A lamination packaging process for super-micro ceramic component stacked blocks

Abstract

The present application relates to the field of ceramic component lamination packaging, and discloses a lamination packaging process for super-micro ceramic component laminated blocks, including the following steps: S1, prepare materials according to requirements, rounded corner lamination glue, PET film, and sealing bag, wherein the rounded corner radius of the rounded corner lamination glue is 5-6mm; S2, use the rounded corner lamination glue to support the bottom to laminate the film to form a block; S3, do not remove the glue after the main pressing of the block, and cover the block with a PET film; S4, put the block obtained in S3 into a sealing bag for sealing. Through the above method, the problem of block deformation caused by the existing packaging process requiring the process of tearing and replacing glue is solved.

Description

Technical Field

[0001] The present application relates to the field of ceramic component lamination packaging, and in particular to a lamination packaging process for super-micro ceramic component stacking blocks. Background Art

[0002] In the field of lamination packaging of ceramic components such as MLCC (Multi-layer Ceramic Chip Capacitors), the existing lamination packaging process for ultra-micro products includes: stacking film sheets on right-angle lamination glue to form a bar block, then tearing the right-angle lamination glue off the bar block, replacing the rounded-corner lamination glue, and then wrapping a PET film on the bar block, and finally putting the bar block into a sealed bag for sealing. However, this method is prone to deformation of the bar block due to tearing during the process of tearing off the right-angle lamination glue and replacing it with the rounded-corner lamination glue. Therefore, there is room for further optimization of the lamination packaging process of ultra-micro ceramic component lamination bars. Summary of the invention

[0003] In view of the above problems, the present application provides a lamination packaging process for laminated blocks of ultra-micro ceramic components, aiming to solve the problem of block deformation caused by the glue tearing and replacing process required in the existing packaging process.

[0004] In order to solve the above technical problems, the present application adopts a lamination packaging process for super-micro ceramic component stacked blocks.

[0005] The steps include:

[0006] S1. Prepare materials according to requirements, including fillet laminating adhesive, PET film, and sealing bag, wherein the fillet radius of the fillet laminating adhesive is 5 to 6 mm;

[0007] S2, using rounded corner laminating glue to support the bottom to laminate the diaphragms to form a block;

[0008] S3, after the main pressing of the block, the glue is not removed, and a PET film is coated on the block;

[0009] S4, putting the bar blocks obtained in S3 into a sealed bag and sealing it.

[0010] The size of the PET film is larger than the size of the bar block and smaller than the size of the rounded corner laminating adhesive.

[0011] Furthermore, the fillet radius r of the fillet lamination adhesive is preferably 5.5 mm.

[0012] The beneficial effects of the present application are as follows: Different from the prior art, the present application is a lamination packaging process for laminated blocks of ultra-micro ceramic components, comprising the following steps: S1, preparing materials according to requirements, rounded corner lamination glue, PET film, and sealing bag, wherein the rounded corner radius of the rounded corner lamination glue is 5-6 mm; S2, using the rounded corner lamination glue as a support to laminate the film to form a block; S3, after the main pressing of the block, the glue is not removed, and a PET film is coated on the block; S4, the block obtained in S3 is placed in a sealing bag for sealing. Through the above method, the deformation problem of the block caused by the glue tearing and changing process required in the existing packaging process is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0014] Figure 1 A flow chart of a lamination packaging process for a super-micro ceramic component stacked block provided in this application;

[0015] Figure 2 A schematic diagram of a packaging process for a laminated packaging of ultra-micro ceramic component stacked blocks provided in this application;

[0016] Figure 3 A diagram of the rounded corner lamination glue structure of a lamination packaging process for a super-micro ceramic component laminated block provided in this application. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0018] It should be noted that all directional indications such as up, down, left, right, front, back... in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.

[0019] In addition, the descriptions of "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0020] The present application provides a lamination packaging process for super-micro ceramic component stacked blocks.

[0021] Please refer to Figure 1 , Figure 1 A flow chart of a lamination packaging process for a super-micro ceramic component stacked block provided in this application.

[0022] The steps include:

[0023] S1. Prepare materials according to requirements, including fillet laminating adhesive, PET film, and sealing bag, wherein the fillet radius of the fillet laminating adhesive is 5 to 6 mm;

[0024] S2, using rounded corner laminating glue to support the bottom to laminate the diaphragms to form a block;

[0025] S3, after the main pressing of the block, the glue is not removed, and a PET film is coated on the block;

[0026] S4, putting the bar blocks obtained in S3 into a sealed bag and sealing it.

[0027] Among them, the prior art stacks the film sheets on the right-angle laminating adhesive to form a block in the first step, tears the right-angle laminating adhesive from the block in the second step, replaces the rounded corner laminating adhesive in the third step, and covers the block with a PET film in the fourth step, and finally puts the block into a sealed bag for sealing. The prior art requires a total of five steps, and the existing laminating process tears the right-angle laminating adhesive from the block for replacement. During the process of tearing and replacing the adhesive, the block is pressed by hand and needs to be suspended in the air, which increases the risk of deformation and makes it easy to cut off or wrong in the subsequent cutting process.

[0028] It can be understood that the process method provided by the present application eliminates the steps of peeling and replacing glue, making the operation more efficient, while avoiding the risk of deformation in the process of peeling and replacing glue.

[0029] See also Figure 2 , Figure 2 It is a packaging schematic diagram of a lamination packaging process for a super-micro ceramic component stacked block provided in the present application.

[0030] To facilitate understanding of the stacking sequence, the PET film is not completely covered in this figure. This packaging diagram is only for reference. In the actual packaging process, each layer of material needs to be aligned and wrapped in place.

[0031] The outermost layer of the package is a sealing bag 20, and the internal structure is, from bottom to top, a rounded corner laminated glue 40, a bar block 60 and a PET film 80.

[0032] Furthermore, since the main pressure equipment platform is provided with a pinhole suction device for adsorbing the laminated glue, if the arc radius of the rounded laminated glue is large, it is easy to cause leakage. Therefore, in order to avoid unstable suction caused by leakage, the arc radius of the rounded laminated glue needs to be controlled within 5-6mm.

[0033] See also Figure 3 , Figure 3 This is a diagram of the rounded corner lamination glue structure of a lamination packaging process for super-micro ceramic component laminated blocks.

[0034] Wherein, r is the radius of the fillet arc of the fillet lamination adhesive, and in some embodiments, preferably r=5.5 mm.

[0035] The size of the PET film is larger than the size of the bar block and smaller than the size of the rounded corner laminating adhesive.

[0036] It is understandable that the size of each material can be selected according to the size of the block in actual operation.

[0037] The beneficial effects of the present application are as follows: Different from the prior art, the present application is a lamination packaging process for laminated blocks of ultra-micro ceramic components, comprising the following steps: S1, preparing materials according to requirements, rounded corner lamination glue, PET film, and sealing bag, wherein the rounded corner radius of the rounded corner lamination glue is 5-6 mm; S2, using the rounded corner lamination glue as a support to laminate the film to form a block; S3, after the main pressing of the block, the glue is not removed, and a PET film is coated on the block; S4, the block obtained in S3 is placed in a sealing bag for sealing. Through the above method, the deformation problem of the block caused by the glue tearing and changing process required in the existing packaging process is solved.

[0038] In the embodiments provided in this application, it should be understood that the disclosed methods and structures can be implemented in other ways. For example, the structural embodiments described above are only illustrative, and there may be other division methods in actual implementation, such as multiple units or structures can be combined or integrated into another system, or some features can be ignored or not executed.

[0039] The above are merely embodiments of the present application, and are not intended to limit the patent scope of the present application. All equivalent structural changes made using the contents of the present application specification and drawings under the inventive concept of the present application, or directly or indirectly applied in other related technical fields, are included in the patent protection scope of the present application.

Claims

1. A lamination packaging process for super-micro ceramic component stacking blocks, characterized in that: The steps include: S1. Prepare materials according to requirements, including fillet laminating adhesive, PET film, and sealing bag, wherein the fillet radius of the fillet laminating adhesive is 5 to 6 mm; S2, using rounded corner laminating glue to support the bottom to laminate the diaphragms to form a block; S3, after the main pressing of the block, the glue is not removed, and a PET film is coated on the block; S4, putting the bar blocks obtained in S3 into a sealed bag and sealing it.

2. The lamination packaging process of the ultra-micro ceramic component stacked blocks according to claim 1 is characterized in that: The size of the PET film is larger than the size of the bar block and smaller than the size of the rounded corner laminating adhesive.

3. The lamination packaging process of any one of the ultra-micro ceramic component stacking blocks according to claim 1 or 2, characterized in that: The fillet radius of the fillet laminating adhesive is 5.5 mm.

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