Track for high-pressure gas cylinder detection and high-pressure gas cylinder detection device
By designing an arc -shaped rail ring -shaped orbit that can be set on a high -pressure gas cylinder, the problem of low detection efficiency in existing technology has been solved, and high -pressure air -storage cylinders have been achieved.
Patent Information
- Application Number
- CN202110220709.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-02-26
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2041-02-26
AI Technical Summary
The track components of the existing high-pressure gas cylinder detection device are fixed in length and cannot be detected around the high-pressure gas cylinder for one week, resulting in only half a turn or less detection at a time, which is inefficient.
Design a rail used for high -pressure gas cylinders, including multiple curved orbital units. The detection device moved along the track to complete the detection of a lap of high -pressure gas storage cylinders.
Through the design of the track, the detection device can move on the high -pressure storage cylinder to be detected, which significantly improves the detection efficiency, reduces the rail installation time, and is suitable for high -voltage gas storage cylinders of different diameter.
Smart Images

Figure CN112858489B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a track for detecting a high-pressure gas cylinder and a high-pressure gas cylinder detection device, belonging to the technical field of high-pressure gas cylinder detection. Background Art
[0002] Over the past two or three decades, with the rapid development of my country's national economy, the demand for energy resources has been growing, and at the same time, a large number of petrochemical companies have been developed. These petrochemical industries need a large number of high-pressure gas cylinders for the storage and transportation of raw materials. The safety of these high-pressure gas cylinders is of vital importance. In particular, high-pressure gas cylinders are prone to metal fatigue during the long-term process of pressurizing and transmitting gas and unloading gas, and many high-pressure gas cylinders are placed on the ground, and there are no protective facilities such as underground facilities around them. If there are small cracks or corrosion inside the high-pressure gas cylinder, stress concentration will occur during the pressurization and depressurization process, which will further expand the cracks and may eventually cause an accident.
[0003] In order to avoid cracks in high-pressure gas cylinders that may cause accidents during their use, it is necessary to frequently inspect the high-pressure gas cylinders. For example, the Chinese invention patent application publication document with application publication number CN112014465A discloses an ultrasonic detection device and detection method for in-service pipelines or pressure vessels, which includes a track assembly, a detection trolley, a longitudinal drive assembly and a detection controller, the track assembly includes a flexible track and an auxiliary positioning member for positioning the flexible track on the wall to be detected; the detection trolley includes a trolley body, a transverse drive assembly and a phased array detection probe assembly, the phased array detection probe assembly is fixed to the trolley body, the trolley body is placed on the flexible track, and moves along the flexible track under the drive of the transverse drive assembly; the longitudinal drive assembly is connected to the flexible track to drive the flexible track to move along the wall to be detected; the detection controller includes a probe excitation unit connected to the phased array probe in the phased array detection probe assembly, and a movement control unit connected to the longitudinal drive assembly and the transverse drive assembly. The length of the track assembly of the detection device of this structure is specific. When testing the high-pressure gas cylinder, the track assembly is fixed on the high-pressure gas cylinder to be tested. The track assembly cannot surround the high-pressure gas cylinder. Therefore, each time the track assembly is fixed, only half a circle or even less of the high-pressure gas cylinder can be tested. Therefore, it is necessary to frequently move and fix the track assembly, which makes its detection efficiency relatively low, and it is also more laborious to move and fix the track assembly. Summary of the invention
[0004] The purpose of the present invention is to provide a track for high-pressure gas cylinder detection, so as to solve the technical defect of low detection efficiency of high-pressure gas cylinder detection in the prior art because only half a circle can be detected each time.
[0005] In order to solve the above problems, the technical solution adopted by the present invention is: a track for high-pressure gas cylinder detection is used to cooperate with the first roller on the detection device when detecting the high-pressure gas cylinder to make the detection device move one circle along the high-pressure gas cylinder to be detected. The track for high-pressure gas cylinder detection includes more than two arc-shaped track units, and the track units are connected end to end to form a circular ring, which is used to be mounted on the high-pressure gas cylinder to be detected when in use. Two adjacent track units are detachably provided with connecting parts for connecting the two track units. The track units are provided with track groove units, and the track groove units on all the track units are connected to form a circular track groove, which is used to cooperate with the first roller on the detection device when detecting the high-pressure gas cylinder to make the first roller on the detection device roll in the track groove. The track in the present invention circles around the high-pressure gas cylinder to be tested. When in use, the detection device can move around the track on the high-pressure gas cylinder to be tested. The track is installed on the high-pressure gas cylinder once, and the detection device can detect the high-pressure gas cylinder for one circle. Compared with the prior art, each time the track is installed, only half a circle of the high-pressure gas cylinder can be detected. The present invention reduces the time for installing the track on the high-pressure gas cylinder to be tested, improves the detection efficiency of the high-pressure gas cylinder, and the installation of the present invention on the high-pressure gas cylinder is more convenient than the prior art. The present invention can select an appropriate number of track units according to the diameter of the high-pressure gas cylinder to be tested, so that the present invention is suitable for the detection of high-pressure gas cylinders with different diameters, thereby improving the versatility of the present invention.
[0006] As a further improvement of the present invention, the track unit includes an inner track unit and an outer track unit, the inner track unit is used to be sleeved on the high-pressure gas storage cylinder when in use, a track slot unit is provided on one side or both sides of the inner track unit and / or the outer track unit, the outer track unit is detachably mounted on the inner track unit, and the connector is detachably connected to the outer track unit. The track unit in the present invention is composed of a partially detachable installation, which facilitates the manufacture of the track slot unit, thereby facilitating the manufacture of the track unit as a whole, and the connector is only connected to the outer track unit, which facilitates the connection of the entire track.
[0007] As a further improvement of the present invention, slide rails are provided on both sides of the outer rail unit away from the inner rail unit, and slide grooves matching the slide rails are provided on both sides of the connecting piece. A limiting member is provided on the outer rail unit to prevent the connecting piece from continuing to slide relative to the outer rail unit when one end of the slide rail slides from one end of the slide groove into the slide groove. The present invention facilitates the connection of the connecting piece to the outer rail unit by matching the slide rail with the slide groove, and the setting of the limiting member facilitates the relative fixation of the connecting piece and the outer rail unit after connection.
[0008] As a further improvement of the present invention, a limit cavity is provided on the outer track unit, and the limit piece includes a limit piece body and a limit spring. The limit piece body is arranged in the limit cavity and can slide radially along the track in the limit cavity. A pressing protrusion and two limit protrusions are provided on the side of the limit piece body away from the inner track unit, and the two limit protrusions are respectively located on both sides of the pressing protrusion. The two ends of the limit spring respectively abut against the inner track unit and the limit piece body, and extend or contract as the limit piece body slides in the limit cavity. In the use state, the two ends of the connecting piece are respectively provided with a groove matching with the limit protrusion on the side facing the inner track unit. When the limit piece body slides into the limit cavity, the limit protrusion is driven to disengage from the groove, and the connecting piece can slide relative to the outer track unit. The limit spring extends to push the limit piece body to slide in the direction away from the inner track unit so that the limit protrusion matches with the groove, thereby preventing the connecting piece from sliding relative to the outer track unit. The limit spring in the present invention contracts as the limit piece moves into the limit cavity, which is convenient for the limit piece to be reset in the limit cavity after the limit piece is released. The pressing protrusion is convenient for the connection piece to be limited when sliding on the outer track unit. When the end of the connection piece abuts against the pressing protrusion, the connection piece slides to a desired position relative to the outer track unit. The limit protrusion cooperates with the groove to be fixed to the outer track unit when the connection piece slides to an appropriate position. The present invention realizes the fixing and separation of the connection piece and the outer track unit by sliding the limit piece in the limit groove.
[0009] As a further improvement of the present invention, at least one guide groove is provided on each side of the limit cavity, and guide blocks matching the guide groove are provided on both sides of the limit member body, and when the limit member moves in the limit cavity, the guide blocks slide in the guide groove along the length direction of the guide groove. The present invention limits the movement of the limit member body in the limit cavity by matching the guide groove with the guide block, ensuring that the limit member body slides radially along the track and does not swing in the limit groove.
[0010] As a further improvement of the present invention, a through groove is provided on one side of the middle of the connector away from the inner track unit, and a plurality of reinforcing ribs are provided at intervals in the through groove, and the height of the reinforcing ribs is less than the depth of the through groove. The present invention provides the through groove to enhance the flexibility of the connector, and when the diameter of the high-pressure gas cylinder to be detected is large, the connector can be slightly deformed to make the track unit contact with the surface of the high-pressure gas cylinder.
[0011] As a further improvement of the present invention, a distance adjustment structure is further included, which is used to connect any two track units and adjust the distance between the two track units according to the diameter of the high-pressure gas cylinder to be detected. The present invention is provided with a distance adjustment structure to achieve connection between the track units when the diameter of the high-pressure gas cylinder to be detected is not enough to add another track unit.
[0012] As a further improvement of the present invention, a second roller is rotatably provided on one side of the inner track unit close to the high-pressure gas cylinder. The second roller abuts against the outer surface of the high-pressure gas cylinder when in use. When the track unit moves along the axial direction of the high-pressure gas cylinder on the high-pressure gas cylinder, the second roller rolls on the outer surface of the high-pressure gas cylinder to be detected. In the present invention, a second roller is provided on the inner track unit, which is used to cooperate with the outer surface of the high-pressure gas cylinder to be detected when in use, so that the track can move on the high-pressure gas cylinder to be detected. After the detection device detects one circle, the detection device can be moved to the undetected part by moving the track on the high-pressure gas cylinder to be detected. The detection of the entire high-pressure gas cylinder to be detected can be completed by installing the track once, further improving the detection efficiency of the high-pressure gas cylinder.
[0013] As a further improvement of the present invention, a track drive motor is provided on part or all of the inner track units, and the track drive motor is connected to the rotating shaft of the second roller to drive the second roller to rotate relative to the inner track unit. The present invention is provided with a track drive motor, and the track drive motor drives the second roller to rotate, so that the track moves on the high-pressure gas storage cylinder to be inspected, thereby reducing the manpower input in the track movement.
[0014] Another object of the present invention is to provide a high-pressure gas cylinder detection device, comprising a detection bracket, a detection mechanism, a detection drive motor, a bracket drive motor and two tracks for high-pressure gas cylinder detection, the two tracks for high-pressure gas cylinder detection are used to be set on the high-pressure gas cylinder to be detected, both ends of the detection bracket are provided with a first roller, the first rollers at both ends of the detection bracket are respectively matched with the two track grooves for high-pressure gas cylinder detection, the bracket drive motor drives the first roller to roll in the track groove, the detection mechanism is arranged on the detection bracket and forms a moving pair with the detection bracket, the detection drive motor is used to drive the detection mechanism to reciprocate along the length direction of the detection bracket on the detection bracket, and is used to detect the surface of the high-pressure gas cylinder. In the present invention, the detection drive motor drives the detection mechanism to move between the two tracks to detect the surface of the high-pressure gas cylinder to be detected between the two tracks, the bracket drive motor drives the detection bracket to rotate on the track, and is used to detect different parts of the high-pressure gas cylinder to be detected between the tracks, and through the movement of the track, the detection mechanism completes the overall detection of the high-pressure gas cylinder to be detected.
[0015] The beneficial effects of the present invention are as follows: the detection device in the present invention can move one circle along the track, and detect the high-pressure gas cylinder to be detected for one circle. Compared with the prior art that can only detect half a circle each time, the detection efficiency of the high-pressure gas cylinder is improved, and the track itself in the present invention is movable, and its position on the high-pressure gas cylinder to be detected is adjusted by moving the track. The detection of the high-pressure gas cylinder can be completed by installing the track once, avoiding multiple installations of the track. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the track in the present invention.
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the track in the present invention from another angle.
[0018] Figure 3 It is a schematic diagram of the installation of the track unit and the connecting piece in the present invention.
[0019] Figure 4 It is the first exploded schematic diagram of the track unit and the connecting member in the present invention.
[0020] Figure 5 It is a second exploded schematic diagram of the track unit and the connector in the present invention.
[0021] Figure 6 It is the third exploded schematic diagram of the track unit and the connector in the present invention.
[0022] Figure 7 It is a fourth exploded schematic diagram of the track unit and the connector in the present invention.
[0023] Figure 8 It is a schematic diagram of a track unit with a distance adjustment structure in the present invention.
[0024] Fig. 9 It is a schematic diagram of the three-dimensional structure of the detection device in the present invention (excluding the track).
[0025] Wherein: 1. track unit; 2. connector; 3. track slot unit; 4. first roller; 5. inner track unit; 6. outer track unit; 7. slide rail; 8. slide slot; 9. limiter; 10. limiter cavity; 11. limiter body; 12. limiter spring; 13. pressing protrusion; 14. limiter protrusion; 15. groove; 16. guide slot; 17. guide block; 19. track drive motor; 20. rotating shaft; 21. detection bracket; 22. detection mechanism; 23. detection drive motor; 24. bracket drive motor; 25. mounting block; 26. guide rod; 27. connecting rod; 28. rack; 29. outer baffle; 30. outer connecting block; 31. inner baffle; 32. outer sleeve; 33. inner sleeve; 34. mounting slot; 35. connecting plate; 36. mounting plate; 37. Roller groove; 38. Bolt; 39. Partition; 40. Through hole; 41. Connecting bolt; 42. Connecting nut; 43. Gear; 44. Notch; 45. Fixing sleeve; 46. Fixing column; 47. Through groove; 48. Reinforcing rib; 49. Second roller. DETAILED DESCRIPTION
[0026] The specific implementation manner of the present invention is further described below in conjunction with the accompanying drawings. In this embodiment, the side close to the high-pressure gas cylinder to be detected in the use state is defined as the inner side, and the side away from the high-pressure gas cylinder to be detected is defined as the outer side.
[0027] Example 1
[0028] like Figures 1 to 7 The track for high-pressure gas cylinder detection shown is used to cooperate with the first roller 4 on the detection device when detecting the high-pressure gas cylinder, so that the detection device moves one circle along the high-pressure gas cylinder to be detected. The track for detecting high-pressure gas cylinders in this embodiment includes a plurality of arc-shaped track units 1, which are connected end to end to form a circular ring, and are used to be sleeved on the high-pressure gas cylinder when in use. Two adjacent track units 1 are detachably provided with connecting members 2 for connecting the two track units 1. When in use, an appropriate number of track units 1 are selected according to the diameter of the high-pressure gas cylinder to be detected, and are connected end to end. Each track unit 1 is provided with a track groove unit 3, and the track groove units 3 on all track units 1 are connected to form a circular ring-shaped track groove, which is used to cooperate with the first roller 4 on the detection device when detecting the high-pressure gas cylinder so that the first roller 4 on the detection device rolls in the track groove. Since the track for detecting high-pressure gas cylinders composed of the track units 1 is in a circular ring shape as a whole, the detection device can circle around the high-pressure gas cylinder to be detected when in use, and there is no need for the detection device to move only half a circle on the high-pressure gas cylinder to be detected as in the prior art. This embodiment reduces the time for installing the track on the high-pressure gas cylinder to be detected, and improves the efficiency of high-pressure gas cylinder detection.
[0029] In this embodiment, the track unit 1 includes an inner track unit 5 and an outer track unit 6. The inner track unit 5 is used to be sleeved on the high-pressure gas cylinder when in use. The center of the arc of the inner track unit 5 and the outer track unit 6 in this embodiment is located on the side close to the high-pressure gas cylinder to be tested when in use. A track groove unit 3 is provided on one side or both sides of the inner track unit 5 and / or the outer track unit 6. The outer track unit 6 is detachably installed on the inner track unit 5, and the connecting member 2 is detachably connected to the outer track unit 6. In this embodiment, track groove units 3 are preferably provided on both sides of the inner track unit 5 and the outer track unit 6. The structure of the track groove unit 3 formed on the outer track unit 6 in this embodiment is: an outer baffle 29 is provided on both sides of the outer track unit 6, and the outer baffle 29 is connected to the two sides of the outer track unit 6 by an outer connecting block 30. In this embodiment, the outer baffle 29, the outer track unit 6 and the outer connecting block 30 are preferably integrally formed to enhance the overall strength of the outer track unit 6. The track groove unit 3 on the outer track unit 6 is formed between the outer track unit 6 and the outer baffle 29 in this embodiment; in this embodiment, the inner track unit 5 is away from the outer track unit 6. An inner baffle plate 31 is provided on each side, and the end of the inner baffle plate 31 away from the outer track unit 6 is fixed to the inner track unit 5 and forms an angle with the inner track unit 5, and an opening is formed between the end of the inner baffle plate 31 close to the outer track unit 6 and the inner track unit 5, forming a track groove unit 3 on the inner track unit 5; in this embodiment, a gap is formed between the inner baffle plate 31 and the end facing the outer baffle plate 29, through which the rotating shaft of the first roller 4 on the detection device passes when in use, and the two sides of the first roller 4 are respectively located in the track groove units 3 on the inner track unit 5 and the outer track unit 6, and the two sides of the first roller 4 are both located in the track groove unit 3, and its movement is more stable. In this embodiment, two fixing sleeves 45 are provided on the side of the inner track unit 5 close to the outer track unit 6, and the two fixing sleeves 45 are respectively located close to the two ends of the inner track unit 5. A fixing column 46 is provided on the side of the outer track unit 6 close to the inner track unit 5, and the end of the fixing column 46 extends into the fixing sleeve 45. In this embodiment, bolts 38 that pass through the inner track unit 5 and threadedly cooperate with the fixing column 46 are used to detachably connect the track unit 5 and the outer track unit 6.
[0030] In this embodiment, a slide rail 7 is provided on each side of the outer track unit 6 away from the inner track unit 5. The cross-section of the slide rail 7 is rectangular. The slide rail 7 in this embodiment is arranged on one side of the outer baffle plate 29 close to the outer track unit 6 and is integrally formed with the outer baffle plate 29. The length of the slide rail 7 in this embodiment is less than the length of the outer baffle plate 29, and the distance between the two ends of the slide rail 7 and the two ends of the outer baffle plate 29 is equal; in this embodiment, a slide groove 8 matching the slide rail 7 is provided on each side of the connecting member 2, and the two slide grooves 8 are respectively matched with the two slide rails 7. In this embodiment, a limiting member 9 is provided in the middle part of the outer track unit 6, wherein the limiting member 9 can slide along the radial direction of the track on the outer track unit 6, and is used to prevent the connecting member 2 from continuing to slide relative to the outer track unit 6 when one end of the slide rail 7 slides from one end of the slide groove 8 into the slide groove 8. After the two track units 1 are connected, the connecting member 2 and the outer track unit 6 are limited and fixed to prevent the connecting member 2 and the outer track unit 6 from sliding relative to each other during use and causing the two track units 1 to be disconnected.
[0031] In this embodiment, a limiting cavity 10 is provided in the middle of the outer track unit 6 and runs through the inner and outer sides thereof. The limiting member 9 includes a limiting member body 11 and a limiting spring 12. The limiting member body 11 is arranged in the limiting cavity 10 and can slide in the radial direction of the track in the limiting cavity 10. A pressing protrusion 13 and two limiting protrusions 14 are provided on the side of the limiting member body 11 away from the inner track unit 5. The pressing protrusion 13 is circular. When the connecting member 2 is connected, the limiting member 9 is provided with a pressing protrusion 13 and two limiting protrusions 14. When installed on the outer track unit 6, the end of the pressing protrusion 13 away from the inner track unit 5 is coplanar with the surface of the side of the connecting member 2 away from the inner track unit 5. In this embodiment, a semicircular notch 44 is provided at each end of the connecting member 2, and the radius of the notch 44 is equal to the radius of the pressing protrusion 13. When the connecting member 2 is installed on the outer track unit 6, the pressing protrusion 13 cooperates with the notch 44, and the two limiting protrusions 14 are symmetrically arranged on both sides of the pressing protrusion 13. The two ends of the limiting spring 12 are respectively against the inner track unit 5 and the limiting member body 11, and extend or contract as the limiting member body 11 slides in the limiting cavity 10. In this embodiment, the limiting spring 12 is preferably on the limiting member body 11 close to the inner track unit 5. The outer sleeve 32 is provided on one side of the inner track unit 5, and an inner sleeve 33 is provided on the side of the inner track unit 5 close to the outer track unit 6. The two ends of the limit spring 12 are respectively located in the inner sleeve 33 and the outer sleeve 32, and the two ends of the limit spring 12 are limited by the inner sleeve 33 and the outer sleeve 32 to prevent the ends of the limit spring 12 from moving. In this embodiment, the inner sleeve 33 is integrally formed with the inner track unit 5, and the outer sleeve 32 is integrally formed with the limit member body 11. In the use state, the two ends of the connecting member 2 are respectively provided with a groove 15 that cooperates with the limiting protrusion 14 on the side facing the inner track unit 5, which is respectively used to cooperate with the limiting protrusions 14 of the limiting members 9 on the two outer track units 6 connected thereto. When the pressing protrusion 13 on the limiting member body 11 is pressed, the limiting member body 11 slides into the limiting cavity 10, driving the limiting protrusion 14 to disengage from the groove 15, and the connecting member 2 It can slide relative to the outer rail unit 6, and the limit spring 12 is compressed. When the pressing protrusion 13 is released, the limit spring 12 extends and pushes the limit member body 11 to slide in the direction away from the inner rail unit 5 so that the limit protrusion 14 cooperates with the groove 15, preventing the connecting member 2 from sliding relative to the outer rail unit 6, so that the end of the connecting member 2 is fixed to the outer rail unit 6.
[0032] In this embodiment, preferably, at least one guide groove 16 is provided on both sides of the limit cavity 10. In this embodiment, two guide grooves 16 are provided on both sides of the limit cavity 10. The length of the guide groove 16 along the radial direction of the track is less than the depth of the limit cavity 10. The guide groove 16 is open at one end close to the inner track unit 5. Guide blocks 17 matching the guide groove 16 are provided on both sides of the limit member body 11. The guide blocks 17 are integrally formed with the limit member body 11. When the limit member 9 moves in the limit cavity 10, the guide blocks 17 slide in the guide groove 16 along the length direction of the guide groove 16. The end of the guide groove 16 away from the inner track unit 5 is used to limit the sliding of the limit member body 11 to prevent the limit member body 11 from sliding out of the limit cavity 10.
[0033] In the present embodiment, a through groove 47 is provided in the middle part of the connecting piece 2 on the side away from the inner track unit 1, and a plurality of reinforcing ribs 48 are arranged at intervals in the through groove 47, and the height of the reinforcing ribs 48 is less than the depth of the through groove 47. The connecting piece 2 in the present embodiment can undergo a small bending deformation in the middle part. When the diameter of the high-pressure gas cylinder to be inspected is large and more track units 1 need to be connected, the middle part of the connecting piece 2 is bent and deformed outward so that the connecting unit 1 contacts the high-pressure gas cylinder.
[0034] Example 2
[0035] This embodiment is a further improvement made on the basis of the embodiment 1. Compared with the embodiment 1, in this embodiment, a second roller 49 is rotatably provided on the side of the inner track unit 5 close to the high-pressure gas cylinder. The second roller 49 abuts against the outer surface of the high-pressure gas cylinder when in use. When the track unit 1 moves along the axial direction of the high-pressure gas cylinder on the high-pressure gas cylinder, the first roller 4 rolls on the outer surface of the high-pressure gas cylinder to be detected. In this embodiment, a mounting groove 34 is provided on the side of the inner track unit 5 away from the outer track unit 6. The second roller 49 is rotatably provided with a rotating shaft 20. Placed in the mounting groove 34, this embodiment is provided with a mounting plate 36, the mounting plate 36 is provided with a roller groove 37, the second roller 49 extends from the roller groove 37 to the outside of the mounting groove 34 for fitting with the surface of the high-pressure gas cylinder to be tested during use, the mounting plate 36 is detachably mounted on the inner track unit 5 by bolts 38 for sealing the roller groove 37, and the second roller 49 is mounted in the roller groove 37, and the bolts 38 in this embodiment detachably mount the mounting plate 36 on the inner track unit 5 while mounting the inner track unit 5 on the outer track unit 6. The structure of the rest of the present embodiment is the same as that of the embodiment 1, and the specifics can be referred to the embodiment 1, and this embodiment will not be repeated.
[0036] Example 3
[0037] The present embodiment is a further improvement made on the basis of the embodiment 2. Compared with the embodiment 2, the present embodiment is provided with a track drive motor 19 on part or all of the inner track units 5. The track drive motor 19 is connected to the rotating shaft 20 of the second roller 49 and is used to drive the second roller 49 to rotate relative to the inner track unit 5. In the present embodiment, two partitions 39 are provided in the roller groove 37 to divide the roller groove 37 into three roller groove units. In the present embodiment, the second roller 49 is located in the middle roller groove unit, and the rotating shaft 20 of the second roller 49 is provided on the two partitions 39. The track drive motor 19 is detachably installed in one of the other two roller groove units by means of screws (not shown in the figure), and the output shaft of the track drive motor 19 is connected to the rotating shaft 20 of the second roller 49 by means of a coupling (not shown in the figure). In this embodiment, a track drive motor 19 is preferably provided on each inner track unit 5 of each track unit 1, and all track drive motors 19 rotate synchronously. The track drive motor 19 rotates to drive the second roller 49 to rotate synchronously, and the track of this embodiment can be driven to move axially along the high-pressure gas storage cylinder to be detected in the use state. The structure of the rest of the embodiment is the same as that of embodiment 2, and the details can be referred to embodiment 2, and this embodiment will not be repeated.
[0038] Example 4
[0039] This embodiment is a further improvement made on the basis of the embodiment 3. Compared with the embodiment 3, this embodiment also includes a distance adjustment structure, which is used to connect any two track units 1 and adjust the distance between the two track units 1 according to the diameter of the high-pressure gas cylinder to be detected. The distance adjustment structure in this embodiment is two adjustment springs. Two hooks (not shown in the figure) are respectively arranged at the ends of the inner track unit 5. When in use, the two ends of the adjustment spring are respectively hooked with the hooks of the two track units 1, so that the track ends in this embodiment are connected. The structure of the rest of the embodiment is the same as that of the embodiment 3. The details can be referred to the embodiment 3, and this embodiment will not be repeated.
[0040] Example 5
[0041] This embodiment is a further improvement made on the basis of the embodiment 4. Compared with the embodiment 4, the distance adjustment structure in this embodiment includes connecting plates 35 arranged on both sides of the inner track unit 5, such as Figure 8As shown, the connecting plates 35 are respectively fixed on the sides of the inner baffle 31 that are far away from each other. Through holes 40 penetrating both sides thereof are formed in the connecting plates 35. Connecting bolts 41 passing through the through holes 40 are provided on the connecting plates 35 of the two track units, and connecting nuts 42 are provided on the connecting bolts 41. The connecting nuts 42 are in threaded cooperation with the connecting bolts 41. The position of the connecting nuts 42 on the connecting bolts 41 is adjusted to adjust the tightness of the track on the high-pressure gas cylinder to be detected. The structure of the remaining part in this embodiment is the same as that in Embodiment 4, and specific reference can be made to Embodiment 4, which will not be elaborated in this embodiment.
[0042] Embodiment 6
[0043] This embodiment is a high-pressure gas cylinder detection device, which includes a detection bracket 21, a detection mechanism 22, a detection drive motor 23, a bracket drive motor 24, and two tracks for high-pressure gas cylinder detection in any one of Embodiments 3 to 5. The two tracks for high-pressure gas cylinder detection are used to sleeved on the high-pressure gas cylinder to be detected.
[0044] As Fig. 9 shown, the detection bracket in this embodiment includes two mounting blocks 25, two guide rods 26, a connecting rod 27, and a rack 28. The two guide rods 26 and the connecting rod 27 are arranged in parallel. The two guide rods 26 are respectively located on both sides of the connecting rod 27 and in the use state, the two guide rods 26 are closer to the high-pressure gas cylinder to be detected than the connecting rod 27. The two mounting blocks 25 are respectively arranged at both ends of the guide rods 26. The mounting blocks 25 are in a "冂" shape. When in use, the mounting blocks 25 are arranged on the track, and the outer track unit 6 extends into the mounting blocks 25. Both ends of the connecting rod 27 are respectively connected to the two mounting blocks 25. Two first rollers 4 are rotatably mounted on each mounting block 25. The two first rollers 4 face each other. The two first rollers 4 on each mounting block 25 are respectively located in the track grooves on both sides of the track and can roll in the track grooves.
[0045] The number of the bracket drive motors 24 in this embodiment is two. One bracket drive motor 24 is mounted on each mounting block 25, which are respectively used to drive the first rollers 4 on the mounting block 25 where they are located to roll in the track grooves. For the two first rollers 4 on each mounting block 25 in this embodiment, only one of them needs to be driven by the bracket drive motor 24 to rotate.
[0046] The detection mechanism 22 in this embodiment is arranged on the detection bracket 21 and forms a moving pair with the detection bracket 21. The detection drive motor 23 is used to drive the detection mechanism 22 to move back and forth on the detection bracket 21 along the length direction of the detection bracket 21, so as to detect the surface of the high-pressure gas storage cylinder. The rack 28 in this embodiment is detachably mounted on the connecting rod 27 by a plurality of bolts. The detection drive motor 23 is mounted on the detection mechanism 22. A gear 43 is mounted on the output shaft of the detection drive motor 23. The gear 43 is meshed with the rack 28. The detection drive motor 23 drives the gear 43 to rotate. Since the gear 43 is meshed with the rack 28, the detection mechanism 22 is driven to move along the length direction of the rack 28 on the detection bracket 21. In this embodiment, two sliding through holes (not shown in the figure) are preferably provided on the detection mechanism 22, which penetrate the two ends thereof. Two guide rods 26 pass through the two sliding through holes respectively, and the two guide rods 26 guide the sliding of the detection mechanism 22.
[0047] When this embodiment is in use, two tracks are set on the high-pressure gas cylinder to be tested, and the detection drive motor 23 drives the detection mechanism 22 to move from one of the tracks to the other track, and the place where it moves is detected, and then the bracket drive motor 24 drives the mounting block 25 to move on the track, so that the detection mechanism 22 rotates an angle on the high-pressure gas cylinder to be tested, and the detection drive motor 23 drives the detection mechanism 22 to move from one end of the connecting rod 27 to the other end, and the place where the detection mechanism 22 passes is detected. In this way, the mounting block 25 moves around the track once, and the detection of the high-pressure gas cylinder to be tested between the two tracks is completed; the track drive motor 19 drives the second roller 49 to rotate, so that the track moves to an undetected place on the high-pressure gas cylinder to be tested, and the above-mentioned detection action is repeated to complete the detection work of the high-pressure gas cylinder.
[0048] The detection mechanism 22 in this embodiment is itself a prior art and will not be described in detail in this embodiment.
[0049] The parts not specifically described in the above description are all prior art, or can be implemented by prior art. Moreover, the specific implementation cases described in the present invention are only preferred implementation cases of the present invention, and are not used to limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made according to the content of the patent scope of the present invention should be regarded as the technical scope of the present invention.
Claims
1. Track for high pressure gas cylinder inspection, characterized by: The track for detecting high-pressure gas cylinders is used to cooperate with a first roller (4) on a detection device when detecting a high-pressure gas cylinder, so that the detection device moves one circle along the high-pressure gas cylinder to be detected. The track for detecting high-pressure gas cylinders comprises two or more arc-shaped track units (1), the track units (1) are connected end to end to form a circular ring, and are used to be sleeved on the high-pressure gas cylinder to be detected when in use. Two adjacent track units (1) are detachably provided with connecting members (2) for connecting the two track units (1). The track units (1) are provided with track groove units (3), and the track groove units (3) on all the track units (1) are connected to form a circular track groove, which is used to cooperate with the first roller (4) on the detection device when detecting a high-pressure gas cylinder, so that the first roller (4) on the detection device rolls in the track groove; The track unit (1) comprises an inner track unit (5) and an outer track unit (6); the inner track unit (5) is used to be sleeved on a high-pressure gas storage cylinder when in use; a track groove unit (3) is provided on one side or both sides of the inner track unit (5) and / or the outer track unit (6); the outer track unit (6) is detachably mounted on the inner track unit (5); and the connecting member (2) is detachably connected to the outer track unit (6); Slide rails (7) are arranged on both sides of the outer track unit (6) away from the inner track unit (5); slide grooves (8) matching with the slide rails (7) are arranged on both sides of the connecting member (2); and a limiting member (9) is arranged on the outer track unit (6) for preventing the connecting member (2) from continuing to slide relative to the outer track unit (6) when one end of the slide rail (7) slides from one end of the slide groove (8) into the slide groove (8); The outer track unit (6) is provided with a limit cavity (10), the limit member (9) comprises a limit member body (11) and a limit spring (12), the limit member body (11) is arranged in the limit cavity (10) and can slide in the limit cavity (10) along the radial direction of the track, a pressing protrusion (13) and two limit protrusions (14) are arranged on the side of the limit member body (11) away from the inner track unit (5), the two limit protrusions (14) are respectively located on both sides of the pressing protrusion (13), the two ends of the limit spring (12) are respectively against the inner track unit (5) and the limit member body (11), and the limit spring (12) is moved in the limit cavity along with the limit member body (11). (10) and extend or contract, and both ends of the connecting member (2) are provided with a groove (15) cooperating with the limiting protrusion (14) on one side facing the inner track unit (5) in the use state. When the limiting member body (11) slides into the limiting cavity (10), the limiting protrusion (14) and the groove (15) are driven to separate, and the connecting member (2) can slide relative to the outer track unit (6). The limiting spring (12) extends and pushes the limiting member body (11) to slide in a direction away from the inner track unit (5), so that the limiting protrusion (14) and the groove (15) cooperate, thereby preventing the connecting member (2) from sliding relative to the outer track unit (6); At least one guide groove (16) is respectively provided on both sides of the limiting cavity (10) along the radial direction of the track, and guide blocks (17) matching with the guide groove (16) are provided on both sides of the limiting member body (11), and when the limiting member (9) moves in the limiting cavity (10), the guide blocks (17) slide in the guide groove (16) along the length direction of the guide groove (16); It also includes a distance adjustment structure, which is used to connect any two track units (1) and adjust the distance between the two track units (1) according to the diameter of the high-pressure gas storage cylinder to be tested; A second roller (49) is rotatably provided on a side of the inner track unit (5) close to the high-pressure gas cylinder. The second roller (49) abuts against an outer surface of the high-pressure gas cylinder when in use. When the track unit (1) moves on the high-pressure gas cylinder along the axial direction of the high-pressure gas cylinder, the second roller (49) rolls on the outer surface of the high-pressure gas cylinder to be inspected.
2. The high-pressure gas cylinder detection track according to claim 1, characterized in that: A through slot (47) is provided on a side of the middle of the connecting member (2) away from the inner track unit (5), and a plurality of reinforcing ribs (48) are arranged at intervals in the through slot (47), wherein the height of the reinforcing ribs (48) is less than the depth of the through slot (47).
3. The track for high-pressure gas cylinder detection according to claim 2, characterized in that: A track driving motor (19) is provided on part or all of the inner track units (5); the track driving motor (19) is connected to the rotating shaft (20) of the second roller (49) and is used to drive the second roller (49) to rotate relative to the inner track unit (5).
4. High-pressure gas cylinder detection device, characterized in that: The invention comprises a detection bracket (21), a detection mechanism (22), a detection drive motor (23), a bracket drive motor (24), and two rails for detecting high-pressure gas cylinders according to any one of claims 1 to 3, wherein the two rails for detecting high-pressure gas cylinders are used to be sleeved on the high-pressure gas cylinders to be detected, first rollers (4) are provided at both ends of the detection bracket (21), the first rollers (4) at both ends of the detection bracket (21) are respectively matched with the track grooves on the two rails for detecting high-pressure gas cylinders, the bracket drive motor (24) drives the first rollers (4) to roll in the track grooves, the detection mechanism (22) is provided on the detection bracket (21) and forms a moving pair with the detection bracket (21), and the detection drive motor (23) is used to drive the detection mechanism (22) to reciprocate on the detection bracket (21) along the length direction of the detection bracket (21), so as to detect the surface of the high-pressure gas cylinder.
Citation Information
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