A quick-disassembly double-disc silage harvesting platform

By designing a quick disassembly and assembly double-disc silage cutting table, the problems of complex structure and cumbersome disassembly and assembly of the existing silage harvester cutting table are solved, and efficient operations on small plots such as mountainous and hilly areas and paddy fields are achieved, and harvesting efficiency and flexibility are improved.

CN112889482BActive Publication Date: 2025-03-14GANSU ACAD OF MECHANICAL SCI
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Patent Information

Application Number
CN202110342480.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-30
Publication Date
2025-03-14
Estimated Expiration
2041-03-30

AI Technical Summary

Technical Problem

The cutting platform of the existing silage harvester has a complex structure, unreasonable design, poor harvesting effect, and cumbersome disassembly and assembly, which cannot meet the needs of joint harvesting operations of green feed in small plots such as mountainous and hilly areas and paddy fields.

Method used

A double disc silage cutting table with rapid disassembly is designed, two disc type harvesting mechanisms are arranged side by side using a suspension mechanism, a grain splitting mechanism is arranged at the front end, and an adjustable angle is arranged at the upper part. A crop conveying mechanism is arranged between the two, and a power source is connected to the power source of the hooking equipment through the power conveying mechanism.

Benefits of technology

It realizes rapid disassembly and assembly and simple maintenance of the header, adapts to the operation needs of small plots such as mountainous and hilly areas and paddy fields, improves harvesting efficiency and operation flexibility, and reduces crop waste and equipment load.

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Abstract

The present invention discloses a fast disassembly double disc silage harvesting platform, the device comprises a suspension mechanism, two disc-type harvesting mechanisms are arranged side by side on the suspension mechanism, a locking connection mechanism capable of being mutually fixed with a hooking machine is arranged at the rear side of the suspension mechanism, a straw-separating mechanism is arranged at the front end of the two disc-type harvesting mechanisms, the straw-separating mechanism is fixed on the suspension mechanism, an angle-adjustable straw-supporting mechanism is arranged at the upper part of the two disc-type harvesting mechanisms, the angle-adjustable straw-supporting mechanism is installed on the suspension mechanism, and a crop conveying mechanism is arranged between the two disc-type harvesting mechanisms. The present invention can solve the problem that the current silage harvester has a complex harvesting platform structure, an unreasonable design, a poor harvesting effect, and cumbersome disassembly and assembly, which results in the silage harvester being unable to meet the needs of green fodder combined harvesting operations in small plots such as mountainous and hilly areas and paddy fields.
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Description

Technical Field

[0001] The invention relates to the technical field of agricultural machinery, in particular to a quickly disassembled double-disc silage harvesting platform. Background Art

[0002] Silage is a kind of roughage obtained by chopped green fodder with a moisture content of 65%-75%, and fermented by anaerobic lactic acid bacteria in a closed and anoxic environment to inhibit the reproduction of various bacteria. It is mainly used to feed ruminants and has become an indispensable part of cattle feed. In addition, silage storage takes up less space, has no fire problem, and is conducive to long-term storage. The commercialization of silage has become an indispensable practical demand for forage production. However, due to the complex structure of the cutting table of the current silage harvester, unreasonable design, poor harvesting effect, and cumbersome disassembly and assembly, the silage harvester cannot well meet the needs of green fodder combined harvesting operations in small plots such as mountainous and hilly areas and paddy fields. Summary of the invention

[0003] In response to the above technical problems, the present invention provides a double-disc silage harvesting table that can be quickly disassembled and assembled, which can solve the problems of the current silage harvester's complex harvesting table structure, unreasonable design, poor harvesting effect, and cumbersome disassembly and assembly, resulting in the silage harvester being unable to meet the needs of green fodder combined harvesting operations on small plots such as mountainous and hilly areas and paddy fields.

[0004] In order to achieve the above object, the technical solution of the present invention is as follows:

[0005] A quick-disassembly and assembly double-disc silage harvesting platform comprises a suspension mechanism, on which two disc-type harvesting mechanisms are arranged side by side, a locking connection mechanism which can be fixed to a hooking tool is arranged at the rear side of the suspension mechanism, a straw separating mechanism is arranged at the front end of the two disc-type harvesting mechanisms, and the straw separating mechanism is fixed to the suspension mechanism, an angle-adjustable straw supporting mechanism is arranged on the upper part of the two disc-type harvesting mechanisms, and the angle-adjustable straw supporting mechanism is installed on the suspension mechanism, a crop conveying mechanism is arranged between the two disc-type harvesting mechanisms, and the two disc-type harvesting mechanisms are connected with a power source of the hooking tool through a power conveying mechanism.

[0006] The suspension mechanism comprises a suspension frame, side guard beams are respectively arranged on both sides of the suspension frame, a cutting platform side guard frame is arranged below the side guard beam, and a side cover is installed above the side guard beam.

[0007] The straw dividing mechanism includes a straw divider on the side of the harvesting platform, a straw divider and an intermediate straw divider. The side straw divider is installed in cooperation with the front end of the side guard beam, the working end of the straw divider is arranged at the front end of the disc-type harvesting mechanism, the tail end of the straw divider is fixedly installed on the hanging frame through a straw divider connecting frame, and the intermediate straw divider is arranged between the two disc-type harvesting mechanisms.

[0008] The side crop divider of the cutting platform includes a side crop divider guard plate, a side crop divider dividing tooth, a side crop divider limit plate, and a side crop divider front guard plate. The side crop divider guard plate is mounted on the side guard beam by means of a mounting pin or a cotter pin of the side crop divider of the cutting platform. A side crop divider limit plate capable of limiting the lowest rotation position of the side crop divider guard plate is arranged at the connection between the side crop divider guard plate and the side guard beam. A side crop divider front guard plate is arranged at the front end of the side crop divider guard plate, and a side crop divider dividing tooth is arranged on the inner side of the side crop divider guard plate.

[0009] The crop divider comprises a crop divider mounting frame, crop dividing fingers and crop dividing teeth, a plurality of crop dividing teeth are vertically arranged on the front side of the crop divider mounting frame, and the crop dividing teeth are all provided with crop dividing fingers, and the rear side of the crop divider mounting frame is fixedly mounted on the suspension frame;

[0010] The intermediate crop divider includes an intermediate crop divider support plate, an intermediate crop divider upper plate, an intermediate crop divider crop-pushing finger, an intermediate crop divider lower mounting plate, and an intermediate crop divider mounting plate. The intermediate crop divider upper plate is horizontally arranged on the upper part of the intermediate crop divider support plate, and the intermediate crop divider crop-pushing finger is arranged at the front end of the intermediate crop divider upper plate. The rear end of the intermediate crop divider support plate is mounted on the suspension frame through the intermediate crop divider lower mounting plate and the intermediate crop divider mounting plate.

[0011] The disc-type harvesting mechanism comprises a reed disc and a cutter mounting plate arranged at the lower part of the reed disc, a bionic cutter is arranged on the cutter mounting plate, an upper reed finger, a second reed finger, a third reed finger, a fourth reed finger and a knife guard are arranged on the outer wall of the reed disc from top to bottom in sequence, a gearbox is arranged at the lower part of the cutter mounting plate, the gearbox comprises an upper gearbox shell and a lower gearbox shell, a gearbox shaft is horizontally arranged in the lower gearbox shell, one end of the gearbox shaft is matched and connected with a gearbox power input gear arranged outside the lower gearbox shell, and the gearbox power input gear is matched with the power transmission mechanism The gearbox is connected with the transmission shaft, and a power output gear of the gearbox shaft is arranged at the other end of the gearbox shaft. The power output gear of the gearbox shaft is meshed with the power input gear of the gearbox shaft 2, and the power input gear of the gearbox shaft 2 is mounted on the bottom end of the gearbox shaft 2 vertically arranged in the gearbox lower housing. The gearbox shaft 2 is provided with a first external tooth, and the first external tooth is meshed with the gearbox shaft 3 large gear, and the gearbox shaft 3 large gear is mounted on the bottom end of the gearbox shaft 3 vertically arranged in the gearbox lower housing. The top of the gearbox shaft 3 passes through the cutter mounting plate and is connected with the reed disc. A relatively rotatable set cutter mounting plate connecting flange is provided on the gearbox shaft 3, and the cutter mounting plate connecting flange is fixedly connected to the cutter mounting plate. A second external tooth is arranged at the lower end of the cutter mounting plate connecting flange, and the second external tooth is meshed with the gearbox shaft 2 large gear mounted on the gearbox shaft 2 and is mounted.

[0012] A mounting hole is provided at the center of the reed plate, a reed plate mounting flange is fixedly mounted on the mounting hole, a wear-resistant copper sleeve is matched to be mounted on the center hole of the reed plate mounting flange, a reed plate transfer flange is matched to be mounted on the wear-resistant copper sleeve, the reed plate transfer flange is sleeved on the top of the three shafts of the gearbox, the reed plate mounting flange and the reed plate transfer flange are fixed to each other by a safety pin, a flange cover (37) is provided on the top of the reed plate transfer flange, the flange cover is fixedly mounted on the top of the three shafts of the gearbox by a nut, an upper assembly hole is provided on the upper housing of the gearbox at a position corresponding to the top of the second shaft of the gearbox, the upper cover of the second shaft of the gearbox is matched to be mounted on the upper assembly hole, a first lower assembly hole is provided on the lower housing of the gearbox at a position corresponding to the bottom of the second shaft of the gearbox, the lower cover of the second shaft of the gearbox is matched to be mounted on the first lower assembly hole, a second lower assembly hole is provided on the lower housing of the gearbox at a position corresponding to the bottom of the third shaft of the gearbox, the lower cover of the third shaft of the gearbox is matched to be mounted on the second lower assembly hole, A grass brusher and a cutting table connecting plate are alternately arranged on the outer edge of the bottom of the cutter mounting plate. The grass brusher includes grass brushing teeth and grass brusher mounting plates arranged on both sides of the grass brushing teeth. The grass brushing teeth are fixedly mounted on the cutter mounting plate through the grass brusher mounting plates. A cutting table lower guard plate is arranged at the bottom of the gearbox.

[0013] The power transmission mechanism includes a hydraulic motor, and a first transfer gear is installed on the output shaft of the hydraulic motor. The first transfer gear is meshed with the transmission power input gear of one of the disc-type harvesting mechanisms. The main shaft of the first transfer gear is connected to the transfer shaft through a bearing seat, and the end of the transfer shaft is meshed with the transmission power input gear of another disc-type harvesting mechanism through a second transfer gear. The lower part of the transfer shaft is provided with a protective bottom shell composed of a lower guard plate of the harvesting table transfer shaft and an observation window cover, and the observation window cover is provided with observation windows corresponding to the first transfer gear and the second transfer gear.

[0014] The locking connection mechanism includes a cutting platform hanging locking frame, which is arranged on the rear side of the suspension frame. The cutting platform hanging locking frame includes a horizontally arranged rotating shaft, a hook is arranged on the rotating shaft, and one end of the rotating shaft is connected to the main shaft of the locking motor through a gear assembly.

[0015] The crop conveying mechanism includes an auxiliary feeding roller arranged between the two disc-type harvesting mechanisms, upper covering parts are respectively arranged on both sides of the front part of the auxiliary feeding roller, and grass clearing knives are respectively arranged on both sides of the rear part of the auxiliary feeding roller, and the upper covering parts and the grass clearing knives are fixedly mounted on the suspension frame.

[0016] The angle-adjustable straw supporting mechanism includes a straw supporting pole mounting frame, one end of the straw supporting pole mounting frame is fixedly mounted on the suspension frame via a tail mounting plate, a first arc-shaped hole is provided on the tail mounting plate to enable the straw supporting pole mounting frame to be adjusted up and down, a first fixed mounting hole is provided on one side of the first arc-shaped hole to fix the straw supporting pole mounting frame, the other end of the straw supporting pole mounting frame is fixedly mounted on a straw supporting pole via a head mounting plate, a second arc-shaped hole is provided on the head mounting plate to enable the straw supporting pole to be adjusted up and down, and a second fixed mounting hole is provided on one side of the second arc-shaped hole to fix the straw supporting pole.

[0017] The beneficial effects of the present invention are as follows: the present invention has a reasonable design and a reasonable structure, and two disc-type harvesting mechanisms, a straw-dividing mechanism, and an angle-adjustable straw-supporting mechanism are arranged side by side on the suspension mechanism according to the working procedures, thereby simplifying the structure, facilitating maintenance and disassembly and assembly, and being able to adapt to the operation requirements of small plots such as mountainous and hilly areas and paddy fields. A locking connection mechanism that can be fixed to a hooking machine is arranged on the rear side of the suspension mechanism, so that the present invention can be connected to the hooking machine, and the locking design can prevent the present invention from being decoupled from the hooking machine due to the bumpy road surface of mountains and hills. The design of the two disc-type harvesting mechanisms is suitable for While meeting the requirements of small plot operations, the crops in the operation area can be harvested to the maximum extent. The straw-dividing mechanism can guide the crops into two disc-type harvesting mechanisms, thereby improving work efficiency. The angle-adjustable straw-supporting mechanism can adjust the angle according to different crops and operation environments. The crop conveying mechanism can smoothly deliver the harvested crops to the corresponding collection equipment to prevent the harvested crops from being stranded in the present invention and affecting the normal operation of the equipment. The two disc-type harvesting mechanisms are connected with the power source of the attachment through the power transmission mechanism. The equipment itself does not have a power source, making the structure of the present invention simpler. The present invention has a reasonable width. During the suspension transfer, it can pass through roads or plots accessible by ordinary vehicles, and is suitable for small-scale operations such as mountainous areas, hills, and paddy fields. The disc-type harvesting mechanism that can be quickly disassembled and hydraulically driven can harvest silage crops such as silage corn, sweet sorghum, foxtail grass, alfalfa, fodder oats, fodder rapeseed, ryegrass, clover, fodder mulberry leaves, etc. in a non-row manner. Since the present invention adopts a mechanical speed-changing transmission mode, the structure is compact, the cutting height is reduced, the transmission is efficient, and the maintenance is simple. The hydraulic drive eliminates the impact of the start-up of the cutting table or the change of load on the transmission of the whole machine. The cutting table is small and light, which can reduce the workload of the hanging machine, and can be quickly disassembled and assembled, which increases the speed of the cutting table replacement and reduces the difficulty of the cutting table replacement, reduces the waste of crops, and can achieve hanging locking. It is safe and efficient. A multi-layer staggered straw disc is designed according to the natural material flow direction when the crop is input, with small feeding resistance, and the straw divider, straw finger, grass cleaning knife, and support The efficient coordination of the straw ensures that after the material is cut, it is pressed down and transported to the feeding and chopping mechanism without interruption in the harvesting cutting width, which effectively solves the grass blocking phenomenon, reduces the feeding resistance and ensures smooth feeding, creating conditions for subsequent uniform chopping. The shape of the cutter adopts a bionic cutter, which has low power consumption, high efficiency and less waste in chopping, greatly improving the cutting efficiency and quality. The blade guard teeth are set to not only protect the cutter, but also prevent the cutter from being bored and repeatedly cut to cause waste. The cutter fills the demand for small-scale operations in mountainous areas, hills, paddy fields, etc. in my country, and has the advantages of wide application range, efficient transmission, simple maintenance, compact and light, quick disassembly and assembly, safety and efficiency, high feeding efficiency, low power consumption, low stubble operation and less waste, etc., so as to make full use of the advantages of forage crop resources and ensure the sustainable development of agriculture. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a bottom view structural schematic diagram of the present invention;

[0020] Figure 3 It is a structural schematic diagram of the grass-clearing knife and the cutting table hanging locking frame of the present invention;

[0021] Figure 4 is a side view of the present invention;

[0022] Figure 5 It is a structural schematic diagram of the power transmission mechanism of the present invention;

[0023] Figure 6 It is a structural schematic diagram of the suspension frame of the present invention;

[0024] Figure 7 It is a structural schematic diagram of the gearbox of the present invention;

[0025] Figure 8 It is a schematic structural diagram of the middle crop divider of the present invention;

[0026] Fig. 9 It is a structural schematic diagram of the crop divider of the present invention;

[0027] Fig.10 It is a structural schematic diagram of the crop divider on the cutting platform side of the present invention;

[0028] Fig.11 It is a structural schematic diagram of the grass brush of the present invention;

[0029] Fig.12 It is a structural schematic diagram of the grass cleaning knife of the present invention.

[0030] In the figure, 1. supporting bar; 2. upper cover; 3. auxiliary feeding roller; 4. suspension frame; 5. reed pan; 5-1. upper reed finger; 5-2. second reed finger; 5-3. third reed finger; 5-4. fourth reed finger; 5-5. blade guard; 6. side cover; 7. side guard of cutting platform; 8. connecting frame of reed divider; 9. fixing bolt; 10. lower guard plate of cutting platform transfer shaft; 11. locking frame of cutting platform hook; 12. locking motor; 13. quick connector of locking motor; 14. quick connector cover; 15. quick connector of hydraulic motor; 16. Hydraulic motor; 17. Lower housing of gearbox; 18. Cutter mounting plate; 19. Bionic cutter; 20. Crop divider mounting pin on the side of the cutting platform; 21. Crop divider on the side of the cutting platform; 21-1. Crop divider guard plate on the side; 21-2. Crop divider teeth on the side; 21-3. Crop divider limit plate on the side; 21-4. Crop divider front guard plate; 22. Crop divider; 22-1. Crop divider mounting frame; 22-2. Crop divider finger; 22-3. Crop divider teeth; 23. Crop divider in the middle of the cutting platform; 23-1. Crop divider support plate in the middle; 23-2. Crop divider in the middle Upper plate; 23-3. Intermediate crop divider finger; 23-4. Intermediate crop divider lower mounting plate; 23-5. Intermediate crop divider mounting plate; 24. Grass brush; 24-1. Grass brush teeth; 24.2-Grass brush mounting plate; 25. Lower guard plate of cutting table; 26. Split pin; 27. Cutter connecting plate; 28. Side guard beam; 29. ​​Grass cleaning knife; 30. Observation window cover; 31. Crop rod mounting frame; 32. Transmission power input gear; 33. Transfer gear; 34. Bearing seat; 35. Transfer shaft; 36. Crop disc mounting flange; 37 . Flange cover; 38. Wear-resistant copper sleeve; 39. Reed disc transfer flange; 40. Nut; 41. Safety pin; 42. Cutter mounting plate connecting flange; 43. Upper cover of gearbox shaft 2; 44. Gearbox shaft 1; 45. Gearbox shaft 1 power output gear; 46. Lower cover of gearbox shaft 2; 47. Gearbox shaft 2; 48. Gearbox shaft 2 power input gear; 49. Gearbox shaft 2 large gear; 50. Lower cover of gearbox shaft 3; 51. Gearbox shaft 3; 52. Gearbox shaft 3 large gear; 53. Gearbox upper housing; 54. Second transfer gear. DETAILED DESCRIPTION

[0031] like Figure 1 As shown, a quickly disassembled double-disc forage harvesting platform comprises a suspension mechanism, on which two disc-type harvesting mechanisms are arranged side by side, a locking connection mechanism which can be fixed to a hooking implement is arranged at the rear side of the suspension mechanism, a straw separating mechanism is arranged at the front end of the two disc-type harvesting mechanisms, the straw separating mechanism is fixed on the suspension mechanism, an angle-adjustable straw supporting mechanism is arranged on the upper part of the two disc-type harvesting mechanisms, the angle-adjustable straw supporting mechanism is installed on the suspension mechanism, a crop conveying mechanism is arranged between the two disc-type harvesting mechanisms, and the two disc-type harvesting mechanisms are connected with a power source of the hooking implement through a power conveying mechanism.

[0032] like Figure 1 , Figure 2 and Figure 6 As shown, the suspension mechanism includes a suspension frame 4, side guard beams 28 are respectively arranged on both sides of the suspension frame 4, a cutting platform side guard frame 7 is arranged below the side guard beam 28, and a side cover 6 is installed above the side guard beam 28. In order to improve the structural strength and facilitate the installation and disassembly of components, the suspension frame 4 adopts an I-shaped structure with two columns in the middle, and the area between the two columns provides installation and working space for the crop conveying mechanism.

[0033] like Figure 1 and Figure 2 As shown, the straw dividing mechanism includes a side straw divider 21 of the harvesting platform, a straw divider 22 and a middle straw divider 23. The side straw divider 21 is installed at the front end of the side guard beam 28, the working end of the straw divider 22 is arranged at the front end of the disc-type harvesting mechanism, the tail end of the straw divider 22 is fixedly installed on the hanging frame 4 through the straw divider connecting frame 8, and the middle straw divider 23 is arranged between the two disc-type harvesting mechanisms.

[0034] like Figure 1 , Figure 2 and Fig.10 As shown, the side crop divider 21 of the cutting platform includes a side crop divider guard plate 21-1, a side crop divider dividing tooth 21-2, a side crop divider limit plate 21-3, and a side crop divider front guard plate 21-4. The side crop divider guard plate 21-1 is mounted on the side guard beam 28 through the side crop divider mounting pin 20 or the cotter pin 26 of the cutting platform. The side crop divider limit plate 21-3 capable of limiting the lowest rotation position of the side crop divider guard plate 21-1 is provided at the connection between the side crop divider guard plate 21-1 and the side guard beam 28. The side crop divider front guard plate 21-4 is provided at the front end of the side crop divider guard plate 21-1, and the side crop divider dividing tooth 21-2 is provided on the inner side of the side crop divider guard plate 21-1;

[0035] like Figure 1 , Figure 2 and Fig. 9 As shown, the crop divider 22 includes a crop divider mounting frame 22-1, crop dividing fingers 22-2 and crop dividing teeth 22-3. A plurality of crop dividing teeth 22-3 are vertically arranged on the front side of the crop divider mounting frame 22-1, and the crop dividing teeth 22-3 are all provided with crop dividing fingers 22-2. The rear side of the crop divider mounting frame 22-1 is fixedly mounted on the suspension frame 4.

[0036] like Figure 1 , Figure 2 and Figure 8As shown, the intermediate grain divider 23 includes an intermediate grain divider support plate 23-1, an intermediate grain divider upper plate 23-2, an intermediate grain divider grain-pushing finger 23-3, an intermediate grain divider lower mounting plate 23-4, and an intermediate grain divider mounting plate 23-5. The intermediate grain divider upper plate 23-2 is horizontally arranged on the upper part of the intermediate grain divider support plate 23-1, and the intermediate grain divider grain-pushing finger 23-3 is arranged at the front end of the intermediate grain divider upper plate 23-2. The rear end of the intermediate grain divider support plate 23-1 is mounted on the suspension frame 4 through the intermediate grain divider lower mounting plate 23-4 and the intermediate grain divider mounting plate 23-5. The front end of the intermediate grain divider upper plate 23-2 is pointed, and cooperates with the intermediate grain divider mounting plate 23-5 with arc-shaped sides, so that the crops can be divided into two strands and enter two disc-type harvesting mechanisms, thereby improving the harvesting efficiency.

[0037] like Figure 1 , Figure 2 and Figure 7 As shown, the disc-type harvesting mechanism includes a reed disc 5 and a cutter mounting plate 18 arranged at the lower part of the reed disc 5, a bionic cutter 19 is arranged on the cutter mounting plate 18, an upper reed finger 5-1, a second reed finger 5-2, a third reed finger 5-3, a fourth reed finger 5-4 and a cutter guard tooth 5-5 are arranged on the outer wall of the reed disc 5 from top to bottom, a gearbox is arranged at the lower part of the cutter mounting plate 18, and the gearbox includes a gearbox upper shell 53 and a gearbox lower shell 17, a gearbox first shaft 44 is horizontally arranged in the gearbox lower shell 17, one end of the gearbox first shaft 44 is matched and connected with a gearbox power input gear 32 arranged outside the gearbox lower shell 17, and the gearbox power input gear 3 2 is connected with the power transmission mechanism, the other end of the gearbox shaft 44 is provided with a gearbox shaft power output gear 45, the gearbox shaft power output gear 45 is meshed with the gearbox shaft 2 power input gear 48, the gearbox shaft 2 power input gear 48 is mounted on the bottom end of the gearbox shaft 47 vertically arranged in the gearbox lower housing 17, the gearbox shaft 47 is provided with a first external tooth, the first external tooth is meshed with the gearbox shaft 3 large gear 52, the gearbox shaft 3 large gear 52 is mounted on the bottom end of the gearbox shaft 51 vertically arranged in the gearbox lower housing 17, the top of the gearbox shaft 51 passes through the cutter mounting plate 18 and is connected with the reed plate 5, the gearbox shaft 51 is provided with a relatively rotatable set cutter mounting plate connecting flange 42, the cutter mounting plate connecting flange 42 is fixedly connected with the cutter mounting plate 18, the lower end of the cutter mounting plate connecting flange 42 is provided with a second external tooth, the second external tooth is meshed with the gearbox shaft 2 large gear 49 mounted on the gearbox shaft 47.

[0038] like Figure 2 , Figure 7 and Fig.11As shown, a mounting hole is provided at the center of the reel plate 5, on which a reel plate mounting flange 36 is fixedly mounted, a wear-resistant copper sleeve 38 is matched to be mounted on the center hole of the reel plate mounting flange 36, on which a reel plate transfer flange 39 is matched to be mounted, the reel plate transfer flange 39 is fitted on the top of the gearbox three-axis 51, the reel plate mounting flange 36 and the reel plate transfer flange 39 are fixed to each other by a safety pin 41, a flange cover 37 is provided on the upper part of the reel plate transfer flange 39, and the flange cover 37 is fixedly mounted on the top of the gearbox three-axis 51 by a nut 40, an upper assembly hole is provided on the gearbox upper housing 53 at a position corresponding to the top of the gearbox second axis 47, and a gearbox second axis upper cover 43 is matched to be mounted on the upper assembly hole, a first lower assembly hole is provided on the gearbox lower housing 17 at a position corresponding to the bottom of the gearbox second axis 47, and a gearbox second axis lower cover 46 is matched to be mounted on the first lower assembly hole, A second lower assembly hole is provided at the position of the gearbox lower housing 17 corresponding to the bottom of the gearbox three-axis 51, and the gearbox three-axis lower cover 50 is installed on the second lower assembly hole. A grass brush 24 and a cutting table connecting plate 27 are alternately arranged on the outer edge of the bottom of the cutter mounting plate 18. The grass brush 24 includes grass brush teeth 24-1 and grass brush mounting plates 24-2 arranged on both sides of the grass brush teeth 24-1. The grass brush teeth 24-1 are fixedly installed on the cutter mounting plate 18 through the grass brush mounting plate 24-2. A cutting table lower guard plate 25 is arranged at the bottom of the gearbox.

[0039] like Figure 2 , Figure 3 and Figure 5 As shown, the power transmission mechanism includes a hydraulic motor 16, and a first transfer gear 33 is installed on the output shaft of the hydraulic motor 16. The first transfer gear 33 is meshed with the gearbox power input gear 32 of one of the disc-type harvesting mechanisms. The main shaft of the first transfer gear 33 is connected to the transfer shaft 35 through a bearing seat 34. The end of the transfer shaft 35 is meshed with the gearbox power input gear 32 of another disc-type harvesting mechanism through a second transfer gear 54. The lower part of the transfer shaft 35 is provided with a protective bottom shell composed of a lower guard plate 10 of a cutting table transfer shaft and an observation window cover 30. The lower guard plate 10 of the cutting table transfer shaft is fixedly installed on the suspension frame 4 by fixing bolts 9, and the observation window cover 30 is provided with observation windows corresponding to the first transfer gear 33 and the second transfer gear 54.

[0040] like Figure 2 and Figure 3 As shown, the locking connection mechanism includes a cutting platform hanging locking frame 11, which is arranged on the rear side of the suspension frame 4. The cutting platform hanging locking frame 11 includes a horizontally arranged rotating shaft, a hook is arranged on the rotating shaft, and one end of the rotating shaft is connected to the main shaft of the locking motor 12 through a gear assembly.

[0041] like Figure 1 , Figure 3 and Fig.12 As shown, the crop conveying mechanism includes an auxiliary feeding roller 3 arranged between two disc-type harvesting mechanisms, upper covering members 2 are respectively arranged on both sides of the front of the auxiliary feeding roller 3, and grass cleaning knives 29 are respectively arranged on both sides of the rear of the auxiliary feeding roller 3. The upper covering member 2 and the grass cleaning knife 29 are both fixedly mounted on the hanging frame 4. The grass cleaning knife 29 is a comb-shaped structure, that is, a plurality of combing strips are horizontally arranged on the mounting plate. The auxiliary feeding roller 3 pushes the crops behind the supporting rod 1 into the working area of ​​the grass cleaning knife 29, and the crops horizontally enter between the combing strips of the grass cleaning knife 29. After the crops pass through the grass cleaning knife 29, the weeds and other debris thereon are scraped off by the combing strips.

[0042] like Figure 1 , Figure 3 and Figure 4 As shown, the angle-adjustable straw supporting mechanism includes a straw supporting pole mounting frame 31, one end of the straw supporting pole mounting frame 31 is fixedly mounted on the suspension frame 4 through a tail mounting plate, a first arc-shaped hole is provided on the tail mounting plate to enable the straw supporting pole mounting frame 31 to be adjusted up and down, a first fixed mounting hole is provided on one side of the first arc-shaped hole for fixing the straw supporting pole mounting frame 31, the other end of the straw supporting pole mounting frame 31 is fixedly mounted on a straw supporting pole 1 through a head mounting plate, a second arc-shaped hole is provided on the head mounting plate to enable the straw supporting pole 1 to be adjusted up and down, a second fixed mounting hole is provided on one side of the second arc-shaped hole for fixing the straw supporting pole 1, the straw supporting pole 1 is a V-shaped structure, which can push the crops to the back and gather the crops to the middle so as to enter the working area of ​​the disc-type harvesting mechanism.

[0043] The quick connector cover 14 is provided on the suspension frame 4 of the present invention, and the hydraulic motor quick connector 15 and the locking motor quick connector 13 are provided on the quick connector cover 14. The hydraulic motor 16 and the locking motor 12 are covered by the quick connector cover 14. A triangular-shaped mounting position identification point is provided at a position corresponding to the upper mounting point above the suspension frame 4. The gearbox lower housing 17 is installed on the suspension frame 4. The gearbox lower housing 17 is connected to the gearbox upper housing 53 by bolts. The gearbox upper 53, the lower housing and the gearbox second shaft 43, the lower sealing plate 46, the gearbox three-axis lower sealing plate 50 and other sealing elements constitute a sealed gearbox cavity. The second shaft upper sealing plate 43 is connected to the gearbox upper housing 53 by bolts. , which is also an oil filling port. The lower sealing plate 46 of the second shaft of the gearbox is connected to the lower housing 17 of the gearbox by bolts, and is also an oil drain port. The power input gear 32 of the gearbox is linked with the power output gear 45 of the first shaft of the gearbox through the first shaft of the gearbox 44. The power output gear 45 of the first shaft of the gearbox is meshed and linked with the power input gear 48 of the second shaft of the gearbox. The power input gear 48 of the second shaft of the gearbox is linked with the second shaft of the gearbox 47. The second shaft of the gearbox 47 is a gear shaft, and the middle part is a pinion. The pinion is meshed and linked with the large gear 52 of the third shaft of the gearbox, and the large gear 52 of the third shaft of the gearbox is linked with the third shaft of the gearbox 51. The high transmission ratio from the pinion to the large gear 52 of the third shaft of the gearbox is used to increase the speed of the third shaft 51 of the gearbox. The third gearbox shaft 51 is connected to the reed tray split flange 39 through a spline connection, and the reed tray split flange 39 is linked to the reed tray mounting flange 36 through a safety pin 41. The reed tray 5 is mounted on the reed tray mounting flange 36 through bolts, so that the reed tray 5 has the same rotation speed as the third gearbox shaft with a greatly reduced rotation speed, so as to meet the feeding line speed requirement of the reed tray 5. A wear-resistant copper sleeve 38 is arranged between the reed tray split flange 39 and the reed tray mounting flange 36. The second gearbox shaft 47 is linked to the gearbox second shaft gear 49, and the gearbox second shaft gear 49 is meshed with the gear at the lower end of the cutter mounting plate connecting flange 42. The cutter mounting plate connecting flange 42 is connected to the gearbox second shaft gear 49, and the gearbox second shaft gear 49 is meshed with the gear at the lower end of the cutter mounting plate connecting flange 42. The gearbox is installed in the upper housing 53 through two bearings, and the third shaft 51 of the gearbox is installed inside the cutting knife mounting plate connecting flange 42. The cutting knife mounting plate connecting flange 42 is installed with a cutting knife mounting plate 18 by bolts. The upper surface of the lower part of the cutting knife mounting plate 18 is installed with a bionic segmentation knife 19 by bolts. The lower surface of the lower part of the cutting knife mounting plate 18 is respectively installed with a grass brush 24 and a cutting table connecting plate 27 through the bolt holes for installing the bionic cutting knife 19. Since the large gear 49 of the second shaft of the gearbox and the cutting knife mounting plate connecting flange 42 are large gears with small gears, the rotation speed of the cutting knife mounting plate connecting flange 42 is greatly increased, and then the bionic cutting knife 19 meets the requirement of higher cutting line speed of the bionic cutting knife 19.

[0044] The intermediate crop divider 23 includes an intermediate crop divider lower mounting plate 23-4 and an intermediate crop divider mounting plate 23-5, which are used to install the intermediate crop divider. A side crop divider guard plate 23-1 is arranged on the intermediate crop divider mounting plate 23-5, and an intermediate crop divider upper plate 23-2 and an intermediate crop divider crop-moving finger 23-3 are arranged on the side crop divider guard plate 23-1. When working, the intermediate crop divider mounting plate 23-5 is located below the bionic cutter 19 to protect the bionic cutter 19.

[0045] When the cutter operation is needed, the driver drives the hooking machine and can easily hook the cutter on the hooking machine by observing the position identification point set above the suspension frame 4. Then the hooking machine lifts the cutter so that the lower hanging point on the hooking machine is turned into the hanging point below the suspension frame 4 until it reaches the installation position. At this time, the locking motor quick connector 13 is relative to the quick connector on the hooking machine, so that the locking motor quick connector 13 is energized, and then the locking motor 12 is activated through the control button on the hooking machine to rotate the cutter hook locking frame 11 upward to lock the lower hanging point of the cutter, so that the cutter is locked on the hooking machine, and then the driver connects the hydraulic connector on the hooking machine to the hydraulic motor quick connector 15, so that the hydraulic motor 16 is powered.

[0046] The straw rod mounting frame 31 can be moved forward and backward in the mounting position of the suspension frame 4, and the height angle can be adjusted around the rear mounting point. The straw rod 1 installed on the straw rod mounting frame 31 can be rotated around its front suspension point, and then the height, angle and front and rear position of the cutting platform straw rod 1 can be adjusted according to the working environment or the working object.

[0047] The harvesting table is mounted on the hooking implement, and the whole machine starts to work. The hydraulic motor 16 starts to work through the control button in the cab of the hooking implement. The power is transmitted from the hydraulic motor to the two gearboxes through the transfer shaft 35 and two transfer gears, namely the first transfer gear 33 and the second transfer gear 54. Through the gearbox speed change, the reed disc 5 obtains a lower rotation speed and linear speed, and the cutter mounting disc 18 obtains a higher rotation speed and linear speed to meet the requirements of the operation. Since the reed disc 5 has a low rotation speed and a large torque when working, and is responsible for the feeding of materials and bears a large resistance, if the harvesting table is blocked during feeding, the torque on the reed disc 5 increases, resulting in the breakage of the safety pin 41 connecting the reed disc transfer flange 39 and the reed disc mounting flange 36, cutting off the power of the reed disc 5 and preventing damage to other transmission components.

[0048] When the whole machine is in operation, as the attachment tool moves forward, the cutting platform starts to harvest. When the ground is undulating or uneven, the height of the attachment point of the attachment tool is adjusted to control the cutting height and the inclination of the cutting platform to meet the harvesting operation. When the driver operates improperly and makes the cutting platform too low, the cutting platform side divider 21, the cutting platform side guard frame 7, and the cutting platform lower guard plate 25 first contact the ground to prevent other parts of the cutting platform from contacting the ground and causing accidents or damage. The cutting platform side divider 21 is The mounting pin 20 of the harvesting platform side crop divider is installed on the side guard beam 28, and the harvesting platform side crop divider 21 can rotate around the mounting pin 20 of the harvesting platform side crop divider. When the harvesting platform side crop divider 21 touches the ground, the front guard plate 21-4 of the side crop divider is tilted upward, so that the harvesting platform side crop divider 21 will not be inserted into the ground, but will rotate around the mounting pin 20 of the harvesting platform side crop divider. Since the side crop divider limit plate 21-3 limits the lowest rotation position of the harvesting platform side crop divider, the harvesting platform side crop divider 21 will not rotate too low.

[0049] When the whole machine is harvesting, the side dividers 21, the dividers 22 and the straw support rod 1 of the cutting platform first contact the harvested crops, and the straw support rod 1 pushes the crops forward to facilitate the transportation of the side dividers 21, the dividers 22 and the straw disc 5 and the chopping work of the bionic cutter 19. The two side dividers 21 of the cutting platform gather the crops on the inner edge of the cutting width of the cutting platform through the side divider guard plate 21-1 and the side divider straw fingers 21-2 as the whole machine moves forward, until they reach the working range of the bionic cutter 19 and the straw disc 5. The crops in the middle of the cutting width are also divided to both sides by the middle divider 23 of the cutting platform The crops in the working range of the crop divider 22 are gathered inward by the crop dividing teeth, which is convenient for the bionic cutter 19 to cut the crops and the crop disc 5 to transport the cut crops. The cut materials are transported upward through the middle crop divider upper plate 23-2. Due to the limitation of the crop support rod 1, as the cut materials are transported backward on the cutting platform, the cut materials are laid down horizontally, which is convenient for the subsequent material shredding work. When the materials continue to be input backward, the grass clearing knife 29 separates the crop disc 5 from the crops. At this time, the cutting platform completes the crop harvesting work.

[0050] The grass brush 24 and the cutting table connecting plate 27 installed at intervals on the lower surface of the lower part of the cutter mounting plate 18 rotate with the rotation of the cutter mounting plate 18. Due to the tooth shape arranged under the grass brush 24, weeds or harvested crops hanging on the lower part of the cutting table or the grain divider 22 and other parts can be taken away. At the same time, since the lower surface of the cutting table connecting plate 27 is flat, the grass brush 24 and the cutting table connecting plate 27 have an alternating impact on the weeds or harvested crops hanging on the lower part of the cutting table or the grain divider 22 and other parts, so that the weeds or harvested crops hanging on the lower part of the cutting table or the grain divider 22 and other parts are easy to fall off, keeping the cutting table clean and preventing the cutting table from being blocked and unnecessary power waste.

[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A quick-disassembly double-disc silage harvesting platform, characterized in that: It comprises a suspension mechanism, on which two disc-type harvesting mechanisms are arranged side by side, a locking connection mechanism capable of being fixed to a hooking machine is arranged at the rear side of the suspension mechanism, a crop separation mechanism is arranged at the front end of the two disc-type harvesting mechanisms, the crop separation mechanism is fixed on the suspension mechanism, an angle-adjustable crop supporting mechanism is arranged on the upper part of the two disc-type harvesting mechanisms, the angle-adjustable crop supporting mechanism is installed on the suspension mechanism, a crop conveying mechanism is arranged between the two disc-type harvesting mechanisms, and the two disc-type harvesting mechanisms are connected with the power source of the hooking machine through a power conveying mechanism; The suspension mechanism comprises a suspension frame (4), side guard beams (28) are respectively arranged on both sides of the suspension frame (4), a cutting platform side guard frame (7) is arranged below the side guard beam (28), and a side cover (6) is installed above the side guard beam (28); The crop dividing mechanism comprises a side crop divider (21) of the harvesting platform, a crop divider (22) and an intermediate crop divider (23); the side crop divider (21) is mounted on the front end of the side guard beam (28); the working end of the crop divider (22) is arranged at the front end of the disc-type harvesting mechanism; the rear end of the crop divider (22) is fixedly mounted on the suspension frame (4) via a crop divider connecting frame (8); and the intermediate crop divider (23) is arranged between the two disc-type harvesting mechanisms; The side crop divider (21) of the cutting platform comprises a side crop divider guard plate (21-1), side crop divider grain dividing teeth (21-2), a side crop divider limit plate (21-3), and a side crop divider front guard plate (21-4); the side crop divider guard plate (21-1) is mounted on the side guard beam (28) by means of a cutting platform side crop divider mounting pin (20) or a cotter pin (26); a side crop divider limit plate (21-3) capable of limiting the lowest rotation position of the side crop divider guard plate (21-1) is arranged at the connection between the side crop divider guard plate (21-1) and the side guard beam (28); a side crop divider front guard plate (21-4) is arranged at the front end of the side crop divider guard plate (21-1); and a side crop divider grain dividing teeth (21-2) are arranged on the inner side of the side crop divider guard plate (21-1); The crop divider (22) comprises a crop divider mounting frame (22-1), crop dividing fingers (22-2) and crop dividing teeth (22-3); a plurality of crop dividing teeth (22-3) are vertically arranged on the front side of the crop divider mounting frame (22-1); the crop dividing teeth (22-3) are each provided with a crop dividing finger (22-2); and the rear side of the crop divider mounting frame (22-1) is fixedly mounted on the suspension frame (4); The intermediate crop divider (23) comprises an intermediate crop divider support plate (23-1), an intermediate crop divider upper plate (23-2), an intermediate crop divider padding finger (23-3), an intermediate crop divider lower mounting plate (23-4), and an intermediate crop divider mounting plate (23-5); the intermediate crop divider upper plate (23-2) is horizontally arranged on the upper part of the intermediate crop divider support plate (23-1); the intermediate crop divider padding finger (23-3) is arranged at the front end of the intermediate crop divider upper plate (23-2); and the rear end of the intermediate crop divider support plate (23-1) is mounted on the suspension frame (4) through the intermediate crop divider lower mounting plate (23-4) and the intermediate crop divider mounting plate (23-5); The disc-type harvesting mechanism comprises a reed disc (5) and a cutter mounting disc (18) arranged at the bottom of the reed disc (5); a bionic cutter (19) is arranged on the cutter mounting disc (18); an upper reed finger (5-1), a second reed finger (5-2), a third reed finger (5-3), a fourth reed finger (5-4) and a cutter guard (5-5) are arranged on the outer wall of the reed disc (5) in order from top to bottom; a gearbox is arranged at the bottom of the cutter mounting disc (18); the gearbox comprises a gearbox upper shell (53) and a gearbox lower shell (17); a gearbox first shaft (44) is horizontally arranged in the gearbox lower shell (17); one end of the gearbox first shaft (44) is matched and connected to a gearbox power input gear (32) arranged outside the gearbox lower shell (17); the gearbox power input gear (32) is arranged outside the gearbox lower shell (17); 2) being connected with the power transmission mechanism, the other end of the gearbox first shaft (44) is provided with a gearbox first shaft power output gear (45), the gearbox first shaft power output gear (45) and the gearbox second shaft power input gear (48) are meshed with each other, the gearbox second shaft power input gear (48) is mounted on the bottom end of the gearbox second shaft (47) vertically arranged in the gearbox lower housing (17), the gearbox second shaft (47) is provided with a first external tooth, the first external tooth is meshed with a gearbox third shaft large gear (52), the gearbox third shaft large gear (52) is mounted on the bottom end of the gearbox third shaft (51) vertically arranged in the gearbox lower housing (17), the top of the gearbox third shaft (51) passes through the cutter mounting plate (18) and is connected with the reed disc (5), A cutter blade mounting plate connecting flange (42) is mounted on the gearbox three shafts (51) and can rotate relative to each other. The cutter blade mounting plate connecting flange (42) is fixedly connected to the cutter blade mounting plate (18). A second external tooth is provided at the lower end of the cutter blade mounting plate connecting flange (42). The second external tooth is meshed with a gearbox second shaft large gear (49) mounted on the gearbox second shaft (47). A mounting hole is provided at the center of the reel disc (5); a reel disc mounting flange (36) is fixedly mounted on the mounting hole; a wear-resistant copper sleeve (38) is mounted on the center hole of the reel disc mounting flange (36); a reel disc transfer flange (39) is mounted on the wear-resistant copper sleeve (38); the reel disc transfer flange (39) is sleeved on the top of the gearbox three shafts (51); the reel disc mounting flange (36) and the reel disc transfer flange (39) are fixed to each other via a safety pin (41); A flange cover (37) is provided on the upper part of the reel plate transfer flange (39). The flange cover (37) is fixedly mounted on the top of the gearbox three shafts (51) by means of nuts (40). An upper assembly hole is provided on the gearbox upper housing (53) at a position corresponding to the top of the gearbox two shafts (47). The gearbox two shaft upper cover (43) is mounted on the upper assembly hole. A first lower assembly hole is provided on the gearbox lower housing (17) at a position corresponding to the bottom of the gearbox two shafts (47). The gearbox two shaft lower cover (46) is mounted on the first lower assembly hole. A second lower assembly hole is provided on the gearbox lower housing (17) at a position corresponding to the bottom of the gearbox three shafts (51). The gearbox three shaft lower cover (50) is mounted on the second lower assembly hole. A grass brush (24) and a cutting platform connecting plate (27) are alternately arranged on the outer edge of the bottom of the cutting blade mounting plate (18); the grass brush (24) comprises grass brush teeth (24-1) and grass brush mounting plates (24-2) arranged on both sides of the grass brush teeth (24-1); the grass brush teeth (24-1) are fixedly mounted on the cutting blade mounting plate (18) via the grass brush mounting plates (24-2); and a cutting platform lower guard plate (25) is arranged at the bottom of the gearbox.

2. The quick-disassembly double-disc silage harvesting platform according to claim 1, characterized in that: The power transmission mechanism comprises a hydraulic motor (16), the output shaft of the hydraulic motor (16) is matched with a first transfer gear (33), the first transfer gear (33) is meshed with the transmission power input gear (32) of one of the disc-type harvesting mechanisms, the main shaft of the first transfer gear (33) is matched with a transfer shaft (35) through a bearing seat (34), the end of the transfer shaft (35) is meshed with the transmission power input gear (32) of another disc-type harvesting mechanism through a second transfer gear (54), the lower part of the transfer shaft (35) is provided with a protective bottom shell composed of a header transfer shaft lower guard plate (10) and an observation window cover plate (30), and the observation window cover plate (30) is provided with observation windows corresponding to the first transfer gear (33) and the second transfer gear (54).

3. The quick-disassembly double-disc silage harvesting platform according to claim 1, characterized in that: The locking connection mechanism comprises a cutting platform hanging locking frame (11), the cutting platform hanging locking frame (11) is arranged on the rear side of the suspension frame (4), the cutting platform hanging locking frame (11) comprises a horizontally arranged rotating shaft, a hook is arranged on the rotating shaft, and one end of the rotating shaft is matched and connected to the main shaft of the locking motor (12) through a gear assembly.

4. The quick-disassembly double-disc silage harvesting platform according to claim 1, characterized in that: The crop conveying mechanism comprises an auxiliary feeding roller (3) arranged between the two disc-type harvesting mechanisms, upper covering parts (2) are respectively arranged on both sides of the front of the auxiliary feeding roller (3), and grass-clearing knives (29) are respectively arranged on both sides of the rear of the auxiliary feeding roller (3), and the upper covering parts (2) and the grass-clearing knives (29) are both fixedly mounted on the suspension frame (4).

5. The quick-disassembly double-disc silage harvesting platform according to claim 1, characterized in that: The angle-adjustable straw-supporting mechanism comprises a straw-supporting rod mounting frame (31), one end of the straw-supporting rod mounting frame (31) being fixedly mounted on the suspension frame (4) via a tail mounting plate, the tail mounting plate being provided with a first arc-shaped hole capable of enabling the straw-supporting rod mounting frame (31) to be adjusted and moved up and down, a first fixing mounting hole for fixing the straw-supporting rod mounting frame (31) being provided on one side of the first arc-shaped hole, the other end of the straw-supporting rod mounting frame (31) being fixedly mounted on a straw-supporting rod (1) via a head mounting plate, the head mounting plate being provided with a second arc-shaped hole capable of enabling the straw-supporting rod (1) to be adjusted and moved up and down, a second fixing mounting hole for fixing the straw-supporting rod (1) being provided on one side of the second arc-shaped hole.

Citation Information

Patent Citations

  • Double-disc silage header capable of being quickly disassembled and assembled

    CN214628216U