Air-blowing fresh corn peeling machine

By designing an air-blown fresh corn husking machine and using a combination of mechanical clamping and air blowing, the problem of low efficiency of traditional manual corn husking is solved, and automated peeling and efficient operation are achieved.

CN113080482BActive Publication Date: 2025-09-19JILIN KANGDA AGRI MACHINERY
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Patent Information

Application Number
CN202110417601.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-19
Publication Date
2025-09-19
Estimated Expiration
2041-04-19

AI Technical Summary

Technical Problem

Traditional manual corn husking is inefficient, labor-intensive, and complicated, making it difficult to meet the demand for large-scale corn husking.

Method used

An air-blown fresh corn husk peeling machine is designed. It uses components such as a drive shaft, a sprocket, a chain, a herringbone peeling roller, a cutter and a strong air duct to automatically peel corn husks through a combination of mechanical clamping, cutting and blowing.

Benefits of technology

The automatic peeling of corn husks is realized, which reduces labor intensity, improves work efficiency and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an air-blown fresh corn husker, comprising a support frame, a pair of drive shafts, a feeding mechanism, two pairs of driving sprockets, two pairs of driven sprockets, a pressure roller, a reverse speed reducer, a pair of root-cutting chains, a pair of husking chains, a herringbone husking roller, a main motor, a rough cutting mechanism, a finished product discharge conveyor, a root assembly, a tip assembly, a residual leaf conveyor, a cutter, and a powerful air duct. The pair of drive shafts extend through the support frame at both ends and are positioned parallel to each other. This air-blown fresh corn husker precisely cuts the corn, adjusts the degree of cutting by moving it back and forth, and automatically husks the corn using air blowing, reducing labor intensity and improving overall work efficiency.
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Description

Technical Field

[0001] The invention relates to the field of corn peeling machines, and in particular provides an air-blowing fresh corn peeling machine. Background Art

[0002] In order to facilitate customers' consumption, some corns need to be stored in packaging bags. In order to facilitate packaging, the corn skin needs to be peeled off. Traditionally, the separation is done manually. For large quantities of corn skinning, manual operation is inefficient and labor-intensive. After manual skinning, the length needs to be cut again, and the process is more troublesome. Therefore, in order to solve the above problems and adapt to large quantities of corn skinning, it is necessary to design an automatic fresh corn skinning machine. Summary of the Invention

[0003] In view of this, in order to solve the above problems, the object of the present invention is to provide an air-blowing fresh corn peeling machine.

[0004] The technical solution provided by the present invention is: an air-blown fresh corn peeling machine, comprising: a support frame, a pair of drive shafts, a feeding mechanism, two pairs of active sprockets, two pairs of passive sprockets, a pressing roller, a reverse reducer, a pair of root-opening chains, a pair of peeling chains, a peeling herringbone roller, a main motor, a rough cutting mechanism, a finished product discharge belt conveyor, a root assembly, a tip assembly, a residual leaf belt conveyor, a cutter and a strong air duct, a pair of the drive shafts passing through the two ends of the support frame and placed parallel to each other, the two pairs of the active sprockets are set in one of the drive shafts. On the driving shaft, two pairs of the passive sprockets are mounted on another driving shaft and correspond one to one with the two pairs of active sprockets, a pair of the peeling chains are mounted on one pair of the active sprockets and a pair of the passive sprockets, a pair of the root opening chains are mounted on another pair of the active sprockets and a pair of the passive sprockets, the tip assembly is arranged between the pair of the peeling chains and rotates with them, the root assembly is arranged between the pair of the root opening chains and rotates with them, the main motor is arranged on one end face of the driving shaft, the feeding mechanism is arranged on the front side of the supporting frame, and one end is located between the root assembly and the tip assembly, the reverse reducer is arranged at one end of the other driving shaft and the driving end of the feeding mechanism, the rough cutting mechanism is located at one end inside the supporting frame and on both sides of the feeding mechanism, the upper end of the pressing roller is connected to the inner surface of the supporting frame, and the lower end is located between the rough cutting mechanism, the peeling herringbone roller is arranged at the lower end inside the supporting frame and connected to the tip assembly and the lower end of the root assembly. The peeling herringbone rollers are overlapped at the center, the peeling herringbone rollers are away from the feeding mechanism, the cutter is arranged at the lower end of the support frame and is located outside the root assembly, the residual leaf belt conveyor is arranged below the peeling herringbone rollers and partially extends out of the support frame, the finished product discharge belt conveyor is arranged in the support frame and is located between the feeding mechanism and the residual leaf belt conveyor, the strong air duct is arranged at the lower end of the support frame and is located on one side of the residual leaf belt conveyor, and the blowing end of the strong air duct corresponds to the root assembly;

[0005] The root assembly includes: a No. 1 guide rail, several pairs of No. 1 fixed blocks, several No. 1 sliding blocks, several rotating circular shafts, several No. 1 rotating bearings, several driving gears, several drill bits and several root sleeves. The No. 1 guide rail is sleeved on a pair of the driving shafts and is located between a pair of the root opening chains. Several pairs of the No. 1 fixed blocks are evenly arranged on the inner surface of a pair of the root opening chains. A pair of No. 1 round rods are provided between each pair of the No. 1 fixed blocks and located outside the No. 1 guide rail. Several No. 1 sliding blocks are provided on the outer side of the No. 1 guide rail. The blocks are evenly sleeved on several pairs of the No. 1 round rods, and the lower side is located in the No. 1 guide rail. The upper end of each No. 1 sliding block is penetrated by the rotating circular shaft, and the connection is provided with the No. 1 rotating bearing. Several drill bits and driving gears are respectively located at the two ends of several rotating circular shafts, and the driving gear is located on the outside. Several root sleeves are arranged on the outside of one part of the No. 1 fixed block and correspond to the positions of several drill bits. The cutter is located between the driving gear and the rough cutting mechanism.

[0006] The tip assembly includes: several pairs of No. 2 fixed blocks, No. 2 guide rails, several round shafts, several springs, several No. 2 sliding blocks, and several tip sleeves. The No. 2 guide rails are sleeved on a pair of the driving shafts and are located between a pair of the peeling chains. Several pairs of the No. 2 fixed blocks are evenly fixedly connected to the inner surfaces of a pair of the peeling chains, and a pair of No. 2 round rods are provided between each pair of the No. 2 fixed blocks. Several No. 2 sliding blocks are evenly sleeved on several pairs of the No. 2 round rods, and the rear ends are located in the No. 2 guide rails. Several springs are respectively sleeved on several round shafts. The upper end of each No. 2 sliding block is penetrated by the round shaft, and each round shaft can move horizontally on the No. 2 sliding block. Several tip sleeves are respectively sleeved on one end of several round shafts, and correspond one-to-one to the positions of several root sleeves.

[0007] Preferably, the feeding mechanism includes: a supporting material frame, a driving wheel, a driven wheel, a conveyor belt and several corn trays located below the pressing roller, the driving wheel and the driven wheel pass through both ends of the supporting material frame and rotate on the supporting material frame, the conveyor belt is sleeved on the driving wheel and the driven wheel, the driving end of the driving wheel is connected to the reverse reducer, and several corn trays are evenly located at the center of the upper surface of the conveyor belt and between the root sleeve and the tip sleeve.

[0008] Further preferably, the rough cutting mechanism includes: a pair of drive motors, a pair of cutting wheels and a pair of suspension support frames, the pair of suspension support frames are connected to the support frame and are located on both sides of the conveyor belt, the pair of drive motors are respectively located on the pair of suspension support frames, and the rotating ends are placed horizontally, and the pair of cutting wheels are respectively mounted on the driving ends of the pair of drive motors and rotate with the drive motors.

[0009] Further preferably, the longitudinal section of each root sleeve is a circular ring-shaped root sleeve.

[0010] Further preferably, each of the drill bits is a drill bit with a top root cylinder in the center and an annular cutting blade on the outer surface of the top root cylinder.

[0011] Further preferably, a driving sprocket engaged with the lower ends of the plurality of driving gears is provided at the inner lower end of the supporting frame, and the driving sprocket is located at the front side of the powerful air duct.

[0012] Further preferably, the finished product discharge machine, the feeding mechanism and the residual leaf belt conveyor are placed perpendicular to each other.

[0013] Further preferably, the centers of the No. 1 guide rail and the No. 2 guide rail are both convex, and the length of the convex at the center of the No. 1 guide rail is longer than the length of the convex at the center of the No. 2 guide rail.

[0014] Further preferably, both ends of the peeling herringbone roller and the connection with the support frame are provided with rotating bearings.

[0015] It is further preferred that the driving end of the residual leaf belt conveyor is connected to one of the driving shafts via a driving device, and skirt belts are provided at both ends of the upper surface of the belt in the finished product discharging belt conveyor.

[0016] The air-blowing fresh corn peeling machine provided by the present invention is a device that can precisely cut corn, adjust the degree of cutting by moving back and forth, and automatically peel the corn by blowing air, thereby reducing labor intensity and improving overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments:

[0018] Figure 1 This is a structural diagram of an air-blowing fresh corn peeling machine;

[0019] Figure 2 It is a top view of an air-blowing fresh corn peeling machine;

[0020] Figure 3 This is a partial side view of an air-blowing fresh corn peeling machine;

[0021] Figure 4 The invention relates to a rear view of the cooperation between the rotating shaft, the driving gear and the driving sprocket in an air-blowing fresh corn peeling machine;

[0022] Figure 5 It is a side view of the powerful air duct in an air-blowing fresh corn peeling machine;

[0023] Figure 6 It is a rear view of the powerful air duct of an air-blowing fresh corn peeling machine;

[0024] Figure 7 The invention is a side cross-sectional view of the cooperation between the residual leaf belt conveyor, the driving device and the skirt belt in an air-blowing fresh corn peeling machine;

[0025] Figure 8 The invention is a top cross-sectional view of the driving wheel, the driven wheel, the conveyor belt and the corn tray in an air-blowing fresh corn peeling machine;

[0026] Figure 9 The invention relates to a side view of the cooperation of the peeling herringbone roller, the cutter, the drill bit, the root sleeve and the tip sleeve in an air-blowing fresh corn peeling machine;

[0027] Figure 10 This is a partial enlarged view of the driving shaft, the driving sprocket, the peeling chain, the peeling herringbone roller, the strong air duct, the No. 2 fixed block, the round shaft, the No. 2 sliding block and the driving device in the air-blowing fresh corn peeling machine;

[0028] Figure 11 This is a partial enlarged view of the cooperation between the residual leaf belt conveyor, the No. 1 guide rail, the No. 1 fixed block, the No. 1 sliding block, the rotating shaft, the No. 1 rotating bearing, the drill bit, the root sleeve and the skirt belt in the air-blown fresh corn peeling machine;

[0029] Figure 12 This is a partial enlarged view of the cooperation between the residual leaf belt conveyor, the second fixed block, the second guide rail, the round shaft, the spring, the second sliding block, the tip sleeve and the skirt belt in the air-blowing fresh corn peeling machine;

[0030] Figure 13 This is a circuit connection diagram of an air-blowing fresh corn peeling machine;

[0031] In the figure: 1. Support frame; 2. Drive shaft; 3. Active sprocket; 4. Passive sprocket; 5. Pressing roller; 6. Reverse reducer; 7. Rooting chain; 8. Peeling chain; 9. Peeling herringbone roller; 10. Main motor; 11. Finished product discharge belt conveyor; 12. Residual leaf belt conveyor; 13. Cutter; 14. Powerful air duct; 15. No. 1 guide rail; 16. No. 1 fixed block; 17. No. 1 sliding block; 18. Skirt belt; 19. Rotating shaft; 20. No. 1 rotating bearing; 21. Driving gear; 22. Drill bit; 23. Root sleeve; 24. No. 2 fixing block; 25. No. 2 guide rail; 26. Round shaft; 27. Spring; 28. No. 2 sliding block; 29. ​​Tip sleeve; 30. Support rack; 31. Driving wheel; 32. Driven wheel; 33. Conveyor belt; 34. Corn tray; 35. Driving motor; 36. Cutting wheel; 37. Suspension support frame; 38. Driving chain wheel; 39. Driving device. DETAILED DESCRIPTION

[0032] The present invention will be further explained below with reference to specific embodiments, but the present invention is not limited thereto.

[0033] like Figure 1-13As shown, the present invention provides an air-blown fresh corn peeling machine, comprising: a support frame 1, a pair of drive shafts 2, a feeding mechanism, two pairs of active sprockets 3, two pairs of passive sprockets 4, a pressing roller 5, a reverse reducer 6, a pair of root-opening chains 7, a pair of peeling chains 8, a peeling herringbone roller 9, a main motor 10, a rough cutting mechanism, a finished product discharge belt conveyor 11, a root assembly, a tip assembly, a residual leaf belt conveyor 12, a cutter 13 and a strong air duct 14. The pair of drive shafts 2 pass through the two ends of the support frame 1 and are placed parallel to each other, and the two pairs of active sprockets 3 are set therein. On one driving shaft 2, two pairs of the passive sprockets 4 are mounted on another driving shaft 2 and correspond one to one with the two pairs of the active sprockets 3. A pair of peeling chains 8 are mounted on one of the pair of active sprockets 3 and the pair of passive sprockets 4. A pair of rooting chains 7 are mounted on another pair of active sprockets 3 and the pair of passive sprockets 4. The tip assembly is arranged between a pair of the peeling chains 8 and rotates with it. The root assembly is arranged between a pair of the rooting chains 7 and rotates with it. The main motor 10 is arranged at one end of the driving shaft 2. The feeding mechanism is arranged on the front side of the support frame 1, and one end is located between the root assembly and the tip assembly. The reverse reducer 6 is arranged at one end of the other drive shaft 2 and the driving end of the feeding mechanism. The rough cutting mechanism is located at one end inside the support frame 1 and on both sides of the feeding mechanism. The upper end of the pressing roller 5 is connected to the inner surface of the support frame 1, and the lower end is located between the rough cutting mechanisms. The peeling herringbone roller 9 is arranged at the lower end inside the support frame 1 and is aligned with the center of the lower end of the tip assembly and the root assembly. Overlap, the peeling herringbone roller 9 is away from the feeding mechanism, the cutter 13 is arranged at the lower end of the support frame 1 and is located outside the root assembly, the residual leaf belt conveyor 12 is arranged below the peeling herringbone roller 9 and partially extends out of the support frame 1, the finished product discharge belt conveyor 11 is arranged in the support frame 1 and is located between the feeding mechanism and the residual leaf belt conveyor 12, the strong air duct 14 is arranged at the lower end of the support frame 1 and is located on one side of the residual leaf belt conveyor 12, and the blowing end of the strong air duct 14 corresponds to the root assembly;

[0034] The root assembly includes: a No. 1 guide rail 15, several pairs of No. 1 fixed blocks 16, several No. 1 sliding blocks 17, several rotating circular shafts 19, several No. 1 rotating bearings 20, several driving gears 21, several drill bits 22 and several root sleeves 23. The No. 1 guide rail 15 is sleeved on a pair of the driving shafts 2 and is located between a pair of the root opening chains 7. Several pairs of the No. 1 fixed blocks 16 are evenly arranged on the inner surface of a pair of the root opening chains 7. A pair of No. 1 round rods are provided between each pair of the No. 1 fixed blocks 16 and located outside the No. 1 guide rail 15. Several No. 1 sliding blocks 17 is evenly sleeved on several pairs of the No. 1 round rods, and the lower side is located in the No. 1 guide rail 15. The upper end of each No. 1 sliding block 17 is penetrated by the rotating circular shaft 19, and the connection is provided with the No. 1 rotating bearing 20. Several drill bits 22 and the driving gears 21 are respectively located at the two ends of several rotating circular shafts 19, and the driving gears 21 are located on the outside. Several root sleeves 23 are arranged on the outside of one part of the No. 1 fixed block 16 and correspond to the positions of several drill bits 22. The cutter 13 is located between the driving gear 21 and the rough cutting mechanism;

[0035] The tip assembly includes: several pairs of No. 2 fixed blocks 24, No. 2 guide rails 25, several round shafts 26, several springs 27, several No. 2 sliding blocks 28, and several tip sleeves 29. The No. 2 guide rails 25 are sleeved on a pair of the drive shafts 2 and are located between a pair of the peeling chains 8. Several pairs of No. 2 fixed blocks 24 are evenly fixedly connected to the inner surface of a pair of the peeling chains 8, and a pair of No. 2 round rods are provided between each pair of No. 2 fixed blocks 24. Several The second sliding block 28 is evenly mounted on several pairs of the second round rods, and the rear end is located in the second guide rail 25. Several springs 27 are respectively mounted on several round shafts 26. The upper end of each of the second sliding blocks 28 is penetrated by the round shaft 26. Each round shaft 26 can move horizontally on the second sliding block 28. Several tip sleeves 29 are respectively mounted on one end of several round shafts 26 and correspond one to one with the positions of several root sleeves 23.

[0036] When using this device, first describe the entire work process. The corn is transported through the feeding mechanism and enters the rough cutting mechanism to roughly cut the end of the corn cob. Then, it is driven into the cutter 13 through the clamping rotation of the tip assembly and the root assembly to accurately cut the end of the corn cob. Then, through the clamping rotation of the tip assembly and the root assembly, and the rotation of the driving gear 21 at the lower end, the root epidermis of the corn cob is rotated and cut to open. Then, it passes through the clamping rotation of the tip assembly and the root assembly again, and then passes through the strong air duct 14 connected to the external air pump to blow the corn husk that has been cut open to blow off the husk. Then, it continues to be transported and then passes through a pair of peeling herringbone rollers 9 to remove the husk that has not been blown. The fallen corn husks are rubbed off by contact, and the fallen corn husks enter the residual leaf belt conveyor 12 located below for external transmission. After peeling, the corn cobs are also clamped and rotated with the tip assembly and the root assembly. Due to the shape of the No. 2 guide rail 25 in the tip assembly and the No. 1 guide rail 15 in the root assembly, during the clamping and transmission process, the tip of the corn cob will be away from the tip assembly and only moved by the root assembly. The corn cob continues to move upward through the clamping of the root assembly, and the root assembly moves in the No. 1 guide rail 15. Due to the shape of the No. 1 guide rail 15, there will be vibration during the transmission process, so the corn cob will fall from the top and enter the finished product discharge belt conveyor 11 located below to complete all operations. The following is a detailed description of the embodiment of the present invention. The operation of the body is described, wherein the movement direction of the feeding mechanism is opposite to that of the tip assembly and the root assembly, which is convenient for clamping the corn cob, wherein the root assembly is rotated by the main motor 10 to drive the drive shaft 2 to rotate, so that the active sprocket 3 on the drive shaft 2 is rotated, and the driven sprocket 4 on the other drive shaft 2 is rotated by a pair of root opening chains 7, wherein the tip assembly is rotated by a pair of peeling chains 8, wherein since a pair of root opening chains 7 and peeling chains 8 are located on the same pair of drive shafts 2, the rotation is carried out together, wherein the support frame 1 is only used for full support, wherein the reverse reducer 6 located between one of the drive shafts 2 and the feeding mechanism is convenient for feeding the feeding mechanism. The structure provides rotational force, but at the same time changes its rotation direction, wherein when the feeding mechanism sends the corn cob with skin to the starting end of the tip assembly and the root assembly, the tip sleeve 29 located in the tip assembly corresponds to the tip of the corn, and the tip of the corn is sent into the tip sleeve 29 by the horizontal push of the corresponding drill bit 22 in the root assembly on the rear side. At this time, the tip of the corn cob is placed in the tip sleeve 29, and the root is supported by the drill bit 22. At this time, the corn cob moves together with the tip assembly and the root assembly, wherein the forward and backward movement of the drill bit 22 is a structure in which the corresponding No. 1 sliding block 17 moves in the corresponding No. 1 guide rail 15. Due to the shape of the No. 1 guide rail 15, it is convenient to carry the drill bit 22 to a position that is convenient for moving forward and backward during movement.In order to facilitate the pushing and clamping operations, since the horizontal pushing operation needs to be performed in advance in the root assembly, the raised position of the No. 1 guide rail 15 is earlier than the raised position of the No. 2 guide rail 25 in the tip assembly. During the rotation of each pair of open root chains 7, the No. 1 fixed block 16 located on the side surface is driven to move. The pair of No. 1 round rods between each pair of No. 1 fixed blocks 16 are convenient for linkage. The No. 1 sliding block 17 located on each pair of No. 1 round rods is partially located in the No. 1 guide rail 15 and can therefore move on each pair of No. 1 round rods. When moving to different positions, when rotating and cutting the corn cob skin, the operation is performed when the corn cob is located at the bottom. At this time, the driving mechanism on the end face of the rotating circular shaft 19 on each No. 1 sliding block 17 The gear 21 is just overlapped with the upper surface of the driving sprocket 38 below. According to the meshing action, each driving gear 21 overlapped with the driving sprocket 38 rotates, so that the rotating circular shaft 19 used to fix each driving gear 21 rotates in the corresponding No. 1 sliding block 17. The No. 1 rotating bearing 20 located at the connection facilitates good rotation, so that the drill bit 22 located on the rotating circular shaft 19 rotates when squeezing the tail of the corn, so that the outer skin of the corn is cut in a circular shape. When the tip assembly is working, under the rotation of the peeling chain 8, several pairs of No. 2 fixed blocks 24 connected to the peeling chain 8 follow the rotation, and a pair of No. 2 round rods between each pair of No. 2 fixed blocks 24 facilitate each pair of No. 2 fixed blocks 24 to rotate together. The second guide rail 25 is a plurality of guide rails 26, each of which is provided with a plurality of guide rails 26, and a plurality of guide rails 26 are provided on the plurality of guide rails 26. The guide rails 26 are provided with a plurality of guide rails 26, each of which is provided with a plurality of guide rails 26, and a plurality of guide rails 26 are provided on the plurality of guide rails 26. The guide rails 26 are provided with a plurality of guide rails 26, each of which is provided with a plurality of guide rails 26, each of which is provided with a plurality of guide rails 26, and a plurality of guide rails 26 are provided on the plurality of guide rails 26. The shape of the slide rail 25 determines that the circular shaft 26 moves flexibly on the second sliding block 28, which is convenient for clamping according to the length of the corn cob. The root sleeve 23 on the half of the first fixed block 16 is convenient for clamping the corn root. Because it is notched, it is convenient for the rear drill bit 22 to support its root. The raised position of the first guide rail 15 is long at both ends relative to the inward raised position of the second guide rail 25, so it enters early and comes out late, so that when the tip sleeve 29 does not cover the corn tip, the root is clamped first, and when both pass through the raised position, the cutting, blowing and peeling operation is carried out. After passing through, the tip sleeve 29 is away from the corn tip earlier than the root sleeve 23 is away from the corn root. Therefore, when rotating and transmitting from the bottom to the top,The rear root of the corn cob is connected to the root sleeve 23, and then the root sleeve 23 waits for the corn cob to pass through the cutter 13 for cutting. After the root is cut off, the vibration during the transmission process causes the corn cob to break away from the root sleeve 23 and fall downward from the center above. The feeding mechanism transmits the corn cobs in a single row. When entering the interior of the support frame 1, the pressing roller 5 at the front section contacts the surface of the corn cob and appropriately squeezes the corn cob so that it is placed more evenly when entering the root assembly and the tip assembly. The pressing roller 5 is at least two rollers that can rotate on their own. The rollers are like tires, which facilitate the contact friction between the corn cobs and the corn cobs, and the pressing effect is good.

[0037] Attached to the instruction manual Figure 1-13 It can be seen that the feeding mechanism includes: a supporting material rack 30, a driving wheel 31, a driven wheel 32, a conveyor belt 33 and several corn trays 34 located below the pressing roller 5. The driving wheel 31 and the driven wheel 32 pass through both ends of the supporting material rack 30 and rotate on the supporting material rack 30. The conveyor belt 33 is sleeved on the driving wheel 31 and the driven wheel 32. The driving end of the driving wheel 31 is connected to the reverse reducer 6. Several corn trays 34 are evenly located at the center of the upper surface of the conveyor belt 33 and between the root sleeve 23 and the tip sleeve 29. When the feeding mechanism is loading, a centralized hopper is placed at one end of the supporting material rack 30, that is, away from the supporting frame 1. The corn cobs in the hopper fall onto the upper surface of the conveyor belt 33 due to gravity. The personnel standing on both sides of the conveyor belt 33 place all the corn cobs evenly in one direction in each corn tray 34, so that the corn cobs are well placed when provided to the root assembly and the tip assembly. The driving wheel 31 and the driven wheel 32 can rotate at both ends of the driving download support rack 30, including a central circular shaft and a wheel mounted on the central circular shaft. The rotation of the driving wheel 31 is provided by a reverse reducer 6, and the tip assembly and the root assembly use the same driving part, but the rotation of the two is reversed by the reverse reducer 6. The driving wheel 31 is the first driving part to contact the reverse reducer 6, so the driving wheel 31 is rotated first, and then the driven wheel 32 is rotated through the transmission of the conveyor belt 33, which is convenient for realizing linkage. The support rack 30 plays the role of overall support.

[0038] Attached to the instruction manual Figure 1-13It can be seen that the rough cutting mechanism includes: a pair of drive motors 35, a pair of cutting wheels 36 and a pair of suspension support frames 37. The pair of suspension support frames 37 are connected to the support frame 1 and are located on both sides of the conveyor belt 33. The pair of drive motors 35 are respectively located on the pair of suspension support frames 37, and the rotating ends are placed horizontally. The pair of cutting wheels 36 are respectively mounted on the driving ends of the pair of drive motors 35 and rotate with the drive motors 35. When the rough cutting mechanism is working, each drive motor 35 is connected to the external power supply 1. The source is connected and started, so that the drive motor 35 rotates, driving a pair of cutting wheels 36 located on the rotating end to rotate. During the rotation, the feeding mechanism also transmits. Since a pair of cutting wheels 36 are located at both ends of the corn tray 34, it is convenient to effectively cut the corn cobs that are longer than the two ends of the corn tray 34, so that the corn cobs entering the tip assembly and the root assembly are of a specified length, which is convenient for peeling operations. The hanging support frame 37 is only used to carry the drive motor 35, so that the drive motor 35 is connected to the support frame 1.

[0039] Attached to the instruction manual Figure 1-13 It can be seen that the longitudinal section of each root sleeve 23 is a circular ring-shaped root sleeve 23, which is suitable for being sleeved on the root of corn.

[0040] Attached to the instruction manual Figure 1-13 It can be seen that each of the drill bits 22 is a drill bit 22 with a top root cylinder in the center and an annular cutting knife on the outer surface of the top root cylinder. The top root cylinder is convenient for supporting the center of the root of the corn cob so that it is well fixed. The drill bit 22 rotates, and the top root cylinder at the center also rotates. Since it is at the center, it also hinders fixation during rotation. The annular cutting knife is convenient for rotating and scraping the outer surface of the corn cob during rotation. After scraping, the corn leaves can be separated from the corn cob only after being blown and peeled. The annular cutting knife is just placed on the outer surface of the root of the corn cob, so the scraping operation can be performed during rotation.

[0041] Attached to the instruction manual Figure 1-13It can be seen that a driving sprocket 38 is provided at the lower end of the support frame 1, which is meshed with the lower ends of the several driving gears 21. The driving sprocket 38 is located at the front side of the powerful air duct 14. The driving sprocket 38 is rotated horizontally and repeatedly through an external structure similar to a conveyor belt. Since the several driving gears 21 are meshed with the driving sprocket 38, each driving gear 21 is rotated through meshing transmission, so that the rotating circular shaft 19 fixedly connected to each driving gear 21 is rotated, and the drill bit 22 is rotated, so that the rotation and scraping operation can be performed. Since the driving sprocket 38 is located at the front side of the powerful air duct 14, it is rotated and scraped first before entering the powerful blowing link, which is convenient for continuous operation.

[0042] Attached to the instruction manual Figure 1-13 It can be seen that the finished product discharger, the feeding mechanism and the residual leaf belt conveyor 12 are placed perpendicular to each other, which is convenient for placement below the center. It is good for recycling corn cobs after cutting, scraping and blowing. When placed vertically, it is convenient to take the corn cobs. The finished product discharger and the residual leaf belt conveyor 13 have the same structure and are both conveyor belt devices, which are convenient for long-distance continuous transmission.

[0043] Attached to the instruction manual Figure 1-13 It can be seen that the centers of the No. 1 guide rail 15 and the No. 2 guide rail 25 are both convex, and the length of the convexity at the center of the No. 1 guide rail 15 is longer than the length of the convexity at the center of the No. 2 guide rail 25, so that it is convenient to adjust the different moving positions of the No. 1 sliding block 17 and the No. 2 sliding block 28 according to the different positions of the inward protrusions, so as to facilitate the fitting or extrusion of the root or the tip, and adjust the order of fitting or extrusion to facilitate the overall operation.

[0044] Attached to the instruction manual Figure 1-13 It can be seen that both ends of the peeling herringbone roller 9 and the connection with the support frame 1 are provided with rotating bearings, which facilitate flexible rotation and good peeling effect.

[0045] Attached to the instruction manual Figure 1-13It can be seen that the driving end of the residual leaf belt conveyor is connected to one of the driving shafts 2 through a driving device 39, and skirt belts 18 are provided at both ends of the upper surface of the belt in the finished product discharging belt conveyor 11. The driving device 39 is preferably a pair of driving pulleys and a belt, one pulley is mounted on the corresponding driving shaft 2 end, and the other is mounted on the shaft in the driving end of the residual leaf belt conveyor. The two driving pulleys are jointly moved through the belt. When the main motor 10 drives the driving shaft 2 to rotate, the shaft in the driving end of the residual leaf belt conveyor is driven to rotate through the joint movement, which has the effect of joint movement and is convenient for providing a rotational force to the whole. The skirt belts 18 located at both ends of the upper surface of the finished product discharging belt conveyor 11 are convenient for intercepting the corn beards remaining on the corn cobs after fine cutting and peeling, and are overlapped on the upper surface of the finished product discharging belt conveyor 11, which will not affect the rotation of the finished product discharging belt conveyor 11 and can also be effectively intercepted.

[0046] The detailed description of the present invention is written in a progressive manner, emphasizing the differences between the various implementation schemes, and similar parts thereof can be referenced to each other.

[0047] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in this field without departing from the scope of the present invention.

Claims

1. An air-blowing fresh corn peeling machine, characterized in that: include: A support frame (1), a pair of drive shafts (2), a feeding mechanism, two pairs of active sprockets (3), two pairs of passive sprockets (4), a pressing roller (5), a reverse speed reducer (6), a pair of root opening chains (7), a pair of peeling chains (8), a peeling herringbone roller (9), a main motor (10), a rough cutting mechanism, a finished product discharge belt conveyor (11), a root assembly, a tip assembly, a residual leaf belt conveyor (12), a cutter (13) and a strong air duct (14), wherein the pair of drive shafts (2) pass through the support frame (1) at both ends and are placed parallel to each other, the two pairs of active sprockets (3) are mounted on one of the drive shafts (2), and the two The passive sprocket (4) is mounted on the other driving shaft (2) and corresponds to the two pairs of active sprockets (3) one by one. A pair of peeling chains (8) is mounted on one pair of active sprockets (3) and a pair of passive sprockets (4). A pair of rooting chains (7) is mounted on another pair of active sprockets (3) and a pair of passive sprockets (4). The tip assembly is arranged between the pair of peeling chains (8) and rotates with the tip assembly. The root assembly is arranged between the pair of rooting chains (7) and rotates with the tip assembly. The main motor (10) is arranged on the end face of one of the driving shafts (2). The feeding mechanism is arranged on the front side of the support frame (1), and one end is located between the root assembly and the tip assembly. The reverse reducer (6) is arranged at one end of the other drive shaft (2) and the driving end of the feeding mechanism. The rough cutting mechanism is located at one end inside the support frame (1) and on both sides of the feeding mechanism. The upper end of the pressing roller (5) is connected to the inner surface of the support frame (1), and the lower end is located between the rough cutting mechanisms. The peeling herringbone roller (9) is arranged at the lower end inside the support frame (1) and overlaps with the center of the lower end of the tip assembly and the root assembly. The peeling The herringbone roller (9) is away from the feeding mechanism, the cutter (13) is arranged at the lower end of the support frame (1) and is located outside the root assembly, the residual leaf belt conveyor (12) is arranged below the peeling herringbone roller (9) and partially extends out of the support frame (1), the finished product discharge belt conveyor (11) is arranged in the support frame (1) and is located between the feeding mechanism and the residual leaf belt conveyor (12), the strong air duct (14) is arranged at the lower end of the support frame (1) and is located on one side of the residual leaf belt conveyor (12), and the blowing end of the strong air duct (14) corresponds to the root assembly; The root assembly includes: a No. 1 guide rail (15), a plurality of pairs of No. 1 fixed blocks (16), a plurality of No. 1 sliding blocks (17), a plurality of rotating circular shafts (19), a plurality of No. 1 rotating bearings (20), a plurality of driving gears (21), a plurality of drill bits (22) and a plurality of root sleeves (23), wherein the No. 1 guide rail (15) is sleeved on a pair of the driving shafts (2) and is located between a pair of the root opening chains (7), a plurality of pairs of the No. 1 fixed blocks (16) are evenly arranged on the inner side surfaces of a pair of the root opening chains (7), a pair of No. 1 round rods are provided between each pair of the No. 1 fixed blocks (16) and located outside the No. 1 guide rail (15), a plurality of the No. 1 sliding blocks (17) are provided on the outer side of the No. 1 sliding blocks (19), a plurality of the No. 1 rotating bearings (20), a plurality of the driving gears (21), a plurality of the drill bits (22) and a plurality of the root sleeves (23), wherein the No. 1 guide rail (15) is sleeved on a pair of the driving shafts (2) and is located between a pair of the root opening chains (7), a plurality of the No. 1 fixed blocks (16) are evenly arranged on the inner side surfaces of the pair of the root opening chains (7), a pair of No. 1 round rods are provided between each pair of the No. 1 fixed blocks (16) and located outside the No. 1 guide rail (15), a plurality of the No. 1 sliding blocks (17) are provided on the outer side of the No. 1 sliding blocks (17 ... The blocks (17) are evenly mounted on a plurality of pairs of the No. 1 round rods, and the lower side is located in the No. 1 guide rail (15); the upper end of each No. 1 sliding block (17) is penetrated by the rotating circular shaft (19), and the connection is provided with the No. 1 rotating bearing (20); a plurality of the drill bits (22) and the driving gears (21) are respectively located at the two ends of the plurality of the rotating circular shafts (19), and the driving gears (21) are located on the outside; a plurality of the root sleeves (23) are arranged on the outside of a portion of the No. 1 fixed block (16) and correspond to the positions of the plurality of the drill bits (22); the cutter (13) is located between the driving gear (21) and the rough cutting mechanism; The tip assembly includes: a plurality of pairs of No. 2 fixed blocks (24), a No. 2 guide rail (25), a plurality of round shafts (26), a plurality of springs (27), a plurality of No. 2 sliding blocks (28), and a plurality of tip sleeves (29). The No. 2 guide rail (25) is sleeved on a pair of the driving shafts (2) and is located between a pair of the peeling chains (8). A plurality of pairs of No. 2 fixed blocks (24) are evenly fixedly connected to the inner surface of a pair of the peeling chains (8), and a pair of No. 2 round rods are provided between each pair of the No. 2 fixed blocks (24). The second sliding blocks (28) are evenly mounted on a plurality of pairs of the second round rods, and the rear ends are located in the second guide rail (25); the plurality of springs (27) are respectively mounted on a plurality of the round shafts (26); the upper end of each of the second sliding blocks (28) is penetrated by the round shaft (26); each of the round shafts (26) can move horizontally on the second sliding block (28); the plurality of tip sleeves (29) are respectively mounted on one end of a plurality of the round shafts (26) and correspond one to one with the positions of the plurality of root sleeves (23); The corn is transported through the feeding mechanism and enters the rough cutting mechanism to perform a rough cut on the end of the corn cob. Then, the tip assembly and the root assembly are clamped and rotated to drive the corn cob into the cutter (13) to perform a precise cut on the end of the corn cob.

2. The air-blowing fresh corn peeling machine according to claim 1, characterized in that: The feeding mechanism includes: a supporting material frame (30), a driving wheel (31), a driven wheel (32), a conveyor belt (33) and a plurality of corn trays (34) located below the pressing roller (5); the driving wheel (31) and the driven wheel (32) pass through both ends of the supporting material frame (30) and rotate on the supporting material frame (30); the conveyor belt (33) is sleeved on the driving wheel (31) and the driven wheel (32); the driving end of the driving wheel (31) is connected to the reverse speed reducer (6); and the plurality of corn trays (34) are evenly located at the center of the upper surface of the conveyor belt (33) and between the root sleeve (23) and the tip sleeve (29).

3. The air-blowing fresh corn peeling machine according to claim 2, characterized in that: The rough cutting mechanism includes: a pair of driving motors (35), a pair of cutting wheels (36) and a pair of suspension support frames (37); the pair of suspension support frames (37) are connected to the support frame (1) and are located on both sides of the conveyor belt (33); the pair of driving motors (35) are respectively located on the pair of suspension support frames (37) and their rotating ends are placed horizontally; the pair of cutting wheels (36) are respectively mounted on the driving ends of the pair of driving motors (35) and rotate along with the driving motors (35).

4. The air-blowing fresh corn peeling machine according to claim 1, characterized in that: The longitudinal section of each root sleeve (23) is a circular ring-shaped root sleeve (23).

5. The air-blowing fresh corn peeling machine according to claim 1, characterized in that: Each drill bit (22) is a drill bit (22) having a top root cylinder at the center and an annular cutting blade on the outer surface of the top root cylinder.

6. The air-blowing fresh corn peeling machine according to claim 1, characterized in that: A driving sprocket (38) meshing with the lower ends of the plurality of driving gears (21) is provided at the inner lower end of the support frame (1), and the driving sprocket (38) is located at the front side of the powerful air duct (14).

7. The air-blowing fresh corn peeling machine according to claim 1, characterized in that: The finished product discharging belt conveyor (11), the feeding mechanism and the residual leaf belt conveyor (12) are placed perpendicular to each other.

8. The air-blowing fresh corn peeling machine according to claim 1, characterized in that: The centers of the first guide rail (15) and the second guide rail (25) are both convex, and the length of the convex at the center of the first guide rail (15) is longer than the length of the convex at the center of the second guide rail (25).

9. The air-blowing fresh corn peeling machine according to claim 1, characterized in that: Rotating bearings are provided at both ends of the peeling herringbone roller (9) and at the connection point with the support frame (1).

10. The air-blowing fresh corn peeling machine according to claim 1, characterized in that: The driving end of the residual leaf belt conveyor (12) is connected to one of the driving shafts (2) via a driving device (39), and skirt belts (18) are provided at both ends of the upper surface of the belt in the finished product discharge belt conveyor (11).

Citation Information

Patent Citations

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    CN109429738A

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    CN113001628A

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    CN215381330U