel beam have fixing plates, and the third connection hole group is opened on the fixing plates.
[0017] Preferably, the cutter disc rotating ring gasket is installed between the cutter disc rotating ring annular surface and the cutter disc connecting base plate, and the cutter disc rotating ring gasket has multiple groups, and the thicknesses of the multiple groups of cutter disc rotating ring gaskets are different.
[0018] Preferably, the first connecting hole group includes a pin connecting hole and a plurality of first splicing holes, and when the lifting ear assembly and the plate assembly are connected, the center lines of the pin connecting hole on the lifting ear assembly and the pin connecting hole on the plate assembly coincide with each other, and the first splicing hole on the lifting ear assembly and the first splicing hole on the plate assembly correspond one to one; the second connecting hole group includes a pin connecting hole and a plurality of second splicing holes, and when the cylinder mounting ring lifting ear and the L-shaped plate are connected to each other, the center lines of the pin connecting hole on the cylinder mounting ring lifting ear and the pin connecting hole on the L-shaped plate coincide with each other, and the second splicing hole on the cylinder mounting ring lifting ear and the second splicing hole on the L-shaped plate correspond one to one; the third connecting hole group includes a plurality of third splicing holes, and when the C-shaped plate / the L-shaped plate and the H-shaped steel beam are connected to each other, the third splicing hole on the H-steel beam and the third splicing hole on the C-shaped plate / the L-shaped plate correspond one to one.
[0019] Further preferably, when the turning device is in the turning over use state within the factory, the cutter disc rotating ring ears are provided with four groups along the circumference of the cutter disc rotating ring, and the cylinder mounting ring ears are provided with four groups along the circumference of the cylinder mounting ring, and the arrangement manner of the cylinder mounting ring ears is the same as the arrangement manner of the cutter disc rotating ring ears, and two groups of the four groups of cutter disc rotating ring ears are detachably connected to the I-type plates, and the two groups of cutter disc rotating ring ears installed with the I-type plates and the other two groups of cutter disc rotating ring ears are centrally symmetrically distributed relative to the rotation center of the cutter disc rotating ring, the two groups of I-type plates are parallel to each other, and the center lines of the lifting holes on the two groups of I-type plates coincide.
[0020] Further preferably, when the turning device is in the light turning use state, the cutter disc rotating ring ears are provided with four groups along the circumference of the cutter disc rotating ring, and the drive box ears are provided with four groups along the circumference of the drive box, and the arrangement of the drive box ears is the same as the arrangement of the cutter disc rotating ring ears, and the C-shaped plates are provided with four groups parallel to each other, two groups of which are the C-shaped upper plates arranged parallel to each other, and the other two groups are the C-shaped lower plates arranged parallel to each other, and multiple groups of H-shaped steel beams are detachably installed between two groups of C-shaped upper plates, and multiple groups of H-shaped steel beams are detachably installed between two groups of C-shaped lower plates.
[0021] Further preferably, when the turning device is in the turning state of use at the construction site, the cutter disc rotating ring ears are provided with four groups along the circumference of the cutter disc rotating ring, and the cylinder mounting ring ears are provided with four groups along the circumference of the outer cylindrical surface of the cylinder mounting ring, the cylinder mounting ring ears and the cutter disc rotating ring ears are arranged in the same manner, the L-shaped plate is provided with four groups parallel to each other, two groups are the L-shaped upper plates arranged parallel to each other, and the other two groups are the L-shaped lower plates arranged parallel to each other, the third horizontal plate of the L-shaped plate and the connecting plate assembly on the cutter disc rotating ring ear are detachably connected, the second vertical plate of the L-shaped plate and the connecting vertical plate on the cylinder mounting ring ear are detachably connected, multiple groups of H-shaped steel beams are detachably connected between two groups of L-shaped upper plates, and multiple groups of H-shaped steel beams are detachably installed between two groups of L-shaped lower plates.
[0022] Due to the application of the above-mentioned technical scheme, the present invention has the following advantages compared with the prior art: the turning device of the present invention comprises a lifting ear assembly and a plate assembly, and the lifting ear assembly and the plate assembly have three combination modes, which can be suitable for turning over the main drive in different occasions, thereby improving the versatility of the turning device. When the diameter of the main drive changes, only the lifting ear assembly needs to be adjusted, thereby reducing the design and production costs of the turning device, and by increasing / decreasing the number of cutter disc rotating ring gaskets between the cutter disc rotating ring annular surface and the cutter disc rotating ring lifting ear, it can also adapt to changes in the thickness of the main drive, thereby further improving the versatility of the turning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Attached Figure 1 It is a schematic structural diagram of the lifting ear of the rotary ring of the cutter head in the turning device of the present invention;
[0024] Attached Figure 2 For attachment Figure 1 Right view of;
[0025] Attached Figure 3 It is a schematic diagram of the structure of the lifting ear of the driving box in the turning device of the present invention;
[0026] Attached Figure 4It is a structural schematic diagram of the ring lifting lug installed on the oil cylinder in the turning device of the present invention;
[0027] Attached Figure 5 For attachment Figure 4 Right view of;
[0028] Attached Figure 6 It is a structural schematic diagram of a C-shaped plate in the turning device of the present invention;
[0029] Attached Figure 7 It is a structural schematic diagram of an L-shaped plate in the turning device of the present invention;
[0030] Attached Figure 8 It is a structural schematic diagram of an I-type plate in the turning device of the present invention;
[0031] Attached Fig. 9 It is a schematic diagram of the structure of the H-shaped steel beam in the turning device of the present invention;
[0032] Attached Fig.10 For attachment Fig. 9 Section view along AA direction;
[0033] Attached Fig.11 It is a structural schematic diagram of a rotary ring gasket of a cutter head in a turning device of the present invention;
[0034] Attached Fig.12 It is a schematic diagram of the structure after the cutter head rotating ring lifting eye and the I-type plate are connected;
[0035] Attached Fig.13 It is a schematic diagram of the structure after the C-shaped plate or L-shaped plate, H-steel beam and cutter head rotating ring are connected;
[0036] Attached Fig.14 This is a schematic diagram of the structure after the drive box lifting lug, C-type plate and H-type steel beam are connected;
[0037] Attached Fig.15 This is a schematic diagram of the structure after the cylinder is installed with a ring eye, an L-shaped plate, and an H-shaped steel beam;
[0038] Attached Fig.16 It is a schematic diagram of the structure after the cutter head rotating ring lifting ear and the cutter head rotating ring are connected;
[0039] Attached Fig.17 It is a schematic diagram of the structure after the cylinder mounting ring lifting lug and the cylinder mounting ring are connected;
[0040] Attached Fig.18 FIG. 1 is a schematic diagram of the structure of the turning device of the present invention when it is in a light turning use state, wherein the turning device is in the installation process;
[0041] Attached Fig.19 For attachment Fig.17 Schematic diagram of the structure after the middle turning device is installed;
[0042] Attached Fig. 20 It is a schematic structural diagram of the turning device of the present invention when it is in a turning state at a construction site, wherein the turning device is in the process of being installed;
[0043] Attached Fig.21 For attachment Fig.19 Schematic diagram of the structure after the middle turning device is installed;
[0044] Among them: 11, cutter disc rotating ring lifting ear; 111, cutter disc connecting bottom plate; 112, connecting plate assembly; 1121, first connecting plate; 1122, second connecting plate; 113, first connecting hole group; 1131, pin connecting hole; 1132, first splicing hole; 114, cutter disc connecting hole; 12, drive box lifting ear; 121, drive box connecting bottom plate; 122, drive box connecting hole; 13, cylinder mounting ring lifting ear; 131, cylinder connecting bottom plate; 132, cylinder connecting vertical plate; 133, second connecting hole group; 1331, second splicing hole; 134, cylinder connecting hole;
[0045] 21. C-shaped plate; 21a. C-shaped upper plate; 21b. C-shaped lower plate; 211. first horizontal plate; 212. second horizontal plate; 213. first vertical plate; 2131. first arc protrusion; 214. lifting hole; 22. L-shaped plate; 22a. L-shaped upper plate; 22b. L-shaped lower plate; 221. third horizontal plate; 222. second vertical plate; 2221. second arc protrusion; 23. I-shaped plate; 24. H-shaped steel beam; 241. third connecting hole group; 2411. third splicing hole; 242. fixed plate; 25. rotary ring gasket of cutter head;
[0046] 31. Drive box; 32. Cutter head rotating ring; 33. Cylinder mounting ring. DETAILED DESCRIPTION
[0047] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0048] Referring to the drawings, there is a turning device which can be used as the main drive of a super-large diameter shield machine. The turning device includes a lifting ear assembly and a plate assembly. The main drive includes a driving box 31, a cutter disc rotating ring 32 and a cylinder mounting ring 33. The driving box 31, the cutter disc rotating ring 32 and the cylinder mounting ring 33 are all ring bodies.
[0049] See attached Figure 1 To Attachment Figure 5As shown, the ear assembly includes a cutter disc rotating ring ear 11, a drive box ear 12 and a cylinder mounting ring ear 13. The cutter disc rotating ring ear 11 includes a cutter disc connecting base plate 111 having a plurality of cutter disc connecting holes 114. The drive box ear 12 includes a drive box connecting base plate 121 having a plurality of drive box connecting holes 122. A connecting plate assembly 112 is provided on the cutter disc connecting base plate 111 and the drive box connecting base plate 121. The cylinder mounting ring ear 13 includes a cylinder connecting base plate 131 having a plurality of cylinder connecting holes 134 and a cylinder connecting vertical plate 132 fixedly mounted on the cylinder connecting base plate 131. The cylinder connecting vertical plate 132 is obliquely arranged on the cylinder connecting base plate 131.
[0050] See attached Figure 6 To Attachment Fig.11 As shown, the plate assembly includes a C-shaped plate 21, an L-shaped plate 22, an I-shaped plate 23, an H-shaped steel beam 24, and a cutter disc rotating ring pad 25. The C-shaped plate 21 includes a first horizontal plate 211 and a second horizontal plate 212 arranged parallel to each other, and a first vertical plate 213 fixedly connected between the first horizontal plate 211 and the second horizontal plate 212. The L-shaped plate 22 includes a third horizontal plate 221 and a second vertical plate 222 that are perpendicular to each other and fixedly connected.
[0051] Specifically, see Appendix Figure 6 As shown, the C-shaped plate 21 includes a C-shaped upper plate 21a and a C-shaped lower plate 21b. The first vertical plate 213 of the C-shaped lower plate 21b further has a first arc protrusion 2131, and the first arc protrusion 2131 is located on the outer side of the C-shaped lower plate 21b; see the attached Figure 7 As shown, the L-shaped plate 22 includes an L-shaped upper plate 22a and an L-shaped lower plate 22b. The second vertical plate 222 on the L-shaped lower plate 22b also has a second arc protrusion 2221, and the second arc protrusion 2221 is located on the outer side of the L-shaped lower plate 22b.
[0052] As shown in the accompanying drawings, the connecting plate assembly 112, the first horizontal plate 211, the second horizontal plate 212, the third horizontal plate 221 and the I-type plate 23 are all provided with a first connecting hole group 113, the connecting vertical plate 132 and the second vertical plate 222 are all provided with a second connecting hole group 133, the C-type plate 21, the L-type plate 22 and the H-type steel beam 24 are all provided with a third connecting hole group 241, the C-type plate 21, the L-type plate 22 and the I-type plate 23 are all provided with lifting holes 214, and the cutter disc rotating ring pad 25 is provided with a plurality of cutter disc connecting holes 114. In this way, not only the versatility of the lifting ear assembly and the plate assembly is improved, but also the design difficulty of the turning device is reduced, thereby saving design costs.
[0053] Specifically, the first connection hole group 113 includes a pin connection hole 1131 and a plurality of first splicing holes 1132. When the lifting ear assembly and the plate assembly are connected, the center lines of the pin connection hole 1131 on the lifting ear assembly and the pin connection hole 1131 on the plate assembly coincide with each other, and the first splicing hole 1132 on the lifting ear assembly and the first splicing hole 1132 on the plate assembly correspond to each other. The second connection hole group 133 includes a pin connection hole 1131 and a plurality of second splicing holes 1331. When the oil cylinder mounting ring lifting ear 13 and the L-shaped plate 22 are connected to each other, When the C-shaped plate / L-shaped plate 22 is connected to the H-shaped steel beam 24, the center lines of the pin connecting hole 1131 on the cylinder mounting ring ear 13 and the pin connecting hole 1131 on the L-shaped plate 22 coincide with each other, and the second splicing hole 1331 on the cylinder mounting ring ear 13 and the second splicing hole 1331 on the L-shaped plate 22 correspond one to one; the third connecting hole group 241 includes a plurality of third splicing holes 2411. When the C-shaped plate / L-shaped plate 22 and the H-shaped steel beam 24 are connected to each other, the third splicing holes 2411 on the H-shaped steel beam 24 and the third splicing holes 2411 on the C-shaped plate / L-shaped plate 22 correspond one to one.
[0054] See attached Figure 1 To Attachment Figure 3 As shown, the connecting plate assembly 112 includes a first connecting plate 1121 and a second connecting plate 1122 arranged parallel to each other, at least one of the first connecting plate 1121 and the second connecting plate 1122 has a first connecting hole group 113, the first connecting plate 1121 and the second connecting plate 1122 are both provided with pin connecting holes 1131, the center lines of the pin connecting holes 1131 on the first connecting plate 1121 and the second connecting plate 1122 coincide, and there is a gap between the first connecting plate 1121 and the second connecting plate 1122, and the width of the gap is the same as the thickness of the C-shaped plate 21, the L-shaped plate 22, and the I-shaped plate 23. In this way, when installing the turning device, it can be ensured that the components are closely matched and will not shake.
[0055] See attached Fig. 9 and attached Fig.10 As shown, the H-shaped steel beam 24 extends along its own length direction, and the cross-section of the H-shaped steel beam is H-shaped. There are fixing plates 242 at both ends of the H-shaped steel beam 24. The third connection hole group 241 is opened on the fixing plate 242. The H-shaped steel beam 24 is provided with multiple groups of different lengths. When the diameter of the main drive changes, it is only necessary to replace the H-shaped steel beams of different lengths without the need for redesign and production.
[0056] See attached Fig.11As shown, the cutter disc rotating ring gasket 25 is installed between the ring surface of the cutter disc rotating ring 32 and the cutter disc connecting base plate 111. The cutter disc rotating ring gasket 25 has multiple groups, and the thicknesses of the multiple groups of cutter disc rotating ring gaskets 25 are different. In this way, when the thickness of the main drive changes, the number of cutter disc rotating ring gaskets 25 can be added / reduced between the cutter disc rotating ring 32 and the cutter disc connecting base plate 111, thereby further improving the versatility of the turning device.
[0057] The drive box 31 has a drive box ear connection hole (not shown in the figure) on the annular surface. In the present embodiment, the arrangement of the drive box connection holes 122 on the drive box connection base plate 121 is the same as the cutter disc rotating ring ear connection holes; the cutter disc rotating ring 32 has a cutter disc rotating ring ear connection hole (not shown in the figure) on the annular surface. In the present embodiment, the cutter disc connection holes 114 on the cutter disc connection base plate 111 are arranged in the same manner as the cutter disc rotating ring ear connection holes; the cylinder mounting ring 33 has a mounting plane (not shown in the figure) on the outer cylindrical surface, and the mounting plane is provided with a cylinder mounting ring ear connection hole (not shown in the figure). In the present embodiment, the cylinder connection holes 134 on the cylinder connection base plate 131 are arranged in the same manner as the cylinder mounting ring ear connection holes.
[0058] See attached Fig.11 To Attachment Fig. 20 As shown, the turning device has three usage states, including the turning state in the factory, the light turning state and the turning state on the construction site. In the same project, when the main drive is turned over three times, the ear assembly and the plate assembly can be combined to form three turning devices, and there is no need to separately design and produce three sets of corresponding turning devices, so that the versatility of the ear assembly and the plate assembly can be achieved; and in different projects, it is only necessary to adjust the length and shape of the cutter head connecting base plate 111, the drive box connecting base plate 121 and the cylinder connecting base plate 131, thereby reducing the production cost of the turning device.
[0059] See attached Fig.12 , Attachment Fig.16 and attached Fig.17 As shown, when the turning device is in the turning state in the factory, the cutter head rotating ring ear 11 is detachably mounted on the cutter head rotating ring 32 ring surface, and the I-shaped plate 23 is detachably mounted on the cutter head rotating ring ear 11. For specific installation methods, see the attached Fig.11As shown, the cylinder mounting ring lifting ear 13 is detachably mounted on the outer cylindrical surface of the cylinder mounting ring 33. Specifically, four groups of cutter disc rotating ring lifting ears 11 are arranged along the circumference of the cutter disc rotating ring 32, and four groups of cylinder mounting ring lifting ears 13 are arranged along the circumference of the cylinder mounting ring 33. The arrangement of the cylinder mounting ring lifting ears 13 is the same as the arrangement of the cutter disc rotating ring lifting ears 11. Two of the four groups of cutter disc rotating ring lifting ears 11 are detachably connected with I-type plates 23. The two groups of cutter disc rotating ring lifting ears 11 installed with I-type plates 23 and the other two groups of cutter disc rotating ring lifting ears 11 are centrally symmetrically distributed relative to the rotation center of the cutter disc rotating ring 32. The two groups of I-type plates 23 are parallel to each other, and the center lines of the lifting holes 214 on the two groups of I-type plates 23 coincide.
[0060] When the turning device is in the state of turning over in the factory, two groups of turning pin shaft assemblies 331 and two groups of turning frames (not shown in the figure) are installed on the outer cylindrical surface of the cylinder mounting ring 33. The two groups of turning pin shaft assemblies 331 are located at both ends of a certain diameter of the cylinder mounting ring 33. Each group of turning pin shaft assemblies 331 has a turning pin shaft (not shown in the figure). The axis lines of the two groups of turning pin shafts coincide. The two groups of cutter disc rotating ears 11 with I-shaped plates 23 installed and the other two groups are symmetrically distributed about the axis lines of the turning pin shafts. The turning pin shaft assembly and the turning frame are rotatably connected. The cylinder mounting ring 33 is located between the two groups of turning frames. The cutter disc rotating ring 32 is embedded in the drive box 31. The drive box 31 and the cylinder mounting ring 33 are detachably connected. The rotation centers of the cutter disc rotating ring 32, the drive box 31 and the cylinder mounting ring 33 coincide, and the cylinder mounting ring 33 is located at the bottom. When the drive box 31, the cutter disc rotating ring 32 and the cylinder mounting ring 33 need to be turned over, the main hook (not shown in the figure) hooks the lifting hole 214 on the I-plate, and the auxiliary hook (not shown in the figure) hooks the pin shaft connecting hole 1131 on the cylinder mounting ring 33. The turning over can be achieved by coordinating the forces between the main hook and the auxiliary hook.
[0061] See attached Fig.13 , Attachment Fig.14 , Attachment Fig.18 and attached Fig.19 As shown, when the turning device is in a light turning use state, the cutter disc rotating ring ear 11 is detachably mounted on the ring surface of the cutter disc rotating ring 32, and the drive box ear 12 is detachably mounted on the ring surface of the drive box 31. The cutter disc rotating ring 32 is embedded in the drive box 31, and the rotation center of the cutter disc rotating ring 32 coincides with the rotation center of the drive box 31, and the cutter disc rotating ring 32 is located on the upper side of the drive box 31. The C-shaped plate 21 is connected between the cutter disc rotating ring ear 11 and the drive box ear 12, and the H-shaped steel beam 24 is connected to the C-shaped plate 21.
[0062] Specifically, four groups of cutter disc rotating ring ears 11 are arranged along the circumference of the cutter disc rotating ring 32, and four groups of drive box ears 12 are arranged along the circumference of the drive box 31. The arrangement of the drive box ears 12 is the same as the arrangement of the cutter disc rotating ring ears 11. The C-shaped plate 21 is provided with four groups parallel to each other, two groups of which are C-shaped upper plates 21a arranged parallel to each other, and the other two groups are C-shaped lower plates 21b arranged parallel to each other. Multiple groups of H-shaped steel beams 24 are detachably installed between the two groups of C-shaped upper plates 21a, and multiple groups of H-shaped steel beams 24 are detachably installed between the two groups of C-shaped lower plates 21b.
[0063] During the turning over process, a hook (not shown in the figure) is hooked on the lifting hole 214 on the C-shaped upper plate 21a, and the first arc protrusions 2131 of the two sets of C-shaped lower plates 21b are supported on the ground. Turning over can be achieved by adjusting the force of the hook. Such a setting not only facilitates turning over, but also reduces the impact generated during the turning over process.
[0064] See attached Fig.13 , Attachment Fig.15 , Attachment Fig. 20 and attached Fig.21 As shown, when the turning device is in the turning and use state on the construction site, the cutter disc rotating ring ear 11 is detachably mounted on the ring surface of the cutter disc rotating ring 32, the cylinder mounting ring ear 13 is detachably mounted on the outer cylindrical surface of the cylinder mounting ring 33, the cutter disc rotating ring 32 is embedded in the drive box 31, the drive box 31 and the cylinder mounting ring 33 are detachably connected, the rotation center of the cutter disc rotating ring 32 coincides with the rotation center of the drive box 31 and the cylinder mounting ring 33, the L-shaped plate 22 is connected between the cutter disc rotating ring ear 11 and the cylinder mounting ring ear 13, and the H-shaped steel beam is connected to the L-shaped plate 22.
[0065] Specifically, four groups of cutter disc rotating ring ears 11 are arranged along the circumference of the cutter disc rotating ring 32, and four groups of cylinder mounting ring ears 13 are arranged along the circumference of the outer cylindrical surface of the cylinder mounting ring 33. The cylinder mounting ring ears 13 and the cutter disc rotating ring ears 11 are arranged in the same manner. The L-shaped plate 22 is provided with four groups parallel to each other, two groups of which are L-shaped upper plates 22a arranged in parallel to each other, and the other two groups are L-shaped lower plates 22b arranged in parallel to each other. The third horizontal plate 221 of the L-shaped plate 22 and the connecting plate assembly 112 on the cutter disc rotating ring ear 11 are detachably connected, the second vertical plate 222 of the L-shaped plate 22 and the connecting vertical plate 132 on the cylinder mounting ring ear 13 are detachably connected, and multiple groups of H-shaped steel beams 24 are detachably connected between the two groups of L-shaped upper plates 22a, and multiple groups of H-shaped steel beams are detachably installed between the two groups of L-shaped lower plates 22b.
[0066] During the turning process, the hook (not shown in the figure) is hooked on the lifting hole 214 on the L-shaped upper plate 22a, and the second arc protrusions 2221 of the two sets of L-shaped lower plates 22b are supported on the ground. The turning can be achieved by adjusting the force of the hook. This arrangement is not only convenient for turning, but also can reduce the impact generated during the turning process. Since the ring surface of the cylinder mounting ring 33 is equipped with an oil cylinder, this turning only requires adjusting the ring surface of the cutter head rotating ring 32 and the cylinder mounting ring 33 from the horizontal direction to the vertical direction.
[0067] The turning device of the present invention has a plurality of combination modes of its lifting ear assembly and plate assembly, which can be suitable for turning over the main drive in different occasions, thereby improving the versatility of the turning device. When the diameter of the main drive changes, only the lifting ear assembly needs to be adjusted, thereby reducing the cost of the turning device. Moreover, by increasing / decreasing the number of the cutter disc rotating ring pads 25 between the annular surface of the cutter disc rotating ring 32 and the cutter disc rotating ring lifting ear 11, it can also adapt to changes in the thickness of the main drive, thereby further improving the versatility of the turning device.
[0068] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A turning device that can be used for the main drive of a super-large diameter shield machine, the turning device includes a lifting lug assembly and a plate assembly, the main drive includes a drive housing, a cutterhead rotating ring and a cylinder mounting ring, the drive housing, the cutterhead rotating ring and the cylinder mounting ring are all ring bodies, characterized in that: The ear assembly includes a cutter disc rotating ring ear, a drive box ear and a cylinder mounting ring ear, the cutter disc rotating ring ear includes a cutter disc connecting base plate with a plurality of cutter disc connecting holes, the drive box ear includes a drive box connecting base plate with a plurality of drive box connecting holes, the cutter disc connecting base plate and the drive box connecting base plate are both provided with a connecting plate assembly, the cylinder mounting ring ear includes a cylinder connecting base plate with a plurality of cylinder connecting holes, and a cylinder connecting vertical plate fixedly mounted on the cylinder connecting base plate, the cylinder connecting vertical plate is obliquely arranged on the cylinder connecting base plate, The plate assembly includes a C-shaped plate, an L-shaped plate, an I-shaped plate, an H-shaped steel beam, and a cutter head rotating ring pad. The C-shaped plate includes a first horizontal plate and a second horizontal plate arranged parallel to each other, and a first vertical plate fixedly connected between the first horizontal plate and the second horizontal plate. The L-shaped plate includes a third horizontal plate and a second vertical plate that are perpendicular to each other and fixedly connected. The connecting plate assembly, the first horizontal plate, the second horizontal plate, the third horizontal plate and the I-shaped plate are all provided with a first connecting hole group, the connecting vertical plate and the second vertical plate are all provided with a second connecting hole group, the C-shaped plate, the L-shaped plate and the H-shaped steel beam are all provided with a third connecting hole group, the C-shaped plate, the L-shaped plate and the I-shaped plate are all provided with lifting holes, and the cutter disc rotating ring pad is provided with a plurality of the cutter disc connecting holes, The turning device has three use states, including a turning state in a factory, a light turning state and a turning state on a construction site. When the turning device is in the turning state in the factory, the cutter disc rotating ring ear is detachably mounted on the cutter disc rotating ring surface, the I-type plate is detachably mounted on the cutter disc rotating ring ear, and the cylinder mounting ring ear is detachably mounted on the outer cylindrical surface of the cylinder mounting ring; When the turning device is in the light turning use state, the cutter disc rotating ring ear is detachably mounted on the cutter disc rotating ring annular surface, the drive box body ear is detachably mounted on the drive box body annular surface, the cutter disc rotating ring is embedded in the drive box body, the rotation center of the cutter disc rotating ring coincides with the rotation center of the drive box body, the C-shaped plate is connected between the cutter disc rotating ring ear and the drive box body ear, and the H-shaped steel beam is connected to the C-shaped plate; When the turning device is in the turning state of use at the construction site, the cutter disc rotating ring ear is detachably mounted on the ring surface of the cutter disc rotating ring, the cylinder mounting ring ear is detachably mounted on the outer cylindrical surface of the cylinder mounting ring, the cutter disc rotating ring is embedded in the drive housing, the drive housing and the cylinder mounting ring are detachably connected, the rotation center of the cutter disc rotating ring coincides with the rotation center of the drive housing and the cylinder mounting ring, the L-shaped plate is connected between the cutter disc rotating ring ear and the cylinder mounting ring ear, and the H-shaped steel beam is connected to the L-shaped plate.
2. The turning device applicable to the main drive of a shield machine with a large diameter according to claim 1, characterized in that: The connecting plate assembly includes a first connecting plate and a second connecting plate arranged parallel to each other, at least one of the first connecting plate and the second connecting plate has the first connecting hole group, the first connecting plate and the second connecting plate both have pin connecting holes, the center lines of the pin connecting holes on the first connecting plate and the second connecting plate coincide, and there is a gap between the first connecting plate and the second connecting plate, and the width of the gap is the same as the thickness of the C-shaped plate, the L-shaped plate, and the I-shaped plate.
3. The turning device applicable to the main drive of a shield machine with a large diameter according to claim 1, characterized in that: The C-shaped plate includes a C-shaped upper plate and a C-shaped lower plate. The first vertical plate of the C-shaped lower plate further has a first arc protrusion, and the first arc protrusion is located on the outer side of the C-shaped lower plate.
4. The turning device applicable to the main drive of a shield machine with a large diameter according to claim 1, characterized in that: The L-shaped plate comprises an L-shaped upper plate and an L-shaped lower plate. The second vertical plate on the L-shaped lower plate further comprises a second arc protrusion, and the second arc protrusion is located at the outer side of the L-shaped lower plate.
5. The turning device applicable to the main drive of a shield machine with a large diameter according to claim 1, characterized in that: The H-shaped steel beam extends along its own length direction, the cross section of the H-shaped steel beam is H-shaped, and both ends of the H-shaped steel beam are provided with fixing plates, and the third connection hole group is opened on the fixing plates.
6. The turning device applicable to the main drive of a shield machine with a large diameter according to claim 1, characterized in that: The cutter disc rotating ring gasket is installed between the cutter disc rotating ring annular surface and the cutter disc connecting base plate. The cutter disc rotating ring gasket has multiple groups, and the thicknesses of the multiple groups of cutter disc rotating ring gaskets are different.
7. The turning device applicable to the main drive of a shield machine with a large diameter according to claim 1, characterized in that: The first connection hole group includes a pin connection hole and a plurality of first splicing holes. When the lifting ear assembly and the plate assembly are connected, the center lines of the pin connection hole on the lifting ear assembly and the pin connection hole on the plate assembly coincide with each other, and the first splicing holes on the lifting ear assembly and the first splicing holes on the plate assembly correspond to each other in one-to-one position. The second connection hole group includes one pin connection hole and a plurality of second splicing holes. When the oil cylinder mounting ring ear and the L-shaped plate are connected to each other, the center lines of the pin connection hole on the oil cylinder mounting ring ear and the pin connection hole on the L-shaped plate coincide with each other, and the second splicing holes on the oil cylinder mounting ring ear and the second splicing holes on the L-shaped plate correspond to each other in one-to-one position. The third connection hole group includes a plurality of third splicing holes. When the C-shaped plate / the L-shaped plate and the H-shaped steel beam are connected to each other, the third splicing holes on the H-shaped steel beam and the third splicing holes on the C-shaped plate / L-shaped plate have one-to-one corresponding hole positions.
8. A turning device applicable to the main drive of a shield machine with a large diameter according to any one of claims 1 to 7, characterized in that: When the turning device is in the turning over and using state within the factory, four groups of the cutter disc rotating ring lifting ears are arranged along the circumference of the cutter disc rotating ring, and four groups of the cylinder mounting ring lifting ears are arranged along the circumference of the cylinder mounting ring. The arrangement method of the cylinder mounting ring lifting ears is the same as the arrangement method of the cutter disc rotating ring lifting ears. Two groups of the four groups of cutter disc rotating ring lifting ears are detachably connected to the I-type plates, and the two groups of the cutter disc rotating ring lifting ears installed with the I-type plates and the other two groups of the cutter disc rotating ring lifting ears are centrally symmetrically distributed relative to the rotation center of the cutter disc rotating ring. The two groups of I-type plates are parallel to each other, and the center lines of the lifting holes on the two groups of I-type plates coincide.
9. The turning device applicable to the main drive of a shield machine with a large diameter according to claim 3, characterized in that: When the turning device is in the light turning use state, the cutter disc rotating ring ears are provided with four groups along the circumference of the cutter disc rotating ring, and the drive box ears are provided with four groups along the circumference of the drive box. The arrangement of the drive box ears is the same as the arrangement of the cutter disc rotating ring ears. The C-shaped plates are provided with four groups parallel to each other, two of which are the C-shaped upper plates arranged in parallel to each other, and the other two groups are the C-shaped lower plates arranged in parallel to each other. Multiple groups of H-shaped steel beams are detachably installed between two groups of C-shaped upper plates, and multiple groups of H-shaped steel beams are detachably installed between two groups of C-shaped lower plates.
10. A turning device applicable to the main drive of a shield machine with a large diameter according to any one of claims 1 to 7, characterized in that: When the turning device is in the turning and using state at the construction site, the cutter disc rotating ring lifting ears are provided with four groups along the circumference of the cutter disc rotating ring, and the cylinder mounting ring lifting ears are provided with four groups along the circumference of the outer cylindrical surface of the cylinder mounting ring. The cylinder mounting ring lifting ears and the cutter disc rotating ring lifting ears are arranged in the same manner, and the L-shaped plate is provided with four groups parallel to each other, two groups of which are L-shaped upper plates arranged parallel to each other, and the other two groups are L-shaped lower plates arranged parallel to each other. The third horizontal plate of the L-shaped plate and the connecting plate assembly on the cutter disc rotating ring lifting ear are detachably connected, the second vertical plate of the L-shaped plate and the connecting vertical plate on the cylinder mounting ring lifting ear are detachably connected, multiple groups of H-shaped steel beams are detachably connected between two groups of L-shaped upper plates, and multiple groups of H-shaped steel beams are detachably installed between two groups of L-shaped lower plates.
Citation Information
Patent Citations
Turnover device capable of being universally used for main drive of super-large-diameter shield tunneling machine
CN214611115U