A pile driving and beam erecting integrated machine

By designing a pile driving and beam mount integrated machine, combining a bridge mount machine, integrating the pile driving and beam mount functions, the problem that traditional construction technology cannot be implemented in complex environments is solved, and the efficiency and environmental protection of bridge construction is achieved, and it is suitable for nature reserves, etc. environment.

CN113047179BInactive Publication Date: 2025-01-10CCCC FIRST HARBOR ENGINEERING CO LTD +1
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Patent Information

Application Number
CN202110368609.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-06
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In environments such as nature reserves, swamps, mudflats, long-term wave-facing construction, mountain streams and urban built-up areas, traditional bridge construction technology cannot build facilities and work pavements due to environmental protection and space restrictions, and it is difficult to complete the construction of the pier pile foundation.

Method used

Design a pile driving and beam mount integrated machine, combine the existing bridge mount machine, integrate the pile driving and beam mount functions to realize horizontal transportation, pile feeding, installation, pile connecting and pile cutting operations of prefabricated piles, replace traditional technology, and complete cover Beam erection and concrete box beam laying.

Benefits of technology

It has achieved the completion of bridge construction without destroying the environment, reduced on-site pouring concrete, protected the surrounding geographical and ecological environment, expanded the scope of construction application of bridge builders, and is suitable for bridge construction in complex environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

A pile driving and beam erecting integrated machine includes a front crane, a rear crane, a frame, a first leg, a second leg, a third leg, a fourth leg, a pile driver, a construction platform and a control system; the frame is assembled from two crossbeams and two main beams; the front and rear cranes are arranged at the upper chords of the two main beams along the longitudinal direction of the frame; the fourth and third legs are arranged respectively between the rear of the main beam and the external concrete beam; the second leg is arranged between the middle of the main beam and the external cap beam; the first, second, third and fourth legs are all placed on the two chords at the bottom of the two main beams through an inverted walking device; the pile driver is arranged between the front of the two main beams; the construction platform is suspended in the track at the front of the main beam. The pile driving and beam erecting integrated machine of the present invention does not need to lay a temporary road, a trestle and use large ship machinery equipment to complete the horizontal transportation, pile feeding, pile driving, pile connection and pile cutting of prefabricated piles, change the existing on-site casting of cap beams, and protect the surrounding geographical and ecological environment.
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Description

Technical Field

[0001] The invention relates to the field of bridge construction, and in particular to an integrated pile driving and beam erecting machine. Background Art

[0002] At present, PHC or steel pipe piles are generally used for the pile foundation construction of bridge piers in water bridge construction. The traditional process is to lay temporary construction access roads or build trestles or use pile-driving boats on the water to drive pipe piles. However, in nature reserves, swamps, tidal flats, long-period wave coastal construction, mountain streams and urban built-up areas, due to the rigid constraints of environmental protection, limited space, complex geological environment and other reasons, there are no conditions for building construction access roads, and it is impossible to use existing bridge erection machines and conventional processes to complete the construction of bridge piers. In order to overcome the above restrictions and meet the construction needs, it is necessary to improve the existing bridge erection machines. Or design a new type of piling and bridge erection integrated machine, which has the function of sinking piles for pier pile foundations, adapts to the horizontal transportation of pile foundations, cap beams and box beams by bridge erection machines, and drives and penetrates pile foundations after the bridge erection machine passes through the hole to the pile position. After the cap beam is erected on the pile foundation, the concrete box beam of the bridge deck is laid in place to meet the requirements of integrated construction. Summary of the invention

[0003] This patented invention adds a pile driver to the front end of the existing bridge-building machine and combines it with the bridge-building machine as a whole, replacing the traditional construction process of building a construction walkway or trestles, completing the horizontal transportation, feeding, driving, connecting and cutting of prefabricated piles, changing the existing situation where the cap beam needs to be cast on site, realizing the joint operation of piling and beam erection, and greatly protecting the surrounding geographical and physical environment.

[0004] To achieve the above objectives, the solution adopted by the present invention is:

[0005] A pile driving and beam erecting integrated machine, comprising a front crane, a rear crane, a frame including a cross beam and a main beam, a first leg, a second leg, a third leg, a fourth leg, a pile driver, a construction platform and a control system; wherein:

[0006] The front crane includes a lifting system, a crane longitudinal movement mechanism, a crane transverse movement mechanism, a crane beam, a front crane hoist and a crane adjustment beam;

[0007] The rear crane includes a lifting system, a crane longitudinal movement mechanism, a crane transverse movement mechanism, a crane beam, and a rear crane hoist;

[0008] The fourth leg includes two pairs of reverse hanging walking devices, two brackets, a lower crossbeam, a height adjustment telescopic device and a supporting device;

[0009] The third leg includes two pairs of reverse hanging walking devices, two bracket beams, a transverse moving trolley, a chain-driven transverse moving device, a main beam longitudinal moving device, a third transverse moving beam, two supporting screws and two anchoring devices;

[0010] The second leg includes two pairs of reverse hanging walking devices, two bracket beams, a transverse moving trolley, a chain-driven transverse moving device, a main beam longitudinal moving device, a second transverse moving beam, two second uprights, two supporting screws and two anchoring devices;

[0011] The first leg comprises two first leg units, each of which comprises a pair of reverse hanging walking devices, a first column, a telescopic sleeve device, a supporting screw and a pier side bracket;

[0012] Features:

[0013] The frame is a frame structure composed of two parallel front and rear cross beams and two parallel left and right main beams; the main beams are formed by connecting multiple triangular truss structures; the cross beams are rectangular truss structures;

[0014] The front crane and the rear crane are arranged along the longitudinal direction of the frame, and they are respectively placed on the upper chords of the two main beams of the frame through the crane cross beam; the crane transverse movement mechanisms of the front crane and the rear crane are both installed above the crane cross beam; the crane longitudinal movement mechanisms are respectively installed at both ends of the crane cross beam; the lifting systems of the front crane and the rear crane are both fixed on the crane cross beam, and the front crane hoist and the rear crane hoist are respectively installed at the lower ends thereof; the front crane hoist of the front crane is a rotary hoist, and the crane adjustment cross beam is connected below it;

[0015] The fourth leg is arranged between the rear part of the main beam of the frame and the external concrete beam; the two pairs of reverse-hanging walking devices of the fourth leg are respectively placed on the two chords at the bottom of the two main beams; the two brackets are respectively fixedly mounted below the two pairs of reverse-hanging walking devices, and the lower ends thereof are respectively fixedly mounted to the lower cross beam through the height adjustment telescopic device; the bottom of the lower cross beam is fixedly mounted with a supporting device; when the fourth leg is separated from the external concrete beam, the reverse-hanging walking device can be manipulated by the manipulation system to be in the longitudinal direction below the main beam of the frame, so as to satisfy the main beam being supported by the fourth leg at different positions on the external concrete beam;

[0016] The third leg is arranged between the rear part of the main beam of the frame and the external concrete beam, and is located in front of the fourth leg; the third leg is respectively placed on the two chord rods at the bottom of the two main beams through two pairs of reverse hanging walking devices; the two bracket beams are fixedly installed under the two pairs of reverse hanging walking devices, and the lower ends of the two bracket beams are respectively fixedly installed on the two sides of the upper end surface of the transverse moving trolley; the chain-driven transverse moving device is fixedly installed on the transverse moving trolley, and the chain-driven transverse moving device is operated by the operating system to make the frame move laterally on the third transverse moving beam; the main beam longitudinal movement The device is fixedly mounted on one side of the middle part of the bracket beam. Under the control of the operating system, the main beam longitudinal movement device pushes the main beam of the frame with the support of two pairs of reverse hanging walking devices of the third leg to make it move longitudinally; the bottom of the third transverse movement beam is fixed with two support screws and supported on the external concrete beam; when the third leg is separated from the external concrete beam, the reverse hanging walking device is operated by the operating system to make it move longitudinally under the main beam of the frame, so that the main beam can be supported by the third leg at different positions on the external concrete beam;

[0017] The second leg is arranged between the middle part of the main beam of the frame and the external cap beam, and is located in front of the third leg; the second leg is respectively placed on the two chords at the bottom of the two main beams through two pairs of reverse hanging walking devices; the two bracket beams are fixedly mounted below the two pairs of reverse hanging walking devices, and the lower ends thereof are respectively fixedly mounted on the two sides of the upper end surface of the transverse moving trolley; the chain-driven transverse moving device is fixedly mounted on the transverse moving trolley, and the chain-driven transverse moving device is operated by the operating system to make the frame move laterally on the second transverse moving beam; the main beam longitudinal moving device is fixedly mounted on one side of the middle part of the bracket beam, and the main beam longitudinal moving device is fixedly mounted on the middle part of the bracket beam. The beam longitudinal movement device, under the control of the operating system, uses the supporting action of the two pairs of reverse-hanging walking devices of the second legs to push the main beam of the frame to make it move longitudinally; the bottom of the second transverse movement beam is fixed with two second columns and two supporting screws and then supported on the external cap beam; the anchoring device anchors the bottom of the supporting screws to the external cap beam respectively; when the second leg is separated from the external concrete beam, the reverse-hanging walking device is operated by the operating system to make it move longitudinally under the main beam of the frame, so that the main beam of the frame can be supported by the second legs at different positions on the external concrete beam;

[0018] The first leg is arranged at the front of the main beam of the frame and is located in front of the second leg; each of the first leg units is placed on two chords at the bottom of the two main beams through a pair of reverse hanging walking devices; the lower end of the reverse hanging walking device is fixed with a first column, a telescopic sleeve device and a supporting screw; the control system controls each pair of reverse hanging walking devices respectively to make each first leg unit move along the longitudinal direction of the main beam to the side of the external cap beam, and fixes each first leg unit at the external cap beam through the pier side bracket;

[0019] The pile driver is arranged in a cavity between the front parts of the two main beams of the frame; when the front crane and the rear crane hoist the external pipe piles and transport them forward along the two main beams of the frame, the pile driver is laid back and is located between the two main beams in a horizontal state; when the pile driver and its external pipe piles are completely turned forward to a vertical position, they enter a waiting state, and the pile driver is started by the operating system to drive the external pipe piles into the ground;

[0020] The construction platform is suspended in the track between the two main beams of the frame and is located behind the pile driver. The construction platform is moved longitudinally and lifted vertically under the frame through the control system to meet the needs of manual auxiliary operations such as pile driving, pile cutting and pile connection.

[0021] The operating system controls the front crane and the rear crane to move longitudinally along the two main beams of the frame by operating the crane longitudinal movement mechanism, controls the front crane and the rear crane to move horizontally along the crane beams by operating the crane transverse movement mechanism, and controls the front crane hoist of the front crane and the rear crane to move up and down by operating the lifting system, so as to complete the transportation of external pipe piles, cap beams and concrete beams into place.

[0022] The present invention may be that the supporting device of the fourth leg adopts four sets of screw mechanisms, which can be adjusted separately to ensure that the fourth leg is supported on the external concrete beam with longitudinal and transverse slopes.

[0023] The present invention may also be that the height adjustment and telescopic device of the fourth leg is supported at the bottom of the main beam of the frame together with two brackets through the jacking of the oil cylinder, so that the frame can move longitudinally and reach the pile position after passing through the hole when the third leg is separated from the external concrete beam.

[0024] The present invention may also be that the first leg has two supporting screws, which can be independently adjusted to stand on the external cap beam in a staggered manner, so that the frame can move longitudinally on the curved external concrete beam and reach the pile position after passing through the hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the piling and beam erecting integrated machine of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the front crane in the piling and beam erecting integrated machine of the present invention;

[0027] Figure 3 yes Figure 2 Left view of

[0028] Figure 4 It is a structural schematic diagram of the rear carriage in the piling and beam erecting integrated machine of the present invention;

[0029] Figure 5 yes Figure 4 Left view of

[0030] Figure 6 It is a structural schematic diagram of the first leg in the piling and beam erecting integrated machine of the present invention;

[0031] Figure 7 It is the left view of 6;

[0032] Figure 8 It is a structural schematic diagram of the second leg in the piling and beam erecting integrated machine of the present invention;

[0033] Fig. 9 yes Figure 8 Left view of

[0034] Fig.10 It is a structural schematic diagram of the third leg in the piling and beam erecting integrated machine of the present invention;

[0035] Fig.11 is a left view of 10;

[0036] Fig.12 It is a structural schematic diagram of the fourth leg in the piling and beam erecting integrated machine of the present invention;

[0037] Fig.13 yes Fig.12 Left view of

[0038] Fig.14 It is a schematic diagram of a pile driver in the piling and beam erecting integrated machine of the present invention flipping forward to a vertical state;

[0039] Fig.15 yes Fig.14 Right view of;

[0040] Fig.16 yes Fig.14 Bottom view of

[0041] Fig.17 It is a schematic diagram of a pile driver in the piling and beam erecting integrated machine of the present invention being laid back to a horizontal state;

[0042] Fig.18 yes Fig.17 Top view of the . DETAILED DESCRIPTION

[0043] like Figure 1-18As shown, a pile driving and beam erecting integrated machine comprises a front crane 1, a rear crane 1', a frame 2 including a cross beam 21 and a main beam 22, a first leg 3, a second leg 4, a third leg 4', a fourth leg 5, a pile driver 7, a construction platform 8 and a control system; the front crane 1 comprises a lifting system 11, a crane longitudinal movement mechanism 12, a crane transverse movement mechanism 13, a crane cross beam 14, a front vehicle hoist 15 and a crane adjustment cross beam 16; the rear crane 1' comprises a lifting system 11, a crane longitudinal movement mechanism 12, a crane transverse movement mechanism 13, a crane cross beam 14, a rear vehicle hoist 15'; the fourth leg 5 comprises two pairs of reverse hanging walking devices 31, two brackets 52, a lower cross beam 56, a height adjustment telescopic device 58 and a supporting device 59; the third leg 4' includes two pairs of reverse hanging walking devices 31, two bracket beams 42, a transverse trolley 43, a chain-driven transverse moving device 44, a main beam longitudinal moving device 45, a third transverse moving beam 46', two supporting screws 38 and two anchoring devices 49; the second leg 4 includes two pairs of reverse hanging walking devices 31, two bracket beams 42, a transverse moving trolley 43, a chain-driven transverse moving device 44, a main beam longitudinal moving device 45, a second transverse moving beam 46, two second columns 47, two supporting screws 38 and two anchoring devices 49; the first leg 3 includes two first leg units 30, each of which includes a pair of reverse hanging walking devices 31, a first column 37, a telescopic sleeve device 39, a supporting screw 38 and a pier side bracket 32; wherein:

[0044] The frame 2 is a frame structure composed of two parallel front and rear cross beams 21 and two parallel left and right main beams 22; the main beams 22 are formed by connecting multiple triangular truss structures; the cross beams 21 are rectangular truss structures.

[0045] The front crane 1 and the rear crane 1' are arranged along the longitudinal direction of the frame 2, and they are respectively placed on the upper chords of the two main beams 22 of the frame 2 through the crane cross beam 14; the crane transverse movement mechanisms 13 of the front crane 1 and the rear crane 1' are both installed above the crane cross beam 14; the crane longitudinal movement mechanisms 12 are respectively installed at both ends of the crane cross beam 14; the lifting systems 11 of the front crane 1 and the rear crane 1' are both fixed on the crane cross beam 14, and the front crane hoist 15 and the rear crane hoist 15' are respectively installed at the lower ends thereof; the front crane hoist 15 of the front crane 1 is a rotary hoist, which can cooperate with the rear crane 1' to lift external concrete beams and pipe piles, and can also independently lift and rotate the external cap beam; the front crane hoist 15 is connected to the crane adjustment beam 16 at its lower side to adapt to external cap beams with different slopes and realize accurate alignment of the external cap beam and the pipe piles.

[0046] The fourth leg 5 is arranged between the rear of the main beam 22 of the frame 2 and the external concrete beam; the two pairs of reverse-hanging walking devices 31 of the fourth leg 5 are respectively placed on the two chords at the bottom of the two main beams 22; the two brackets 52 are respectively fixed below the two pairs of reverse-hanging walking devices 31, and their lower ends are respectively fixed to the lower cross beam 56 through the height adjustment telescopic device 58; the bottom of the lower cross beam 56 is fixed with a supporting device 59; when the fourth leg 5 is separated from the external concrete beam, the reverse-hanging walking device 31 is operated by the operating system to make it move longitudinally under the main beam 22 of the frame 2, so that the main beam 22 can be supported by the fourth leg 5 at different positions on the external concrete beam. The supporting device 59 of the fourth leg 5 adopts four sets of screw mechanisms, which can be adjusted separately to ensure that the fourth leg 5 is supported on the external concrete beam with longitudinal and transverse slopes. The height adjustment and telescopic device 58 of the fourth leg 5 is supported on the bottom of the main beam 22 of the frame 2 together with the two brackets 52 through the oil cylinder jacking, so that the frame 2 can move longitudinally through the hole when the third leg 4' is separated from the external concrete beam surface.

[0047] The third leg 4' is arranged between the rear part of the main beam 22 of the frame 2 and the external concrete beam, and is located in front of the fourth leg 5; the third leg 4' is respectively placed on the two chords at the bottom of the two main beams 22 through two pairs of reverse hanging walking devices 31; the two bracket beams 42 are fixedly mounted below the two pairs of reverse hanging walking devices 31, and the lower ends thereof are respectively fixedly mounted on the two sides of the upper end surface of the transverse moving trolley 43; the chain-driven transverse moving device 44 is fixedly mounted on the transverse moving trolley 43, and the chain-driven transverse moving device is operated by the operating system to make the frame 2 move laterally on the third transverse moving beam 46'; the main beam longitudinal moving device 45 is fixedly mounted on one side of the middle part of the bracket beam 42, Under the control of the operating system, the main beam longitudinal movement device pushes the main beam 22 of the frame 2 to make it move longitudinally with the support of the two pairs of reverse-hanging walking devices 31 of the third leg 4'; the bottom of the third transverse movement beam 46' is fixed with two supporting screws 38 and supported on the external concrete beam; the anchoring device 49 anchors the bottom of the supporting screws 38 on the external concrete beam respectively; when the third leg 4' is separated from the external concrete beam, the reverse-hanging walking device 31 can be operated by the operating system to make it move longitudinally under the main beam 22 of the frame 2, so that the main beam 22 of the frame 2 can be supported by the third leg 4' at different positions on the external concrete beam.

[0048] The second leg 4 is arranged between the middle of the main beam 22 of the frame 2 and the external cap beam, and is located in front of the third leg 4'; the second leg 4 is respectively placed on the two chords at the bottom of the two main beams 22 through two pairs of reverse hanging walking devices 31; the two bracket beams 42 are fixedly mounted below the two pairs of reverse hanging walking devices 31, and their lower ends are respectively fixedly mounted on the two sides of the upper end surface of the transverse moving trolley 43; the chain-driven transverse moving device 44 is fixedly mounted on the transverse moving trolley 43, and the chain-driven transverse moving device is operated by the operating system to make the frame 2 move laterally on the second transverse moving beam 46; the main beam longitudinal moving device 45 is fixedly mounted on one side of the middle part of the bracket beam 42, and the main beam Under the control of the operating system, the longitudinal movement device pushes the main beam 22 of the frame 2 with the support of the two pairs of reverse-hanging walking devices 31 of the second legs 4 to make it move longitudinally; the bottom of the second transverse movement beam 46 is fixed with two second columns 47 and two supporting screws 38 and then supported on the external cap beam; the anchoring device 49 anchors the bottom of the supporting screws 38 to the external cap beam respectively; when the second leg 4 is separated from the external concrete beam, the reverse-hanging walking device 31 is operated by the operating system to make it move longitudinally under the main beam 22 of the frame 2, so as to meet the support of the second leg 4 at different positions of the main beam 22 of the frame 2 on the external concrete beam.

[0049] The first leg 3 is arranged at the front of the main beam 22 of the frame 2 and in front of the second leg 4; each first leg unit 30 is placed on two chords at the bottom of the two main beams 22 through a pair of reverse-hanging walking devices 31; the lower end of the reverse-hanging walking device 31 is fixed with a first column 37, a telescopic sleeve device 39 and a support screw 38; the control system controls each pair of reverse-hanging walking devices 31 respectively so that each first leg unit 30 moves along the longitudinal direction of the main beam 22 to the side of the external cap beam, and each first leg unit 30 is fixed to the external cap beam through the pier side bracket 32. There are two support screws 38 of the first leg 3, which are supported on the external cap beam in an independently adjustable manner in a mutually staggered manner, so that the frame 2 can move longitudinally on the external concrete beam in a curved state and reach the pile position after passing through the hole.

[0050] The pile driver 7 is arranged in a cavity between the front parts of the two main beams 22 of the frame 2; when the front crane 1 and the rear crane 1' lift the external pipe piles and transport them forward along the two main beams 22 of the frame 2, the pile driver 7 is laid down backward and is located between the two main beams 22 in a horizontal state; when the pile driver 7 and its external pipe piles are completely flipped forward to a vertical position, they enter a waiting state, and the pile driver 7 is started by the operating system to drive the external pipe piles into the stratum.

[0051] The construction platform 8 is suspended in the track between the two main beams 22 of the frame 2 and is located behind the pile driver. The construction platform 8 is moved longitudinally and lifted vertically under the frame 2 through the operating system to meet the needs of manual auxiliary operations such as piling, cutting piles and connecting piles.

[0052] The operating system controls the front crane 1 and the rear crane 1' to move longitudinally along the two main beams 22 of the frame 2 by operating the crane longitudinal movement mechanism 12, controls the front crane 1 and the rear crane 1' to move transversely along the crane cross beam 14 by operating the crane transverse movement mechanism 13, and controls the front crane hoist 15 of the front crane 1 and the rear crane 1' to move up and down by operating the lifting system 11, so as to complete the transportation of external pipe piles, cap beams and concrete beams into place.

[0053] The integrated pile driving and beam erection machine of the present invention does not require the laying of temporary access roads or trestles, or the assistance of other large ship engines. The bridge erection machine itself is used to complete all operations of horizontal transportation of piles and beams and erection construction, further expanding the construction application scope of the bridge erection machine. It has the functions of pile driving, beam erection and wet joint construction, realizing multi-functionality of one machine. The pipe piles, cap beams and box beams used in bridge construction are all prefabricated in the factory. The prefabrication process is not affected by the harsh environment, realizing modularization of components. The construction process is friendly to the surrounding environment, suitable for nature reserves, swamps, mudflats, long-period wave coastal construction, mountain streams and urban built-up areas. It does not damage the surrounding vegetation and environment, and greatly protects the surrounding geographical and ecological environment.

Claims

1. A pile driving and beam erecting integrated machine, comprising a front crane (1), a rear crane (1'), a frame (2) including a cross beam (21) and a main beam (22), a first leg (3), a second leg (4), a third leg (4'), a fourth leg (5), a pile driver (7), a construction platform (8) and a control system; wherein: The front crane (1) comprises a lifting system (11), a crane longitudinal movement mechanism (12), a crane transverse movement mechanism (13), a crane beam (14), a front crane hoist (15) and a crane adjustment beam (16); The rear crane (1') comprises a lifting system (11), a crane longitudinal movement mechanism (12), a crane transverse movement mechanism (13), a crane crossbeam (14), and a rear crane hoist (15'); The fourth leg (5) comprises two pairs of reverse-hanging walking devices (31), two brackets (52), a lower crossbeam (56), a height adjustment telescopic device (58) and a supporting device (59); The third supporting leg (4') comprises two pairs of reverse-hanging walking devices (31), two bracket beams (42), a transverse moving trolley (43), a chain-driven transverse moving device (44), a main beam longitudinal moving device (45), a third transverse moving beam (46'), two supporting screws (38) and two anchoring devices (49); The second supporting leg (4) comprises two pairs of reverse-hanging walking devices (31), two bracket beams (42), a transverse moving trolley (43), a chain-driven transverse moving device (44), a main beam longitudinal moving device (45), a second transverse moving beam (46), two second upright columns (47), two supporting screws (38) and two anchoring devices (49); The first leg (3) comprises two first leg units (30), each of which comprises a pair of reverse-hanging walking devices (31), a first column (37), a telescopic sleeve device (39), a supporting screw (38) and a pier-side bracket (32); Features: The frame (2) is a frame structure formed by assembling two cross beams (21) arranged in parallel in front and back and two main beams (22) arranged in parallel in left and right; the main beams (22) are formed by butting together a plurality of triangular truss structures; the cross beams (21) are rectangular truss structures; The front crane (1) and the rear crane (1') are arranged along the longitudinal direction of the frame (2), and are respectively placed on the upper chords of the two main beams (22) of the frame (2) through the crane cross beam (14); the crane transverse movement mechanisms (13) of the front crane (1) and the rear crane (1') are both installed above the crane cross beam (14); the crane longitudinal movement mechanisms (12) are respectively installed at both ends of the crane cross beam (14); the lifting systems (11) of the front crane (1) and the rear crane (1') are both fixedly mounted on the crane cross beam (14), and the front crane hoist (15) and the rear crane hoist (15') are respectively installed at the lower ends thereof; the front crane hoist (15) of the front crane (1) is a rotary hoist, and the lower part thereof is connected to the crane adjustment cross beam (16); The fourth leg (5) is arranged between the rear part of the main beam (22) of the frame (2) and the external concrete beam; the two pairs of reverse-hanging walking devices (31) of the fourth leg (5) are respectively placed on two chords at the bottom of the two main beams (22); the two brackets (52) are respectively fixed below the two pairs of reverse-hanging walking devices (31), and the lower ends thereof are respectively fixed to the lower cross beam (56) through height adjustment telescopic devices (58); the bottom of the lower cross beam (56) is fixed with a supporting device (59); when the fourth leg (5) is separated from the external concrete beam, the reverse-hanging walking device (31) is controlled by the control system to make it move longitudinally below the main beam (22) of the frame (2), so that the main beam (22) can be supported by the fourth leg (5) at different positions on the external concrete beam; The third leg (4') is arranged between the rear part of the main beam (22) of the frame (2) and the external concrete beam and is located in front of the fourth leg (5); the third leg (4') is respectively placed on two chords at the bottom of the two main beams (22) through two pairs of reverse hanging walking devices (31); the two bracket beams (42) are fixedly mounted below the two pairs of reverse hanging walking devices (31), and their lower ends are respectively fixedly mounted on the two sides of the upper end surface of the transverse moving trolley (43); the chain-driven transverse moving device (44) is fixedly mounted on the transverse moving trolley (43), and the chain-driven transverse moving device is operated by the operating system to make the frame (2) move laterally on the third transverse moving beam (46'); the main beam longitudinal moving device (45) is fixedly mounted on the bracket beam (42) On one side of the middle part, the main beam longitudinal movement device, under the control of the operating system, uses the supporting action of two pairs of reverse-hanging walking devices (31) of the third legs (4') to push the main beam (22) of the frame (2) to make it move longitudinally; the bottom of the third transverse movement beam (46') is fixed with two support screws (38) and supported on the external concrete beam; the anchoring device (49) anchors the bottom of the support screws (38) to the external concrete beam respectively; when the third leg (4') is separated from the external concrete beam, the reverse-hanging walking device (31) is operated by the operating system to make it move longitudinally under the main beam (22) of the frame (2), so that the main beam (22) can be supported by the third leg (4') at different positions on the external concrete beam; The second leg (4) is arranged between the middle of the main beam (22) of the frame (2) and the external cap beam, and is located in front of the third leg (4'); the second leg (4) is respectively placed on two chords at the bottom of the two main beams (22) through two pairs of reverse hanging walking devices (31); the two bracket beams (42) are fixedly mounted below the two pairs of reverse hanging walking devices (31), and their lower ends are respectively fixedly mounted on the two sides of the upper end surface of the transverse moving trolley (43); the chain-driven transverse moving device (44) is fixedly mounted on the transverse moving trolley (43), and the chain-driven transverse moving device is operated by the operating system to make the frame (2) move laterally on the second transverse moving beam (46); the main beam longitudinal moving device (45) is fixedly mounted on one side of the middle part of the bracket beam (42), and the main beam longitudinal moving device (45) is fixedly mounted on the middle part of the bracket beam (42). Under the control of the operating system, the beam longitudinal movement device pushes the main beam (22) of the frame (2) to move longitudinally with the support of two pairs of reverse-hanging walking devices (31) of the second legs (4); the bottom of the second transverse movement beam (46) is fixed with two second columns (47) and two support screws (38) and then supported on the external cap beam; the anchoring device (49) anchors the bottom of the support screws (38) to the external cap beam respectively; when the second leg (4) is separated from the external concrete beam, the reverse-hanging walking device (31) is operated by the operating system to move longitudinally under the main beam (22) of the frame (2), so that the main beam (22) of the frame (2) can be supported by the second leg (4) at different positions on the external concrete beam; The first leg (3) is arranged at the front end of the main beam (22) of the frame (2) and is located in front of the second leg (4); each of the first leg units (30) is placed on two chords at the bottom of the two main beams (22) through a pair of reverse hanging walking devices (31); the lower end of the reverse hanging walking device (31) is fixed with a first column (37), a telescopic sleeve device (39) and a supporting screw (38); the control system controls each pair of reverse hanging walking devices (31) respectively so that each first leg unit (30) moves longitudinally along the main beam (22) to the side of the external cap beam, and each first leg unit (30) is fixed to the external cap beam through the pier side bracket (32); The pile driver (7) is arranged in a cavity between the front parts of the two main beams (22) of the frame (2); when the front crane (1) and the rear crane (1') lift the external pipe piles and transport them forward along the two main beams (22) of the frame (2), the pile driver (7) is tilted backward and is located between the two main beams (22) in a horizontal state; when the pile driver (7) and its external pipe piles are completely turned forward to a vertical position, they enter a standby state, and the pile driver (7) is started by the operating system to drive the external pipe piles into the ground; The construction platform (8) is suspended in a track between two main beams (22) of the frame (2) and is located behind the pile driver (7). The construction platform (8) is moved longitudinally and lifted vertically below the frame (2) through the control system. The operating system controls the front crane (1) and the rear crane (1') to move longitudinally along the two main beams (22) of the frame (2) by operating the crane longitudinal movement mechanism (12), controls the front crane (1) and the rear crane (1') to move transversely along the crane transverse beam (14) by operating the crane transverse movement mechanism (13), and controls the front crane hoist (15) of the front crane (1) and the rear crane (1') to move up and down by operating the lifting system (11), thereby completing the transportation of external pipe piles, cap beams and concrete beams into place.

2. The piling and beam erecting machine according to claim 1, characterized in that The supporting device (59) of the fourth leg (5) adopts four sets of screw mechanisms, which can be adjusted individually to ensure that the fourth leg (5) is supported on the external concrete beam with longitudinal and transverse slopes.

3. The piling and beam erecting machine according to claim 1, characterized in that The height adjustment telescopic device (58) of the fourth leg (5) is lifted by an oil cylinder and supported together with the two brackets (52) at the bottom of the main beam (22) of the frame (2), so that the frame (2) can move longitudinally and reach the pile position after passing through the hole when the third leg (4') is separated from the external concrete beam.

4. The piling and beam erecting machine according to claim 1, characterized in that The first leg (3) has two supporting screws (38), which are supported on the external cap beam in a mutually offset manner by an independent adjustment method, so that the frame (2) can move longitudinally on the curved external concrete beam and reach the pile position after passing through the hole.

Citation Information

Patent Citations

  • Piling and beam erecting all-in-one machine

    CN215329387U