A loading machine
By designing the guides, selection plates and guide troughs of the loader, combined with CCD cameras and detection components, the problem of inaccurate screening in existing loader machines was solved, efficient material sorting and stable equipment operation were achieved, and production capacity and continuity were improved.
Patent Information
- Application Number
- CN202110463777.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-27
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2041-04-27
AI Technical Summary
Existing feeders in waste sorting systems are unable to effectively screen oversized and undersized materials, causing equipment downtime and affecting the continuity and efficiency of the sorting system.
A loader was designed, which included a body, a traction assembly, a moving assembly, a loading assembly, a unloading assembly, and a transmission assembly. A CCD camera was used to sort materials, and guides, a selection plate, and a guide chute were used to filter materials to ensure that the materials met the particle size requirements and to prevent the entry of abnormal materials. Detection and adjustment components were combined to monitor belt deviation and achieve continuous operation of the equipment.
It achieves accurate sorting of materials, avoids equipment downtime, improves the production capacity of the loader and the continuity of the sorting system, ensures clear image analysis of the CCD camera, and improves the operating stability of the equipment.
Smart Images

Figure CN113086596B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of construction machinery, and in particular to a loading machine. Background Art
[0002] With the rapid development of society, the construction industry has also experienced rapid growth. New buildings are constantly emerging, while old ones are being phased out at an accelerated pace. Balanced and healthy development has become the trend and the only direction for today's society. The current construction industry continues to expand, and even faces irrational development in some regions. The disposal of construction waste generated by demolished buildings has become a prominent and challenging issue. Recycling and reuse have become a key approach to solving the problem. However, the core technology behind recycling and reuse lies in the classification of construction waste. There are many methods for sorting construction waste, one of which is the use of CCD cameras through image analysis, which is considered efficient, accurate, and feasible. However, the implementation of this method requires urgent supporting technologies. For example, there is no viable solution for the loading and feeding of waste sorting systems. Existing loaders are prone to the presence of abnormal materials, and the design of the loading and unloading components cannot guarantee the sorting of oversized and undersized materials. The entry of abnormal materials can easily cause system downtime. Summary of the Invention
[0003] The present invention provides a loading machine, aiming to solve the above problems.
[0004] According to an embodiment of the present application, a loading machine is provided, including a fuselage, a traction assembly, a moving assembly, a loading assembly, a unloading assembly and a transmission assembly, wherein the loading assembly and the unloading assembly are respectively arranged on opposite sides of the fuselage, the moving assembly is arranged at the lower part of the fuselage, the moving assembly is used to support and drive the fuselage to move, the transmission assembly is arranged on the fuselage, the traction assembly is arranged on the side of the fuselage close to the unloading assembly, the unloading assembly includes a guide groove, a guide member and a picking assembly, the guide groove is arranged at the discharge end of the transmission assembly, the feeding end of the picking assembly corresponds to the guide groove, the picking assembly is arranged on the side of the guide groove close to the transmission assembly, the guide member is arranged on the feeding end of the picking assembly and corresponds to the outlet end of the guide groove, the picking assembly includes a material selection plate and a guide groove connected to each other, the material selection plate is opposite to the guide member, and the guide groove is arranged on one side of the material selection plate.
[0005] Preferably, the material selection plate comprises any one of a screening comb, a perforated plate and a mesh screen.
[0006] Preferably, the loading assembly includes a material guide trough and an adjusting part, the adjusting part includes a fixed frame, a guide chute, a fixed plate and a sliding plate, the guide chute is installed on the fixed frame, the fixed plate is installed at one end of the guide chute, the sliding plate is installed at the other end of the guide chute, and the fixed frame is installed at the discharge end of the material guide trough.
[0007] Preferably, the transmission assembly includes any one of a conveyor belt, a conveyor plate or a conveyor pusher scraper.
[0008] Preferably, the loader also includes a detection component, the transmission component includes a belt, the detection component includes a fixed signal detection point, a signal detection point, a signal sensor and a signal processor, the signal detection point is opposite to the belt of the transmission component, the fixed signal detection point is arranged on the outside of the transmission component, the signal sensor is installed on the fuselage, and the signal processor is electrically connected to the signal sensor.
[0009] Preferably, the loader also includes an adjustment component, which includes a driver, a mounting seat, a transmission screw and a movable slider. The driver is rotatably connected to the transmission screw, the movable slider is mounted on the transmission screw, the transmission component is in contact with the movable slider, the transmission screw is mounted on the mounting seat, and the mounting seat is fixed to the fuselage.
[0010] Preferably, the loader also includes a position adjustment component, the position adjustment component includes an alignment component and an angle adjustment component, the alignment component is provided with an alignment guide plate, the alignment guide plate is opposite to the transmission component, the angle adjustment component includes an upper support rod and a lower support rod, one end of the upper support rod is connected to the fuselage and the connection slides along the fuselage, the other end of the upper support rod is slidably connected to the lower support rod, and the end of the lower support rod away from the upper support rod is connected to the walking wheel.
[0011] Preferably, the angle of the angle adjustment component relative to the fuselage is adjusted to 5 degrees to 25 degrees.
[0012] Preferably, the unloading assembly also includes a material screening trough and a material collecting trough. The material screening trough is opposite to the transmission assembly and is arranged below the transmission assembly. A material collecting trough is arranged below the material screening trough. The material collecting trough is inclined relative to the material screening trough, and a material outlet trough is arranged on one side of the material collecting trough.
[0013] Preferably, the loader further comprises a weighing piece, which is arranged at the unloading end of the transmission component or at the lower part of the moving component close to the unloading end of the transmission component, and the weighing piece is used to count the loading amount.
[0014] The technical solution provided by the embodiment of the present application may include the following beneficial effects: The present application designs a feeding machine, and the present invention utilizes the CCD camera to sort the materials of the unloading component, especially the block-shaped construction waste of a certain particle size, guides the materials through the guide part, sorts and filters the materials through the selection plate, and exports the materials through the export trough. The materials are filtered by the guide part, the selection plate and the export trough in turn. The feeding component and the unloading component ensure that the incoming raw materials are after removing the oversized and oversized materials, so that the CCD camera of the equipment can analyze and process the image clearly, accurately and smoothly, realize the continuity of the sorting system operation, improve the production capacity of the feeding machine and avoid the shutdown of the feeding machine due to the entry of abnormal materials.
[0015] The guide chute is installed on the fixed frame, and the sliding plate can slide along the guide chute to adjust the size of the discharge channel and then control the feeding amount. The size of the guide chute can be adjusted according to actual usage.
[0016] By detecting the distance between the fixed signal detection point and the signal detection point, it is possible to determine whether the belt of the transmission component is deviating, which is beneficial for monitoring the deviation of the belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of a loading machine of the present invention;
[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of a loading machine in the present invention;
[0020] Figure 3 This is a schematic structural diagram of a loading assembly in a loading machine of the present invention;
[0021] Figure 4 This is another structural schematic diagram of a feeding assembly in a feeding machine of the present invention;
[0022] Figure 5 It is a structural schematic diagram of a transmission assembly in a loader of the present invention;
[0023] Figure 6 This is a structural diagram of a signal sensor in a feeder of the present invention;
[0024] Figure 7 It is a structural schematic diagram of an adjustment component in a loader of the present invention;
[0025] Figure 8 It is another structural schematic diagram of an adjustment component in a loader of the present invention;
[0026] Figure 9 It is a structural schematic diagram of an alignment component in a loader of the present invention;
[0027] Figure 10 It is a structural schematic diagram of an angle adjustment component in a loader of the present invention;
[0028] Figure 11 It is a schematic diagram of the three-dimensional structure of a blanking component in a loading machine of the present invention;
[0029] Figure 12 It is a structural schematic diagram of a weighing component in a feeding machine of the present invention.
[0030] Description of labels:
[0031] 100. Loader; 1. Unloading assembly; 2. Traction assembly; 3. Power drive; 4. Belt conveyor; 5. Body; 6. Transmission assembly; 7. Loading assembly; 8. Transmission diverter; 9. Conveyor belt; 10. Moving assembly; 11. Guide trough; 12. Selecting assembly; 13. Material discharge trough; 14. Material selection plate; 15. Guide member; 16. Discharge trough; 17. Guide chute; 18. Fixed frame; 19. Material guide trough; 20. Fixed plate; 21. Adjustment unit; 22. Sliding plate; 23. Detection assembly; 24. Signal 1. Signal detection point; 25. Fixed signal detection point; 26. Signal sensor; 27. Adjustment assembly; 28. Driver; 29. Mounting seat; 30. Moving slider; 31. Transmission screw; 32. Alignment assembly; 33. Alignment guide plate; 34. Angle adjustment assembly; 35. Upper support rod; 36. Lower support rod; 37. Travel wheel; 38. Material discharge trough; 39. Screening hole; 40. Discharging assembly; 41. Material collecting trough; 42. Material screening trough; 43. Traction assembly; 44. Horizontal fixing plate; 45. Weighing piece. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0033] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the present invention. As used in the specification and appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms unless the context clearly indicates otherwise.
[0034] It should be further understood that the term "and / or" used in the present description and appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
[0035] See also Figure 1 and Figure 2 The present invention discloses a loading machine 100, which includes a body 5, a traction assembly 2, a moving assembly 10, a loading assembly 7, a blanking assembly 1 and a transmission assembly 6. The loading assembly 7 and the blanking assembly 1 are respectively arranged on opposite sides of the body 5. The moving assembly 10 is arranged at the lower part of the body 5. The moving assembly 10 is used to support and drive the movement of the body 5. The transmission assembly 6 is arranged on the body 5. The traction assembly 2 is arranged on the side of the body 5 close to the blanking assembly 1. The blanking assembly 1 includes a guide groove 1. 1. Guide 15 and reject assembly 12. The guide groove 11 is provided at the discharge end of the transmission assembly 6. The feed end of the reject assembly 12 corresponds to the guide groove 11. The reject assembly 12 is provided on the side of the guide groove 11 close to the transmission assembly 6. The guide 15 is provided on the feed end of the reject assembly 12 and corresponds to the outlet end of the guide groove 11. The reject assembly 12 includes a selection plate 14 and a guide trough 16 connected to each other. The selection plate 14 is opposite to the guide 15. The guide trough 16 is provided on one side of the selection plate 14. In this embodiment, the selection plate 14 includes any one of a screening comb, a perforated plate, and a mesh screen. In this embodiment, the loader 100 also includes a CCD camera. The CCD camera is opposite to the blanking assembly 1 and the CCD camera sorts the materials of the blanking assembly 1.
[0036] With this design, the present invention utilizes the CCD camera to sort the materials of the unloading component 1, especially block-shaped construction waste of a certain particle size. The materials are guided by the guide 15, the selection plate 14 sorts and filters the materials, and the outlet trough 16 outlets the materials. The materials are filtered in turn by the guide 15, the selection plate 14 and the outlet trough 16. The loading component 7 and the unloading component 1 ensure that the incoming raw materials are after removing oversized and oversized materials, so that the CCD camera of the equipment can analyze and process the image clearly, accurately and smoothly, thereby realizing the continuity of the operation of the sorting system, improving the production capacity of the loader 100 and avoiding the shutdown of the loader 100 due to the entry of abnormal materials.
[0037] The traction assembly 2 includes a power driver 3 and a transmission diverter 8. The power driver 3 is disposed at one end of the fuselage 5, and the transmission diverter 8 is disposed at the other end of the fuselage 5. The transmission assembly 6 is disposed on the fuselage 5, and one end is connected to the power driver 3, and the other end is connected to the transmission diverter 8. In this embodiment, the power driver 3 is an electric drive roller, and the transmission diverter 8 is a redirecting roller.
[0038] See also Figure 3 and Figure 4 The feeding assembly 7 includes a guide chute 19 and an adjustment portion 21. The adjustment portion 21 includes a fixed frame 18, a guide chute 17, a fixed plate 20, and a sliding plate 22. The guide chute 17 is mounted on the fixed frame 18, the fixed plate 20 is mounted on one end of the guide chute 17, and the sliding plate 22 is mounted on the other end of the guide chute 17. The fixed plate 20 is mounted at the discharge end of the guide chute 19. With the guide chute 17 mounted on the fixed frame 18, the sliding plate 22 can slide along the guide chute 17 to adjust the size of the discharge channel and thus control the feed amount. The size of the guide chute 17 can be adjusted according to actual usage.
[0039] The transmission assembly 6 comprises either a conveyor belt 9, a conveyor plate, or a conveyor pusher. When the transmission assembly 6 comprises a conveyor belt 9, the transmission assembly 6 forms a belt conveyor; when the transmission assembly 6 comprises a conveyor plate, the transmission assembly 6 forms a plate conveyor; when the transmission assembly 6 comprises a plate conveyor, the transmission assembly 6 forms a scraper conveyor. Belt conveyors 4 and plate conveyors are continuous conveying equipment, transporting materials uniformly and continuously, and the material can be adjusted to the requirements of the host machine. Scraper conveyors can achieve relatively large lifting angles, effectively saving space.
[0040] See also Figure 5 and Figure 6 The loader 100 further includes a detection assembly 23, which is opposite to the belt of the transmission assembly 6. The detection assembly 23 includes a fixed signal detection point 25, a signal detection point 24, a signal sensor 26, and a signal processor. The fixed signal detection point 25 is disposed outside the transmission assembly 6, the signal sensor 26 is mounted on the body 5, the signal detection point 24 is opposite to the belt of the transmission assembly 6, and the signal processor is electrically connected to the signal sensor 26. By detecting the distance between the fixed signal detection point 25 and the signal detection point 24, it is possible to determine whether the belt of the transmission assembly 6 is deviating, which is beneficial for monitoring the deviation of the belt.
[0041] See also Figure 7 and Figure 8The loader 100 also includes an adjustment component 27, which includes a driver 28, a mounting seat 29, a transmission screw 31 and a movable slider 30. The driver 28 is rotatably connected to the transmission screw 31, and the movable slider 30 is mounted on the transmission screw 31. The transmission component 6 contacts the movable slider 30, and the driver 28 rotates and drives the transmission screw 31 to rotate accordingly, and the movable slider 30 is moved left and right through the thread set between the transmission screw 31 and the movable slider 30. A stop edge is provided on the outer side of the movable slider 30, which will drag the deviated belt to move, thereby achieving the purpose of belt correction. In order to achieve two-way belt correction, the adjustment components 27 can be arranged in pairs on the left and right, and the transmission screw 31 is mounted on the mounting seat 29, and the mounting seat 29 is fixed to the machine body.
[0042] See also Figure 9 and Figure 10 The loader 100 further includes a position adjustment assembly, which includes an alignment assembly 32 and an angle adjustment assembly 34. The alignment assembly 32 is provided with an alignment guide plate 33, which is opposite to the transmission assembly 6. The angle adjustment assembly 34 includes an upper support rod 35 and a lower support rod 36. One end of the upper support rod 35 is connected to the fuselage 5 and the connection slides along the fuselage 5. The other end of the upper support rod 35 is slidably connected to the lower support rod 36. The end of the lower support rod 36 away from the upper support rod 35 is connected to a travel wheel 37. The angle adjustment assembly 34 can adjust the angle relative to the fuselage 5 to 5 degrees to 25 degrees.
[0043] See also Figure 11 Optionally, in some other embodiments, the feeder 100 further includes a discharge assembly 40, which further includes a material screening trough 42 and a material collection trough 41. The material screening trough 42 is opposite to the transmission assembly 6 and is disposed below the transmission assembly 6. A material collection trough 41 is disposed below the material screening trough 42, and the material collection trough 41 is disposed at an angle relative to the material screening trough 42. A material outlet trough 13 is disposed on one side of the material collection trough 41. The surface of the material outlet trough 38 is provided with screening holes 39. The screening holes 39 can be configured as circular screening holes, square screening holes, or rectangular screening holes. Circular screening holes and square screening holes are suitable for screening bulk materials, while rectangular screening holes are suitable for screening strip-shaped materials. The ratio of the effective diameter of the screening hole 39 to the diameter of the material block passing through the screening hole 39 is greater than 1.1 times and less than 1.5 times, with an optimal value of 0.75 times. The screening holes 39 can also be disposed on the surface of the conveyor belt 9.
[0044] See also Figure 12The loader 100 further includes a weighing element 45, which is disposed at the discharge end of the transmission assembly 6 or at the lower portion of the moving assembly 10 near the discharge end of the transmission assembly 6. The weighing element 45 is used to count the amount of material loaded. Optionally, in some other embodiments, the weighing element 45 is disposed at the lower portion of the traction assembly 43. The traction assembly 43 is provided with a horizontal fixing plate 44. The horizontal fixing plate 44 only bears horizontal forces, ensuring that all vertical forces act on the weighing sensor.
[0045] The technical solution provided by the embodiment of the present application may include the following beneficial effects: The present application designs a feeding machine, and the present invention utilizes the CCD camera to sort the materials of the unloading component, especially the block-shaped construction waste of a certain particle size, guides the materials through the guide part, sorts and filters the materials through the selection plate, and exports the materials through the export trough. The materials are filtered by the guide part, the selection plate and the export trough in turn. The feeding component and the unloading component ensure that the incoming raw materials are after removing the oversized and oversized materials, so that the CCD camera of the equipment can analyze and process the image clearly, accurately and smoothly, realize the continuity of the sorting system operation, improve the production capacity of the feeding machine and avoid the shutdown of the feeding machine due to the entry of abnormal materials.
[0046] The guide chute is installed on the fixed frame, and the sliding plate can slide along the guide chute to adjust the size of the discharge channel and then control the feeding amount. The size of the guide chute can be adjusted according to actual usage.
[0047] By detecting the distance between the fixed signal detection point and the signal detection point, it is possible to determine whether the belt of the transmission component is deviating, which is beneficial for monitoring the deviation of the belt.
[0048] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.
Claims
1. A feeding machine, characterized in that: The machine comprises a body, a traction assembly, a moving assembly, a loading assembly, a unloading assembly and a transmission assembly, wherein the loading assembly and the unloading assembly are respectively arranged on opposite sides of the body, the moving assembly is arranged at the lower part of the body, the moving assembly is used to support and drive the body to move, the transmission assembly is arranged on the body, the traction assembly is arranged on a side of the body close to the unloading assembly, the unloading assembly comprises a guide groove, a guide member and a picking assembly, the guide groove is arranged at the discharge end of the transmission assembly, the feeding end of the picking assembly corresponds to the guide groove, the picking assembly is arranged on a side of the guide groove close to the transmission assembly, the guide member is arranged on the feeding end of the picking assembly and corresponds to the outlet end of the guide groove, the picking assembly comprises a selection plate and a guide groove connected to each other, the selection plate is opposite to the guide member, and the guide groove is arranged on one side of the selection plate; The loader further includes a detection assembly, the transmission assembly includes a belt, the detection assembly includes a fixed signal detection point, a signal detection point, a signal sensor and a signal processor, the signal detection point is opposite to the belt of the transmission assembly, the fixed signal detection point is arranged on the outside of the transmission assembly, the signal sensor is mounted on the machine body, and the signal processor is electrically connected to the signal sensor; The loader further includes an adjustment assembly, which includes a driver, a mounting seat, a transmission screw and a movable slider, wherein the driver is rotatably connected to the transmission screw, the movable slider is mounted on the transmission screw, the transmission assembly is in contact with the movable slider, the transmission screw is mounted on the mounting seat, and the mounting seat is fixed to the machine body; The material discharge assembly further includes a material screening trough and a material collecting trough, wherein the material screening trough is opposite to the transmission assembly and is arranged below the transmission assembly, a material collecting trough is arranged below the material screening trough, and the material collecting trough is arranged obliquely relative to the material screening trough, and a material outlet trough is provided on one side of the material collecting trough; The movable slider is moved left and right by a thread provided between the transmission screw and the movable slider. A stop edge is provided on the outer side of the movable slider, and the stop edge drags the deviated belt to move.
2. A feeding machine according to claim 1, characterized in that: The material selection plate includes any one of a screening comb, a perforated plate and a mesh screen.
3. A feeding machine according to claim 1, characterized in that: The loading assembly includes a material guide trough and an adjusting part, the adjusting part includes a fixed frame, a guide chute, a fixed plate and a sliding plate, the guide chute is installed on the fixed frame, the fixed plate is installed at one end of the guide chute, the sliding plate is installed at the other end of the guide chute, and the fixed frame is installed at the discharge end of the material guide chute.
4. A feeding machine according to claim 1, characterized in that: The transmission assembly includes any one of a conveyor belt, a conveyor plate or a conveyor pusher scraper.
5. A feeding machine according to claim 4, characterized in that: The loader also includes a position adjustment component, which includes an alignment component and an angle adjustment component. The alignment component is provided with an alignment guide plate, which is opposite to the transmission component. The angle adjustment component includes an upper support rod and a lower support rod, one end of the upper support rod is connected to the fuselage and the connection slides along the fuselage, the other end of the upper support rod is slidably connected to the lower support rod, and the end of the lower support rod away from the upper support rod is connected to the walking wheel.
6. A material loader according to claim 5, characterized in that: The angle of the angle adjustment component relative to the fuselage is adjusted to 5 degrees to 25 degrees.
7. A loading machine according to any one of claims 1 to 6, characterized in that: The loader also includes a weighing piece, which is arranged at the unloading end of the transmission component or at the lower part of the moving component close to the unloading end of the transmission component. The weighing piece is used to count the loading amount.
Citation Information
Patent Citations
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