A detection reactor for petrochemical industry

By designing up and downward movable cleaning rings and annular tubes in the detection reactor for petrochemicals, combined with nozzles and water pumps, efficient cleaning of the inner wall of the kettle body is achieved, and blocked with orifices is avoided by the design of the lifting sealing frame and the cleaning plate, the problem of poor cleaning effect in the existing technology is solved, and the thorough cleaning of the inner wall of the kettle body and the smooth discharge of the scaling are achieved.

CN113145054BActive Publication Date: 2025-04-15XINJIANG UNIVERSITY
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Patent Information

Application Number
CN202110518267.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-05-12
Publication Date
2025-04-15
Estimated Expiration
2041-05-12

AI Technical Summary

Technical Problem

The existing detection reactors for petrochemicals are not effective during the cleaning process, resulting in incomplete scaling and easy to cause clogging.

Method used

A detection reactor for petrochemical industry was designed, using up and down cleaning rings and annular tubes, combined with nozzles and water pumps, to achieve friction cleaning and spraying of clean water on the inner wall of the kettle body to ensure the cleaning effect. At the same time, by designing the lifting sealing frame and cleaning plate, avoiding blockage of the orifice plate to ensure smooth discharge of scale.

Benefits of technology

It realizes efficient and thorough cleaning of the inner wall of the kettle body, avoids scaling and clogging, improves the cleaning effect, and ensures that the reacted materials and scaling are discharged separately to avoid residues.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a detection reactor for petrochemical industry, which belongs to the field of petrochemical industry, and comprises a reactor body, wherein a feeding pipe is arranged on the top of the reactor body, a discharging pipe is arranged on one side of the bottom of the reactor body, a plurality of pillars are installed around the bottom of the reactor body, a first motor, a second motor and a water pump are installed on the upper side of the reactor body, a rotating shaft located inside the reactor body is installed on the driving end of the first motor, a plurality of stirring rods are installed on the rotating shaft, the number of the second motors is four, a threaded rod located inside the reactor body is installed on the driving end of the second motor, each of the threaded rods is threadedly installed with a slider with holes, and the slider with holes is installed together with a cleaning ring. The present invention can realize efficient, thorough and dead-angle cleaning of the interior of the reactor body, improve the cleaning effect of scaling, the reacted materials and the cleaned scaling are discharged separately, and when the scaling is discharged, it can avoid clogging the perforated plate, avoid residue, and improve the cleaning effect.
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Description

Technical Field

[0001] The invention relates to the technical field of petrochemical industry, in particular to a detection reactor for petrochemical industry. Background Art

[0002] Reactors are widely used in petroleum, chemical industry, rubber, pesticide, dye, medicine, food, and are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation, etc., such as reactors, reaction pots, decomposition pots, polymerization kettles, etc.; the materials are generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials.

[0003] After searching, Chinese patent No. CN 211837915 U discloses a detection reactor for petrochemical industry, including a frame, a liquid injection switch, a reducer, a temperature sensor, a feeding port, an exhaust gas outlet and a controller. Universal wheels are fixedly installed around the bottom of the frame, a handle is fixedly installed on the left side wall of the frame, a handle is hinged on the right side wall of the frame, a slide is fixedly installed on the bottom of the inner wall of the frame, an observation window is fixedly installed on the front side wall of the frame, the liquid injection switch is hinged on the left side of the top of the frame, a liquid storage tank is fixedly installed on the left side of the inner wall of the frame, and the reducer is fixedly installed at the center of the top of the frame.

[0004] The reactor in the prior art still has the following disadvantages when actually used: it is relatively simple to clean the scale in the reactor only by flushing with water, resulting in incomplete cleaning. Therefore, the present invention proposes a detection reactor for petrochemical industry. Summary of the invention

[0005] The purpose of the present invention is to solve the defects in the prior art and to propose a detection reactor for petrochemical industry.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A detection reactor for petrochemical industry comprises a reactor body, wherein a feeding pipe is provided on the top of the reactor body, a discharging pipe is provided on one side of the bottom of the reactor body, a plurality of pillars are installed around the bottom of the reactor body, a first motor, a second motor and a water pump are installed on the upper side of the reactor body, a rotating shaft located inside the reactor body is installed on the driving end of the first motor, a plurality of stirring rods are installed on the rotating shaft, the number of the second motors is four, a threaded rod located inside the reactor body is installed on the driving end of the second motor, each of the threaded rods is threadedly installed with a slider with a hole, the slider with a hole is installed together with a cleaning ring, an annular tube is installed on the upper side of the cleaning ring, a plurality of nozzles are installed on the outer sides of the annular tube, a hose is installed on the annular tube, the hose is installed with the water outlet of the water pump, a perforated plate is installed on the inner wall of the reactor body near the bottom, the perforated plate is provided with a plurality of through holes, a lifting sealing frame is provided on the lower side of the perforated plate, the lifting sealing frame is lifted and installed with the inner wall of the bottom of the reactor body through an electric lifting rod, and the lifting sealing frame comprises sealing columns, and the sealing columns correspond to the through holes of the perforated plate one by one.

[0008] Furthermore, a slide groove is vertically opened on the inner side wall of the kettle body, the threaded rod and the sliding block with holes are both located in the slide groove, and the outer side wall of the cleaning ring is in friction contact with the inner side wall of the kettle body.

[0009] Furthermore, the annular tube is installed on the upper side of the cleaning ring through a plurality of vertical poles.

[0010] Furthermore, the lifting sealing frame also includes a plurality of annular rods with different diameters, the annular rods are connected and fixed by a plurality of supporting rods, and the sealing column is installed on the upper side of the annular rods.

[0011] Furthermore, the feeding pipe and the discharging pipe are both equipped with valves.

[0012] Furthermore, there are multiple stirring rods, and the length of each stirring rod is smaller than the radius of the cleaning ring and the annular tube.

[0013] Another object of the present invention is to improve the cleaning effect of the perforated plate and avoid clogging of the perforated plate. Therefore, based on the above technical solution, the present invention also proposes the following technical solution:

[0014] Furthermore, a plurality of cleaning plates are installed at the bottom end of the rotating shaft, and the cleaning plates are in the shape of strip plates, and the bottom walls of the cleaning plates are in frictional contact with the top walls of the perforated plates.

[0015] Furthermore, the length of the cleaning plate is smaller than the radius of the cleaning ring and the annular tube.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention provides a cleaning ring that can move up and down, through which the inner wall of the kettle body can be rubbed and cleaned, thereby ensuring the degree and effect of cleaning. At the same time, a ring tube and a nozzle are used to spray clean water onto the inner wall of the kettle body. There is no dead angle in the operation, thereby improving the cleanliness of the kettle body.

[0018] 2. In the present invention, the reacted material is discharged through the discharge pipe, and the water flow after scaling and cleaning is discharged from the through holes of the perforated plate at the bottom of the kettle body. At the same time, the perforated plate is cleaned by a cleaning plate to ensure that the scaling can be discharged smoothly without causing blockage, thereby ensuring the cleaning effect.

[0019] In summary, the present invention can achieve efficient, thorough and dead-angle-free cleaning of the interior of the kettle, improve the cleaning effect of scaling, and discharge the reacted material and the cleaned scaling separately. When discharging scaling, it can avoid clogging the perforated plate and residue, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0021] Figure 1 This is a schematic diagram of the overall structure of a detection reactor for petrochemical industry proposed by the present invention;

[0022] Figure 2 This is an internal cross-sectional view of a detection reactor for petrochemical industry proposed by the present invention;

[0023] Figure 3 It is a schematic diagram of the installation of the threaded rod, the slider with holes, the cleaning tube and the annular tube in the kettle body in the present invention;

[0024] Figure 4 It is a structural schematic diagram of the lifting sealing frame in the present invention;

[0025] Figure 5 It is a structural schematic diagram of the annular tube in the present invention;

[0026] Figure 6 It is a schematic diagram of the structure of the cleaning ring in the present invention.

[0027] In the figure: 1 kettle body, 2 feeding pipe, 3 discharging pipe, 4 support, 5 first motor, 6 second motor, 7 water pump, 8 hose, 9 rotating shaft, 10 stirring rod, 11 cleaning plate, 12 perforated plate, 13 lifting sealing frame, 14 electric lifting rod, 15 threaded rod, 16 perforated slider, 17 cleaning ring, 18 annular tube, 19 annular rod, 20 support rod, 21 sealing column, 22 nozzle. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example

[0030] Reference Figure 1-6 A detection reactor for petrochemical industry comprises a reactor body 1, a feeding pipe 2 is arranged on the top of the reactor body 1, materials are added into the reactor body 1 through the feeding pipe 2 and react inside the reactor body 1, a discharge pipe 3 is arranged on one side of the bottom of the reactor body 1, and the reacted materials are discharged from the discharge pipe 3. Both the feeding pipe 2 and the discharge pipe 3 are equipped with valves.

[0031] If gas is generated during the reaction, it can be discharged from the feeding pipe 2, or detected and collected using existing detection equipment.

[0032] A plurality of pillars 4 are installed around the bottom of the kettle body 1, and the pillars 4 support the entire kettle body 1 so that its bottom is separated from the ground. A first motor 5, a second motor 6 and a water pump 7 are installed on the upper side of the kettle body 1. A rotating shaft 9 located inside the kettle body 1 is installed at the driving end of the first motor 5, and a plurality of stirring rods 10 are installed on the rotating shaft 9.

[0033] The first motor 5 drives the rotating shaft 9 and the stirring rod 10 to rotate, so as to mix and stir the materials inside the kettle body 1.

[0034] There are four second motors 6, and the driving end of the second motor 6 is installed with a threaded rod 15 located inside the kettle body 1, and each threaded rod 15 is threadedly installed with a slider with a hole, and the slider with a hole 16 is installed together with a cleaning ring 17, and an annular tube 18 is installed on the upper side of the cleaning ring 17. In this embodiment, the annular tube 18 is installed on the upper side of the cleaning ring 17 by means of multiple vertical poles.

[0035] A plurality of spray pipes 22 are installed on the outer sides of the annular pipe 18 . A hose 8 is installed on the annular pipe 18 . The hose 8 is installed with the water outlet of the water pump 7 .

[0036] The second motor 6 drives the corresponding threaded rod 15 to rotate. The threaded cooperation between the threaded rod 15 and the perforated slider 16 can cause the cleaning ring 17 and the annular tube 18 to move up and down together. The cleaning ring 17 cleans the scale adsorbed inside the kettle body 1 through friction. At the same time, the water pump 7 supplies water to the hose 8, the annular tube 18 and the nozzle 22. The sprayed water flow can wash the scale on the inner wall of the kettle body 1 and make it fall to the bottom.

[0037] A perforated plate 12 is installed on the inner wall of the kettle body 1 near the bottom, and a plurality of through holes are opened in the perforated plate 12. A lifting sealing frame 13 is provided on the lower side of the perforated plate 12. The lifting sealing frame 13 is lifted and installed on the inner wall of the bottom of the kettle body 1 through an electric lifting rod 14. The lifting sealing frame 13 includes sealing columns 21, and the sealing columns 21 correspond to the through holes of the perforated plate 12 one by one.

[0038] When the material reacts, the lifting sealing frame 13 is kept at a high position by the electric lifting rod 14. At this time, the sealing column 21 therein just blocks the through hole of the perforated plate 12, thereby sealing the perforated plate 12, and the reacted material is discharged from the kettle body 1 through the discharge pipe 3.

[0039] After the reaction, and when cleaning the scale in the kettle body 1, the lifting sealing frame 13 falls to a low position through the action of the electric lifting rod 14, at which time the sealing column 21 leaves the through hole, and the scale and sewage can flow out of the kettle body 1 through the through hole for discharge.

[0040] A slide groove is vertically provided on the inner side wall of the kettle body 1 , the threaded rod 15 and the sliding block 16 with holes are both located in the slide groove, and the outer side wall of the cleaning ring 17 is in friction contact with the inner side wall of the kettle body 1 .

[0041] The lifting sealing frame 13 further includes a plurality of annular rods 19 with different diameters. The annular rods 19 are connected and fixed to each other via a plurality of supporting rods 20 . The sealing columns 21 are installed on the upper sides of the annular rods 19 .

[0042] The structural composition characteristics of the lifting sealing frame 13 can avoid affecting the normal discharge of scale and sewage when it is lowered to a low point.

[0043] There are multiple stirring rods 10, and the length of each stirring rod 10 is smaller than the radius of the cleaning ring 17 and the annular tube 18. The stirring rod 10 will not collide with the cleaning ring 17 and the annular tube 18 when rotating. Example

[0044] The second embodiment is based on the first embodiment: a plurality of cleaning plates 11 are installed at the bottom end of the rotating shaft 9, the cleaning plates 11 are in the shape of strip plates, and the bottom wall of the cleaning plates 11 is in frictional contact with the top wall of the perforated plate 12. The length of the cleaning plates 11 is smaller than the radius of the cleaning ring 17 and the annular tube 18. The cleaning plates 11 will not collide with the cleaning ring 17 and the annular tube 18 when rotating.

[0045] The cleaning plate 11 can rotate along with the rotating shaft 9 to clean the perforated plate 12 to ensure its cleanliness, avoid clogging of the perforated plate 12, and ensure that the scale in the kettle body 1 can be discharged smoothly and thoroughly.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A detection reactor for petrochemical industry, comprising a reactor body (1), characterized in that: The top of the kettle (1) is provided with a feeding pipe (2), and one side of the bottom of the kettle (1) is provided with a discharging pipe (3). A plurality of pillars (4) are installed around the bottom of the kettle (1). A first motor (5), a second motor (6) and a water pump (7) are installed on the upper side of the kettle (1). A rotating shaft (9) located inside the kettle (1) is installed at the driving end of the first motor (5). A plurality of stirring rods (10) are installed on the rotating shaft (9). The number of the second motors (6) is four. A threaded rod (15) located inside the kettle (1) is installed at the driving end of the second motor (6). Each of the threaded rods (15) is threadedly installed with a slider with a hole (16). The slider with a hole (16) is installed together with a cleaning ring (17). An annular tube (18) is installed on the upper side of the cleaning ring (17). The outer surface of the annular tube (18) is A plurality of spray pipes (22) are installed on the side of the kettle body (1), a hose (8) is installed on the annular tube (18), and the hose (8) is installed with the water outlet of the water pump (7); a perforated plate (12) is installed on the inner wall near the bottom of the kettle body (1), and the perforated plate (12) is provided with a plurality of through holes; a lifting sealing frame (13) is provided on the lower side of the perforated plate (12), and the lifting sealing frame (13) is installed in a lifting manner with the inner wall of the bottom of the kettle body (1) through an electric lifting rod (14); the lifting sealing frame (13) includes a sealing column (21), and the sealing column (21) corresponds to the through holes of the perforated plate (12) one by one; the lifting sealing frame (13) also includes a plurality of annular rods (19) of different diameters, and the annular rods (19) are connected and fixed to each other through a plurality of support rods (20), and the sealing column (21) is installed on the upper side of the annular rod (19); The inner wall of the kettle body (1) is provided with a slide groove in the vertical direction, the threaded rod (15) and the sliding block with a hole (16) are both located in the slide groove, and the outer wall of the cleaning ring (17) is in frictional contact with the inner wall of the kettle body (1).

2. A detection reactor for petrochemical industry according to claim 1, characterized in that: The annular tube (18) is installed on the upper side of the cleaning ring (17) via a plurality of vertical rods.

3. A detection reactor for petrochemical industry according to claim 1, characterized in that: The feeding pipe (2) and the discharging pipe (3) are both equipped with valves.

4. The petrochemical detection reactor according to claim 1, characterized in that: There are a plurality of stirring rods (10), and the length of each stirring rod (10) is smaller than the radius of the cleaning ring (17) and the annular tube (18).

5. A petrochemical detection reactor according to any one of claims 1 to 4, characterized in that: A plurality of cleaning plates (11) are mounted on the bottom end of the rotating shaft (9); the cleaning plates (11) are in the shape of strip plates, and the bottom walls of the cleaning plates (11) are in frictional contact with the top wall of the perforated plate (12).

6. A detection reactor for petrochemical industry according to claim 5, characterized in that: The length of the cleaning plate (11) is smaller than the radius of the cleaning ring (17) and the annular tube (18).

Citation Information

Patent Citations

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    CN211837915U

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