Hydraulic automatic coupler

By designing hydraulic automatic hooks, using hydraulic cylinders and self-locking hydraulic cylinders to achieve automatic operation of the hooks, the problems of low connection efficiency and poor safety in mining vehicles in the existing technology are solved, and fast, convenient and safe vehicle allocation is achieved.

CN113276901BActive Publication Date: 2025-06-24青岛中车四方轨道车辆有限公司
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Patent Information

Application Number
CN202110704817.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-24
Publication Date
2025-06-24
Estimated Expiration
2041-06-24

AI Technical Summary

Technical Problem

The existing mining vehicle connection device requires manual operation, which is inefficient and unsafe, making it difficult to achieve fast, convenient and safe deployment.

Method used

A hydraulic automatic hook is designed, including the hook seat, hook pliers, drive assembly and connecting rod. The automatic opening and closing of the hook is achieved through the hydraulic cylinder and the self-locking hydraulic cylinder to ensure safe closure.

Benefits of technology

It realizes the automation of vehicle connections, improves connection efficiency and safety, and facilitates and quickly and safely allocates mining vehicles.

✦ Generated by Eureka AI based on patent content.

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    Figure CN113276901B_ABST
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Abstract

The present disclosure discloses a hydraulic automatic coupler. The hydraulic automatic coupler includes a coupler seat, a coupler pliers, a drive assembly, and a connecting rod; the coupler seat includes a base and a fixing seat, and the fixing seat is arranged on the base; the coupler pliers are rotatably arranged on both sides of the base; the drive assembly includes a connecting head, a telescopic hydraulic cylinder, and a self-locking hydraulic cylinder, the self-locking hydraulic cylinder is arranged on the fixing seat, the telescopic hydraulic cylinder is arranged on the base, and the connecting head is arranged on the telescopic hydraulic cylinder; one end of the connecting rod is arranged on the connecting head, and the other end of the connecting rod is rotatably arranged on the coupler pliers. When the trailer is locked, the hydraulic rod of the telescopic hydraulic cylinder extends to close the two coupler pliers, and the self-locking hydraulic cylinder extends to insert the connecting head to lock the coupler, realizing the closing and coupling of the coupler. The connection is simple, efficient, and safe, so as to more quickly and safely allocate mining vehicles.
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Description

Technical Field

[0001] The present invention relates to the technical field of vehicles, and particularly to a hydraulic automatic coupler. Background Art

[0002] For most mining vehicles, since they are not standard railway vehicles, most of them do not install standard couplers. Instead, most install simple vehicle connection devices, which require manual connection, resulting in low efficiency, being rather troublesome and unsafe. How to design a technology with simple connection, high efficiency and high safety to quickly, conveniently and safely allocate mining vehicles is the technical problem to be solved by the present invention. Summary of the Invention

[0003] The present invention provides a mechanical device to achieve simple connection and high efficiency, so as to quickly, conveniently and safely allocate mining vehicles.

[0004] To achieve the above object, the present invention adopts the following technical solutions:

[0005] The present invention provides a hydraulic automatic coupler, including: a coupler seat, a coupler clamp, a driving assembly and a connecting rod;

[0006] The coupler seat includes a base and a fixed seat, and the fixed seat is arranged on the base.

[0007] The coupler clamp is rotatably arranged on both sides of the base.

[0008] The driving assembly includes a connecting head, a telescopic hydraulic cylinder and a self-locking hydraulic cylinder. The self-locking hydraulic cylinder is arranged on the fixed seat, the telescopic hydraulic cylinder is arranged on the base, and the connecting head is arranged on the telescopic hydraulic cylinder.

[0009] One end of the connecting rod is arranged on the connecting head, and the other end of the connecting rod is rotatably arranged on the coupler clamp.

[0010] When the trailer is locked, the piston rod of the telescopic hydraulic cylinder extends to close the two coupler clamps, and the self-locking hydraulic cylinder extends to insert into the connecting head to lock the coupler, realizing the closed connection of the hydraulic automatic coupler.

[0011] Further, the fixed seat is a plate-like structure. The first end of the fixed seat is arranged on the first side of the base, and the second end of the fixed seat is provided with a through hole.

[0012] Further, the coupler clamp includes a first coupler rod, a second coupler rod, a first clamp hook and a second clamp hook. The first coupler rod and the second coupler rod are respectively rotatably arranged on both sides of the coupler seat. The first clamp hook is arranged on the first coupler rod, and the second clamp hook is arranged on the second coupler rod.

[0013] Further, the first end of the first coupler rod is arranged at the first end of the base, the first clamping hook is arranged below the second end of the first coupler rod, the first end of the second coupler rod is arranged at the second end of the base, and the second clamping hook is arranged above the second end of the second coupler rod.

[0014] Further, the first coupler rod and the second coupler rod are provided with through holes, and the through holes of the first coupler rod and the second coupler rod are respectively close to the first ends of the first coupler rod and the second coupler rod.

[0015] Further, one end of the telescopic hydraulic cylinder is arranged on the base, the connecting head is arranged on the piston rod of the telescopic hydraulic cylinder, and the self-locking hydraulic cylinder is arranged at one end of the fixed seat.

[0016] Further, the telescopic hydraulic cylinder is arranged on the second side of the base, and the telescopic hydraulic cylinder is collinear with the fixed seat.

[0017] Further, the self-locking hydraulic cylinder is arranged below the second end of the fixed seat, the connecting head is provided with a through hole, and the hydraulic rod of the self-locking hydraulic cylinder is concentric with the through hole.

[0018] Further, the connecting rod includes a first connecting rod and a second connecting rod. The first ends of the first connecting rod and the second connecting rod are respectively arranged on the through holes of the first coupler rod and the second coupler rod. The connecting head is provided with a blind hole, and the second ends of the first connecting rod and the second connecting rod are jointly arranged on the blind hole of the connecting head.

[0019] The technical solution of the present invention has the following technical effects compared with the prior art: a first four-bar mechanism is formed by the first connecting rod, the first coupler clamp and the telescopic hydraulic cylinder, and a second four-bar mechanism is formed by the second connecting rod, the second coupler clamp and the telescopic hydraulic cylinder. The piston rod of the telescopic hydraulic cylinder is a moving pair of the first four-bar mechanism and the second four-bar mechanism. The automatic opening and closing of the clamping coupler are realized through the movement of the piston rod. When the piston rod extends, the second ends of the first coupler clamp and the second coupler clamp are closely attached together, and the first clamping hook and the second clamping hook cross to realize the closing of the coupler clamp. When the piston rod retracts when it extends, the opening of the coupler clamp is realized; when the coupler clamp is closed, through the extension of the piston rod, the through hole of the connecting head is concentric with the through hole of the fixed seat, and the hydraulic rod of the self-locking hydraulic cylinder extends to lock the hydraulic automatic coupler so that it cannot be disengaged to ensure the safe closing of the hydraulic automatic coupler. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 One of the structural schematic diagrams of the mechanical equipment of the present invention;

[0021] Figure 2This is the second structural schematic diagram of the mechanical equipment of the present invention;

[0022] Reference numerals:

[0023] Coupler seat 1;

[0024] Base 1212, fixed seat 1111;

[0025] Through hole 121;

[0026] Coupler tongs 2;

[0027] First coupler rod 21, second coupler rod 22, first tong hook 23, second tong hook 24;

[0028] Drive assembly 3;

[0029] Connector 31, telescopic hydraulic cylinder 32, self-locking hydraulic cylinder 33;

[0030] Piston rod 321, hydraulic rod 331;

[0031] Link 4;

[0032] First link 41, second link 42; Detailed implementation manners

[0033] To further illustrate the principle and structure of the present invention, the preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

[0034] As Figure 1 - Figure 2 shown, the present invention provides a hydraulic automatic coupler, including: a coupler seat 1, coupler tongs 2, a drive assembly 3 and a link 4;

[0035] Among them, the coupler seat 1 includes a base 12 and a fixed seat 11, and the fixed seat 11 is arranged on the base 12.

[0036] The coupler tongs 2 are rotatably arranged on both sides of the base 12.

[0037] In addition, the drive assembly 3 includes a connector 31, a telescopic hydraulic cylinder 32 and a self-locking hydraulic cylinder 33. The self-locking hydraulic cylinder 33 is arranged on the fixed seat 11, the telescopic hydraulic cylinder 32 is arranged on the base 12, and the connector 31 is arranged on the telescopic piston rod 32.

[0038] One end of the link 4 is arranged on the connector 31, and the other end of the link 4 is rotatably arranged on the coupler tongs 2.

[0039] When the trailer is locked, the piston rod 321 of the telescopic hydraulic cylinder 32 extends to close the two coupler tongs 2, and the self-locking hydraulic cylinder 33 extends and inserts into the connector 31 to lock the coupler, realizing the closed connection of the hydraulic automatic coupler.

[0040] Specifically, the first end of the fixed seat 11 is arranged on the base 12, and the self-locking hydraulic cylinder 33 is arranged at the second end of the fixed seat 11. When the hydraulic automatic coupler is closed, locking can be completed, improving the safety of the hydraulic automatic coupler. The telescopic hydraulic cylinder 32 is arranged on the base 12, and the automatic opening and closing of the hydraulic automatic coupler is realized by using the hydraulic power of the rail-road vehicle, with high efficiency. One end of the connecting rod 4 is arranged on the connecting head 31, and the other end is rotatably arranged on the coupler tongs 2, forming a connecting rod mechanism. The opening and closing of the hydraulic automatic coupler are realized by the extension and retraction of the piston rod 321 of the telescopic hydraulic cylinder 32. When the hydraulic automatic coupler is closed, the self-locking hydraulic cylinder 33 is used to lock the hydraulic automatic coupler, so as to conveniently and safely tow and allocate the mine vehicles.

[0041] Furthermore, the fixed seat 11 is of a plate-like structure. The first end of the fixed seat 11 is arranged on the first side of the base 12, and the second end of the fixed seat 11 is provided with a through hole 121.

[0042] Specifically, the fixed seat 11 is of a plate-like structure, which is convenient for the fixation of the self-locking hydraulic cylinder 33 and the extension of the piston rod 321 to realize the automatic closing of the hydraulic automatic coupler. The second end of the fixed seat 11 is provided with a through hole 121. When the hydraulic automatic coupler extends, the through hole of the connecting head 31 is concentric with the through hole 121 provided at the second end of the fixed seat 11, so that the hydraulic rod 331 of the self-locking hydraulic cylinder 33 can extend, and the self-locking hydraulic cylinder 33 is used to lock the hydraulic automatic coupler, improving the safety of the hydraulic automatic coupler, so as to conveniently and safely tow and allocate the mine vehicles.

[0043] Furthermore, the coupler tongs 2 include a first coupler rod 21, a second coupler rod 22, a first coupler hook 23 and a second coupler hook 24. The first coupler rod 21 and the second coupler rod 22 are respectively rotatably arranged on both sides of the coupler seat 1. The first coupler hook 23 is arranged on the first coupler rod 21, and the second coupler hook 24 is arranged on the second coupler rod 22.

[0044] Specifically, the first coupler rod 21 and the second coupler rod 22 are arranged on both sides of the base 12. The first coupler hook 23 and the second coupler hook 24 are respectively arranged at the second ends of the first coupler rod 21 and the second coupler rod 22. When the hydraulic automatic coupler is closed, the coupler tongs 2 clamp the trailer bar of the vehicle to be towed from both sides, which is convenient for connection and more stable during towing, improving the safety of the hydraulic automatic coupler.

[0045] Furthermore, the first end of the first coupler rod 21 is arranged at the first end of the base 12, the first coupler hook 23 is arranged below the second end of the first coupler rod 21, the first end of the second coupler rod 22 is arranged at the second end of the base 12, and the second coupler hook 24 is arranged above the second end of the second coupler rod 22.

[0046] Specifically, when the hydraulic automatic coupler is closed, the second ends of the first coupler rod 21 and the second coupler rod 22 are closely adjacent to each other, the first clamping hook 23 and the second clamping hook 24 cross each other, the first clamping hook 23 is stuck on one side of the second coupler rod 22, and the second clamping hook 24 is stuck on one side of the first coupler rod 21, so that the coupler clamp 2 is stuck on the trailer rod of the vehicle to be towed, making the connection between the hydraulic automatic coupler and the vehicle to be towed more reliable, not easily decoupled, increasing the safety of the hydraulic automatic coupler, and thus more safely deploying the mine vehicles.

[0047] Furthermore, through holes are provided in the first coupler rod 21 and the second coupler rod 22, and the through holes of the first coupler rod 21 and the second coupler rod 22 are respectively close to the first ends of the first coupler rod 21 and the second coupler rod 22.

[0048] Specifically, through holes are provided in the first coupler rod 21 and the second coupler rod 22, facilitating the connection between the first coupler rod 21 and the second coupler rod 22 and the first connecting rod 41 and the second connecting rod 42 to form a four-bar mechanism. The through holes of the first coupler rod 21 and the second coupler rod 22 are respectively close to the first ends of the first coupler rod 21 and the second coupler rod 22, and there is a relatively large space at the second ends of the first coupler rod 21 and the second coupler rod 22, which will not be blocked by the vehicle to be towed when the hydraulic automatic coupler is closed, so that the hydraulic automatic coupler can be smoothly closed, improving the safety of the hydraulic automatic coupler. The connection between the hydraulic automatic trailer coupler and the vehicle to be towed is more convenient, thus more conveniently and safely deploying the mine vehicles and enhancing the user experience.

[0049] Furthermore, one end of the telescopic hydraulic cylinder 32 is arranged on the base 12, the connecting head 31 is arranged on the piston rod 321 of the telescopic hydraulic cylinder 32, and the self-locking hydraulic cylinder 33 is arranged at one end of the fixed seat 11.

[0050] Specifically, one end of the telescopic hydraulic cylinder 32 is arranged on the base 12. Through the extension and retraction of the piston rod 321 of the telescopic hydraulic cylinder 32, the automatic closing of the hydraulic automatic coupler is realized. The connecting head 31 is arranged on the piston rod 321 of the telescopic hydraulic cylinder 32, and the self-locking hydraulic cylinder 33 is arranged at one end of the fixed seat 11. When the hydraulic automatic coupler is closed, the piston rod 321 of the telescopic hydraulic cylinder 32 extends, and the connecting head 31 is pushed by the piston rod 321 of the telescopic hydraulic cylinder 32 to one end of the fixed seat 11, and the hydraulic rod 331 of the self-locking hydraulic cylinder 33 extends to realize the locking of the hydraulic automatic coupler, improving the safety of the hydraulic automatic coupler, and thus more safely towing and deploying the mine vehicles.

[0051] Furthermore, the telescopic hydraulic cylinder 32 is arranged on the second side of the base 12, and the telescopic hydraulic cylinder 32 is collinear with the fixed seat 11.

[0052] Specifically, the telescopic hydraulic cylinder 32 is collinear with the fixed seat 11. When the piston rod 321 of the telescopic hydraulic cylinder 32 extends, the connector 31 is pushed to the second end of the fixed seat 11, and the through hole 121 of the fixed seat 11 is concentric with the through hole of the connector 31, which is convenient for the self-locking hydraulic cylinder 33 to lock the hydraulic automatic coupler, improving the safety of the hydraulic automatic coupler. When the connector 31 is pushed, the linkage mechanism is driven, and the hydraulic automatic coupler is automatically closed, realizing simple connection and high efficiency, so as to quickly, conveniently and safely allocate the mine vehicles.

[0053] Furthermore, the self-locking hydraulic cylinder 33 is arranged below the second end of the fixed seat 11. The connector 31 is provided with a through hole, and the hydraulic rod 331 of the self-locking hydraulic cylinder 33 is concentric with the through hole 121 of the fixed seat 11.

[0054] Specifically, when the connector 31 is pushed to the second end of the fixed seat 11, the self-locking hydraulic cylinder 33 releases hydraulic oil, and the hydraulic rod 331 extends under the action of spring force, passes through the through holes of the fixed seat 11 and the connector 31, and locks the hydraulic automatic coupler. When the hydraulic rod 331 of the self-locking hydraulic cylinder 33 extends, the self-locking hydraulic cylinder 33 completes self-locking, making the hydraulic automatic coupler unable to disconnect, so as to ensure the complete closure of the hydraulic automatic coupler and improve the safety of the hydraulic automatic coupler. When the piston rod 321 of the telescopic hydraulic cylinder retracts, the hydraulic rod 331 of the self-locking hydraulic cylinder 33 retracts under the action of hydraulic force, completing the opening of the hydraulic automatic coupler, realizing simple connection and automatic closure of the hydraulic automatic coupler, and improving the efficiency.

[0055] Furthermore, the connecting rod 4 includes a first connecting rod 41 and a second connecting rod 42. The first ends of the first connecting rod 41 and the second connecting rod 42 are respectively arranged on the through holes of the first coupler rod 21 and the second coupler rod 22. The connector 31 is provided with a blind hole, and the second ends of the first connecting rod 41 and the second connecting rod 42 are jointly arranged on the blind hole of the connector 31.

[0056] Specifically, the first connecting rod 41, the first coupler rod 21 and the telescopic hydraulic cylinder 32 form a first four-bar mechanism, and the second connecting rod 42, the second coupler rod 22 and the telescopic hydraulic cylinder 32 form a second four-bar mechanism. The second ends of the first connecting rod 41 and the second connecting rod 42 are jointly arranged on the blind hole of the connector 31. When the piston rod of the telescopic hydraulic cylinder 32 extends, it drives the first connecting rod 41 and the second connecting rod 42 to move, thus completing the automatic opening and closing of the hydraulic automatic coupler, improving the efficiency, and thus conveniently and safely towing and allocating the mine vehicles.

[0057] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A hydraulic automatic coupler, characterized in that, Comprising: A coupler seat, a coupler clamp, a drive assembly and a connecting rod; The coupler seat includes a base and a fixing seat, the fixing seat is arranged on the base, the fixing seat is a plate-like structure, the first end of the fixing seat is arranged on the first side of the base, and the second end of the fixing seat is provided with a through hole; The rotatable coupler clamps are respectively arranged on both sides of the base; The drive assembly includes a connecting head, a telescopic hydraulic cylinder and a self-locking hydraulic cylinder, the self-locking hydraulic cylinder is arranged on the fixing seat, the telescopic hydraulic cylinder is arranged on the base, and the connecting head is arranged on the telescopic hydraulic cylinder; One end of the connecting rod is arranged on the connecting head, and the other end of the connecting rod is rotatably arranged on the coupler clamp; When the trailer is locked, the piston rod of the telescopic hydraulic cylinder extends to close the two coupler clamps, and the self-locking hydraulic cylinder extends and inserts into the connecting head to lock the coupler, realizing the closing and coupling of the hydraulic automatic coupler; The coupler clamp includes a first coupler rod, a second coupler rod, a first clamping hook and a second clamping hook. The first coupler rod and the second coupler rod are respectively rotatably arranged on both sides of the coupler seat. The first clamping hook is arranged on the first coupler rod, and the second clamping hook is arranged on the second coupler rod. One end of the telescopic hydraulic cylinder is arranged on the base, and the connecting head is arranged on the piston rod of the telescopic hydraulic cylinder. The self-locking hydraulic cylinder is arranged below the second end of the fixing seat, the connecting head is provided with a through hole, and the hydraulic rod of the self-locking hydraulic cylinder is concentric with the through hole of the fixing seat; When the connecting head is pushed to the second end of the fixing seat, the self-locking hydraulic cylinder releases hydraulic oil, and the hydraulic rod extends under the action of spring force, passes through the through holes of the fixing seat and the connecting head, and locks the hydraulic automatic coupler. When the hydraulic rod of the self-locking hydraulic cylinder extends, the self-locking hydraulic cylinder completes self-locking, making the hydraulic automatic coupler unable to disengage, so as to ensure the complete closing of the hydraulic automatic coupler. When the piston rod of the telescopic hydraulic cylinder retracts, the hydraulic rod of the self-locking hydraulic cylinder retracts under the action of hydraulic force, completing the opening of the hydraulic automatic coupler.

2. The hydraulic automatic coupler according to claim 1, characterized in that, The first end of the first coupler rod is arranged at the first end of the base, the first clamping hook is arranged below the second end of the first coupler rod, the first end of the second coupler rod is arranged at the second end of the base, and the second clamping hook is arranged above the second end of the second coupler rod.

3. The hydraulic automatic coupler according to claim 1, wherein The first coupler rod and the second coupler rod are provided with through holes, and the through holes of the first coupler rod and the second coupler rod are respectively close to the first ends of the first coupler rod and the second coupler rod.

4. The hydraulic automatic coupler according to claim 1, wherein, The connecting rod includes a first connecting rod and a second connecting rod. The first ends of the first connecting rod and the second connecting rod are respectively arranged on the through holes of the first coupler rod and the second coupler rod. The connecting head is provided with a blind hole, and the second ends of the first connecting rod and the second connecting rod are jointly arranged in the blind hole of the connecting head.

Citation Information

Patent Citations

  • Forging clamp

    CN210498198U

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    CN217320366U

  • One-piece pintle hitch

    US20030062708A1