Automatic filling and pressing machine for fleece materials

Abstract

The present invention relates to an automatic filling and pressing machine for velvet materials, comprising a feeding device and a unloading device. The feeding device comprises an automatic filling and pressing mechanism for velvet materials, a quantitative material distribution mechanism, a material receiving mechanism, a discharging and shaping mechanism and a transmission mechanism. The discharging and shaping mechanism comprises a support plate, a plurality of storage barrels and a push rod, a longitudinal ejecting assembly and a rotating shaping assembly; the unloading device comprises a fixed frame, an ejecting mechanism and a material transporting mechanism. The ejecting mechanism and the material transporting mechanism are mounted on the fixed frame. The fixed frame is provided with a limit plate for limiting the storage barrel; the discharging and shaping mechanism moves to the lower end of the limit plate through the transmission action of the transmission mechanism. The above-mentioned automatic filling and pressing machine for velvet materials is suitable for the processing of velvet materials such as plush and moxa. An automated production mode is adopted to realize the feeding and shaping operation, which effectively improves the production efficiency and ensures the processing accuracy.

Description

Technical Field

[0001] The invention relates to the technical field of filling processing equipment, in particular to an automatic filling and pressing machine for velvet materials. Background Art

[0002] In our daily life, we often need to use materials such as plush and moxa to make various products; however, in the deep processing of plush, moxa and other fluffy materials, due to their fluffy body and small weight, they often need to be pressed into shape, such as pressed into sheets, strips or other shapes, to facilitate subsequent processing.

[0003] At present, most traditional processing manufacturers use manual methods to process plush, moxa and other fluffy materials. For example, the plush material is manually poured into the corresponding mold and pressed into shape, and then the material is poured out for subsequent processing steps. The weight of the material for a single filling cannot be accurately controlled, and the production efficiency is reduced and the time cost is increased, which is inconvenient. Summary of the invention

[0004] Based on this, it is necessary to provide an automatic filling and pressing molding machine for fluffy materials that can realize automated production in order to address the technical problem of low efficiency in the existing processing of fluffy materials such as plush and moxa.

[0005] In order to achieve the purpose of the present invention, the present invention adopts the following technical solutions:

[0006] The invention relates to an automatic filling and pressing molding machine for velvet materials, comprising a feeding device and a discharging device, wherein the feeding device comprises an automatic filling and pressing molding mechanism for velvet materials, a quantitative material distribution mechanism, a material receiving mechanism, a discharging and shaping mechanism and a transmission mechanism, wherein the discharging and shaping mechanism comprises a support plate, a plurality of storage barrels and a push rod, a longitudinal material lifting assembly and a rotary shaping assembly, wherein the storage barrel is connected to the support plate through an elastic member, and the push rod is installed on the support plate and partially penetrates the storage barrel; the discharging device comprises a fixed frame, a material lifting mechanism and a material conveying mechanism, wherein the material lifting mechanism and the material conveying mechanism are installed on the fixed frame, the fixed frame is provided with a limit plate, and the limit plate is provided with a plurality of positioning holes for limiting the storage barrel; the discharging and shaping mechanism is moved to the lower end of the limit plate through the transmission action of the transmission mechanism, and the push rod generates a material lifting action and a rotation action under the action of the longitudinal material lifting assembly and the rotary shaping assembly, so that the material in the storage barrel is shaped on the material conveying mechanism.

[0007] The automatic filling and pressing machine for fluffy materials of the present invention is suitable for processing fluffy materials such as plush and moxa, and adopts an automated production mode to realize quantitative feeding operation of fluffy materials, effectively improving production efficiency and ensuring feeding accuracy.

[0008] In one embodiment, the longitudinal lifting assembly includes a lifting slide rail, a lifting motor and a screw component, support sliders are provided at both ends of the support plate, the lifting motor is connected to the screw component, and the support slider is connected to the ball nut of the screw component.

[0009] In one embodiment, the rotary shaping component includes a rotary motor, a rotating shaft, a driving gear, a driven gear, a synchronous rotating shaft, a first bevel gear and a second bevel gear, the rotary motor is connected to the rotating shaft, the rotating shaft is connected to the driving gear, the driven gear is meshed with the driving gear, the synchronous rotating shaft is installed on the driven gear, the first bevel gear is installed on the synchronous rotating shaft, the second bevel gear is connected to the bottom of the top rod, and the first bevel gear is meshed with the second bevel gear.

[0010] In one of the embodiments, the automatic filling and pressing mechanism for the velvet material includes a filling motor, a rotating rod and a hopper, the rotating rod is connected to the filling motor, the rotating rod is provided with a threaded section, the hopper is provided with a feed port and a discharge port, and the end of the rotating rod away from the filling motor is passed through the discharge port.

[0011] In one of the embodiments, the material receiving mechanism includes a material receiving motor and a material receiving barrel, and the material receiving barrel moves to the lower end of the fleece material automatic filling and pressing molding mechanism or the quantitative material dispensing mechanism through the rotation of the material receiving motor.

[0012] In one embodiment, the quantitative dosing mechanism includes a dosing motor, a push rod, a pressure sensor and a stroke detection component. The pressure sensor is connected to the lower end of the dosing motor, and the push rod can move to the inside of the receiving barrel through the transmission action of the dosing motor.

[0013] In one embodiment, the material transport mechanism includes a linear transmission component and a feed plate, the feed plate is provided with a plurality of discharge troughs and through holes, the through holes are connected to the discharge troughs, the material ejecting mechanism is provided with a plurality of material rods, the material rods match the through holes, and the feed plate can move back and forth on the upper side of the limit plate or the lower side of the ejecting mechanism through the linear transmission component.

[0014] In one embodiment, the linear transmission component includes a servo motor, a ball screw and a slider, the servo motor is connected to the ball screw, the slider is installed on the ball screw, and the feed plate is connected to the slider.

[0015] In one of the embodiments, the ejection mechanism includes a transmission cylinder and an ejection bracket, the transmission cylinder is connected to the ejection bracket, and the ejection rod is installed on the ejection bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of a fleece material automatic filling and pressing machine according to a preferred embodiment of the present invention;

[0017] Figure 2 for Figure 1 Installation diagram of the loading device and the unloading device;

[0018] Figure 3 for Figure 2 A schematic diagram of the installation of the loading device and the unloading device from another angle;

[0019] Figure 4 for Figure 1 A schematic diagram of a mechanism for automatically filling and pressing a velvet material;

[0020] Figure 5 for Figure 1 A partially enlarged schematic diagram of a velvet material automatic filling and pressing machine;

[0021] Figure 6 for Figure 1 Installation diagram of quantitative material dispensing mechanism and material receiving mechanism;

[0022] Figure 7 for Figure 1 A schematic diagram of a discharging and shaping mechanism;

[0023] Figure 8 for Figure 1 Installation diagram of the longitudinal lifting assembly;

[0024] Fig. 9 for Figure 1 Schematic diagram of the unloading device;

[0025] Fig.10 for Fig. 9 A schematic diagram of a material ejection mechanism;

[0026] Fig.11 for Fig. 9 Schematic diagram of the feed plate.

[0027] Description of Figure Numbers:

[0028] 100. Automatic filling and pressing machine for velvet materials;

[0029] 10. Feeding device, 11. Base, 20. Automatic filling and pressing mechanism for velvet materials, 21. Filling motor, 22. Rotating rod, 23. Hopper, 30. Quantitative dispensing mechanism, 31. Dispensing motor, 32. Push rod, 33. Pressure sensor, 34. Stroke detection component, 40. Receiving mechanism, 41. Receiving motor, 42. Receiving barrel, 43. First slide rail, 44. First pulley, 50. Discharging and shaping mechanism, 51. Support plate, 52. Storage barrel, 53. Ejector rod, 54. Longitudinal ejector assembly, 541. Ejector slide rail, 542. Ejector motor, 543. Screw assembly, 55. Rotary shaping assembly, 551. Rotating motor, 552. Driving gear, 553. Driven gear, 56. Elastic member, 60. Transmission mechanism, 61. X-axis transmission assembly, 62. Y-axis transmission assembly;

[0030] 70. Feeding device, 71. Fixing frame, 72. Feeding mechanism, 721. Feeding rod, 722. Transmission cylinder, 723. Feeding bracket, 73. Material transporting mechanism, 731. Feeding plate, 732. Material discharge trough, 733. Through hole, 734. Servo motor, 735. Ball screw, 74. Limiting plate, 75. Positioning hole. DETAILED DESCRIPTION

[0031] In order to facilitate the understanding of the present invention, the present invention will be described more fully below. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0032] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0034] See also Figures 1 to 11, which is a preferred embodiment of the present invention, a fleece material automatic filling and pressing molding machine 100, including a feeding device 10 and a feeding device 70, the feeding device 10 includes a fleece material automatic filling and pressing molding mechanism 20, a quantitative material distribution mechanism 30, a material receiving mechanism 40, a material discharging and shaping mechanism 50 and a transmission mechanism 60, the material discharging and shaping mechanism 50 includes a support plate 51, a plurality of storage barrels 52 and a push rod 53, a longitudinal push assembly 54 and a rotary shaping assembly 55, the storage barrel 52 is connected to the support plate 51 through an elastic member 56, the push rod 53 is installed on the support plate 51 and partially penetrates the storage barrel 52; the feeding device 70 includes It includes a fixed frame 71, a material ejecting mechanism 72 and a material transporting mechanism 73. The material ejecting mechanism 72 and the material transporting mechanism 73 are installed on the fixed frame 71. The fixed frame 71 is provided with a limit plate 74. The limit plate 74 is provided with a plurality of positioning holes 75 for limiting the storage barrel 52. The discharging and shaping mechanism 50 is moved to the lower end of the limit plate 74 through the transmission action of the transmission mechanism 60. The ejector rod 53 generates a material ejecting action and a rotating action under the action of the longitudinal material ejecting component 54 and the rotating shaping component 55, so that the material in the storage barrel 52 is shaped on the material transporting mechanism 73, thereby realizing the automatic feeding and pressing shaping treatment of the material to be processed.

[0035] Furthermore, the longitudinal ejector assembly 54 includes an ejector slide rail 541, an ejector motor 542 and a screw component 543. Support sliders are provided at both ends of the support plate 51. The ejector motor 542 is connected to the screw component 543, and the support slider is connected to the ball nut of the screw component. Specifically, when the ejector motor 542 is in operation, it drives the support slider and the ball nut to produce linear motion, thereby driving the ejector rod 53 and the storage barrel 52 to move linearly. During this motion, the storage barrel 52 will abut against the limit plate, and then the ejector rod 53 continues to move to push the material in the storage barrel 52 to the material transport mechanism, thereby finally realizing the material discharge processing.

[0036] Further, the rotary shaping component 55 includes a rotary motor 551, a rotating shaft, a driving gear 552, a driven gear 553, a synchronous rotating shaft, a first bevel gear and a second bevel gear, wherein the rotary motor 551 is connected to the rotating shaft, the rotating shaft is connected to the driving gear 552, the driven gear 553 is meshed with the driving gear 552, the synchronous rotating shaft is mounted on the driven gear, the first bevel gear is mounted on the synchronous rotating shaft, the second bevel gear is connected to the bottom of the top rod, and the first bevel gear is meshed with the second bevel gear. Specifically, the rotary motor 551 drives the rotating shaft to move, so that the synchronous rotating shaft generates synchronous rotation, prompting the first bevel gear to drive the rotation of the second bevel gear, and finally realizing the rotation of the top rod 53, which is convenient for the material to be shaped in the material transport mechanism.

[0037] Furthermore, the automatic filling and pressing mechanism 20 for the velvet material comprises a filling motor 21, a rotating rod 22 and a hopper 23. The rotating rod 22 is connected to the filling motor 21, and is provided with a threaded section. The hopper 23 is provided with a feeding port and a discharging port. The end of the rotating rod away from the filling motor 21 is passed through the discharging port. Correspondingly, the rotation of the filling motor 21 causes the rotating rod 22 to rotate synchronously, thereby realizing a rotary unloading operation mode, which is convenient for unloading fibrous materials such as velvet. Specifically, a fixing seat is provided on the top of the hopper 23, and the filling motor is installed on the fixing seat. The hopper 23 is arranged in a funnel shape.

[0038] Furthermore, the material receiving mechanism 40 includes a material receiving motor 41 and a material receiving barrel 42. The material receiving barrel 42 moves to the lower end of the velvet material automatic filling and pressing molding mechanism or the quantitative material dispensing mechanism through the rotation of the material receiving motor 41 to achieve material receiving or quantitative material dispensing. Furthermore, the material receiving mechanism also includes a material receiving slide rail assembly. The material receiving slide rail assembly includes a first slide rail 43 and a first pulley 44. The first slide rail 43 is located on both sides of the material receiving barrel 42. The first pulley 44 is installed on the material receiving barrel 42 through a connector. The first pulley 44 abuts against the first slide rail 43. Specifically, the first slide rail is arranged in an arc shape, which can be used for the material receiving barrel to generate circular motion under the rotation of the material receiving motor. By adding the material receiving slide rail assembly to ensure the smooth movement of the material receiving barrel 42, the material receiving stability is improved.

[0039] Furthermore, the quantitative material dispensing mechanism 30 includes a material dispensing motor 31, a push rod 32, a pressure sensor 33 and a stroke detection component 34. The pressure sensor 33 is connected to the lower end of the material dispensing motor 31. The push rod 32 can move to the inside of the material receiving barrel 42 through the transmission action of the material dispensing motor 31. Among them, the pressure sensor 33 is used to receive the pressure feedback signal, and then combined with the stroke detection component to receive and control the movement stroke of the push rod, and the quantitative material dispensing function is realized by pressure feedback and movement stroke control, which effectively ensures the accuracy of material dispensing; specifically, the stroke detection component 34 includes a baffle and a sensor, the sensor is arranged close to the baffle, and the baffle is installed at one end of the push rod, thereby realizing the detection feedback of the movement stroke of the push rod.

[0040] Furthermore, the transmission mechanism 60 includes an X-axis transmission component 61 and a Y-axis transmission component 62. The Y-axis transmission component 62 is connected to the material discharging and shaping mechanism 50 so that the material discharging and shaping mechanism 50 generates Y-axis movement; the X-axis transmission component 61 is connected to the Y-axis transmission component 62 so that the Y-axis transmission component 62 and the material discharging and shaping mechanism generate X-axis movement. Among them, the X-axis transmission component 61 and the Y-axis transmission component 62 can realize the lateral and longitudinal movement of the storage barrel, thereby causing several storage barrels on the support plate to move to the lower end of the receiving barrel respectively, for realizing automatic material receiving processing; at the same time, the X-axis transmission component 61 can also cause the material discharging and shaping mechanism and the storage barrel to move lateral to the lower end of the limit plate of the unloading device, which is convenient for subsequent material ejection and material shaping processing.

[0041] Furthermore, the material transport mechanism 73 includes a linear transmission component and a feed plate 731. The feed plate 731 is provided with a plurality of discharge troughs 732 and through holes 733. The through holes 733 are connected to the discharge troughs 732. The material ejecting mechanism 72 is provided with a plurality of material rods 721. The material rods 721 match the through holes 733. The feed plate 731 can move back and forth on the upper side of the limit plate 74 or the lower side of the ejecting mechanism through the linear transmission component.

[0042] In this embodiment, the linear transmission component includes a servo motor 734, a ball screw 735 and a slider, the screw motor 734 is connected to the ball screw 735, the slider is installed on the ball screw, and the feed plate is connected to the slider. It can be understood that in other embodiments, the linear transmission component can also be other common linear reciprocating devices that can realize the linear reciprocating motion of the feed plate, and the linear transmission component can be selected and used according to the actual production conditions and usage scenarios.

[0043] Furthermore, slide rails are provided on both sides of the fixed frame 71, and sliding blocks are provided on both sides of the feed plate 731. The sliding blocks are installed on the slide rails, which can support and guide the moving parts, ensuring that the feed plate 731 can achieve smooth linear reciprocating motion under the transmission of the linear transmission parts. At the same time, the discharge trough 732 is used for placing and molding materials for the feeding mechanism; it can be understood that the shape of the discharge trough 732 can be adjusted accordingly according to the actual production conditions, and can be set to different shapes to achieve the molding shape of the material, which is convenient for subsequent processing.

[0044] Furthermore, the ejection mechanism includes a transmission cylinder 722 and an ejection bracket 723, the transmission cylinder 722 is connected to the ejection bracket 723, and the material rod 721 is installed on the ejection bracket 723, and the ejection mechanism is used to realize the ejection function. In this embodiment, the material rod is installed on the ejection bracket by threaded connection, thereby realizing detachable processing, improving convenience and installation efficiency; it can be understood that in other embodiments, the material rod 721 can also be connected to the ejection bracket by snap connection, buckle connection or other detachable structures, and the installation method of the material rod can be replaced according to actual production needs.

[0045] Furthermore, the automatic filling and pressing machine for velvet materials also includes a base 11, which is installed on the outside of the loading device 10 and the unloading device 70; and the base 11 is provided with an opening for material transmission and processing of the conveyor belt; it can be understood that when the lifting mechanism lifts the shaped material on the transporting mechanism, the material will fall onto the external conveyor belt, and then the conveyor belt will transport the material to the next process through the opening, so as to facilitate subsequent processing.

[0046] The working principle of the automatic filling and pressing machine for velvet materials is as follows: the filling motor 21 drives the rotating rod 22 to rotate in the working state, so that the material to be processed in the hopper 23 falls into the receiving barrel 42 of the receiving mechanism, and then the receiving motor 41 rotates to move the receiving barrel 42 to the lower end of the quantitative distribution mechanism 30, and then the distribution motor 31 drives the push rod 32 to move downward into the receiving barrel 42, and combines the quantitative function of the pressure sensor and the stroke detection component to push the material in the receiving barrel 42 to fall quantitatively into a single storage barrel 52, and then the X-axis transmission assembly 61 and the Y-axis transmission assembly 62 are used to move the support plate 51, so that all the storage barrels 52 on the support plate 51 are moved to the lower end of the quantitative distribution mechanism 30, and finally the automated loading process is completed.

[0047] When the material is loaded, the discharge shaping mechanism 50 moves to the lower end of the limit plate 74 under the transmission action of the X-axis transmission assembly 61, and the feed plate 731 moves to the top of the limit plate 74 under the transmission action of the linear transmission component, and then the ejector motor 542 drives the ejector rod 53 and the storage barrel 52 to move upward in the working state. During this movement, the storage barrel 52 will abut against the limit plate 74, and then the ejector rod 53 continues to move to push the material in the storage barrel 52 into the discharge groove of the feed plate 731; at the same time, by rotating The rotating motor 551 drives the rotating shaft to move, thereby causing the synchronous rotating shaft to rotate synchronously, prompting the first bevel gear to drive the second bevel gear to rotate, and finally realizing the rotation of the ejector rod 53, so that the material in the discharge trough is pressed and shaped; thereafter, the feed plate 731 moves to the bottom of the ejector device under the transmission action of the linear transmission component, and the material rod 721 penetrates a through hole under the action of the transmission cylinder 722 to remove the material in the discharge trough, so that the material falls onto the conveyor belt below, and finally realizes the unloading function.

[0048] The automatic filling and pressing machine for velvet materials of the present invention is suitable for processing velvet materials such as plush and moxa, and adopts an automated production mode to realize quantitative feeding and pressing and shaping operations of velvet materials, thereby effectively improving production efficiency and ensuring processing accuracy.

[0049] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0050] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. Automatic filling and pressing machine for velvet materials, characterized by: The material discharging device comprises a feeding device and a discharging device, wherein the feeding device comprises an automatic filling and pressing molding mechanism for velvet materials, a quantitative material distribution mechanism, a material receiving mechanism, a discharging and shaping mechanism and a transmission mechanism, wherein the discharging and shaping mechanism comprises a support plate, a plurality of storage barrels and a push rod, a longitudinal material ejecting assembly and a rotary shaping assembly, wherein the storage barrel is connected to the support plate through an elastic member, and the push rod is installed on the support plate and partially penetrates the storage barrel; the discharging device comprises a fixed frame, a material ejecting mechanism and a material conveying mechanism, wherein the material ejecting mechanism and the material conveying mechanism are installed on the fixed frame, the fixed frame is provided with a limiting plate, and the limiting plate is provided with a plurality of positioning holes for limiting the storage barrel; the discharging and shaping mechanism is moved to the lower end of the limiting plate through the transmission action of the transmission mechanism, and the push rod generates a material ejecting action and a rotating action under the action of the longitudinal material ejecting assembly and the rotary shaping assembly, so that the material in the storage barrel is shaped on the material conveying mechanism; The longitudinal ejection assembly includes an ejection slide rail, an ejection motor and a screw rod component. Support sliders are provided at both ends of the support plate. The ejection motor is connected to the screw rod component. The support slider is connected to the ball nut of the screw rod component. The rotary shaping assembly comprises a rotary motor, a rotary shaft, a driving gear, a driven gear, a synchronous rotary shaft, a first bevel gear and a second bevel gear, wherein the rotary motor is connected to the rotary shaft, the rotary shaft is connected to the driving gear, the driven gear is meshed with the driving gear, the synchronous rotary shaft is mounted on the driven gear, the first bevel gear is mounted on the synchronous rotary shaft, the second bevel gear is connected to the bottom of the push rod, and the first bevel gear is meshed with the second bevel gear; The automatic filling and pressing mechanism for velvet material comprises a filling motor, a rotating rod and a hopper, wherein the rotating rod is connected to the filling motor, the rotating rod is provided with a threaded section, the hopper is provided with a feeding port and a discharging port, and an end of the rotating rod away from the filling motor is passed through the discharging port; The material receiving mechanism comprises a material receiving motor and a material receiving cylinder, and the material receiving cylinder moves to the lower end of the velvet material automatic filling and pressing molding mechanism or the quantitative material dispensing mechanism through the rotation of the material receiving motor; The quantitative material dispensing mechanism includes a material dispensing motor, a push rod, a pressure sensor and a stroke detection component. The pressure sensor is connected to the lower end of the material dispensing motor. The push rod can be moved to the inside of the material receiving barrel through the transmission action of the material dispensing motor. The material transport mechanism includes a linear transmission component and a feeding plate, the feeding plate is provided with a plurality of material discharge troughs and through holes, the through holes are connected to the material discharge troughs, the ejecting mechanism is provided with a plurality of material rods, the material rods match the through holes, the feeding plate can move back and forth on the upper side of the limit plate or the lower side of the ejecting mechanism through the linear transmission component; the linear transmission component includes a servo motor, a ball screw and a slider, the servo motor is connected to the ball screw, the slider is installed on the ball screw, and the feeding plate is connected to the slider.

2. The automatic filling and pressing machine for velvet material according to claim 1, characterized in that: The ejection mechanism comprises a transmission cylinder and an ejection bracket, the transmission cylinder is connected to the ejection bracket, and the ejection rod is installed on the ejection bracket.

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