A non-stop pear netting device
By designing an uninterrupted pear sleeve equipment including a frame, a mobile rack, a mesh support, a mesh conveying mechanism, a storage plate, a lifting mechanism, a jaw mechanism and a cutting mechanism, the problem of interruption of existing equipment is solved, and continuous mesh and efficient production are achieved.
Patent Information
- Application Number
- CN202110529388.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2041-05-14
AI Technical Summary
There are interruptions in the existing pear set network equipment, which affects the consistency and efficiency of pear packaging production and cannot meet market demand.
An uninterrupted pear sleeve net equipment is designed, including a rack, a mobile rack, a sleeve support, a sleeve conveying mechanism, a storage plate, a lifting mechanism, a claw mechanism and a cutting tool mechanism. Through the coordinated work of these components, the continuous conveying and automatic sleeve of the sleeve are realized.
The continuity and efficiency of the pear net process are achieved, production efficiency is improved, the market demand for continuous packaging is met, and labor costs are saved.
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Figure CN113120289B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fruit packaging, in particular to an uninterrupted pear netting device. Background Art
[0002] Using plastic foam nets to complete net packaging for pears can greatly reduce the loss rate in the transportation link. At the same time, proper packaging of pears can also improve the appearance of fruits and enhance the market competitiveness of fruits. At present, some semi-automatic and purely mechanical fruit net packaging machines used in a small range of fruit net packaging in my country have intermittent net devices, which affects the continuity and efficiency of pear packaging production and cannot meet market demand. This design is based on the aim of solving the above problems in the pear netting process to improve the continuity and efficiency of the pear netting packaging machine. Summary of the invention
[0003] The purpose of the invention is to provide an uninterrupted pear netting device to solve the problems of poor continuity in pear packaging production, low production efficiency and failure to meet market demand.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] The present invention discloses an uninterrupted pear netting device, comprising a frame, a movable frame, a net support, a net conveying mechanism, a placing plate, a lifting mechanism, a first claw mechanism, a cutting knife mechanism, a second claw mechanism and a net, wherein the movable frame is slidably connected to a vertical sliding rod of the frame, and at least one group of the lifting mechanisms is installed between the movable frame and the frame, the movable frame is configured as a square frame, the net support is installed at the middle position of the square frame, the net conveying mechanism is symmetrically installed on both sides of the net support, the gap between the net support and the net conveying mechanism is adapted to the thickness of the net, the placing plate is installed at the cross center of the frame and is located directly below the movable frame, the upper and lower ends of the pears to be packaged on the placing plate correspond to the first claw mechanism and the second claw mechanism respectively, the first claw mechanism and the second claw mechanism are installed on the frame, and the cutting knife mechanism is installed on the frame and is located above the first claw mechanism.
[0006] Furthermore, the first clamping claw mechanism includes a clamping claw cylinder and two arc-shaped clamping claws, the clamping claws are installed on the working end of the clamping claw cylinder, the clamping claw cylinder drives the change of the relative distance between the two clamping claws to clamp and loosen the mesh sleeve, the clamping claw cylinder is installed on the frame through a bolt assembly, and the clamping claws are matched with the bottom of the mesh sleeve support after closing.
[0007] Furthermore, the first clamping claw mechanism and the second clamping claw mechanism have the same structure.
[0008] Furthermore, the cutting knife mechanism includes a cutting knife cylinder and a cutting knife, the cutting knife is installed on the working end of the cutting knife cylinder, and the claw cylinder drives the cutting knife to extend and retract to cut the mesh sleeve. The first claw mechanism is arranged 18cm-20cm above the storage plate.
[0009] Furthermore, the mesh sleeve support includes a mesh supporting body and a mesh expanding body. The mesh supporting body is a spherical structure. A hole is provided at the bottom end of the mesh supporting body. After the mesh expanding body is inserted into the hole, it is bonded to the mesh supporting body and forms a smooth transition. The mesh expanding body is a flexible barrel-shaped structure.
[0010] Furthermore, the mesh sleeve conveying mechanism includes a roller, a coupling and a motor, the motor is installed on the movable frame, one end of the roller is transmission-connected to the motor via the coupling, and the other end of the roller is rotatably installed on the movable frame; the roller is cylindrical with a concave middle portion, and the concave portion of the roller coincides with the outer wall of the mesh supporting body; during packaging, the mesh sleeve is clamped between the roller and the mesh supporting body and moves downward following the rotation of the roller.
[0011] Furthermore, the lifting mechanism includes a lifting motor, a screw rod and a slider. The lifting motor and the screw rod are installed on a slide rod on one side of the frame. The slider is threadedly connected to the screw rod. The slider is connected to the movable frame. When the lifting motor is started, the screw rod is driven to rotate, thereby driving the slider and the movable frame to move up and down.
[0012] Compared with the prior art, the beneficial technical effects of the present invention are:
[0013] The shuttle structure of the invention can make the net sleeve stretched out, and the taut state is conducive to cutting the net sleeve, and the cut net sleeve will be tightly held on the surface of the pear due to shrinkage.
[0014] The net sleeve of the present invention relies on the shuttle and the roller to clamp and move downward to ensure that its input is uninterrupted. The roller rotates downward, and the shuttle and the roller move upward as a whole at the same linear speed to achieve the stationary net sleeve. The shuttle moves upward and then cuts the net sleeve to achieve the net-covering action, so that the net sleeve is automatically transported and seamlessly connected with the net-covering action of the pears, so as to achieve the uninterrupted net-covering action, thereby improving production efficiency.
[0015] The invention first sets the net cover and then cuts it off. It is simpler than the existing equipment that sets the net after cutting the net cover, and there is no need to input the cut net cover in sequence, which saves working procedures and solves the problem of uninterrupted delivery of the pear net cover.
[0016] The invention can automatically complete the uninterrupted set operation through reasonable configuration of the structure, does not damage the surface of the fruit, has a stable working state and high efficiency, and saves labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below in conjunction with the accompanying drawings.
[0018] Figure 1 It is a structural schematic diagram of the uninterrupted pear set net device of the present invention;
[0019] Figure 2 for Figure 1 A magnified image of point A;
[0020] Figure 3 It is a structural schematic diagram of the mesh sleeve support;
[0021] Figure 4 is a structural schematic diagram of a first claw mechanism;
[0022] Figure 5 It is a structural schematic diagram of the cutting knife mechanism;
[0023] Explanation of the reference numerals in the accompanying drawings: 1. Frame; 2. Moving frame; 3. Mesh support; 301. Mesh support body; 302. Mesh expansion body; 4. Mesh conveying mechanism; 401. Roller; 402. Coupling; 403. Motor; 5. Storage plate; 6. Lifting mechanism; 601. Screw rod; 602. Slider; 7. First clamping claw mechanism; 701. Clamping claw cylinder; 702. Clamping claw; 8. Cutting knife mechanism; 801. Cutting knife cylinder; 802. Cutting knife; 9. Second clamping claw mechanism; 10. Mesh. DETAILED DESCRIPTION
[0024] Figure 1 As shown, an uninterrupted pear netting device comprises a frame 1, a mobile frame 2, a net support 3, a net conveying mechanism 4, a placing plate 5, a lifting mechanism 6, a first claw mechanism 7, a cutting knife mechanism 8, a second claw mechanism 9 and a net 10. The mobile frame 2 is slidably connected to the vertical sliding rod of the frame 1, and at least one set of lifting mechanisms 6 is installed between the mobile frame 2 and the frame 1. The mobile frame 2 is arranged as a square frame, and the net support 3 is installed in the middle position of the square frame. The net conveying mechanism 4 is symmetrically installed on both sides of the net support 3. The gap between the net support 3 and the net conveying mechanism 4 is adapted to the thickness of the net 10. The placing plate 5 is installed at the cross center of the frame 1 and is located directly below the mobile frame 2. The upper and lower ends of the pears to be packaged on the placing plate 5 correspond to the first claw mechanism 7 and the second claw mechanism 9 respectively. The first claw mechanism 7 and the second claw mechanism 9 are installed on the frame 1, and the cutting knife mechanism 8 is installed on the frame 1 and is located below the first claw mechanism 7.
[0025] Specifically, refer to Figure 2 and Figure 4The first clamping jaw mechanism 7 includes a clamping jaw cylinder 701 and two arc-shaped clamping jaws 702. The clamping jaws 702 are installed on the working end of the clamping jaw cylinder 701. The clamping jaw cylinder 701 drives the relative distance between the two clamping jaws 702 to clamp and loosen the mesh sleeve 10. The clamping jaw cylinder 701 is installed on the frame 1 through a bolt assembly. After the clamping jaws 702 are closed, they match the bottom of the mesh sleeve support 3. The first clamping jaw mechanism 7 has the same structure as the second clamping jaw mechanism 9.
[0026] This embodiment can clamp the net 10 to facilitate the subsequent cutting operation of the cutting knife 802, while ensuring that the size of the net is consistent and can completely cover the outer surface of the pear while avoiding damage to the outer surface of the pear.
[0027] Specifically, refer to Figure 2 and Figure 5 The cutter mechanism 8 includes a cutter cylinder 801 and a cutter 802. The cutter 802 is installed on the working end of the cutter cylinder 801 by bolts. The claw cylinder 701 drives the cutter 802 to extend to cut the mesh 10. The first claw mechanism 7 is set 18cm-20cm above the storage plate 5, and the cutter mechanism 8 is located 20mm below the first claw mechanism 7.
[0028] The positions of the cutting knife mechanism 8 and the first clamping claw mechanism 7 of this embodiment are arranged reasonably, and no interference will occur during the net-wrapping operation.
[0029] Specifically, refer to Figure 3 The mesh support 3 includes a mesh support body 301 and a mesh expansion body 302. The mesh support body 301 is a spherical structure. The bottom end of the mesh support body 301 is connected to the mesh expansion body 302 through a smooth curved surface. The mesh expansion body 302 is a flexible barrel structure. The mesh expansion body 301 and the smooth curved surface are integrally formed, and the mesh support body 301 is buckled on the smooth curved surface.
[0030] In this embodiment, a hole is provided at the bottom end of the supporting net body 301, and the expanded net body 302 is inserted into the hole and adhered to the supporting net body 301 to form a smooth transition. When in use, the bottom of the net sleeve 10 is sleeved on the net sleeve support 3, and the net sleeve 10 is stretched open by the supporting net body 301 of the net sleeve support 3. The expanded net body 302 makes the net sleeve 10 in a taut state, which is conducive to cutting the net sleeve 10. At the same time, the cut net sleeve 10 will be tightly held on the surface of the pear due to retraction.
[0031] Specifically, refer to Figure 1The net sleeve conveying mechanism 4 includes a roller 401, a coupling 402 and a motor 403. The motor 403 is installed on the mobile frame 2. One end of the roller 401 is connected to the motor 403 through the coupling 402, and the other end of the roller 401 is rotatably installed on the mobile frame 2. The roller 401 is cylindrical with a concave middle, and the concave part of the roller 401 is consistent with the outer wall of the supporting net body 301. When packaging, the net sleeve 10 is clamped between the roller 401 and the supporting net body 301 and moves downward with the rotation of the roller 401. Thereby, the contact area between the roller 401 and the net sleeve 10 can be increased, so that the pressure between the roller 401 and the net sleeve 10 is reduced, and the net sleeve 10 is prevented from being damaged due to the movement of the two.
[0032] In this embodiment, the mesh sleeve conveying mechanism 4 drives the two rollers 401 to rotate in opposite directions, so that the mesh sleeve 10 passes through the gap between the mesh sleeve support 3 and the mesh sleeve conveying mechanism 4, ensuring that the mesh sleeve 10 moves downward under the clamping action of the mesh sleeve support 3 and the rollers 401 to ensure uninterrupted input of the mesh sleeve 10.
[0033] Specifically, refer to Figure 1 The lifting mechanism 6 includes a lifting motor, a screw rod 601 and a slider 602. The lifting motor and the screw rod 601 are installed on the slide bar on one side of the frame 1. The slider 602 is threadedly connected to the screw rod 601. The slider 602 is connected to the moving frame 2. When the lifting motor is started, the screw rod 601 is driven to rotate, thereby driving the slider 602 and the moving frame 2 to move up and down.
[0034] The lifting mechanism 6 in this embodiment can be replaced by a hydraulic cylinder, an electric telescopic rod or other device that can achieve a telescopic effect.
[0035] The action process of the present invention is as follows:
[0036] First, the worker places the pears on the storage plate 5, and the movable frame is located about 20 mm above the pears. The bottom of the net sleeve 10 is mounted on the net sleeve support 3. The net sleeve 10 is opened by the supporting net body 301 of the net sleeve support 3, and the net sleeve conveying mechanism 4 is driven. The net sleeve 10 passes through the gap between the net sleeve support 3 and the net sleeve conveying mechanism 4, and moves downward under the support of the net sleeve conveying mechanism 4 until it passes through the bottom 10 mm of the expanded net body 302 of the net sleeve support 3, thereby realizing uninterrupted conveyance of the net sleeve 10.
[0037] At this time, the arc-shaped claws of the first claw mechanism 7 and the second claw mechanism 9 are both in the open state, and the movable frame 2 is driven downward by the lifting mechanism 6, so that the mesh support 3, the mesh conveying mechanism 4 and the mesh 10 are moved down 180 mm as a whole, ensuring that the bottom of the mesh 10 moves to the bottom of the storage plate 5 uninterruptedly, the claws of the second claw mechanism 9 are closed, and the mesh 10 is tightly clamped to the bottom of the storage plate 5, and the claws of the first claw mechanism 7 are closed, and the mesh 10 is tightly clamped to the bottom of the mesh support 3.
[0038] At the same time, the lifting mechanism 6 is driven to move up 180 mm. During this process, it is necessary to ensure that the linear speed of the net sleeve conveying mechanism 4 conveying the net sleeve 10 downward is the same as the linear speed of the lifting mechanism 6 driving upward to ensure that the net sleeve 10 does not move uninterruptedly.
[0039] Drive the cutter mechanism 8, the working end of the cutter cylinder 801 extends and drives the cutter 802 to cut the net sleeve 10. The first claw mechanism 7 and the second claw mechanism 9 are opened at the same time, and the cut net sleeve 10 is tightly held on the pear due to elasticity, and the net is completed, and the pears covered with the net sleeve 10 are taken out.
[0040] At this point, the device returns to the ready state, ready for the next pear netting job.
[0041] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. An uninterrupted pear netting device, characterized in that: A frame (1), a movable frame (2), a mesh sleeve support member (3), a mesh sleeve conveying mechanism (4), a storage plate (5), a lifting mechanism (6), a first clamping claw mechanism (7), a cutting knife mechanism (8), a second clamping claw mechanism (9) and a mesh sleeve (10); the movable frame (2) is slidably connected to a vertical sliding rod of the frame (1); at least one set of the lifting mechanism (6) is installed between the movable frame (2) and the frame (1); the movable frame (2) is configured as a square frame; the mesh sleeve support member (3) is installed in the middle of the square frame; the mesh sleeve conveying mechanism (4) is symmetrically installed on both sides of the mesh sleeve support member (3); The mesh sleeve conveying mechanism (4) is adapted to the thickness of the mesh sleeve (10); the storage plate (5) is installed at the cross center of the frame (1) and is located directly below the movable frame (2); the upper and lower ends of the pears to be packaged on the storage plate (5) correspond to the first clamping claw mechanism (7) and the second clamping claw mechanism (9), respectively; the first clamping claw mechanism (7) and the second clamping claw mechanism (9) are installed on the frame (1); and the cutting knife mechanism (8) is installed on the frame (1) and is located below the first clamping claw mechanism (7).
2. The uninterrupted pear netting equipment according to claim 1 is characterized in that: The first clamping jaw mechanism (7) comprises a clamping jaw cylinder (701) and two arc-shaped clamping jaws (702); the clamping jaws (702) are mounted on the working end of the clamping jaw cylinder (701); the clamping jaw cylinder (701) drives the change of the relative distance between the two clamping jaws (702) to clamp and loosen the mesh sleeve (10); the clamping jaw cylinder (701) is mounted on the frame (1) via a bolt assembly; the clamping jaws (702) are matched with the bottom of the mesh sleeve support (3) when closed.
3. The uninterrupted pear netting equipment according to claim 2 is characterized in that: The first clamping claw mechanism (7) and the second clamping claw mechanism (9) have the same structure.
4. The uninterrupted pear netting equipment according to claim 2 is characterized in that: The cutting knife mechanism (8) comprises a cutting knife cylinder (801) and a cutting knife (802), wherein the cutting knife (802) is mounted on the working end of the cutting knife cylinder (801), and the claw cylinder (701) drives the cutting knife (802) to extend and retract to perform a cutting operation on the mesh sleeve (10).
5. The uninterrupted pear netting equipment according to claim 1 is characterized in that: The first clamping claw mechanism (7) is arranged 18 cm to 20 cm above the storage plate (5).
6. The uninterrupted pear netting equipment according to claim 1 is characterized in that: The mesh sleeve support member (3) comprises a mesh supporting body (301) and a mesh expanding body (302); the mesh supporting body (301) is a spherical structure; a hole is provided at the bottom end of the mesh supporting body (301); after the mesh expanding body (302) is inserted into the hole, it is bonded to the mesh supporting body (301) to form a smooth transition; the mesh expanding body (302) is a flexible barrel-shaped structure.
7. The uninterrupted pear netting equipment according to claim 6 is characterized in that: The mesh sleeve conveying mechanism (4) comprises a roller (401), a coupling (402) and a motor (403); the motor (403) is mounted on the movable frame (2); one end of the roller (401) is transmission-connected to the motor (403) via the coupling (402); the other end of the roller (401) is rotatably mounted on the movable frame (2); the roller (401) is cylindrical with a concave middle portion, and the concave portion of the roller (401) is aligned with the outer wall of the supporting mesh body (301); during packaging, the mesh sleeve (10) is clamped between the roller (401) and the supporting mesh body (301) and moves downward following the rotation of the roller (401).
8. The uninterrupted pear netting equipment according to claim 1 is characterized by: The lifting mechanism (6) comprises a lifting motor, a screw rod (601) and a slider (602); the lifting motor and the screw rod (601) are mounted on a slide bar on one side of the frame (1); the slider (602) is threadedly connected to the screw rod (601); the slider (602) is connected to the moving frame (2); when the lifting motor is started, the screw rod (601) is driven to rotate, thereby driving the slider (602) and the moving frame (2) to move up and down.
Citation Information
Patent Citations
Uninterrupted pear net sleeving equipment
CN214875828U