A manually focusable rotating laser head device for inner hole texturing

By designing a rotary laser head device that can be manually focused, the problem of insufficient focus reduction of the inner hole laser hairening device in different pipe inner diameters is solved, and a large-scale adaptability and rapid and accurate laser hairening processing is achieved, reducing the cost of replacing the lens.

CN112872580BActive Publication Date: 2025-08-08WUHAN WISCO HUAGONG LASER LARGE EQUIP CO LTD
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Patent Information

Application Number
CN202011550800.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-24
Publication Date
2025-08-08
Estimated Expiration
2040-12-24

AI Technical Summary

Technical Problem

In the prior art, it is difficult for the inner hole laser hairening device to adapt to changes in different pipe inner diameters without changing the lens or fewer lenses, resulting in insufficient focus function.

Method used

A rotating laser head device for pore lactation that can be manually focused is designed. Through the rotating motor assembly and the rotating mirror seat, combined with the focusing mirror assembly, the reflector assembly and the protection mirror assembly, the adjustment knob, the lever adjustment block and the cylindrical spring, the adjustment of the focal length and the precise position adjustment of the mirror are achieved.

Benefits of technology

It realizes the adaptability of laser hair removal processing under different pipe inner diameters, has a large adjustment range, cost saving, and can quickly and accurately perform 360-degree laser hair removal processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a manually focusable rotating laser head device for internal bore texturing, characterized in that it comprises a connected rotating motor assembly and a rotating mirror base, a focusing mirror assembly disposed within the rotating mirror base, an inclined surface disposed on the upper portion of one end of the rotating mirror base remote from the rotating motor assembly, a reflector assembly disposed on the upper portion of the inclined surface, and a protective mirror assembly disposed on the bottom portion of the end of the rotating mirror base disposed with the inclined surface. The focusing mirror assembly comprises a focusing sleeve, an adjustment ring, and a focusing mirror, the focusing sleeve being sleeved within the rotating mirror base, the adjustment ring and focusing mirror being mounted within the focusing sleeve, a limiting groove being defined in the middle of the focusing sleeve, an adjustment knob being provided on the upper portion of the rotating mirror base, a cam being disposed at the lower end of the adjustment knob, and the cam being located within the limiting groove. The device adjusts the focal length by adjusting the knob and replacing adjustment rings of different lengths, thereby adapting to laser texturing processes for pipes of varying inner diameters, providing a wide adjustment range and significant cost savings.
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Description

Technical Field

[0001] The present invention relates to the technical field related to laser texturing of pipeline inner walls, and in particular to a manually focusable rotating laser head device for inner hole texturing. Background Art

[0002] Laser texturing is a new and emerging technology for texturing cold-rolled steel rolls. Laser-textured rolls have a longer service life than shot-peened rolls. During the plate rolling process, they can increase rolling speeds, reduce surface scratches, improve plate shape, and prevent sticking during coil annealing, significantly improving factory productivity and product quality.

[0003] In bore laser texturing, the laser head often needs to be able to focus accurately to accommodate changes in the inner diameter of the pipe, without replacing the lens or with minimal lens replacement. Currently, no effective solution has been proposed to address these technical issues. Summary of the Invention

[0004] The purpose of the present invention is to overcome the defects of the prior art and provide a manually focusable rotating laser head device for inner hole texturing.

[0005] The present invention is achieved in that:

[0006] The present invention provides a manually focusable rotating laser head device for internal hole texturing, comprising a rotating motor assembly and a rotating mirror base connected thereto, wherein a focusing mirror assembly is provided in the rotating mirror base, an inclined surface is provided on the upper portion of one end of the rotating mirror base away from the rotating motor assembly, a reflective mirror assembly is provided on the upper portion of the inclined surface, and a protective mirror assembly is provided on the bottom portion of the end of the rotating mirror base provided with the inclined surface;

[0007] The focusing lens assembly includes a focusing sleeve, an adjustment ring and a focusing lens. The focusing sleeve is sleeved in a rotating lens seat. The adjustment ring and the focusing lens are installed in the focusing sleeve. A limiting groove is provided in the middle of the focusing sleeve. An adjusting knob is provided on the upper part of the rotating lens seat. A cam is provided at the lower end of the adjusting knob. The cam is located in the limiting groove.

[0008] Furthermore, a groove is provided on the inclined surface, and two small grooves are provided on the groove. A lever adjustment block is installed in the small groove. Two shaft holes are provided on both sides of the inclined surface position of the rotating mirror seat. A shaft is provided in the shaft hole. The middle part of the lever adjustment block is fixed by the shaft, and the two ends of the lever adjustment block can rotate around the shaft in the small groove.

[0009] Furthermore, a protruding ball is provided at one end of the lever adjustment block, and a protruding ball is also fixed in the groove, and the three balls form an isosceles triangle.

[0010] Furthermore, the reflector assembly includes a reflector, a spring and a cover plate. The reflector and spring are installed in the cover plate. Two threaded holes are provided on the cover plate. Top screws are passed through the threaded holes. The feed amount of the top screws can be adjusted by threaded fit to tighten the lever adjustment block.

[0011] Furthermore, the protective mirror assembly includes a pressing block, a protective mirror, a connecting block and a texturing nozzle. The pressing block is connected to the rotating mirror seat through a locking screw. The protective mirror is installed between the pressing block and the rotating mirror seat and fixed by a locking nut. The connecting block is connected to the bottom of the pressing block through a locking screw. The texturing nozzle is threadedly connected to the lower end of the connecting block.

[0012] Furthermore, the rotating motor assembly is a direct drive motor, the direct drive motor and the rotating mirror seat are sealed with a sealing ring, the cover plate is connected to the mirror seat through a locking screw and a positioning pin, and the spring is a cylindrical spring.

[0013] Furthermore, sealing rings are provided at two opposite ends of the focusing sleeve, and a second sealing ring is provided inside the sealing ring.

[0014] Furthermore, a scale ring is installed on the rotating mirror seat through a locking screw, the inner edge of the scale ring presses the adjusting knob, and a sealing ring three is installed in the middle of the adjusting knob.

[0015] Furthermore, a counterweight is mounted on the cover plate via locking screws.

[0016] Furthermore, an annular heat dissipation groove is provided on the outer surface of the rotating mirror base.

[0017] The present invention has the following beneficial effects:

[0018] 1. The present invention adjusts the focal length by adjusting the knob and replacing the adjustment rings of different lengths, which can adapt to the laser texturing processing of pipes with different inner diameters, has a large adjustment range, and saves costs.

[0019] 2. The present invention can accurately adjust the position of the reflector through the coordinated adjustment of the lever adjustment block, the rotating shaft, the cylindrical spring and the set screw, and has the characteristics of fast and accurate adjustment.

[0020] 3. The present invention can achieve the processing purpose by rotating the laser texturing head 360 degrees under the condition that the pipeline is fixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 Schematic diagram of the structure of an embodiment of the present invention;

[0023] Figure 2 Schematic diagram of the explosion structure of an embodiment of the present invention.

[0024] In the figure: 101-direct drive motor; 201-sealing ring 1; 202-locking nut 1; 203-focusing lens; 204-adjusting ring; 205-sealing ring 2; 206-focusing lens sleeve; 207-sealing ring 3; 208-locking screw 1; 209-rotating lens seat; 210-setting screw; 211-locking screw 2; 212-scale ring; 213-adjusting knob; 301-locking screw 4; 302-matching Weight block; 303-locking screw three; 304-top screw; 305-reflector cover; 306-cylindrical spring; 307-reflector; 308-rotating shaft; 309-lever adjustment block; 310-locating pin; 401-protective mirror; 402-locking nut two; 403-pressing block; 404-locking screw five; 405-connecting block; 406-locking screw six; 407-texturizing nozzle; 408-sealing ring four. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-2 An embodiment of the present invention provides a manually focusable rotating laser head device for internal hole texturing, comprising a rotating motor assembly and a rotating mirror base connected thereto, wherein the rotating mirror base is fixed to the rotating motor assembly by a locking screw, a focusing mirror assembly is provided in the rotating mirror base, an inclined surface is provided on the upper portion of one end of the rotating mirror base away from the rotating motor assembly, a reflective mirror assembly is provided on the upper cover of the inclined surface, and a protective mirror assembly is provided on the bottom of the end of the rotating mirror base provided with the inclined surface.

[0027] The rotating motor assembly is a direct-drive motor. The direct-drive motor and the rotating mirror mount are sealed with a sealing ring. The focusing lens assembly includes a focusing sleeve, an adjustment ring, and a focusing lens. The focusing sleeve is mounted within the rotating mirror mount, and the adjustment ring and focusing lens are installed within the focusing sleeve. The focusing lens is secured to the adjustment ring via a locking nut. Sealing rings are provided at opposite ends of the focusing sleeve, each containing a sealing ring. A limiting groove is defined in the middle of the focusing sleeve. An adjustment knob is provided on the upper portion of the rotating mirror mount, and a cam is provided at the lower end of the adjustment knob, which is located within the limiting groove. When the adjustment knob is rotated, the focusing sleeve is driven to move forward and backward along the axis of the rotating mirror mount for adjustment. A sealing ring is installed in the middle of the adjustment knob to prevent dust. A graduated ring is mounted on the rotating mirror mount via a locking screw. The inner edge of the graduated ring presses against the adjustment knob, and the graduated ring has scale marks on its surface, indicating the adjustment status. Once the focusing lens position is adjusted, the focusing lens sleeve can be secured with a set screw.

[0028] The reflector assembly consists of a reflector, a spring, and a cover. The reflector and spring are mounted within the cover, which is connected to the mirror base via locking screw (3) and a locating pin. The spring is cylindrical. The cover has two threaded holes with set screws inserted into them. Adjusting the set screws' feed through the threads compresses the lever adjustment block. A counterweight is also mounted on the cover via locking screw (4) to maintain dynamic balancing during the rotation of the direct-drive motor.

[0029] A sealing ring (four) connects the protective mirror assembly to the rotating mirror mount. The clamping block is connected to the mirror mount via locking screw (five). The protective mirror and rotating mirror mount are connected via locking nut (two). The connecting block and the clamping block are connected via locking screw (six). The texturing nozzle and the connecting block are threaded. Light reflected from the reflector exits the texturing nozzle and irradiates the inner wall of the pipe. Cooling gas is also ejected from the texturing nozzle, protecting the laser head. For different pipe inner diameters, after adjusting the focusing lens position, replace the corresponding connecting block and counterweight to maintain dynamic balancing.

[0030] A groove is provided on the inclined surface, and two small grooves are provided on the groove. A lever adjustment block is installed in the small groove. Two shaft holes are provided on both sides of the inclined surface of the rotating mirror seat. A shaft hole is provided in the shaft hole. The middle of the lever adjustment block is fixed by the shaft, and the two ends of the lever adjustment block can rotate around the shaft in the small groove. A protruding ball is provided at one end of the lever adjustment block, and a protruding ball is also fixed in the groove. An isosceles triangle is formed between the three balls with the ball in the groove as the vertex. By adjusting the feed amount of the top screw, one end of the lever adjustment block is pressed so that the ball at the other end of the lever adjustment block contacts the reflector. Under the action of the cylindrical spring elastic force, a lever mechanism is formed, thereby achieving the adjustment of the reflector angle. An isosceles triangle is formed between the three balls with the ball in the groove as the vertex, so that the adjustment amplitude of the lever adjustment blocks on both sides is the same, which is more convenient for adjusting the reflector angle.

[0031] An annular heat dissipation groove is provided on the outer surface of the rotating mirror holder. Since a certain amount of heat is generated during the laser texturing process and the lens may be damaged, the annular heat dissipation groove is used to remove the heat when the direct drive motor drives the rotating mirror holder to rotate, so as to protect the laser head.

[0032] This device adjusts the focal length by adjusting the knob and replacing the adjustment rings of different lengths. It can adapt to the laser texturing processing of pipes with different inner diameters. It has a large adjustment range and high cost savings. It can accurately adjust the position of the reflector. Under the condition of fixing the pipe, the laser texturing head can be rotated 360 degrees to achieve the purpose of rapid processing.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A manually focusable rotating laser head device for inner hole texturing, characterized in that: The cam is secured to the rear of the mirror and is adapted to engage the guide rails of the mirror assembly and to engage the guide rails of the mirror assembly, wherein the cam is secured to the rear of the mirror assembly and is adapted to engage the guide rails of the mirror assembly. The focusing lens assembly includes a focusing sleeve, an adjustment ring and a focusing lens. The focusing sleeve is sleeved in a rotating lens seat. The adjustment ring and the focusing lens are installed in the focusing sleeve. A limiting groove is provided in the middle of the focusing sleeve. An adjusting knob is provided on the upper part of the rotating lens seat. A cam is provided at the lower end of the adjusting knob, and the cam is located in the limiting groove.

2. The manually focusable rotating laser head device for inner hole texturing according to claim 1, characterized in that: The protective mirror assembly includes a pressing block, a protective mirror, a connecting block and a texturing nozzle. The pressing block is connected to the rotating mirror seat through a locking screw. The protective mirror is installed between the pressing block and the rotating mirror seat and fixed by a locking nut. The connecting block is connected below the pressing block through a locking screw. The texturing nozzle is threadedly connected to the lower end of the connecting block.

3. The manually focusable rotating laser head device for inner hole texturing according to claim 1, characterized in that: The rotating motor assembly is a direct drive motor, which is sealed with a sealing ring and a rotating mirror seat. The cover plate is connected to the rotating mirror seat through a locking screw and a positioning pin, and the spring is a cylindrical spring.

4. The manually focusable rotating laser head device for inner hole texturing according to claim 1, characterized in that: Sealing rings are provided at opposite ends of the focusing sleeve, and a second sealing ring is provided inside the sealing ring.

5. The manually focusable rotating laser head device for inner hole texturing according to claim 1, characterized in that: A scale ring is installed on the rotating mirror seat through a locking screw. The inner edge of the scale ring presses the adjusting knob, and a sealing ring three is installed in the middle of the adjusting knob.

6. The manually focusable rotating laser head device for inner hole texturing according to claim 1, characterized in that: A counterweight is mounted on the cover plate via locking screws.

7. The manually focusable rotating laser head device for inner hole texturing according to claim 1, characterized in that: An annular heat dissipation groove is provided on the outer surface of the rotating mirror seat.

Citation Information

Patent Citations

  • Manual-focusing optical-fiber laser cutting head

    CN110000468A

  • Automatic-focusing pipeline inner wall laser-cleaning device

    CN110756988A

  • Reflection lens adjustment device

    CN207695843U

  • Manual focusing rotary laser head device for inner hole texturing

    CN215658414U