A fully tempered vacuum glass production line without exhaust port

Abstract

The present invention relates to a full-tempered vacuum glass production line without an exhaust port, comprising: a glass assembly, which is composed of two pieces of glass clamped together and glass solder, a support, and an air getter, and the glass assembly is sent to a transmission roller on a roller platform via a manipulator; the transmission roller is used to sequentially send the glass assembly to a preheating box, a low vacuum degassing box, a high vacuum degassing box, a high vacuum sheet-joining box, a vacuum transition cooling box, a normal pressure internal circulation hot air cooling box, and a normal pressure external circulation air cooling box connected in series through a vacuum valve for processing. The present invention realizes the assembly line production of full-tempered vacuum glass, the equipment occupies a smaller area, can realize fully intelligent production, reduce labor turnover cost and operation cost, lower power consumption, and improve the qualified rate and production capacity of products. In addition, since insulating and heat-insulating materials such as insulating cloth and ceramic plates are not used in the production line, the processed vacuum glass cavity will not be polluted and the equipment will not be damaged during the production process, which greatly improves the overall quality of the product. At the same time, it has the characteristics of simple process, strong operability, energy saving and environmental protection.

Description

Technical Field

[0001] The invention belongs to the technical field of vacuum glass manufacturing, and in particular relates to a full-tempered vacuum glass production line without an air extraction port. Background Art

[0002] At present, the well-known "one-step, no exhaust port" vacuum glass adopts a single-tank production form of multiple large vacuum tanks in terms of production. The interior of the vacuum tank adopts a multi-layer drawer-type shelf structure. The heat required for the edge sealing welding material of the vacuum glass adopts a contact heating method. Glass fiber cloth or high-silica cloth is used as an insulating material between the heater and the glass being produced, and ceramic plates or ceramic tiles are used as insulating materials. The large vacuum tank is first evacuated to a high vacuum, and then the solder used for edge sealing between the glass and the glass is melted through contact heating to play a role in edge sealing. After the edge metal is sealed, the heating and vacuuming are stopped. After a certain period of time, the vacuum is broken by inflating. After the pressure inside and outside the tank is balanced, after a certain period of time (if the shelf is moved out of the tank too early, the glass will crack due to the temperature difference between the inside and outside of the tank), the entire shelf together with the glass and accessories inside is moved out of the tank.

[0003] However, it is difficult to control the temperature consistency of the processed glass on each shelf during the manufacturing process. If the temperature consistency cannot be guaranteed, the product qualification rate will decrease, the output will decrease, and the manufacturing cost will increase. In addition, since a lot of insulating materials are used in the manufacturing process, the material is prone to linting during the production process due to its own material properties. The linting material can easily contaminate the glass vacuum cavity of the processed vacuum glass in a vacuum environment, affecting the product quality. Summary of the invention

[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a full-tempered vacuum glass production line without an exhaust port, which has high qualified rate and product quality, low manufacturing cost and can ensure the quality of vacuum glass.

[0005] In order to achieve the above object, the technical solution adopted by the present invention is: a full-tempered vacuum glass production line without an air extraction port, comprising:

[0006] The glass assembly is composed of two pieces of tempered glass sheets clamped together, and the glass assembly is sent to the conveying roller of the roller platform by a robot;

[0007] The conveying roller is used to sequentially convey the glass components to the preheating box, the low vacuum degassing box, the high vacuum degassing box, the high vacuum sheet-joining box, the vacuum transition cooling box, the normal pressure internal circulation hot air cooling box and the normal pressure external circulation air cooling box connected in series through vacuum valves for processing;

[0008] Wherein, the preheating box is used to preheat the glass assembly as a whole;

[0009] The low vacuum degassing box is used to degas the glass components under a low vacuum state;

[0010] The high vacuum degassing box is used to degas the glass components under a high vacuum state;

[0011] The high vacuum assembling box is used to assemble glass components under high vacuum conditions;

[0012] The vacuum transition cooling box is used to cool down the glass components after assembly under vacuum;

[0013] The normal pressure internal circulation hot air cooling box is used to cool the glass components after assembly with hot air;

[0014] The normal pressure external circulation air cooling box is used to air-cool the assembled glass components at normal temperature.

[0015] Furthermore, the glass assembly includes an upper tempered glass sheet and a lower tempered glass sheet arranged up and down; an upper metal frame is provided on the upper plane of the upper tempered glass sheet; a support is provided on the upper plane of the lower tempered glass sheet; solder is provided around the upper plane of the upper tempered glass; ceramic clamps are provided around the two tempered glass sheets, the ceramic clamps are used to clamp the upper metal frame, the upper glass sheet and the lower glass sheet in sequence up and down, and a strip-shaped getter is provided between the upper tempered glass sheet and the lower tempered glass sheet.

[0016] Furthermore, the ceramic clamp includes an upper clamp, a pin, a high temperature resistant retaining spring, a high temperature resistant spring and a lower clamp; the lower clamp is provided with a pin; high temperature resistant retaining springs are provided at both ends of the pin; a rotatable upper clamp is provided on the pin; a high temperature resistant spring is provided between the upper clamp and the lower clamp.

[0017] Furthermore, the transmission roller includes multiple rollers; support bearings are provided on both sides of the multiple rollers, and the support bearings are arranged on the bearing bracket; a synchronous wheel is provided at one end of the multiple rollers; the synchronous wheels are connected by a synchronous belt; the synchronous belt is driven by a servo motor located on the bracket; the roller is provided with multiple adjustable bushings with different diameters and adjustable positions that are distributed in sequence.

[0018] Furthermore, the preheating box includes a first box body; a plurality of heating tubes are arranged in the first box body for preheating the glass in the glass assembly and measuring the temperature of the glass via an infrared thermometer.

[0019] Furthermore, the low vacuum degassing box and the high vacuum degassing box have the same structure; the low vacuum degassing box includes a second box body; a heating tube for heating the tempered glass sheet is provided in the second box body, and the temperature of the glass is measured by an infrared thermometer; a vacuum pump and a vacuum gauge are also provided in the second box body; a pneumatic baffle valve is provided between the vacuum pump and the second box body.

[0020] Furthermore, the high vacuum sheet combining box includes a third box body; a heating tube for heating the tempered glass original sheet is provided in the third box body, and the temperature of the glass is measured by an infrared thermometer; an eddy current coil plate located above the glass assembly is provided in the third box body; a high vacuum pump group and a compound vacuum gauge are also provided outside the third box body; and a pneumatic baffle valve is also provided between the high vacuum pump group and the third box body.

[0021] Furthermore, the vacuum transition cooling box includes a fourth box body; a heating tube for heating the tempered glass original sheet is provided inside the fourth box body, and the temperature of the glass is measured by an infrared thermometer; a high vacuum pump group and a compound vacuum gauge are also provided outside the fourth box body; a pneumatic baffle valve is provided between the high vacuum pump group and the fourth box body; a cooling water jacket communicating with the interior of the fourth box body is also provided on the outer wall of the fourth box body.

[0022] Furthermore, the normal-pressure internal circulation hot air cooling box includes a fifth box body with an insulating shell; a heating tube for heating the tempered glass original sheet is provided in the fifth box body, and the temperature of the glass is measured by an infrared thermometer; two air ducts arranged up and down are provided in the fifth box body; the two air ducts are communicated with a high-temperature resistant axial flow fan arranged outside the fifth box body, and the high-temperature resistant axial flow fan provides hot air via a hot air generator; a high-temperature resistant metal butterfly valve is provided between the two air ducts and the high-temperature resistant axial flow fan.

[0023] Furthermore, the normal pressure external circulation air cooling box includes a sixth box body; the sixth box body is a closed normal pressure box; the sixth box body is provided with a heating tube for heating the tempered glass original sheet, and the temperature of the glass is measured by an infrared thermometer; the sixth box body is provided with two air ducts arranged upper and lower; the two air ducts are connected to the axial flow fan; an air filter is provided at the air inlet of the axial flow fan.

[0024] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:

[0025] The exhaust port-free fully tempered vacuum glass production line of the present invention realizes the assembly line production of tempered vacuum glass. The equipment occupies a smaller area, can realize intelligent production, reduce labor turnover cost and operation cost, and have lower power consumption. Since the upper and lower surfaces of the glass are not covered with any obstructions during the production process, each production link in the production process can be intuitively controlled at any time, and data adjustment will be more timely, which greatly improves the product qualification rate and production capacity. In addition, since insulating and heat-insulating materials such as insulating cloth and ceramic plates are not used in this production line, the processed vacuum glass cavity will not be polluted or the equipment will not be damaged during the production process, which greatly improves the overall quality of the product. At the same time, it has the characteristics of simple process, strong operability, energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The technical solution of the present invention is further described below in conjunction with the accompanying drawings:

[0027] Attached Figure 1 It is a structural schematic diagram of the present invention;

[0028] Attached Figure 2 For attachment Figure 1 A partial enlarged view of middle A;

[0029] Attached Figure 3 For attachment Figure 1 A partial enlarged view of B in the middle;

[0030] Attached Figure 4 It is the main view of the glass component;

[0031] Attached Figure 5 For attachment Figure 4 A top view of

[0032] Attached Figure 6 It is a structural schematic diagram of the transmission roller table;

[0033] Attached Figure 7 is a schematic diagram of the structure of the roller;

[0034] Attached Figure 8 This is a schematic diagram of the structure of the glass component when it enters the preheating box;

[0035] Attached Fig. 9 This is a schematic diagram of the structure of the glass component when it enters the low vacuum degassing box;

[0036] Attached Fig.10 This is a schematic diagram of the structure of the glass component when it enters the high vacuum assembly box;

[0037] Attached Fig.11 It is a structural schematic diagram of a glass component entering a vacuum transition cooling box;

[0038] Attached Fig.12It is a structural schematic diagram of the glass component when entering the normal pressure internal circulation hot air cooling box;

[0039] Attached Fig.13 This is a schematic diagram of the structure of the glass assembly when it enters the normal pressure external circulation air cooling box;

[0040] Attached Fig.14 It is the front view of the ceramic clip;

[0041] Attached Fig.15 For attachment Fig.14 Side view of

[0042] Wherein: glass assembly 1, transmission roller 2, vacuum valve 3, preheating box 4, low vacuum degassing box 5, high vacuum degassing box 6, high vacuum sheet combination box 7, vacuum transition cooling box 8, normal pressure internal circulation hot air cooling box 9, normal pressure external circulation air cooling box 10, upper tempered glass original sheet 111, lower tempered glass original sheet 11, upper metal frame 12, ceramic clamp 13, strip getter 14, support 15, roller 20, support bearing 21, bearing bracket 22, synchronous wheel 23, synchronous belt 24, bracket 25, servo motor 26, adjustable bushing 27, first box 40, heating tube 41, Infrared thermometer 42, second box 50, vacuum pump 51, vacuum gauge 52, pneumatic baffle valve 53, third box 70, eddy current coil plate 71, high vacuum pump group 72, compound vacuum gauge 73, fourth box 80, cooling water jacket 81, insulation shell 90, fifth box 91, air duct 92, high temperature resistant axial flow fan 93, hot air generator 94, high temperature resistant metal butterfly valve 95, sixth box 100, axial flow fan 101, air filter 102, upper clamping plate 130, pin shaft 131, high temperature resistant retaining spring 132, high temperature resistant spring 133, lower clamping plate 134. DETAILED DESCRIPTION

[0043] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0044] Please refer to the attached Figure 1-15The present invention discloses a fully tempered vacuum glass production line without an exhaust port, comprising: a glass assembly 1, which is composed of two pieces of glass clamped together, and the glass assembly 1 is sent to a conveying roller 2 on a roller platform via a manipulator (not shown in the figure); the conveying roller 2 is used to sequentially send the glass assembly 1 to a preheating box 4, a low vacuum degassing box 5, a high vacuum degassing box 6, a high vacuum sheet-joining box 7, a vacuum transition cooling box 8, a normal pressure internal circulation hot air cooling box 9 and a normal pressure external circulation air cooling box 10 connected by a vacuum valve 3 for processing; wherein the preheating box 4 is used to The glass components are preheated as a whole; the low vacuum degassing box 5 is used to degas the two glasses under a low vacuum state; the high vacuum degassing box 6 is used to degas the two glasses under a high vacuum state; the high vacuum combining box 7 is used to combine the two glasses under a high vacuum state; the vacuum transition cooling box 8 is used to cool the combined glass under a vacuum state; the normal pressure internal circulation hot air cooling box 9 is used to hot air cool the combined glass components; the normal pressure external circulation air cooling box 10 is used to air cool the combined glass components at normal temperature.

[0045] As a further preferred embodiment, the glass assembly 1 includes an upper tempered glass original sheet 111 and a lower tempered glass original sheet 11 which are arranged up and down; an upper metal frame 12 is provided on the upper plane of the upper tempered glass original sheet 111; a support 15 is provided on the upper plane of the lower tempered glass original sheet; solder of a certain width is provided around the upper plane of the lower tempered glass; a ceramic clamp 13 is provided around the glass assembly original sheet 11, and the ceramic clamp 13 is used to clamp the upper metal frame 12, the upper tempered glass original sheet 111 and the lower tempered glass original sheet 11 in sequence, and a strip-shaped getter 14 is provided between the upper glass original sheet 10 and the lower glass original sheet 11.

[0046] Please refer to the attached Figure 14-15 The ceramic clamp 13 includes an upper clamping plate 130, a pin 131, a high temperature resistant retaining spring 132, a high temperature resistant spring 133 and a lower clamping plate 134; the lower clamping plate 134 is provided with a pin 131; high temperature resistant retaining springs 132 are provided at both ends of the pin 131; a rotatable upper clamping plate 130 is provided on the pin 131; a high temperature resistant spring 132 is provided between the upper clamping plate 130 and the lower clamping plate 134.

[0047] In actual use, the upper clamping plate 130 and the lower clamping plate 134 clamp the two tempered glass sheets together up and down through the force of the high temperature resistant spring 133 .

[0048] As a further preferred embodiment, the transmission roller 2 includes multiple rollers 20; support bearings 21 are provided on both sides of the multiple rollers 20, and the support bearings 21 are arranged on a bearing bracket 22; a synchronous wheel 23 is provided at one end of the multiple rollers 20; the synchronous wheels 23 are connected by a synchronous belt 24; the synchronous belt 24 is driven by a servo motor 26 located on a bracket 25; and the roller 20 is provided with a plurality of adjustable bushings 27 of different diameters that are distributed in sequence and can be adjusted in position.

[0049] In actual operation, the positions of several adjustable bushings 27 can be adjusted according to the position of the ceramic clamp 13 in the glass assembly 1, so that the ceramic clamp 13 can be located between two adjustable bushings 27, playing a certain positioning and fixing role.

[0050] The vacuum glass production line of the present invention adopts a single-piece assembly line production form. Before starting work, according to requirements, one of the tempered glass original sheets that has been tempered is first printed with a liquid phase or a flow-loaded transparent material in an array manner on the upper surface of the tempered glass original sheet by screen printing, and is used as a support after subsequent solidification; the tempered glass original sheet with the printed support is transported to a soldering material distribution platform along a transmission roller, and the soldering material distribution platform computer inputs a nozzle running trajectory according to the known size of the tempered glass original sheet, and sprays the solder through the nozzle on the four sides of the plane of the tempered glass original sheet, so as to be used as a peripheral sealing strip for two tempered glass original sheets in the future; then the tempered glass original sheet with the arranged support and solder is entered into a curing furnace along a transmission roller, and the support and the solder are solidified together on the surface of the tempered glass original sheet.

[0051] The solidified tempered glass original sheet is transported to another platform along the transmission roller through the cooling air duct, and a robot is used to transfer the strip getter in the special strip getter box to the specified position of the solidified tempered glass original sheet and let it fall. Then, another robot is used to transfer another tempered glass original sheet to be combined to the top of the solidified tempered glass original sheet and let it fall. After the two tempered glass original sheets overlap, the robot removes the upper metal frame from the professional tool rack, lays the frame flat on the top of the upper tempered glass original sheet, and makes the edge of the frame overlap with the edge of the tempered glass original sheet. Another special robot is used to clamp the two tempered glass original sheets with ceramic clamps 13 according to the layout requirements, thereby forming a glass assembly 1.

[0052] During operation, the robot grips the glass assembly 1 and places it on the conveying roller 2. Then the glass assembly 1 first moves along the conveying roller 2 to the preheating box 4 for overall preheating. The preheating box uses a heating tube and a fan to circulate air to heat the glass in the glass assembly to the required temperature.

[0053] Specifically, the preheating box 4 includes a first box body 40; a plurality of heating tubes 41 are arranged inside the first box 40, and the plurality of heating tubes 41 are staggered and distributed above and below the glass assembly 1, and there are seven heating tubes 41 located above and below the glass assembly 1, and the heating tubes 41 are used to preheat the tempered glass sheet in the glass assembly 1 as a whole. At the same time, two infrared thermometers 42 for measuring the temperature of the tempered glass sheet are installed above the glass assembly 1; wherein, the number of heating tubes of the heating tubes 41 is set according to the length of the glass running direction, and the heating temperature of the heating tubes is set according to the needs.

[0054] Next, the preheated glass assembly 1 enters the low vacuum degassing box along with the transmission roller 2 through the vacuum valve 3. After the glass assembly passes through the vacuum valve, the vacuum valve is immediately closed, and the low vacuum degassing box is evacuated for standby use; wherein, the low vacuum degassing box includes a second box body 50; a plurality of heating tubes 41 for heating the tempered glass original sheet are arranged in the second box body 50, the heating tubes 41 below the glass assembly are installed between the rollers, the heating tubes above the glass assembly are distributed above the glass assembly, and are installed in a staggered manner with the heating tubes below the glass assembly, and two infrared thermometers 42 for measuring the temperature of the tempered glass original sheet are also arranged above the glass assembly; a vacuum pump 51 and a vacuum gauge 52 are also arranged in the second box body 50; a pneumatic baffle valve 53 is arranged between the vacuum pump 51 and the second box body 50.

[0055] During operation, when the glass components enter the low vacuum degassing box, when the temperature of the glass components reaches the set value through the heating tube, the vacuum equipment of the low vacuum degassing box is turned on to evacuate the box to the set vacuum value, and degas the surface of the glass components under low vacuum. After the initial stage of degassing, the glass components run through the vacuum valve along the transmission roller to the subsequent high vacuum degassing box without breaking the vacuum.

[0056] The low vacuum degassing box 5 and the high vacuum degassing box 6 have the same structure.

[0057] When the glass component 1 enters the high vacuum degassing box 6, the corresponding vacuum valve is immediately closed. Before the glass component enters the high vacuum degassing box, the high vacuum degassing box has been evacuated to a set high vacuum value by the vacuum equipment. The number of heating tubes in the high vacuum degassing box is set according to the length of the glass running direction. The number of tubes that need to be heated is set, and the heating temperature of the heating tube is set according to the needs. When the temperature reaches the set value, the surface of the glass component is continuously degassed under high vacuum. After the high vacuum degassing is completed, the glass component runs through the vacuum valve along the transmission roller to the designated position in the subsequent high vacuum combining box without breaking the vacuum.

[0058] Specifically, the high vacuum sheet-combining box 7 includes a third box body 70; a heating tube 41 for heating the tempered glass original sheet is provided in the third box body 70, and the temperature of the glass is measured by an infrared thermometer 42; an eddy current coil plate 71 located above the glass assembly 1 is provided in the third box body 70; a high vacuum pump group 72 and a compound vacuum gauge 73 are also provided outside the third box body; a pneumatic baffle valve 53 is also provided between the high vacuum pump group 72 and the third box body 70.

[0059] During operation, before the glass components enter the high vacuum combining box, the high vacuum combining box has been evacuated to a set high vacuum value by the vacuum equipment. An eddy current coil plate 71 is installed at a specified position above the transmission roller in the high vacuum combining box, and a heating tube 41 is installed between the rollers. The number of heating tubes of the heat pipe is set according to the length of the tempered glass original sheet in the running direction, and the heating temperature of the heating tube is set according to the needs. The first purpose is to heat the transmission roller to prevent the glass components from contacting the cold transmission roller, and to prevent the glass from cracking due to the temperature difference between the roller and the glass components. The second purpose is to wait for the heated glass component to come over and heat the lower tempered glass original sheet of the glass component to another set temperature, and wait for the glass After the assembly is fully degassed in the high vacuum laminating box, the eddy current coil plate 71 is started, and the magnetic cutting line generated by the eddy current coil plate 71 makes the upper metal frame 12 between the glass and the ceramic clamp fully heated. The heated upper metal frame 12 melts the solder between the two tempered glass original sheets through heat transfer through the glass. During the melting process, combined with the external force of the ceramic clamp, the solder and the two tempered glass original sheets are fully in contact, and the two tempered glass original sheets are combined together; when the temperature on the upper metal frame 12 reaches the set value, the eddy current coil plate 71 stops heating, and the heating tube below stops heating at the same time, and the glass assembly after laminating runs along the transmission roller through the vacuum valve to the specified position in the subsequent vacuum transition cooling box 8.

[0060] As a further preferred embodiment, the vacuum transition cooling box 8 includes a fourth box body 80; a heating tube 41 for heating the tempered glass original sheet is provided in the fourth box body 80, and the temperature of the tempered glass original sheet is measured by an infrared thermometer 42; a high vacuum pump group 72 and a compound vacuum gauge 73 are also provided outside the fourth box body 80; a pneumatic baffle valve 74 is provided between the high vacuum pump group 72 and the fourth box body 80; a cooling water jacket 81 communicating with the interior of the fourth box body 80 is also provided on the outer wall of the fourth box body 80.

[0061] During operation, before the glass components enter the vacuum transition cooling box, the box has been evacuated to a set high vacuum value by vacuum equipment. The box also has heating tubes installed between the rollers and the roller intervals. The number of heating tubes is set according to the length of the glass in the running direction. The number of tubes that need to be heated is set, and the heating temperature of the heating tubes is set according to the needs. The purpose is to heat the rollers to prevent the hot glass components from coming over to contact the cold rollers, thereby preventing the glass from cracking due to temperature differences.

[0062] When the combined glass components enter the vacuum transition cooling box, the pressure in the box is gradually reduced to normal pressure according to the pressure setting value. After the pressure inside and outside the box is balanced, the box continuously extracts the heat generated by the hot air in the box from the box through the cooling water jacket 81 on the outer wall of the box, so that the temperature of the combined glass components gradually decreases. When the temperature of the combined glass components drops to a certain set temperature value, the combined glass components with a certain temperature are run along the conveying roller through the vacuum valve to the designated position of the subsequent normal pressure internal circulation hot air cooling box.

[0063] As a further preferred embodiment, the normal pressure internal circulation hot air cooling box 9 includes a fifth box body 91 with an insulation shell 90; the fifth box body 91 is provided with a heating tube 41 for heating the glass assembly after assembly, and the temperature of the glass assembly after assembly is measured by an infrared thermometer 42; the fifth box body 91 is provided with two air ducts 92 arranged up and down; the two air ducts 92 are communicated with a high temperature resistant axial flow fan 93 arranged outside the fifth box body 91, and the high temperature resistant axial flow fan 93 provides hot air via a hot air generator 94; a high temperature resistant metal butterfly valve 95 is provided between the two air ducts 92 and the high temperature resistant axial flow fan 93.

[0064] During operation, after the glass assembly passes through the vacuum valve, the vacuum valve is immediately closed, and the front box is evacuated and put into standby use. The box is a normal pressure box, and a hot air generator and a high temperature resistant axial flow fan 93 are connected outside the box. When the glass assembly enters the box, the high temperature resistant axial flow fan 93 controls the hot air generator 94 to blow hot air lower than the temperature of the glass assembly into the box, so that the glass assembly is cooled to the set temperature value, and the glass assembly with a certain temperature is run along the transmission roller through the vacuum valve to the designated position in the subsequent normal pressure external circulation air cooling box.

[0065] As a further preferred embodiment, the normal pressure external circulation air cooling box 10 includes a sixth box body 100; the sixth box body 100 is provided with a heating tube 41 for heating the tempered glass original sheet, and the temperature of the glass is measured by an infrared thermometer 42; the sixth box body 100 is provided with two air ducts 92 arranged up and down; the two air ducts 92 are connected to the axial flow fan 101; and an air filter 102 is provided at the air inlet of the axial flow fan 101.

[0066] During operation, after the glass component passes through the vacuum valve, the vacuum valve is immediately closed. The atmospheric pressure external circulation air cooling box 10 is an open atmospheric pressure box, and an axial flow fan 101 is connected outside the box. When the glass component enters the box, the axial flow fan 101 blows air at atmospheric pressure temperature into the box to cool the glass component to the set low temperature value. After the low temperature value is reached, the glass component moves the processed finished vacuum glass to the subsequent platform along the transmission roller, waiting for inspection, packaging and shipment.

[0067] The exhaust port-free fully tempered vacuum glass production line of the present invention realizes the assembly line production of tempered vacuum glass. The equipment occupies a smaller area, can realize intelligent production, reduce labor turnover cost and operation cost, and have lower power consumption. Since the upper and lower surfaces of the glass are not covered with any obstructions during the production process, each production link in the production process can be intuitively controlled at any time, and data adjustment will be more timely, which greatly improves the product qualification rate and production capacity. In addition, since insulating and heat-insulating materials such as insulating cloth and ceramic plates are not used in this production line, the processed vacuum glass cavity will not be polluted and the equipment will not be damaged during the production process, which greatly improves the overall quality of the product. At the same time, it has the characteristics of simple process, strong operability, energy saving and environmental protection.

[0068] The above are only specific application examples of the present invention and do not constitute any limitation on the protection scope of the present invention. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the present invention.

Claims

1. A fully tempered vacuum glass production line without an air extraction port, characterized in that: include: The glass assembly is composed of two pieces of tempered glass sheets clamped together, and the glass assembly is sent to the conveying roller of the roller platform by a robot; The conveying roller is used to sequentially convey the glass components to the preheating box, the low vacuum degassing box, the high vacuum degassing box, the high vacuum sheet-combining box, the vacuum transition cooling box, the normal pressure internal circulation hot air cooling box and the normal pressure external circulation air cooling box connected in series through vacuum valves for processing; Wherein, the preheating box is used to preheat the glass assembly as a whole; The low vacuum degassing box is used to degas the glass components under a low vacuum state; The high vacuum degassing box is used to degas the glass components under a high vacuum state; The high vacuum assembling box is used to assemble glass components under high vacuum conditions; The vacuum transition cooling box is used to cool down the glass components after assembly under vacuum; The normal pressure internal circulation hot air cooling box is used to cool the glass components after assembly with hot air; The normal pressure external circulation air cooling box is used to cool the glass components after assembly at normal temperature; The glass assembly comprises an upper tempered glass original sheet and a lower tempered glass original sheet arranged up and down; an upper metal frame is arranged on the upper plane of the upper tempered glass original sheet; a support is arranged on the upper plane of the lower tempered glass original sheet; solder is arranged around the upper plane of the upper tempered glass original sheet; ceramic clips are arranged around the two tempered glass original sheets, and the ceramic clips are used to clamp the upper metal frame, the upper glass original sheet and the lower glass original sheet in sequence up and down, and a strip-shaped getter is arranged between the upper tempered glass original sheet and the lower tempered glass original sheet; The transmission roller comprises a plurality of rollers; support bearings are arranged on both sides of the plurality of rollers, and the support bearings are arranged on a bearing bracket; a synchronous wheel is arranged at one end of the plurality of rollers; the synchronous wheels are connected by a synchronous belt; the synchronous belt is driven by a servo motor located on the bracket; the roller is provided with a plurality of adjustable bushings of different diameters distributed in sequence and adjustable in position.

2. The fully tempered vacuum glass production line without air extraction port according to claim 1 is characterized in that: The ceramic clamp includes an upper clamping plate, a pin shaft, a high temperature resistant retaining spring, a high temperature resistant spring and a lower clamping plate; the lower clamping plate is provided with a pin shaft; high temperature resistant retaining springs are provided at both ends of the pin shaft; a rotatable upper clamping plate is provided on the pin shaft; a high temperature resistant spring is provided between the upper clamping plate and the lower clamping plate.

3. The fully tempered vacuum glass production line without air extraction port according to claim 1 is characterized in that: The preheating box comprises a first box body; a plurality of heating tubes are arranged in the first box body for preheating the glass in the glass assembly and measuring the temperature of the glass via an infrared thermometer.

4. The fully tempered vacuum glass production line without exhaust port according to claim 1 is characterized in that: The low vacuum degassing box has the same structure as the high vacuum degassing box; the low vacuum degassing box comprises a second box body; a heating tube for heating the tempered glass sheet is arranged in the second box body, and the temperature of the glass is measured by an infrared thermometer; a vacuum pump and a vacuum gauge are also arranged in the second box body; a pneumatic baffle valve is arranged between the vacuum pump and the second box body.

5. The fully tempered vacuum glass production line without exhaust port according to claim 1 is characterized in that: The high vacuum sheet-combining box comprises a third box body; a heating tube for heating the tempered glass original sheet is arranged in the third box body, and the temperature of the glass is measured by an infrared thermometer; an eddy current coil plate located above the glass assembly is arranged in the third box body; a high vacuum pump group and a compound vacuum gauge are also arranged outside the third box body; a pneumatic baffle valve is also arranged between the high vacuum pump group and the third box body.

6. The fully tempered vacuum glass production line without air extraction port according to claim 1 is characterized in that: The vacuum transition cooling box includes a fourth box body; a heating tube for heating the tempered glass original sheet is arranged inside the fourth box body, and the temperature of the glass is measured by an infrared thermometer; a high vacuum pump group and a compound vacuum gauge are also arranged outside the fourth box body; a pneumatic baffle valve is arranged between the high vacuum pump group and the fourth box body; a cooling water jacket communicating with the interior of the fourth box body is also arranged on the outer wall of the fourth box body.

7. The fully tempered vacuum glass production line without air extraction port according to claim 1 is characterized in that: The normal pressure internal circulation hot air cooling box includes a fifth box body with an insulating shell; a heating tube for heating the tempered glass original sheet is provided in the fifth box body, and the temperature of the glass is measured by an infrared thermometer; two air ducts arranged up and down are provided in the fifth box body; the two air ducts are communicated with a high temperature resistant axial flow fan arranged outside the fifth box body, and the high temperature resistant axial flow fan provides hot air via a hot air generator; a high temperature resistant metal butterfly valve is provided between the two air ducts and the high temperature resistant axial flow fan.

8. The fully tempered vacuum glass production line without exhaust port according to claim 1 is characterized in that: The normal pressure external circulation air cooling box includes a sixth box body; the sixth box body is a closed normal pressure box; the sixth box body is provided with a heating tube for heating the tempered glass original sheet, and the temperature of the glass is measured by an infrared thermometer; the sixth box body is provided with two air ducts arranged up and down; the two air ducts are connected to an axial flow fan; an air filter is provided at the air inlet of the axial flow fan.

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