An automatic loading and unloading transport trolley with anti-overturning function

By designing an automatic loading and unloading truck with telescopic forks and clamping devices in the automotive stamping workshop, the problem of the inability to automatically transfer large tonnage stacking materials in the existing technology has been solved, efficient automatic transportation and unmanned production have been achieved, and production has been improved Efficiency and safety.

CN112937728BActive Publication Date: 2024-12-27JIER MACHINE TOOL GROUP
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Patent Information

Application Number
CN202110386080.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-12
Publication Date
2024-12-27
Estimated Expiration
2041-04-12

AI Technical Summary

Technical Problem

The existing technology cannot effectively automate the transfer of stacking materials in automobile stamping workshops, resulting in low production efficiency and low degree of automation. The load of AGV forklifts on the market is insufficient and cannot be competent for the transfer of stacking materials of about 10 tons, and rely on manual operations.

Method used

An automatic loading and unloading handling trolley including telescopic forks, AGV trolleys and clamping devices is designed. The AGV trolleys have electromagnetic or laser navigation functions, and the load-bearing capacity is greater than 5T. The telescopic forks are automatically telescopic forks through the drive device to operate the forks, and the clamping device is Rotate and retract to prevent the car from capsizing.

Benefits of technology

It realizes automatic loading and unloading and transportation between the material reservoir area of ​​the automobile stamping workshop and the stamping production line, improves production efficiency, reduces production costs, and avoids the risk of small cars capsizing due to excessive overturning torque, and realizes unmanned Production.

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Abstract

The present invention discloses an automatic loading and unloading material handling trolley with an anti-overturning function, comprising a telescopic fork, an AGV trolley and a clamping device, wherein the telescopic fork comprises a base, a driving device and a material fork, the base is mounted on the upper part of the AGV trolley by bolts, the driving device and the material fork are mounted on the base, the driving device drives the material fork to perform unidirectional or bidirectional telescopic movement to take and place stacked materials; the clamping device is mounted at the bottom of the AGV trolley. The present invention has a simple structure and a high degree of automation, and can realize automatic loading and unloading and automatic transportation of materials from the material storage area of ​​an automobile stamping workshop to the first destacking workshop of a stamping production line, realize unmanned production, improve production efficiency, and reduce production costs.
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Description

Technical Field

[0001] The invention relates to an automatic loading and unloading transport trolley with an anti-overturning function, belonging to the field of automated logistics transportation. Background Art

[0002] The stamping production line in the automobile stamping workshop is usually located at a certain distance from the material warehouse, and the stacked materials need to be transferred from the material warehouse area to the destacking trolley at the head of the stamping line for stamping production. Since the weight of the stacked materials is generally around 10 tons, the rated load of the laser navigation AGV forklift on the market is generally within 2 tons, which is not competent for the automatic transfer of the stacked materials. At present, the loading method of the stamping production line at home and abroad is still manually driven by forklifts. Specifically, the manually driven forklift takes the materials in the material warehouse area, then transports the stacked materials to the head of the stamping line, and then places the stacked materials on the destacking trolley. This method is inefficient and slow, which seriously affects the improvement of the automation level of automobile stamping workshops. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an automatic loading and unloading transport trolley with an anti-overturning function in view of the defects in the prior art.

[0004] To solve this technical problem, the present invention provides an automatic loading and unloading material handling trolley with an anti-overturning function, comprising a telescopic fork, an AGV trolley and a clamping device, the telescopic fork comprising a base, a driving device and a material fork, the base being mounted on the upper part of the AGV trolley by bolts, the driving device and the material fork being mounted on the base, the driving device driving the material fork to perform unidirectional or bidirectional telescopic expansion and contraction to take and place stacked materials; the clamping device comprising a clamping body and a clamping head, the clamping device being mounted on the bottom of the AGV trolley by bolts through the clamping body, the clamping head being telescopic, rotatable and clampable; a T-shaped hole is provided on the ground just below the clamping head, when working, the clamping head extends into the inside of the T-shaped hole on the ground, the clamping head is rotated and clamped with the T-shaped hole on the ground to achieve anti-overturning of the trolley.

[0005] The driving device comprises a motor, a reducer and a brake, and the material fork can be automatically extended and retracted under the action of the driving device.

[0006] The AGV trolley has electromagnetic navigation or laser navigation function, and the carrying capacity of the AGV trolley is greater than 5T.

[0007] The telescopic fork is provided with one or more sets.

[0008] The clamping device is provided with at least two sets.

[0009] Beneficial effects: Compared with the prior art, the advantages of the present invention are: first, the material loading and unloading adopts a telescopic fork, which has the function of automatic loading and unloading; second, the stacked materials are automatically transported by the AGV trolley, with precise navigation and no need for manual intervention; third, it has a clamping device to avoid the AGV trolley from overturning due to excessive overturning torque during the loading and unloading process. The present invention has a simple structure and a high degree of automation. It can realize the automatic loading and unloading and automatic transportation of materials from the material storage area of ​​the automobile stamping workshop to the first destacking workshop of the stamping production line, realize unmanned production, improve production efficiency, reduce production costs, and has a good prospect for promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the present invention;

[0011] Figure 2 This is a schematic diagram of the material fork in the retracted state of the present invention;

[0012] Figure 3 It is a schematic side view of the structure of the present invention;

[0013] Figure 4 This is a schematic diagram of the clamping state of the clamping device of the present invention;

[0014] Figure 5 This is a schematic diagram of the clamping device of the present invention in a released state;

[0015] Figure 6 It is a schematic diagram of the clamping state of the present invention;

[0016] Figure 7 It is a schematic diagram of the present invention in an unclamped state.

[0017] In the figure: 1 telescopic fork, 101 base, 102 driving device, 103 material fork, 2 AGV trolley, 3 clamping device, 301 clamping body, 302 clamping head. DETAILED DESCRIPTION

[0018] The present invention is described in detail below with reference to the accompanying drawings and embodiments.

[0019] like Figure 1-Figure 7 As shown, the present invention provides an automatic loading and unloading material handling trolley with an anti-overturning function, including a telescopic fork 1, an AGV trolley 2 and a clamping device 3. The telescopic fork 1 includes a base 101, a driving device 102 and a material fork 103. The base 101 is installed on the upper part of the AGV trolley 2 by bolts, and the driving device 102 and the material fork 103 are installed on the base 101. The driving device 102 drives the material fork 103 to telescope unidirectionally or bidirectionally to take and place stacked materials; the clamping device 3 is installed at the bottom of the AGV trolley 2, and is used to lock the AGV trolley 2 when the material fork 103 takes and delivers materials to prevent the trolley from overturning.

[0020] The driving device 102 includes a motor, a reducer and a brake, and the material fork 103 can be automatically extended and retracted under the action of the driving device.

[0021] The AGV trolley 2 has electromagnetic navigation or laser navigation functions and can automatically run along a designated route. The carrying capacity of the AGV trolley 2 is greater than 5T.

[0022] The clamping device 3 includes a clamping body 301 and a clamping head 302. The clamping body 301 is installed at the bottom of the AGV trolley 2 by bolts. The clamping head 302 can be extended, rotated and clamped. In the unclamped state, the clamping head 302 retracts into the clamping body 301. When the AGV trolley 2 runs to the loading and unloading position, a T-shaped hole is provided on the ground just below the clamping head 302. The control system issues a clamping command, and the clamping head 302 first extends to the clamping position and reaches the inside of the T-shaped hole on the ground. Then, the clamping head 302 rotates a certain angle and retracts to clamp. When the material fork 103 is picking up and placing materials, the clamping device 3 needs to be in a clamping state to prevent the AGV trolley 2 from overturning due to excessive overturning torque.

[0023] The telescopic fork 1 is provided with one or more sets.

[0024] The clamping device 3 is provided with at least two sets and is installed at the bottom of the AGV vehicle.

[0025] Working process: When the material fork 103 completes the material picking in the material storage area, the AGV trolley 2 automatically transports the stacked materials from the material storage area to the vicinity of the first destacking trolley of the stamping line. The material fork 103 transfers the stacked materials from the AGV trolley 2 to the destacking trolley again, and then the AGV trolley 2 automatically runs to the stacking area again to carry out the next cycle.

[0026] When the AGV trolley 2 runs to the loading and unloading position, a T-shaped hole is provided on the ground just below the clamping head 302. The control system issues a clamping command, and the clamping head 302 first extends to the clamping position and reaches the inside of the T-shaped hole on the ground. Then, the clamping head 302 rotates a certain angle (>30°) and then retracts for clamping to prevent the overturning torque from being too large and causing the AGV trolley 2 to overturn. When the clamping head 302 is not clamped, it is in a retracted state and does not affect the operation of the AGV trolley 2.

[0027] The AGV trolley of the present invention has a laser or electromagnetic navigation function with high navigation accuracy, and can realize automatic transportation without human intervention; a telescopic fork is used for loading and unloading, and has an automatic loading and unloading function; a clamping device can prevent the AGV trolley from overturning due to excessive overturning torque during loading and unloading.

[0028] The present invention has a simple structure and a high degree of automation. It can realize automatic loading and unloading and automatic transportation of materials from the material storage area of ​​the automobile stamping workshop to the small workshop where the materials are first depalletized on the stamping production line, realize unmanned production, improve production efficiency, reduce production costs, and has the characteristics of high safety and high efficiency.

[0029] The above embodiments of the present invention are merely illustrative and not exclusive, and all modifications within the scope of the present invention or equivalent to the scope of the present invention are encompassed by the present invention.

Claims

1. An automatic loading and unloading transport vehicle with anti-overturning function, characterized in that: The invention comprises a telescopic fork (1), an AGV trolley (2) and a clamping device (3), wherein the telescopic fork (1) comprises a base (101), a driving device (102) and a material fork (103), the base (101) being mounted on the upper part of the AGV trolley (2) by means of bolts, the driving device (102) and the material fork (103) being mounted on the base (101), the driving device (102) driving the material fork (103) to telescope in one direction or in two directions to take or place stacked materials; the clamping device (3) The device (3) comprises a clamping body (301) and a clamping head (302). The clamping device (3) is installed on the bottom of the AGV trolley (2) by means of bolts via the clamping body (301). The clamping head (302) can be extended, rotated and clamped. A T-shaped hole is provided on the ground directly below the clamping head (302). When working, the clamping head (302) extends into the inside of the T-shaped hole on the ground, and the clamping head (302) is rotated to clamp with the T-shaped hole on the ground, so as to prevent the trolley from overturning.

2. The automatic loading and unloading transport vehicle with anti-overturning function according to claim 1 is characterized in that: The driving device (102) comprises a motor, a reducer and a brake, and the material fork (103) can automatically extend and retract under the action of the driving device.

3. The automatic loading and unloading transport vehicle with anti-overturning function according to claim 1 is characterized in that: The AGV trolley (2) has an electromagnetic navigation or laser navigation function, and the carrying capacity of the AGV trolley (2) is greater than 5 tonnes.

4. The automatic loading and unloading transport vehicle with anti-overturning function according to claim 1 is characterized in that: The telescopic fork (1) is provided with one or more sets.

5. The automatic loading and unloading transport vehicle with anti-overturning function according to any one of claims 1 to 4, characterized in that: The clamping device (3) is provided with at least two sets.