Corner block assembly device and corner block assembly production line
By designing the flip fixing mechanism and drive mechanism of the angle block assembly device, the problem of difficult flip operation during the assembly process in the prior art is solved, the assembly efficiency and accuracy are improved, and the production cost is reduced.
Patent Information
- Application Number
- CN202110610418.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-01
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2041-06-01
AI Technical Summary
The existing industrial production lines are difficult to achieve flip operations during the assembly process of multiple parts, resulting in insufficiency of assembly and the need to use auxiliary equipment such as robots, which increases space occupation and production costs.
An angle block assembly device is designed, including a flip fixing mechanism and a drive mechanism, and the drive member drives the transmission member to drive the rotating member to rotate to realize the flip of the fixing. The device also includes a positioning member, a correction mechanism and a buffer mechanism to ensure the precise flip and assembly accuracy of the fixture.
It improves the flip efficiency in the component process, reduces the device volume and space occupation, reduces the cost of production equipment, and improves the assembly accuracy and production efficiency through precise flip and correction.
Smart Images

Figure CN113146250B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial production, and in particular to a corner block assembly device and a corner block assembly production line. Background Art
[0002] In the field of industrial workpiece processing, mechanized production lines are widely used to reduce manual operations and improve production efficiency. In existing production lines, when multiple parts are assembled with one part as the main body and need to be flipped to complete assembly from different angles, the existing fixture mechanism cannot achieve the flipping operation during the assembly process, or auxiliary equipment such as manipulators are used to complete the assembly from different angles of the main body, which will take up a large space and increase production costs. Summary of the invention
[0003] In order to overcome at least one of the defects of the prior art described above, the present invention provides a corner block assembly device and a corner block assembly production line.
[0004] The technical solution adopted by the present invention to solve the problem is:
[0005] The present invention first provides a corner block assembly device, comprising a flipping jig mechanism for placing and flipping the corner block and a driving mechanism for driving the flipping jig mechanism to flip;
[0006] The flipping jig mechanism comprises a jig for placing the corner block, a rotating member connected to the jig, and a transmission member transmission-connected to the rotating member;
[0007] The driving mechanism drives the transmission member to move, and the transmission member drives the rotating member to rotate to realize the flipping of the fixture.
[0008] The corner block assembly machine provided by the present invention drives the transmission member through the driving mechanism to drive the rotating member to rotate to realize the flipping of the fixture, which can improve the flipping efficiency in the assembly process. The device is small in size and occupies little space, which is convenient for controlling the cost of production equipment.
[0009] Furthermore, the flipping jig mechanism also includes a jig base and a first bearing seat and a second bearing seat arranged on the jig base, the jig is connected to the first bearing seat and the second bearing seat respectively through bearings, and a rotating part connected to the jig is also arranged in the first bearing seat.
[0010] Furthermore, the flipping jig mechanism also includes a positioning member for positioning the direction of the jig, and the positioning member is arranged on the jig base and located below the jig.
[0011] Furthermore, it also includes an adjustment mechanism for adjusting the angle of the fixture, and the adjustment mechanism is arranged above the fixture.
[0012] Furthermore, the adjustment mechanism includes a first piston cylinder used as a power source and a soft component arranged at the end of a piston rod of the first piston cylinder. The first piston cylinder drives the piston rod to drive the soft component to connect with the fixture to realize the rotation of the fixture into place.
[0013] Furthermore, it also includes a buffer mechanism for slowing down the movement of the transmission member. The buffer mechanism is arranged on one side of the driving mechanism and is located at the end of the movement direction of the transmission member. When the transmission member moves to the buffer mechanism and contacts the buffer mechanism, the movement trend is slowed down until it stops.
[0014] Furthermore, the buffer mechanism is a hydraulic buffer.
[0015] Furthermore, the driving mechanism includes a third piston cylinder used as a power source and a push piece connected to a piston rod of the third piston cylinder, and the third piston cylinder drives the push piece to move so as to push the transmission member to move.
[0016] Furthermore, the fixture is provided with a clamping piece for clamping the corner block and an elastic piece connected to the clamping piece.
[0017] The present invention also provides a corner block assembly production line, comprising the corner block assembly device described in any one of the above technical solutions, a power mechanism, a turntable seat driven by the power mechanism, and a mounting base arranged corresponding to the turntable seat;
[0018] A plurality of the flipping jig mechanisms are arranged on the turntable seat, the driving mechanism is arranged on the mounting base, and the power mechanism drives the turntable seat to rotate to drive the flipping jig mechanism to move to the driving mechanism on the mounting base to realize the flipping of the jig.
[0019] In summary, the corner block assembly device and the corner block assembly production line of the present invention have the following beneficial effects:
[0020] The corner block assembly device provided by the present invention drives the transmission member through the driving mechanism to drive the rotating member to rotate so as to realize the flipping of the fixture, which can improve the flipping efficiency in the assembly process, and the device is small in size, occupies a small space, and is convenient for controlling the cost of production equipment; the positioning member is arranged to ensure that the direction required for working on the fixture before and after the fixture is flipped can be positioned and will not deviate; the adjustment mechanism is arranged to adjust the angle of the fixture to improve the assembly accuracy; the buffer mechanism is arranged so that after the fixture is flipped, the transmission member contacts the piston rod of the hydraulic buffer and slowly slows down and stops, thereby avoiding impact and collision that affect the assembly effect of the assembly parts in the fixture.
[0021] The corner block assembly production line provided by the present invention realizes rotational assembly processing by combining a driving mechanism with a plurality of flip fixture mechanisms, thereby greatly improving production efficiency.
[0022] Other beneficial effects of the present invention are summarized in the specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the corner block assembly device of the present invention;
[0024] Figure 2 It is a schematic cross-sectional view of the structure of the flipping fixture mechanism of the present invention;
[0025] Figure 3 It is a schematic diagram of the structural cross-section of the fixture of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the application of the corner block assembly device of the present invention.
[0027] The meanings of the reference numerals are as follows:
[0028] 1. Flip fixture mechanism; 11. Fixture; 111. Positioning member; 112. Elastic member; 12. Rotating member; 13. Transmission member; 14. Fixture base; 15. First bearing seat; 16. Second bearing seat; 17. Bearing; 18. Positioning member; 2. Driving mechanism; 21. Third piston cylinder; 22. Pushing member; 3. Adjusting mechanism; 31. First piston cylinder; 32. Soft member; 4. Buffer mechanism; 5. Power mechanism; 6. Turntable seat; 7. Mounting base. DETAILED DESCRIPTION
[0029] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0030] In the description of the present invention, it should be noted that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0032] See also Figure 1-3The present invention provides a corner block assembly device, including a flip jig mechanism 1 for placing and flipping the corner block and a driving mechanism 2 for driving the flip jig mechanism 1 to flip; the flip jig mechanism 1 includes a jig 11 for placing the corner block, a rotating member 12 connected to the jig 11, and a transmission member 13 connected to the rotating member 12; the driving mechanism 2 drives the transmission member 13 to move, and the transmission member 13 drives the rotating member 12 to rotate to flip the jig 11. By driving the transmission member 13 by the driving mechanism 2 to drive the rotating member 12 to rotate to flip the jig 11, the flipping efficiency in the assembly process can be improved, and the device is small in size and occupies little space, which is convenient for controlling the cost of production equipment.
[0033] Specifically, in some embodiments, the flipping jig mechanism 1 also includes a jig base 14 and a first bearing seat 15 and a second bearing seat 16 arranged on the jig base 14, the jig 11 is connected to the first bearing seat 15 and the second bearing seat 16 through bearings 17, respectively, and a rotating part 12 connected to the jig 11 is also arranged in the first bearing seat 15.
[0034] In addition, in some embodiments, the driving mechanism 2 includes a third piston cylinder 21 used as a power source and a push piece 22 connected to the piston rod of the third piston cylinder 21. The third piston cylinder 21 drives the push piece 22 to move to push the transmission member 13 to move.
[0035] The third piston cylinder 21 may be a hydraulic cylinder or a pneumatic cylinder. In addition, the third piston cylinder 21 may also be replaced by a motor mechanism having the same function.
[0036] In addition, in some embodiments, the flip jig mechanism 1 further includes a positioning member 18 for positioning the direction of the jig 11, and the positioning member 18 is disposed on the jig base 14 and is located directly below the jig 11. By providing the positioning member 18, it can be ensured that the jig 11 can be positioned in the direction required for working on the jig 11 before and after flipping and will not deviate.
[0037] Among them, the positioning member 18 can be a magnet, and the connection between the fixture 11 and the magnet is set to a single-sided magnetic connection. When the front side of the fixture is facing up, the fixture 11 is connected and positioned with the magnet arranged on the base 14 and located on one side of the fixture. When the back side of the fixture is facing up, the fixture 11 is connected and positioned with the magnet arranged on the base 14 and located on the other side of the fixture.
[0038] Furthermore, in some embodiments, an adjustment mechanism 3 for adjusting the angle of the jig 11 is also included, and the adjustment mechanism 3 is arranged above the jig 11. The adjustment mechanism 3 includes a first piston cylinder 31 used as a power source and a soft part 32 arranged at the end of the piston rod of the first piston cylinder 31. The first piston cylinder 31 drives the piston rod to drive the soft part 32 to connect with the jig 11 to achieve the rotation of the jig 11 into place. The soft part 32 is used to contact the jig 11 to avoid damaging the jig 11 when the jig 11 is rotated into place, and to reduce the noise generated when the soft part 32 collides with the jig 11. By setting the adjustment mechanism 3, it can be ensured that the jig 11 contacts the positioning part 18 after the driving mechanism 12 drives it to rotate.
[0039] The first piston cylinder 31 may be a hydraulic cylinder or a pneumatic cylinder. In addition, the first piston cylinder 31 may also be replaced by a motor mechanism having the same function.
[0040] See also Figure 1 In some embodiments, a buffer mechanism 4 is further included for slowing down the movement of the transmission member 13. The buffer mechanism 4 is arranged on one side of the driving mechanism 2 and at the end of the movement direction of the transmission member 13. When the transmission member 12 moves to the buffer mechanism 4 and contacts the buffer mechanism 4, the movement trend is slowed down until the movement stops. The buffer mechanism 4 is a hydraulic buffer.
[0041] Therefore, by providing the buffer mechanism 4, after the jig 11 is turned over, the transmission member 13 contacts the piston rod of the hydraulic buffer and slowly decelerates and stops, thereby avoiding impact and collision that affect the assembly effect of the assembly parts in the jig 11.
[0042] See also Figure 3 In some embodiments, the jig 11 is provided with a clamping piece 111 for clamping the corner block and an elastic piece 112 connected to the clamping piece 111. The elastic piece 112 can be a spring or a part with elastic properties. The clamping piece 111 is provided to clamp the corner block to prevent it from detaching from the jig 11 after flipping. When the product is pressed from the top of the jig 11, the bottom of the product applies pressure to the clamping piece 111 after contacting it, so that the clamping piece 111 retreats and compresses the elastic piece 112; after the bottom of the product is limited by the clamping piece 111, the elastic piece 112 recovers, and the clamping piece 111 resets and clamps the product, so when the jig 11 is flipped, the product will not fall due to the limitation of the clamping piece 111; similarly, when the product is assembled and needs to be unloaded, it only needs to apply pressure to the product from the back of the jig 11 into which it is loaded, and the product will detach from the jig 11.
[0043] See also Figure 4The present invention also provides a corner block assembly production line, including a corner block assembly device in the above technical solution, a power mechanism 5, a turntable seat 6 driven by the power mechanism 5, and a mounting base 7 arranged corresponding to the turntable seat 6; multiple flip jig mechanisms 1 are arranged on the turntable seat 6, and the driving mechanism 2 is arranged on the mounting base 7. The power mechanism 5 drives the turntable seat 6 to rotate to drive the flip jig mechanism 1 to move to the driving mechanism 2 on the mounting base 7 to realize the flipping of the jig 11. By combining the driving mechanism 2 with multiple flip jig mechanisms 1, the rotational assembly process is realized, which greatly improves the production efficiency.
[0044] The technical means disclosed in the scheme of the present invention are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical schemes composed of any combination of the above-mentioned technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications are also regarded as the protection scope of the present invention.
Claims
1. A corner block assembly device, characterized in that: It comprises a flipping jig mechanism (1) for placing and flipping a corner block and a driving mechanism (2) for driving the flipping jig mechanism (1) to flip, wherein: The turning jig mechanism (1) comprises a jig (11) for placing a corner block, a rotating member (12) connected to the jig (11), and a transmission member (13) in transmission connection with the rotating member (12); The driving mechanism (2) drives the transmission member (13) to move, and the transmission member (13) drives the rotating member (12) to rotate to achieve the turning of the fixture (11); The flip jig mechanism (1) further comprises a jig base (14) and a first bearing seat (15) and a second bearing seat (16) arranged on the jig base (14); the jig (11) is connected to the first bearing seat (15) and the second bearing seat (16) via a bearing (17), respectively; and a rotating member (12) connected to the jig (11) is also arranged in the first bearing seat (15); The flip jig mechanism (1) further comprises a positioning member (18) for positioning the direction of the jig (11), wherein the positioning member (18) is arranged on the jig base (14) and is located directly below the jig (11); further comprises an adjustment mechanism (3) for adjusting the angle of the jig (11), wherein the adjustment mechanism (3) is arranged above the jig (11); the adjustment mechanism (3) comprises a first piston cylinder (31) used as a power source and a soft member (32) arranged at the end of the piston rod of the first piston cylinder (31), wherein the first piston cylinder (31) drives the piston rod to drive the soft member (32) to connect with the jig (11) so as to realize the rotation of the jig (11) into position; The jig (11) is provided with a clamping piece (111) for clamping the corner block and an elastic piece (112) connected to the clamping piece (111).
2. The corner block assembly device according to claim 1, characterized in that: It also includes a buffer mechanism (4) for slowing down the movement of the transmission member (13); the buffer mechanism (4) is arranged on one side of the drive mechanism (2) and is located at the end of the movement direction of the transmission member (13); when the transmission member (13) moves to the buffer mechanism (4) and contacts the buffer mechanism, the movement trend is slowed down until the movement stops.
3. The corner block assembly device according to claim 2, characterized in that: The buffer mechanism (4) is a hydraulic buffer.
4. The corner block assembly device according to claim 1, characterized in that: The driving mechanism (2) comprises a third piston cylinder (21) used as a power source and a push piece (22) connected to the piston rod of the third piston cylinder (21), wherein the third piston cylinder drives the push piece to move so as to push the transmission member to move.
5. A corner block assembly production line, characterized in that: It comprises the corner block assembly device according to any one of claims 1 to 4, a power mechanism (5), a turntable seat (6) driven by the power mechanism (5), and a mounting base (7) arranged corresponding to the turntable seat (6); A plurality of the flipping jig mechanisms (1) are arranged on the turntable seat (6), the driving mechanism (2) is arranged on the mounting base (7), and the power mechanism (5) drives the turntable seat (6) to rotate so as to drive the flipping jig mechanisms (1) to move to the driving mechanism (2) on the mounting base (7) to realize flipping of the jig (11).
Citation Information
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CN110948196A
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A corner block assembly device and a corner block assembly production line
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