Nut assembling machine and its operating method

By designing a nut assembly machine with multiple components, the problem of low automation of existing equipment is solved, and efficient automatic assembly of nuts and box seats is achieved, reducing labor costs and improving efficiency.

CN113146222BActive Publication Date: 2025-06-27SHENZHEN HONEST MECHATRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202110486634.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-05-01
Publication Date
2025-06-27
Estimated Expiration
2041-05-01

AI Technical Summary

Technical Problem

The existing nut assembly equipment is not very automated and requires manual assistance, resulting in high cost and low efficiency.

Method used

A nut assembly machine is designed, including a rack, box seat transportation device, assembly station, rotary transfer assembly, box seat steering assembly, main channel, nut transportation device, split channel and nut assembly assembly. Through the coordinated work of these components, the automatic assembly of nuts and box seats is realized.

Benefits of technology

It realizes efficient and automated assembly of nuts and box seats, significantly reducing labor costs and improving assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a nut assembling machine and an operation method thereof. The nut assembling machine includes a frame, a tooth box seat transporting device, an assembling station for assembling nuts and tooth box seats, a rotary transfer component for transferring the tooth box seat from the tooth box seat transporting device to the assembling station, a tooth box seat turning component for turning the tooth box seat transferred to the assembling station by the rotary transfer component, a main runner, a nut transporting device for transferring nuts into the main runner, at least one sub-runner, a nut splitting component for transferring the nuts in the main runner into the sub-runner, and a nut assembling component for transferring the nuts in the sub-runner to be assembled onto the tooth box seat and applying oil to the connection between the nut and the tooth box seat. Among them, in the present invention, the tooth box seat to be installed with nuts is transferred to the assembling station by the rotary transfer component. The present invention efficiently assembles nuts and tooth box seats together, significantly reducing labor costs and significantly improving the assembling efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of nut assembly machines, and particularly to a nut assembly machine and an operation method thereof. Background Art

[0002] With the development of industrialization, various production factories have gradually introduced automated production lines to improve production efficiency and reduce labor costs. During the assembly of motors, nuts need to be assembled onto the gearbox seat. During the assembly process, the nuts are usually rotated and assembled into the gearbox seat to complete the overall assembly.

[0003] However, in the existing assembly equipment, the degree of automation is usually not high. Although some equipment can achieve semi-automated assembly, manual assistance is still required to complete it, resulting in high labor costs and low assembly efficiency.

[0004] Therefore, there is an urgent need to redesign a new nut assembly machine to solve the above problems. Summary of the Invention

[0005] The present invention provides a nut assembly machine to solve the technical problems raised in the above background art.

[0006] The present invention provides a nut assembly machine, which includes a frame, a gearbox seat transportation device, an assembly station for assembling nuts and gearbox seats, a rotary transfer component for transferring the gearbox seat from the gearbox seat transportation device to the assembly station, a gearbox seat steering component for steering the gearbox seat transferred into the assembly station by the rotary transfer component, a main runner, a nut transportation device for transferring nuts into the main runner, at least one sub-runner, a nut splitting component for transferring the nuts in the main runner into the sub-runner, and a nut assembly component for assembling the nuts in the sub-runner onto the gearbox seat and applying oil to the connection between the nut and the gearbox seat;

[0007] The gearbox seat transportation device is arranged on the frame, the assembly station is arranged on the frame, the rotary transfer component is arranged between the gearbox seat transportation device and the assembly station, the gearbox seat steering component is arranged on one side of the rotary transfer component, the main runner is fixedly arranged on the frame, the nut transportation device transfers the nuts into the main runner, and the nut splitting component is arranged between the main runner and the sub-runner.

[0008] Optionally, the rotating material transfer assembly includes a material transfer part, a transfer rotating cylinder for driving the material transfer part to rotate, a lifting cylinder for pushing the material transfer part to reciprocate in the vertical direction, a cylinder bracket, a plurality of transfer gripper cylinders for gripping the gearbox seat, and a transfer bracket. The transfer bracket is fixedly connected to the frame, the transfer rotating cylinder is fixedly connected to the transfer bracket, the output end of the transfer rotating cylinder is fixedly connected to the material transfer part, the plurality of transfer gripper cylinders are fixedly connected to the end of the material transfer part, the cylinder bracket is fixedly arranged on the bracket, and the lifting cylinder is fixed on the cylinder bracket, and the output end of the lifting cylinder faces the material transfer part.

[0009] Optionally, the gearbox seat steering assembly includes a steering track, a steering drive device, a steering gripper cylinder, and a longitudinal drive cylinder for driving the steering drive device to reciprocate. The steering track is fixedly connected to the frame, the steering drive device is slidably connected to the steering track, the output end of the steering drive device is fixedly connected to the steering gripper cylinder, the steering drive device drives the steering gripper cylinder to rotate, the steering gripper cylinder drives the gearbox seat in the assembly station to turn, and the output end of the longitudinal drive cylinder is fixedly connected to the steering drive device.

[0010] Optionally, the nut shunting assembly includes a shunting bracket, a longitudinal drive device, a shunting adapter, a transfer flow channel, a shunting support seat, a shunting pusher, and a pusher drive cylinder. The shunting bracket is fixedly connected to the frame, the longitudinal drive device is fixedly connected to the shunting bracket, the shunting adapter is fixedly connected to the output end of the longitudinal drive device, the transfer flow channel is arranged on one side of the main flow channel, the lower end of the shunting adapter abuts against the transfer flow channel, the shunting support seat is fixedly connected to the main flow channel, the shunting pusher is slidably connected in the shunting support seat, the pusher drive cylinder is fixedly connected to the shunting support seat, the pusher drive cylinder drives the shunting pusher to move, and the nuts in the main flow channel enter the transfer flow channel through the feed holes opened on the main flow channel under the push of the shunting pusher.

[0011] Optionally, the nut shunting assembly further includes a material stop assembly for blocking the movement of the nuts in the main flow channel. The material stop assembly is arranged on the main flow channel. The material stop assembly includes a stop cylinder, a cylinder base, and a bent stop member. The cylinder base is fixedly arranged on the lower side of the main flow channel, the stop cylinder is fixedly connected to the upper side of the cylinder base, the stop member is slidably arranged in the main flow channel, and the stop cylinder drives the stop member to reciprocate in the main flow channel to press or release the nuts in the main flow channel.

[0012] Optionally, the nut shunting assembly also includes an intermittent material stop assembly for intermittently blocking the nuts in the main flow channel. The intermittent material stop assembly includes a nut stop part and an intermittent drive cylinder for driving the nut stop part to block the nuts in the main flow channel. The intermittent drive cylinder is fixedly connected to the shunting bracket, the nut stop part is arranged on the upper side of the main flow channel, and the output end of the intermittent drive cylinder is fixedly connected to the nut stop part.

[0013] Optionally, the nut assembly component includes an assembly longitudinal driving device, an assembly slide rail, an adjustment part, an adjustment slide rail, a longitudinal cylinder, a transfer device, a vertical driving cylinder, an oiling component, a plurality of nut driving motors and a plurality of assembly jaw cylinders. The assembly slide rail is fixedly connected to the output end of the assembly longitudinal driving device. The adjustment part is fixedly connected to the assembly slide rail. The adjustment slide rail is fixedly arranged on the adjustment part. The transfer device is slidably connected to the adjustment slide rail. The longitudinal cylinder is fixedly connected to the adjustment part. The longitudinal cylinder drives the transfer device to reciprocate longitudinally on the adjustment slide rail. The vertical driving cylinder is fixedly connected to the transfer device. The oiling component is arranged on the side wall of the transfer device. The nut driving motor is fixedly connected to the oiling component. The output end of the nut driving motor is fixedly connected to the assembly jaw cylinder. The nut driving motor drives the assembly jaw cylinder to rotate, and the assembly jaw cylinder rotates and installs the nut onto the tooth box seat.

[0014] Optionally, the oiling component includes an oiling adapter, a first oiling joint and a second oiling joint. The oiling adapter is slidably connected to the side wall of the transfer device. The first oiling joint is fixedly connected to one end of the oiling adapter. The second oiling joint is fixedly connected to the other end of the oiling adapter. Both the first oiling joint and the second oiling joint face the assembly jaw cylinder.

[0015] Optionally, on one side of the assembly station close to the nut assembly component, there is a tooth box seat clamping component for fixing the tooth box seat. The tooth box seat clamping component includes a downward pressing driving cylinder and a tooth box seat fixing part. The tooth box seat fixing part is fixedly connected to the output end of the downward pressing driving cylinder. A plurality of limiting grooves for engaging with the end part of the tooth box seat are formed on the tooth box seat fixing part.

[0016] Optionally, the present invention also provides an operation method of the nut assembling machine, including the following steps: S1. Feeding the tooth box seat. The rotary transfer component transfers the tooth box seat from the tooth box seat transportation device to the assembly station; S2. Turning the tooth box seat. The tooth box seat turning component performs a turning action on the tooth box seat placed in the assembly station; S3. Feeding the nut. The nut transportation device transports the nut into the main flow channel; S4. Nut shunting. The nut shunting component shunts the nut in the main flow channel into at least one shunt channel; S5. Nut assembly. The nut assembly component transfers the nut in the shunt channel to the tooth box seat in the assembly station. The nut assembly component drives the nut to rotate, so as to assemble the nut onto the tooth box seat. Meanwhile, the nut assembly component performs an oiling action on the connection part between the nut and the tooth box seat.

[0017] The beneficial effects of the present invention are as follows:

[0018] The nut assembling machine includes a frame, a tooth box seat transporting device, an assembling station for assembling nuts and tooth box seats, a rotary transfer component for transferring the tooth box seat from the tooth box seat transporting device to the assembling station, a tooth box seat steering component for steering the tooth box seat transferred into the assembling station by the rotary transfer component, a main runner, a nut transporting device for transferring nuts into the main runner, at least one sub-runner, a nut splitting component for transferring the nuts in the main runner into the sub-runner, and a nut assembling component for transferring the nuts in the sub-runner to be assembled onto the tooth box seat and lubricating the connection between the nut and the tooth box seat; the tooth box seat transporting device is arranged on the frame, the assembling station is arranged on the frame, the rotary transfer component is arranged between the tooth box seat transporting device and the assembling station, the tooth box seat steering component is arranged on one side of the rotary transfer component, the main runner is fixedly arranged on the frame, the nut transporting device transfers the nuts into the main runner, and the nut splitting component is arranged between the main runner and the sub-runner. Among them, in the present invention, the rotary transfer component transfers the tooth box seat with nuts to be installed into the assembling station, and the tooth box seat steering component steers the tooth box seat in the tooth box seat. At the same time, the nut transporting device transfers the nuts into the main runner, the nut splitting component transfers the nuts from the main runner into the sub-runner, and the nut assembling component assembles the nuts into the tooth box seat in the assembling station and lubricates the connection between the tooth box seat and the nut during the process of installing the nuts into the tooth box seat. Therefore, the present invention efficiently assembles the nuts and the tooth box seats together, significantly reduces the labor cost, and significantly improves the assembling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 is a schematic structural diagram of the nut assembling machine provided by the present invention;

[0021] Figure 2 is a schematic structural diagram of the first embodiment of the nut assembling machine provided by the present invention;

[0022] Figure 3 is a top view structural diagram of the nut assembling machine provided by the present invention;

[0023] Figure 4 is a schematic structural diagram of the second embodiment of the nut assembling machine provided by the present invention;

[0024] Figure 5 is Figure 4 a partial enlarged view of area A in

[0025] Figure 6 It is a schematic structural diagram of an embodiment of the rotary transfer component and the gearbox seat steering component of the nut assembly machine provided by the present invention;

[0026] Figure 7 It is a schematic structural diagram of another embodiment of the rotary transfer component and the gearbox seat steering component of the nut assembly machine provided by the present invention;

[0027] Figure 8 It is a schematic structural diagram of the third embodiment of the nut assembly machine provided by the present invention;

[0028] Figure 9 It is Figure 8 a partial enlarged view of area B in

[0029] Figure 10 It is a schematic structural diagram of the fourth embodiment of the nut assembly machine provided by the present invention;

[0030] Figure 11 It is Figure 10 a partial enlarged view of area C in

[0031] Figure 12 It is a schematic structural diagram of an embodiment of the nut assembly component of the nut assembly machine provided by the present invention;

[0032] Figure 13 It is a schematic structural diagram of an embodiment of the nut assembly component of the nut assembly machine provided by the present invention. Detailed implementation manners

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. It can be understood that the specific embodiments described herein are only used to explain the present invention, rather than limiting the present invention. Additionally, it should be noted that for the sake of description, only parts related to the present invention rather than all structures are shown in the drawings. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0034] Referring to "embodiment" herein means that the specific features, structures, or characteristics described in connection with the embodiment may be included in at least one embodiment of the present invention. The phrase appears in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art understand explicitly and implicitly that the embodiments described herein can be combined with other embodiments.

[0035] Please refer to Figures 1 to 13 , Figure 1 which is a schematic structural diagram of the nut assembly machine provided by the present invention; Figure 2It is a schematic structural diagram of the first embodiment of the nut assembly machine provided by the present invention; Figure 3 It is a schematic top view structural diagram of the nut assembly machine provided by the present invention; Figure 4 It is a schematic structural diagram of the second embodiment of the nut assembly machine provided by the present invention; Figure 5 It is Figure 4 The partial enlarged view of area A in Figure 6 It is a schematic structural diagram of an embodiment of the rotary transfer component 400 and the gearbox seat steering component 500 of the nut assembly machine provided by the present invention; Figure 7 It is a schematic structural diagram of another embodiment of the rotary transfer component 400 and the gearbox seat steering component 500 of the nut assembly machine provided by the present invention; Figure 8 It is a schematic structural diagram of the third embodiment of the nut assembly machine provided by the present invention; Figure 9 It is Figure 8 The partial enlarged view of area B in Figure 10 It is a schematic structural diagram of the fourth embodiment of the nut assembly machine provided by the present invention; Figure 11 It is Figure 10 The partial enlarged view of area C in Figure 12 It is a schematic structural diagram of an embodiment of the nut assembly component 800 of the nut assembly machine provided by the present invention; Figure 13 It is a schematic structural diagram of an embodiment of the nut assembly component 800 of the nut assembly machine provided by the present invention.

[0036] The nut assembly machine of the present invention includes a frame 100, a gearbox seat transportation device 200, an assembly station 300 for assembling nuts and gearbox seats, a rotary transfer component 400 for transferring the gearbox seat from the gearbox seat transportation device 200 to the assembly station 300, a gearbox seat steering component 500 for steering the gearbox seat transferred to the assembly station 300 by the rotary transfer component 400, a main runner 600, a nut transportation device 610 for transferring nuts to the main runner 600, at least one sub-runner 620, a nut splitting component 700 for transferring the nuts in the main runner 600 to the sub-runner 620, and a nut assembly component 800 for assembling the nuts in the sub-runner 620 onto the gearbox seat and applying oil to the connection between the nut and the gearbox seat;

[0037] The gearbox seat transportation device 200 is arranged on the frame 100, the assembly station 300 is arranged on the frame 100, the rotary transfer component 400 is arranged between the gearbox seat transportation device 200 and the assembly station 300, the gearbox seat steering component 500 is arranged on one side of the rotary transfer component 400, the main runner 600 is fixedly arranged on the frame 100, the nut transportation device 610 transfers nuts to the main runner 600, and the nut splitting component 700 is arranged between the main runner 600 and the sub-runner 620.

[0038] Among them, the frame 100 mainly plays a supporting role for each structure of the nut assembling machine; the gearbox seat transporting device 200 is mainly used for transporting the gearbox seat, and the nut transporting device 610 is mainly used for transporting nuts. The nut transporting device 610 may include a transporting drive motor and a transporting conveyor belt. The output end of the transporting drive motor drives the transporting conveyor belt to rotate, thereby completing the transportation of the nuts.

[0039] Specifically, when the nut assembling machine of the present invention needs to assemble nuts onto the gearbox seat, first, the rotary material transfer assembly 400 transfers the gearbox seat placed on the gearbox seat transporting device 200 into the assembling station 300. At this time, the gearbox seat turning assembly 500 turns the gearbox seat in the assembling station 300 from a horizontal placement to a vertical placement, so as to facilitate the assembly of the nuts into the gearbox seat. At this time, the nut transporting device 610 transfers the nuts into the main flow channel 600. Under the action of the nut splitting assembly 700, the nuts are transferred from the main flow channel 600 into the splitting flow channel 620. Finally, the nut assembling assembly 800 first transfers the nuts in the splitting flow channel 620 onto the gearbox seat in the assembling station 300, and then the nut assembling assembly 800 rotates the nuts, so that the nuts are assembled onto the gearbox seat. At the same time, during the process of assembling the nuts onto the gearbox seat, the nut assembling assembly 800 performs an oiling action on the connection between the nuts and the gearbox seat.

[0040] More specifically, another set of assembling stations 300, another set of rotary material transfer assemblies 400, another set of gearbox seat turning assemblies 500, another set of splitting flow channels 620, another set of nut splitting assemblies 700, and another set of nut assembling assemblies 800 can also be provided on one side of the main flow channel 600, so as to further improve the working efficiency of assembling the nuts onto the gearbox seat, thereby facilitating the improvement of production capacity.

[0041] In this embodiment, the rotary material transfer assembly 400 includes a material transfer part 410, a transfer rotary cylinder 420 for driving the material transfer part 410 to rotate, a lifting cylinder 430 for pushing the material transfer part 410 to perform reciprocating motion in the vertical direction, a cylinder support 440, a plurality of transfer gripper cylinders 450 for gripping the gearbox seat, and a transfer support 460. The transfer support 460 is fixedly connected to the frame 100, the transfer rotary cylinder 420 is fixedly connected to the transfer support 460, the output end of the transfer rotary cylinder 420 is fixedly connected to the material transfer part 410, a plurality of transfer gripper cylinders 450 are fixedly connected to the end of the material transfer part 410, the cylinder support 440 is fixedly arranged on the support, and the lifting cylinder 430 is fixed on the cylinder support 440, and the output end of the lifting cylinder 430 faces the material transfer part 410.

[0042] Among them, when the rotary material transfer assembly 400 of the present invention needs to transfer the gearbox seat from the gearbox seat transfer device 200 to the assembly station 300, first, the lifting cylinder 430 enters the working state, so that the lifting cylinder 430 lifts the material transfer part 410 to a certain height to avoid the material transfer part 410 colliding with surrounding components during rotary material transfer. Secondly, the material transfer rotary cylinder 420 drives the material transfer part 410 to rotate 180 degrees, so that the material transfer jaw cylinder 450 transfers the gearbox seat from the gearbox seat transfer device 200 to the assembly station 300. Here, the material transfer jaw cylinder 450 can also transfer the assembled nut and gearbox seat back into the gearbox seat transfer device 200 driven by the material transfer part 410, thus forming a cyclic action of material feeding and finished product discharging, thereby significantly improving the working efficiency of the present invention.

[0043] Specifically, the cylinder bracket 440 mainly plays a supporting role for the lifting cylinder 430 to improve the stability of the lifting cylinder 430, and the material transfer bracket 460 mainly plays a supporting role for the material transfer rotary cylinder 420 to improve the stability of the material transfer rotary cylinder 420, thereby improving the overall working stability of the entire rotary material transfer assembly 400.

[0044] In this embodiment, the gearbox seat steering assembly 500 includes a steering track 510, a steering drive device 520, a steering jaw cylinder 530, and a longitudinal drive cylinder 540 for driving the steering drive device 520 to move reciprocally. The steering track 510 is fixedly connected to the frame 100, the steering drive device 520 is slidably connected to the steering track 510, the output end of the steering drive device 520 is fixedly connected to the steering jaw cylinder 530, the steering drive device 520 drives the steering jaw cylinder 530 to rotate, the steering jaw cylinder 530 drives the gearbox seat in the assembly station 300 to turn, and the output end of the longitudinal drive cylinder 540 is fixedly connected to the steering drive device 520.

[0045] Among them, when the gearbox seat is transferred from the rotary material transfer assembly 400 to the assembly station 300, the gearbox seat is in a horizontal placement state, and the horizontally placed gearbox seat is not conducive to the assembly of nuts. Therefore, the gearbox seat steering assembly 500 performs a steering operation on the gearbox seat. First, the longitudinal drive cylinder 540 drives the steering drive device 520 to slide on the steering slide rail, so that the steering drive device 520 drives the steering jaw cylinder 530 to approach the assembly station 300, and the steering jaw cylinder 530 clamps the horizontally placed gearbox seat. At this time, the steering drive device 520 drives the steering jaw cylinder 530 to rotate, so that the gearbox seat is vertically placed in the assembly station 300. At this time, the gearbox seat steering assembly 500 completes the steering action of the gearbox seat. The steering drive device 520 can be a motor, that is, the motor drives the steering jaw cylinder 530 to rotate.

[0046] In this embodiment, the nut shunting assembly 700 includes a shunting bracket 710, a longitudinal driving device 720, a shunting adapter 730, a transfer channel 740, a shunting support base 750, a shunting pusher 760, and a pusher driving cylinder 770. The shunting bracket 710 is fixedly connected to the frame 100. The longitudinal driving device 720 is fixedly connected to the shunting bracket 710. The shunting adapter 730 is fixedly connected to the output end of the longitudinal driving device 720. The transfer channel 740 is arranged on one side of the main channel 600. The lower end of the shunting adapter 730 abuts against the transfer channel 740. The shunting support base 750 is fixedly connected to the main channel 600. The shunting pusher 760 is slidably connected within the shunting support base 750. The pusher driving cylinder 770 is fixedly connected to the shunting support base 750. The pusher driving cylinder 770 drives the shunting pusher 760 to move. The nuts within the main channel 600 are pushed by the shunting pusher 760 through the feed hole 711 opened on the main channel 600 and enter the transfer channel 740.

[0047] Among them, the nut shunting assembly 700 is mainly used to shunt the nuts within the main channel 600 into the shunt channels 620. When the nut shunting assembly 700 needs to perform the nut shunting action, first, the pusher driving cylinder 770 enters the working state. Thus, the pusher driving cylinder 770 drives the shunting pusher 760 to reciprocate. Thus, the shunting pusher 760 pushes the nuts within the main channel 600 through the feed hole 711 into the transfer channel 740. At this time, the longitudinal driving device 720 drives the shunting adapter 730 to reciprocate within the transfer channel 740. Two material distribution holes are opened at one end of the shunting adapter 730 extending into the transfer channel 740. After the nuts enter the transfer channel 740, the longitudinal driving device 720 drives the shunting adapter 730 to move. Thus, the shunting adapter 730 transfers the nuts into the shunt channels 620 through the material distribution holes. The shunting adapter 730 reciprocates within the transfer channel 740. Thus, the nuts are shunted into different shunt channels 620 through the material distribution holes. Thus, the nut shunting assembly 700 completes the nut distribution action.

[0048] In this embodiment, the nut shunting assembly 700 further includes a material stop assembly 780 for blocking the movement of the nuts within the main channel 600. The material stop assembly 780 is arranged on the main channel 600. The material stop assembly 780 includes a stop cylinder 781, a cylinder base 782, and a bent stop member 783. The cylinder base 782 is fixedly arranged on the lower side of the main channel 600. The stop cylinder 781 is fixedly connected to the upper side of the cylinder base 782. The stop member 783 is slidably arranged within the main channel 600. The stop cylinder 781 drives the stop member 783 to reciprocate within the main channel 600 to press or release the nuts within the main channel 600.

[0049] Among them, before the nut shunting component 700 shunts the material flowing into the main flow path, the material stop component 780 first stops the material, so that the nuts in the main flow path 600 can be orderly shunted into the shunt flow path 620 by the nut shunting component 700.

[0050] Specifically, the cylinder base 782 plays a role in supporting the stop cylinder 781. The stop cylinder 781 enters the working state and drives the stop member 783 to move in the main flow path 600, so as to press the nut against the inner wall of the main flow path 600, thus completing the stop function of the nut in the main flow path 600.

[0051] It is worth noting that the stop cylinder 781 can drive the stop member 783 to move together with the output end of the stop cylinder 781 through any connecting piece.

[0052] In this embodiment, the nut shunting component 700 also includes an intermittent material stop component 790 for intermittently stopping the nuts in the main flow path 600. The intermittent material stop component 790 includes a nut stop portion 791 and an intermittent drive cylinder 792 for driving the nut stop portion 791 to stop the nuts in the main flow path 600. The intermittent drive cylinder 792 is fixedly connected to the shunt bracket 710. The nut stop portion 791 is arranged on the upper side of the main flow path 600, and the output end of the intermittent drive cylinder 792 is fixedly connected to the nut stop portion 791.

[0053] Among them, the nut shunting component 700 only shunts a part of the nuts in the main flow path 600. When the nuts not shunted in the main flow path 600 pass through the nut shunting component 700, the intermittent material stop component 790 intermittently stops the nuts, so as to control the transmission cycle of the nuts, and further enable each component to work orderly.

[0054] Specifically, the intermittent drive cylinder 792 drives the nut stop portion 791 to press the nuts in the main flow path 600, thus completing the stop function of the nuts in the main flow path 600. At the same time, the intermittent drive cylinder 792 works intermittently, so as to achieve the purpose of controlling the nut transmission cycle.

[0055] In this embodiment, the nut assembly component 800 includes an assembly longitudinal driving device 810, an assembly slide rail 820, an adjusting part 830, an adjusting slide rail 840, a longitudinal air cylinder 850, a transfer device 860, a vertical driving air cylinder 870, an oiling component 900, a plurality of nut driving motors 880 and a plurality of assembly jaw air cylinders 890. The assembly slide rail 820 is fixedly connected to the output end of the longitudinal driving device 720. The adjusting part 830 is fixedly connected to the assembly slide rail 820. The adjusting slide rail 840 is fixedly arranged on the adjusting part 830. The transfer device 860 is slidably connected to the adjusting slide rail 840. The longitudinal air cylinder 850 is fixedly connected to the adjusting part 830. The longitudinal air cylinder 850 drives the transfer device 860 to make longitudinal reciprocating motion on the adjusting slide rail 840. The vertical driving air cylinder 870 is fixedly connected to the transfer device 860. The oiling component 900 is arranged on the side wall of the transfer device 860. The nut driving motor 880 is fixedly connected to the oiling component 900. The output end of the nut driving motor 880 is fixedly connected to the assembly jaw air cylinder 890. The nut driving motor 880 drives the assembly jaw air cylinder 890 to rotate, and the assembly jaw air cylinder 890 rotatably mounts the nut onto the tooth box seat.

[0056] Among them, the nut assembly component 800 first performs a transfer action on the nuts in the sub-runner 620. First of all, the assembly longitudinal driving device 810 can be driven by the cooperation of a motor and a lead screw. Thus, the assembly longitudinal driving device 810 drives the assembly slide rail 820 to achieve lateral position adjustment. The assembly slide rail 820 drives the adjusting part 830 to move together. The adjusting slide rail 840 on the adjusting part 830 can achieve the longitudinal displacement of the transfer device 860, that is, the longitudinal air cylinder 850 drives the transfer device 860 to perform reciprocating adjustment in the longitudinal direction. The assembly longitudinal driving device 810 drives the transfer device 860 to perform reciprocating adjustment in the lateral direction. The vertical driving air cylinder 870 drives the transfer device 860 to perform reciprocating adjustment in the vertical direction, so that the assembly jaw air cylinder 890 can achieve position transformation in all directions.

[0057] Specifically, the assembly jaw air cylinder 890 first clamps the nuts in the sub-runner 620 and transfers them to the tooth box seat at the assembly station 300. At this time, the nut driving motor 880 enters the working state. Thus, the nut driving motor 880 drives the jaw air cylinder to rotate, so that the nuts are loaded into the tooth box seat. The oiling component 900 performs an oiling action on the connection between the nut and the tooth box seat, so that the nut assembly component 800 completes the transfer of the nuts, as well as the oiling action during the process of loading the nuts into the tooth box seat and loading the nuts into the tooth box seat.

[0058] In this embodiment, the oiling assembly 900 includes an oiling adapter 910, a first oiling joint 920, and a second oiling joint 930. The oiling adapter 910 is slidably connected to the side wall of the transfer device 860. The first oiling joint 920 is fixedly connected to one end of the oiling adapter 910, and the second oiling joint 930 is fixedly connected to the other end of the oiling adapter 910. Both the first oiling joint 920 and the second oiling joint 930 face the assembly jaw cylinder 890.

[0059] Among them, when the nut is loaded into the gearbox seat, the first oiling joint 920 and the second oiling joint 930 are exactly located at the connection between the nut and the gearbox seat. The oiling adapter 910 plays a fixing role for the first oiling joint 920 and the second oiling joint 930. At the same time, the first oiling joint 920 and the second oiling joint are arranged oppositely and both face the assembly jaw cylinder 890.

[0060] In this embodiment, on one side of the assembly station 300 close to the nut assembly component 800, there is a gearbox seat clamping component for fixing the gearbox seat. The gearbox seat clamping component includes a downward pressing drive cylinder 310 and a gearbox seat fixing member 320. The gearbox seat fixing member 320 is fixedly connected to the output end of the downward pressing drive cylinder 310. A plurality of limiting grooves 321 for engaging with the end of the gearbox seat are provided on the gearbox seat fixing member 320.

[0061] Among them, after the gearbox seat is loaded into the assembly station 300, the downward pressing drive cylinder 310 drives the gearbox seat fixing member 320 to move downward, thereby playing a role in fixing the gearbox seat. The limiting grooves 321 match the gearbox seat, so that the gearbox seat will not shake during the process of loading the nut, and thus a better fixing effect on the gearbox seat is achieved.

[0062] In this embodiment, the present invention also provides an operation method of the nut assembling machine, including the following steps: S1. Feeding the gearbox seat, the rotary transfer component 400 transfers the gearbox seat from the gearbox seat transport device 200 to the assembly station 300; S2. Turning the gearbox seat, the gearbox seat turning component 500 performs a turning action on the gearbox seat placed in the assembly station 300; S3. Feeding the nut, the nut transport device 610 transports the nut into the main runner 600; S4. Nut splitting, the nut splitting component 700 splits the nut in the main runner 600 into at least one splitting runner 620; S5. Nut assembly, the nut assembly component 800 transfers the nut in the splitting runner 620 to the gearbox seat in the assembly station 300. The nut assembly component 800 drives the nut to rotate, thereby assembling the nut onto the gearbox seat. At the same time, the nut assembly component 800 performs an oiling action on the connection between the nut and the gearbox seat.

[0063] The nut assembly machine includes a frame 100, a gearbox seat transportation device 200, an assembly station 300 for assembling nuts and gearbox seats, a rotary transfer assembly 400 for transferring the gearbox seat from the gearbox seat transportation device 200 to the assembly station 300, a gearbox seat steering assembly 500 for steering the gearbox seat transferred into the assembly station 300 by the rotary transfer assembly 400, a main runner 600, a nut transportation device 610 for transferring nuts into the main runner 600, at least one sub-runner 620, a nut splitting assembly 700 for transferring the nuts in the main runner 600 into the sub-runner 620, and a nut assembly component 800 for transferring and assembling the nuts in the sub-runner 620 onto the gearbox seat and lubricating the connection between the nut and the gearbox seat; the gearbox seat transportation device 200 is arranged on the frame 100, the assembly station 300 is arranged on the frame 100, the rotary transfer assembly 400 is arranged between the gearbox seat transportation device 200 and the assembly station 300, the gearbox seat steering assembly 500 is arranged on one side of the rotary transfer assembly 400, the main runner 600 is fixedly arranged on the frame 100, the nut transportation device 610 transfers the nuts into the main runner 600, and the nut splitting assembly 700 is arranged between the main runner 600 and the sub-runner 620. Among them, in the present invention, the rotary transfer assembly 400 transfers the gearbox seat with nuts to be installed into the assembly station 300, and the gearbox seat steering assembly 500 steers the gearbox seat in the gearbox seat. At the same time, the nut transportation device 610 transfers the nuts into the main runner 600, the nut splitting assembly 700 transfers the nuts from the main runner 600 into the sub-runner 620, and the nut assembly component 800 assembles the nuts into the gearbox seat in the assembly station 300, and lubricates the connection between the gearbox seat and the nut during the process of installing the nuts into the gearbox seat. Therefore, the present invention efficiently assembles the nuts and the gearbox seats together, significantly reduces the labor cost, and significantly improves the assembly efficiency.

[0064] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A nut assembling machine, characterized in that, It includes a frame, a transmission device for the gearbox seat, an assembly station for assembling nuts and gearbox seats, a rotary transfer component for transferring the gearbox seat from the gearbox seat transmission device into the assembly station, a gearbox seat steering component for steering the gearbox seat transferred into the assembly station by the rotary transfer component, a main runner, a nut transmission device for transferring nuts into the main runner, at least one sub-runner, a nut splitting component for transferring the nuts in the main runner into the sub-runner, and a nut assembly component for transferring the nuts in the sub-runner to be assembled onto the gearbox seat and lubricating the connection between the nut and the gearbox seat; the gearbox seat transmission device is arranged on the frame, the assembly station is arranged on the frame, the rotary transfer component is arranged between the gearbox seat transmission device and the assembly station, the gearbox seat steering component is arranged on one side of the rotary transfer component, the main runner is fixedly arranged on the frame, the nut transmission device transfers nuts into the main runner, and the nut splitting component is arranged between the main runner and the sub-runner; the nut splitting component includes a splitting support, a longitudinal driving device, a splitting adapter, a transfer runner, a splitting support seat, a splitting pushing part, and a pushing driving cylinder, the splitting support is fixedly connected to the frame, the longitudinal driving device is fixedly connected to the splitting support, the splitting adapter is fixedly connected to the output end of the longitudinal driving device, the transfer runner is arranged on one side of the main runner, the lower end of the splitting adapter abuts against the transfer runner, the splitting support seat is fixedly connected to the main runner, the splitting pushing part is slidably connected in the splitting support seat, the pushing driving cylinder is fixedly connected to the splitting support seat, the pushing driving cylinder drives the splitting pushing part to move, and the nuts in the main runner are pushed by the splitting pushing part to pass through the feeding hole opened on the main runner and enter the transfer runner.

2. The nut assembling machine according to claim 1, wherein The rotary transfer component includes a material transfer part, a transfer rotary cylinder for driving the material transfer part to rotate, a lifting cylinder for pushing the material transfer part to make reciprocating motion in the vertical direction, a cylinder support, a plurality of transfer jaw cylinders for clamping the gearbox seat, and a transfer support, the transfer support is fixedly connected to the frame, the transfer rotary cylinder is fixedly connected to the transfer support, the output end of the transfer rotary cylinder is fixedly connected to the material transfer part, a plurality of the transfer jaw cylinders are fixedly connected to the end of the material transfer part, the cylinder support is fixedly arranged on the support, and the lifting cylinder is fixed on the cylinder support, and the output end of the lifting cylinder faces the material transfer part.

3. The nut assembling machine according to claim 1, wherein, The gearbox seat steering assembly includes a steering track, a steering drive device, a steering jaw cylinder, and a longitudinal drive cylinder for driving the steering drive device to reciprocate. The steering track is fixedly connected to the frame. The steering drive device is slidably connected to the steering track. The output end of the steering drive device is fixedly connected to the steering jaw cylinder. The steering drive device drives the steering jaw cylinder to rotate, and the steering jaw cylinder drives the gearbox seat in the assembly station to turn. The output end of the longitudinal drive cylinder is fixedly connected to the steering drive device.

4. The nut assembling machine according to claim 1, characterized in that, The nut shunting assembly further includes a material stop assembly for blocking the movement of nuts in the main flow channel. The material stop assembly is arranged on the main flow channel. The material stop assembly includes a stop cylinder, a cylinder base, and a bent stop member. The cylinder base is fixedly arranged on the lower side of the main flow channel. The stop cylinder is fixedly connected to the upper side of the cylinder base. The stop member is slidably arranged in the main flow channel. The stop cylinder drives the stop member to reciprocate in the main flow channel to press or release the nuts in the main flow channel.

5. The nut assembling machine according to claim 1, characterized in that, The nut shunting assembly also includes an intermittent material stop assembly for intermittently blocking the nuts in the main flow channel. The intermittent material stop assembly includes a nut stop portion and an intermittent drive cylinder for driving the nut stop portion to block the nuts in the main flow channel. The intermittent drive cylinder is fixedly connected to the shunting bracket. The nut stop portion is arranged on the upper side of the main flow channel, and the output end of the intermittent drive cylinder is fixedly connected to the nut stop portion.

6. The nut assembling machine according to claim 1, characterized in that, The nut assembly component includes an assembly longitudinal drive device, an assembly slide rail, an adjustment portion, an adjustment slide rail, a longitudinal cylinder, a transfer device, a vertical drive cylinder, an oiling component, a plurality of nut drive motors, and a plurality of assembly jaw cylinders. The assembly slide rail is fixedly connected to the output end of the assembly longitudinal drive device. The adjustment portion is fixedly connected to the assembly slide rail. The adjustment slide rail is fixedly arranged on the adjustment portion. The transfer device is slidably connected to the adjustment slide rail. The longitudinal cylinder is fixedly connected to the adjustment portion. The longitudinal cylinder drives the transfer device to reciprocate longitudinally on the adjustment slide rail. The vertical drive cylinder is fixedly connected to the transfer device. The oiling component is arranged on the side wall of the transfer device. The nut drive motors are fixedly connected to the oiling component. The output end of the nut drive motor is fixedly connected to the assembly jaw cylinder. The nut drive motor drives the assembly jaw cylinder to rotate, and the assembly jaw cylinder rotates and installs the nut onto the gearbox seat.

7. The nut assembling machine according to claim 6, characterized in that, The oiling component includes an oiling adapter, a first oiling joint, and a second oiling joint. The oiling adapter is slidably connected to the side wall of the transfer device. The first oiling joint is fixedly connected to one end of the oiling adapter. The second oiling joint is fixedly connected to the other end of the oiling adapter, and both the first oiling joint and the second oiling joint face the assembly jaw cylinder.

8. The nut assembling machine according to claim 1, wherein On one side of the assembly station close to the nut assembly component, there is a gearbox seat clamping component for fixing the gearbox seat. The gearbox seat clamping component includes a downward pressing drive cylinder and a gearbox seat fixing member. The gearbox seat fixing member is fixedly connected to the output end of the downward pressing drive cylinder. A plurality of limiting grooves for engaging with the end of the gearbox seat are formed on the gearbox seat fixing member.

9. An operating method of a nut assembling machine according to any one of claims 1-8, characterized in that, It includes the following steps: S1. Feeding the gearbox seat. The rotary transfer component transfers the gearbox seat from the gearbox seat transportation device to the assembly station. S2. Rotating the gearbox seat. The gearbox seat rotation component performs a rotation action on the gearbox seat placed in the assembly station. S3. Feeding the nut. The nut transportation device transports the nut into the main runner. S4. Nut splitting. The nut splitting component splits the nut in the main runner into at least one split runner. S5. Nut assembly. The nut assembly component transfers the nut in the split runner to the gearbox seat in the assembly station. The nut assembly component drives the nut to rotate, so as to assemble the nut onto the gearbox seat. At the same time, the nut assembly component performs an oiling action on the connection between the nut and the gearbox seat.

Citation Information

Patent Citations

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    CN109352329A

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