A motor-free express sorting trolley
By adopting a motorless design in the express sorting truck, the main motor drive and hook device are used to achieve horizontal movement of the goods, the problems of complex equipment, high cost and low reliability in the existing technology are solved, and the effects of simple structure, stable performance and high cost performance are achieved.
Patent Information
- Application Number
- CN202110195388.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-20
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2041-02-20
AI Technical Summary
Existing express sorting trucks require special motor drives when the goods move horizontally, resulting in complex equipment structure, high cost, many fault points and low reliability.
The motor-free express sorting truck is designed, and the transport truck is driven by the main motor to advance on the ring track, and the hook device and mechanical synchronous drive are used to realize the horizontal unloading of the goods.
The power to achieve lateral movement of the cargo is provided by the main motor without additional motors. It has a simple structure, stable performance and high cost performance, which reduces costs and fault points and improves reliability.
Smart Images

Figure CN112849984B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sorting, and in particular to a motor-free express sorting trolley. Background Art
[0002] The logistics sorting system is a very advanced and efficient equipment that realizes the automation of logistics sorting. It not only improves the efficiency and speed of logistics sorting, but also improves the accuracy of sorting work. The express sorting trolley is a link in the express delivery of the logistics sorting system, which is used to complete the transmission of express from the charter plane to the sorting port.
[0003] The cross-belt sorting machine currently commonly used in logistics sorting equipment is a machine that evenly arranges carts (referred to as sorting carts) carrying small belt conveyors on a circular track. All sorting carts are connected to form a loop, and the main motor driving the sorting cart provides power to drive all carts to run in a circle on the track. Several sorting ports are arranged on both sides of the track. When the sorting cart moves to the destination sorting port, the sorting cart belt conveyor motor drives the belt to operate, causing the goods on the sorting cart belt to move horizontally, completing the task of sorting out the goods. Because the running direction of the belt conveyor on the sorting cart is cross-shaped with the circular running direction, it is called a cross-belt sorting machine.
[0004] In order to make the goods on the sorting trolley move laterally for unloading, a motor is arranged on the conventional sorting trolley, and the motor drives the belt conveyor to operate and drive the goods to move laterally for unloading.
[0005] A standard cross-belt sorter has a circular running speed of 2 m / s, a total track length of 120 m, a sorting trolley pitch of 0.6 m, a total number of 200 trolleys, and a belt conveyor motor power of 0.4 kW on each sorting trolley, which operates intermittently; the sorting trolley driving main motor power is 30 kW, which operates continuously. During the 60-second period of a sorting trolley running on the circular track, the motor of the sorting trolley only runs for 0.3 seconds when the sorting trolley passes the destination sorting port, so the vacancy rate of the sorting trolley belt conveyor motor is very high, resulting in large vacancy losses and waste of resources.
[0006] The belt conveyor on the sorting trolley needs to be specially equipped with power receiving components, and the circular track also needs to be equipped with a special sliding contact conductive system for the belt conveyor motor. In order to ensure the accurate operation of the sorting trolley motor, it must also be equipped with a corresponding belt conveyor motor control system, position monitoring module, communication module and sliding bus bar, etc. The equipment structure is complex, the number of lateral drive motors of the trolley increases, the cost increases, and the number of failure points also increases, reducing reliability.
[0007] In the prior art, the goods on the sorting trolley of the cross-belt sorting machine of the British Innotech Company are moved horizontally by friction wheels. The power for the horizontal movement of the goods is generated by an external cylinder that presses against the friction wheel on the trolley through a friction plate, forcing the friction wheel to rotate. Although there is no independent motor installed on the mobile sorting trolley, a set of pneumatic devices must be installed as a power source. However, the pneumatic device has a complex structure, high cost and unstable performance. Summary of the invention
[0008] In order to overcome the deficiencies of existing research, the present invention provides a motor-free express sorting trolley with a simple structure. It cleverly uses the power of the trolley to unload goods while adopting a mechanical synchronous drive method. It has a quick response, good synchronization, higher precision, and more stable reliability. There is no need for power receiving components on the transport trolley, which reduces the sliding contact conductive system. There is no need for a corresponding motor synchronous control system that drives the lateral movement, a position monitoring module, a communication module, and a busbar, etc. The equipment structure is simplified, energy-saving and consumption-reducing, cost-effective, cost-reducing, and failure points are reduced, and reliability is increased. In order to achieve the above functions, the above technical problems of the present invention are mainly solved by the following technical solutions:
[0009] The present invention provides a motor-free express sorting trolley, comprising a transport trolley, the transport trolley is driven by a main motor, the transport trolley comprises two vertically arranged front and rear support plates, the two support plates are fixedly connected by two support rods respectively, the lower support rod is equipped with a flanged wheel, and the middle part of the flanged wheel is rollingly connected with the annular track;
[0010] A driving chain transmission mechanism is installed around the inside of the transport trolley, and a driving chain in the driving chain transmission mechanism is respectively fixed with a driving chain lever on the upper and lower sides, and a driven chain transmission mechanism is installed inside the two support plates, and a driven chain lever is fixed on the outer side of a driven chain in the driven chain transmission mechanism, and the driving chain lever and the driven chain lever intersect vertically in space, and a transport plate is fixed between the inner sides of the two driven chains;
[0011] Hook support rods are arranged on the left and right sides of the transport trolley, and a hook device is fixed on the hook support rods. The hook device includes a fixed plate, on which a hook is rotatably connected, an elastic part is connected between the fixed plate and the hook, a rubber head is fixedly connected to the lower rear part of the hook, the rubber head is fixedly connected to the electromagnetic push rod, and a sensor is arranged on the hook.
[0012] The transport trolley adopts wheels with flanges, and the middle part of the wheel is rollingly connected with the circular track. When the transport trolley moves forward, the rolling friction is small, the rolling is more labor-saving and fast, the guidance is better, and it is not easy to skew.
[0013] The hook claw is used to hook the active chain lever to drive the active chain transmission mechanism to operate, and then the active chain lever and the driven chain lever are vertically intersected in space and locked with each other to drive the driven chain transmission mechanism to operate, thereby driving the left and right directions of transportation of the transport plate, and realizing the transport trolley in the front and rear directions and unloading in the left and right directions and other purposes.
[0014] This motor-free express sorting trolley is driven by the main motor to move forward on a circular track. It cleverly uses the forward power of the trolley and adopts mechanical synchronous drive to achieve lateral unloading. It has quick response, good synchronization, higher precision and more stable reliability. There is no need for power receiving components on the transport trolley, which reduces the sliding contact conductive system. There is no need for corresponding drive motor synchronous control system, position monitoring module, communication module and busbar, etc. The equipment structure is simplified, the cost performance is high, the cost is low, the failure points are fewer and the reliability is increased.
[0015] The hook claw and the fixing plate in the hook claw device are reset by an elastic member, so that there is a buffer for the reset between the hook claw and the fixing plate.
[0016] Furthermore, the active chain transmission mechanism includes a support plate one which is vertically connected to the left and right inner lower parts of the two support plates through a right-angle connector, an active bearing is fixedly connected to the support plate one, an active sprocket shaft is fixedly connected to the active bearing, an active sprocket shaft is fixedly connected to the active sprocket, the four active sprockets are meshed and connected by an active chain, and active chain levers are fixedly connected to the upper and lower joints of the active chain.
[0017] Furthermore, the driving sprocket shaft and the driving sprocket are fixedly connected by means of a baffle, a spring washer and a hexagonal screw, and the driving bearing and the driving sprocket shaft are fixed by a retaining spring.
[0018] Furthermore, the driven chain transmission mechanism includes a support plate 2 which is fixedly connected to the upper left and right parts of the support plate respectively, a driven bearing is fixedly installed in the middle part of the support plate, a driven sprocket shaft is fixedly connected between the two driven bearings in the front and rear directions, driven sprockets are fixedly connected at both ends of the driven sprocket shaft, the two driven sprockets in the left and right directions are meshed and connected by a driven chain, the two driven chains are fixedly connected by a transport plate, and a driven chain shift rod is fixedly connected to the outside of the joint of one of the driven chains.
[0019] The active chain transmission mechanism and the driven chain transmission mechanism are arranged vertically, so that the active chain shifting rod and the driven chain shifting rod are vertically intersected in space to generate a driving connection.
[0020] Furthermore, the elastic member is a spring, the hook claw is a U-shaped plate arranged roughly horizontally, and left-bent support hook claws are respectively arranged on the upper and lower sides of the rear side of the U-shaped plate. A hanging rod 1 is vertically arranged in the middle of the U-shaped plate, and the hanging rod 1 is engaged with one end of the spring. A hanging rod 2 is fixed at a corresponding position on the fixed plate, and the other end of the spring is engaged with the hanging rod 2.
[0021] The hook in the hook device is provided with two upper and lower supporting hooks. When working, the upper and lower supporting hooks are respectively hooked with the upper and lower active chain shifting rods to drive the active chain to operate.
[0022] Furthermore, the electromagnetic push rod includes an electromagnet, the electromagnet is fixed on the hook support rod, and the electromagnet is connected to the push rod.
[0023] The electromagnetic push rod has sensitive action and smooth operation, which can realize frequent work.
[0024] Furthermore, the transport plate is composed of evenly spaced long strips, and both ends of the long strips are respectively fixed to the joints of the driven chain.
[0025] The transport board is composed of long strips with even spacing. This structure of transport board increases the friction between the goods and the transport board, and the goods are not easy to slide down during transportation.
[0026] Furthermore, the support plate is made of sheet metal, the support rod is made of profile rod, and the hook support rod is made of profile rod. The sheet metal and profile are accurate in size and stable in structure.
[0027] Furthermore, the cross section of the annular track is circular.
[0028] This motor-free express sorting trolley, when the main motor drives the transport trolley to run at a constant speed on the circular track, uses a hook claw to hook the active lever, and with the help of the motor power that drives the transport trolley to move in a circular direction, the hooked active lever produces a movement in the opposite direction of the transport trolley's forward direction, thereby driving the active chain transmission mechanism to operate, and the operation of the active chain transmission mechanism drives the operation of the driven chain transmission mechanism, and the operation of the driven chain transmission mechanism drives the goods on the transport plate to move horizontally to achieve the purpose of unloading.
[0029] Beneficial effects of the present invention.
[0030] 1. In the motorless express sorting trolley of the present invention, the power for the lateral movement of the goods in the left and right directions is provided by the main motor that drives the transport trolley in a circular motion. The lateral movement of the goods does not require an additional motor drive, and the structure is simple, the performance is stable, and the cost performance is higher.
[0031] 2. In the motorless express sorting trolley of the present invention, no power receiving components are required on the transport trolley, which reduces the sliding contact conductive system and does not require corresponding drive motor synchronous control system, position monitoring module, communication module and sliding busbar, etc. The equipment has a simple structure and reduces costs. At the same time, the number of failure points is reduced and the reliability is increased.
[0032] 3. The motorless express sorting trolley of the present invention saves the motor and motor control system for driving the lateral movement of the transport trolley. The device for controlling the micro-motion of the hook is completed by two electromagnets. The power of a single electromagnet is 20 watts, and the sum of the power of the two electromagnets is only 40 watts. The motor power of the traditional express sorting trolley with a motor for driving lateral movement is 400 watts, which reduces the power configuration by 90%, saves energy and reduces consumption, while having low cost, simpler control and more reliable equipment.
[0033] 4. The motorless express sorting trolley of the present invention adopts a rolling connection with a circular track matched with a flanged wheel. During the transportation process, it has better guidance and the transport trolley will not tilt. Even when unloading on the transport plate, the transport trolley is not easy to tilt and leave the circular track. The rolling connection has low friction and the transportation is more labor-saving and fast.
[0034] 5. The motorless express sorting trolley of the present invention has a transport plate that is fixedly assembled by evenly spaced long strips. The transport plate with this structure has a certain friction force, and the goods are not easy to slide off when the transport plate moves forward.
[0035] 6. The motorless express sorting trolley of the present invention has a simple structure, cleverly uses the power of the transport trolley to move forward, and adopts mechanical synchronous drive to unload goods. It has a quick response, good synchronization, higher precision, and more stable reliability. There is no need for power receiving components on the transport trolley, which reduces the sliding contact conductive system. There is no need for a corresponding motor synchronous control system that drives the lateral movement, a position monitoring module, a communication module, and a busbar, etc. The equipment structure is simplified, energy-saving and consumption-reducing, cost-effective, cost-effective, and reduced. Failure points are reduced and reliability is increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0037] Figure 1 It is a schematic diagram of the three-dimensional structure of a motorless express sorting trolley;
[0038] Figure 2It is a schematic diagram of the main view of a motorless express sorting vehicle;
[0039] Figure 3 It is a left view schematic diagram of a motorless express sorting trolley;
[0040] Figure 4 A schematic top view of a motorless express sorting trolley;
[0041] Figure 5 This is a three-dimensional schematic diagram of the partial structure of a motorless express sorting trolley;
[0042] Figure 6 It is a three-dimensional schematic diagram of the partial structure of a motorless express sorting cart.
[0043] In the figure: 1. transport trolley; 1.1. support plate; 1.2. support rod; 1.3. wheel with flange; 1.4. circular track; 2. driving chain transmission mechanism; 2.1. driving chain; 2.2. driving chain lever; 2.3. right angle connecting plate; 2.4. support plate 1; 2.5. driving bearing; 2.6. driving sprocket shaft; 2.7. driving sprocket; 2.8, baffle; 2.9, spring washer; 2.10, hexagon screw; 2.11, retaining spring; 3, driven sprocket transmission mechanism; 3.1, driven chain; 3.2, driven chain lever; 3.3, support plate 2; 3.4, driven bearing; 3.5, driven sprocket shaft; 3.6, driven sprocket; 4, hook support rod; 5, hook device; 5.1, fixing plate; 5.2, hook; 5.3, elastic member; 5.4, rubber head; 5.5, electromagnetic push rod; 6, transport plate. DETAILED DESCRIPTION
[0044] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0045] like Figure 1-6 As shown, the motorless express sorting trolley in this embodiment includes a transport trolley 1, which is driven by a main motor. The transport trolley 1 includes two vertically arranged front and rear support plates 1.1, and the two support plates 1.1 are fixedly connected by two support rods 1.2 respectively. The lower support rod 1.2 is equipped with a flanged wheel 1.3, and the middle part of the flanged wheel 1.3 is rollingly connected with the circular track 1.4;
[0046] A driving chain transmission mechanism 2 is installed around the inside of the transport trolley 1. A driving chain 2.1 in the driving chain transmission mechanism 2 is respectively fixed with a driving chain lever 2.2 on the upper and lower sides. A driven chain transmission mechanism 3 is installed inside the two support plates 1.1. A driven chain lever 3.2 is fixed on the outer side of a driven chain 3.1 in the driven chain transmission mechanism 3. The driving chain lever 2.2 and the driven chain lever 3.2 intersect vertically in space. A transport plate 6 is fixed between the inner sides of the two driven chains 3.1.
[0047] The transport trolley 1 is provided with hook support rods 4 on the left and right sides, and a hook device 5 is fixed on the hook support rods 4. The hook device 5 includes a fixed plate 5.1, and a hook 5.2 is rotatably connected to the fixed plate 5.1. An elastic member 5.3 is connected between the fixed plate 5.1 and the hook 5.2. A rubber head 5.4 is fixedly connected to the lower rear side of the hook 5.2, and the rubber head 5.4 is fixedly connected to the electromagnetic push rod 5.5. A sensor is provided on the hook 5.2.
[0048] The transport trolley 1 adopts a wheel with a flange, and the middle part of the wheel 1.3 is rollingly connected with the annular track 1.4. When the transport trolley 1 moves forward, the rolling friction is small, the rolling is more labor-saving and fast, the guiding property is better, and it is not easy to tilt.
[0049] The hook claw 5.2 is used to hook the active chain lever to drive the active chain transmission mechanism 2 to operate, and then the active chain lever 2.2 and the driven chain lever 3.2 are vertically intersected in space and locked with each other to drive the driven chain transmission mechanism 3 to operate, thereby driving the left and right movement of the transport plate 6, which can realize the lateral movement of the goods on the transport trolley 1 when it moves forward to achieve the purpose of unloading.
[0050] This motor-free express sorting trolley, the transport trolley 1 is driven by the main motor to move forward on the circular track 1.4, and cleverly uses the forward power of the transport trolley 1 while adopting mechanical synchronous drive to achieve lateral unloading, with rapid response, good synchronization, higher precision, and more stable reliability; the transport trolley 1 does not require power receiving components, reduces the sliding contact conductive system, and does not need to be equipped with corresponding driving lateral motion motor synchronous control system, position monitoring module, communication module and busbar, etc., the equipment structure is simplified, the cost performance is high, the cost is low, the failure points are fewer, and the reliability is increased.
[0051] The hook claw 5.2 and the fixing plate 5.1 in the hook claw device 5 are reset by an elastic member 5.3, so that there is a buffer for the reset between the hook claw 5.2 and the fixing plate 5.1.
[0052] The active chain transmission mechanism 2 includes a support plate 1 2.4 which is vertically connected to the left and right inner lower parts of the two support plates 1.1 through a right-angle connector 2.3, an active bearing 2.5 is fixedly connected to the support plate 1 2.4, a driving sprocket shaft 2.6 is fixedly connected to the active bearing 2.5, a driving sprocket 2.7 is fixedly connected to the driving sprocket shaft 2.6, the four driving sprockets 2.7 are meshed and connected by the active chain 2.1, and active chain levers 2.2 are fixedly connected to the upper and lower joints of the active chain 2.1.
[0053] The driving sprocket shaft 2.6 and the driving sprocket 2.7 are fixedly connected by means of a baffle 2.8, a spring washer 2.9 and a hexagonal screw 2.10, and the driving bearing 2.5 and the driving sprocket shaft 2.6 are fixedly connected by means of a retaining spring.
[0054] The driven chain transmission mechanism 3 includes a support plate 2 3.3 which is fixedly connected to the upper left and right parts of the support plate 1.1 respectively, a driven bearing 3.4 is fixedly installed in the middle part of the support plate 2 3.3, a driven sprocket shaft 3.5 is fixedly connected between the driven bearings 3.4 in the front and rear directions, and driven sprockets 3.6 are fixedly connected at both ends of the driven sprocket shaft 3.5. The two driven sprockets 3.6 in the left and right directions are meshed and connected by a driven chain 3.1, and the two driven chains 3.1 are fixedly connected by a transport plate 6, and a driven chain shifting rod 3.2 is fixedly connected to the outside of the joint of one of the driven chains 3.1.
[0055] The active chain transmission mechanism and the driven chain transmission mechanism are arranged vertically, so that the active chain lever 2.2 and the driven chain lever 3.2 intersect vertically in space to generate a driving connection.
[0056] The elastic member 5.3 is a spring, and the hook claw 5.2 is a U-shaped plate arranged roughly in a horizontal direction. The upper and lower rear sides of the U-shaped plate are respectively provided with left-bent supporting hook claws. A hanging rod 1 is vertically arranged in the middle of the U-shaped plate, and the hanging rod 1 is engaged with one end of the spring. A hanging rod 2 is fixed at a corresponding position on the fixed plate 5.1, and the other end of the spring is engaged with the hanging rod 2.
[0057] The hook in the hook device is provided with two upper and lower supporting hooks. When working, the upper and lower supporting hooks are respectively hooked with the upper and lower active chain shifting rods 2.2 to drive the active chain 2.1 to operate.
[0058] The electromagnetic push rod 5.5 comprises an electromagnet, which is fixed on the hook support rod 4 and connected to the push rod.
[0059] The electromagnetic push rod has sensitive action and smooth operation, which can realize frequent work.
[0060] The transport plate 6 is composed of evenly spaced long strips 6.1, and both ends of the long strips 6.1 are respectively fixed to the joints of the driven chain 3.1.
[0061] The transport board 6 is composed of evenly spaced long strips 6.1. The transport board with this structure increases the friction between the goods and the transport board, so that the goods are not easy to slide down during transportation.
[0062] The support plate 1.1 is made of sheet metal, the support rod 1.2 is made of profile rod, and the hook support rod 4 is made of profile rod. The sheet metal and profile are accurate in size and stable in structure.
[0063] The cross section of the annular track 1.4 is circular.
[0064] The working principle and process of the present invention.
[0065] like Figure 1-6 As shown, the working process of this motorless express sorting cart.
[0066] Driven by the main drive, the transport trolley 1 moves forward, that is, the goods placed on the transport plate 6 move forward. When the transport trolley 1 approaches the destination, the goods need to move horizontally. The sensor on the hook device 5 senses the signal, and the electromagnet of the destination is energized to work. The electromagnet drives the push rod to push the rubber head 5.4 toward the transport trolley 1 to hit the hook, so that the hook 5.2 extends, so that the hook 5.2 is pre-blocked on the movement trajectory of the active chain lever 2.2.
[0067] The transport trolley 1 continues to move forward, and the extended hook 5.2 just hooks one of the active chain levers 2.2. The upper and lower two supporting hooks of the hook 5.2 hook the upper and lower parts of the active chain lever 2.2 respectively. The hook 5.2 is fixed on the fixed plate 5.1, and the fixed plate 5.1 is fixed on the hook support rod 4. The active chain lever 2.2 is subjected to the hooking force of the hook 5.2, and the active chain lever 2.2 causes the active chain 2.1 to move, and the part of the active chain lever 2.2 fixed on the joint of the active chain 2.1 moves. The part of the driven chain lever 3.2 fixed at the joint on the driven chain 3.1 is vertically intersected in space, so that the movement of the active chain 2.1 drives the active chain lever 2.2 to move. When the active chain lever 2.2 moves, it collides and blocks with the driven chain lever 3.2 to drive the driven chain lever 3.2 to move. The movement of the driven chain lever 3.2 drives the movement of the driven chain 3.1. The movement of the driven chain 3.1 drives the transport plate 6 to move. Therefore, the goods placed on the transport plate 6 are driven, and the goods move horizontally to achieve the purpose of unloading.
[0068] The transport trolley 1 moves forward until the active chain lever 2.2 disengages from the hook 5.2, and the sensor on the hook device 5 senses the stop signal, the electromagnet loses power, the spring return force causes the push rod to retract to the right, and then the rubber head 5.4 retracts to the right, at which time the hook 5.2 rotates to the right and is reset by the spring buffer.
[0069] This motorless express sorting trolley, when the main motor drives the transport trolley 1 to run at a constant speed on the circular track 1.4, the hook claw 5.2 is used to hook the active lever 2.2, and the main motor power that drives the transport trolley 1 to move in a circular direction is used to make the active lever 2.2 move in the opposite direction to the forward direction of the transport trolley 1, thereby driving the active chain transmission mechanism 2 to operate, and the active chain transmission mechanism 2 drives the driven chain transmission mechanism 3 to operate through the active chain lever 2.2 and the driven chain lever 3.3, and the operation of the driven chain transmission mechanism 3 drives the transport plate 6 to move horizontally to unload the goods.
[0070] In this motor-free express sorting trolley, the power for the lateral movement of the goods in the left and right directions is provided by the motor that drives the transport trolley 1 in circular motion. There is no need for an additional motor to drive the lateral movement. The structure is simple, the performance is more stable, and the cost performance is higher.
[0071] In this motorless express sorting trolley, no power receiving components are required on the transport trolley 1, which reduces the sliding contact conductive system. There is no need for corresponding driving lateral motion motor synchronous control system, position monitoring module, communication module and sliding busbar, etc. The equipment structure is simple, the cost is reduced, and at the same time, the failure points are reduced and the reliability is increased.
[0072] This motor-free express sorting trolley saves the motor and motor control system for driving the lateral movement of the transport trolley 1. The device for controlling the micro-motion of the hook 5.2 is completed by two electromagnets. The power of a single electromagnet is 20 watts, and the combined power of the two electromagnets is only 40 watts. The motor power of the traditional express sorting trolley with a motor is 400 watts, which reduces the power configuration by 90%, saves energy and reduces consumption, while being low-cost, simpler to control, and more reliable.
[0073] This motorless express sorting trolley, the transport trolley 1 adopts a rolling connection with a flanged wheel 1.3 and a matching circular track 1.4. During transportation, it has better guidance and the transport trolley 1 will not tilt. Even when unloading on the transport plate 6, the transport trolley 1 is not easy to tilt and leave the circular track 1.4. The rolling connection has low friction, and transportation is more labor-saving and fast.
[0074] In this motorless express sorting trolley, the transport plate 6 is formed by a fixed combination of evenly spaced long strips 6.1. The transport plate 6 with this structure has a certain friction force, and the goods are not easy to slide off when the transport plate 6 moves forward.
[0075] This motor-free sorting trolley has a simple structure, cleverly uses the forward power of the transport trolley, and adopts mechanical synchronous drive to unload, with rapid response, good synchronization, higher precision, and more stable reliability; the transport trolley 1 does not require power receiving components, reduces the sliding contact conductive system, and does not require a corresponding motor synchronous control system for driving the lateral movement, a position monitoring module, a communication module, and a busbar, etc. The equipment structure is simplified, energy-saving and consumption-reducing, cost-effective, cost-effective, reduced costs, reduced failure points, and increased reliability.
[0076] Although the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A motorless express sorting trolley, characterized by: The transport trolley (1) is driven by a main motor, and comprises two vertically arranged front and rear support plates (1.1), the two support plates (1.1) are fixedly connected at the top and bottom by two support rods (1.2), the lower support rods (1.2) are provided with flanged wheels (1.3), and the middle of the flanged wheels (1.3) is rollingly connected with the annular track (1.4); A driving chain transmission mechanism (2) is installed around the inside of the transport trolley (1); a driving chain (2.1) in the driving chain transmission mechanism (2) is respectively fixed with a driving chain lever (2.2) at the top and bottom; a driven chain transmission mechanism (3) is installed inside the two support plates (1.1); a driven chain lever (3.2) is fixed on the outside of a driven chain (3.1) in the driven chain transmission mechanism (3); the driving chain lever (2.2) and the driven chain lever (3.2) intersect vertically in space; and a transport plate (6) is fixed between the inner sides of the two driven chains (3.1); The transport trolley (1) is provided with hook support rods (4) on the left and right sides, a hook device (5) is fixed on the hook support rods (4), the hook device (5) comprises a fixing plate (5.1), a hook (5.2) is rotatably connected to the fixing plate (5.1), an elastic member (5.3) is connected between the fixing plate (5.1) and the hook (5.2), a rubber head (5.4) is fixedly connected to the lower rear side of the hook (5.2), the rubber head (5.4) is fixedly connected to the electromagnetic push rod (5.5), and a sensor is provided on the hook (5.2); The hook claw (5.2) is used to hook the active chain lever (2.2) to drive the active chain transmission mechanism (2) to operate.
2. The motorless express sorting trolley according to claim 1, characterized in that: The active chain transmission mechanism (2) comprises a support plate 1 (2.4) vertically connected to the left and right inner lower parts of the two support plates (1.1) through a right-angle connector (2.3); an active bearing (2.5) is fixedly connected to the support plate 1 (2.4); a driving sprocket shaft (2.6) is fixedly connected to the active bearing (2.5); a driving sprocket shaft (2.6) is fixedly connected to the driving sprocket shaft (2.6); a driving sprocket (2.7) is fixedly connected to the driving sprocket shaft (2.6); the four driving sprockets (2.7) are meshedly connected to each other through the active chain (2.1); and active chain levers (2.2) are fixedly connected to the upper and lower joints of the active chain (2.1).
3. The motorless express sorting trolley according to claim 2, characterized in that: The driving sprocket shaft (2.6) and the driving sprocket (2.7) are fixedly connected by means of a baffle (2.8), a spring washer (2.9) and a hexagonal screw (2.10), and the driving bearing (2.5) and the driving sprocket shaft (2.6) are fixed by means of a retaining spring.
4. The motorless express sorting trolley according to claim 1, characterized in that: The driven chain transmission mechanism (3) comprises a second support plate (3.3) fixedly connected to the upper left and right parts of the support plate (1.1) respectively, a driven bearing (3.4) fixedly installed in the middle of the second support plate (3.3), a driven sprocket shaft (3.5) fixedly connected between the driven bearings (3.4) in the front and rear directions, a driven sprocket (3.6) fixedly connected at both ends of the driven sprocket shaft (3.5), the two driven sprockets (3.6) in the left and right directions are meshed and connected via a driven chain (3.1), the two driven chains (3.1) are fixedly connected via a transport plate (6), and a driven chain lever (3.2) is fixedly connected to the outer side of a joint of one of the driven chains (3.1).
5. The motorless express sorting trolley according to claim 1, characterized in that: The elastic member (5.3) is a spring, the hook (5.2) is a U-shaped plate arranged roughly in a transverse direction, the upper and lower rear sides of the U-shaped plate are respectively provided with support hooks bent to the left, a hanging rod 1 is vertically arranged in the middle of the U-shaped plate, the hanging rod 1 is engaged with one end of the spring, and a hanging rod 2 is fixed at a corresponding position on the fixed plate (5.1), and the other end of the spring is engaged with the hanging rod 2.
6. The motorless express sorting trolley according to claim 1, characterized in that: The electromagnetic push rod (5.5) comprises an electromagnet, the electromagnet is fixed on the hook claw support rod (4), and the electromagnet is connected to the push rod.
7. The motorless express sorting trolley according to claim 1, characterized in that: The transport plate (6) comprises a combination of evenly spaced long strips (6.1), with both ends of the long strips (6.1) respectively fixed to the joints of the driven chain (3.1).
8. The motorless express sorting trolley according to claim 1, characterized in that: The support plate (1.1) is made of a sheet metal plate, the support rod (1.2) is made of a profile rod, and the hook support rod (4) is made of a profile rod.
9. The motorless express sorting trolley according to claim 1, characterized in that: The cross section of the annular track (1.4) is circular.
Citation Information
Patent Citations
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