Automatic film breaking machine

Abstract

The present invention discloses an automatic tablet breaking machine, including an equipment platform, a conveying mechanism is provided at one end of the equipment platform, and a large tablet breaking mechanism, an adsorption mechanism, a small tablet breaking mechanism, a material buffer mechanism, a detection mechanism, and a feeding mechanism are provided on the upper end of the equipment platform from left to right. The beneficial effects of the present invention are as follows: the pre-cut whole product is conveyed to the tablet breaking station through a conveyor line, and is broken into longitudinal long strip products by a robot, and then the long strip product is grabbed to the small tablet breaking mechanism by a robot, and is broken by three breaking robot arms, and after the breaking is completed, it is conveyed to the detection station by the conveying mechanism for detection, and after the detection is completed, the material is unloaded and conveyed, and the equipment can be fully automatically operated, and at the same time, the tablet breaking angle and force are equal, avoiding problems such as product damage and low efficiency caused by manual operation, improving the production efficiency of the enterprise, and also reducing labor costs.

Description

Technical Field

[0001] The present invention relates to the technical field of processing glass display screens of electronic products, in particular to an automatic glass breaking machine. Background Art

[0002] In the prior art, glass display screens of electronic products are basically cut by cutting equipment first and then manually broken into pieces. However, this breaking method is prone to damage to the product during breaking. The strength and angle of manual breaking are different, and the corners of the product are easily damaged. The waste generated during breaking is also prone to causing varying degrees of wear on the product, which greatly affects the company's processing efficiency and yield, and the labor cost is also high. At the same time, the labor intensity is also high. Summary of the Invention

[0003] The object of the present invention is to provide an automatic tablet breaking machine to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: an automatic tablet breaking machine, comprising an equipment platform, a conveying mechanism being provided at one end of the equipment platform, and a large tablet breaking mechanism, a suction mechanism, a small tablet breaking mechanism, a material buffer mechanism, a detection mechanism, and a feeding mechanism being provided at the upper end of the equipment platform from left to right;

[0005] The conveying mechanism includes a symmetrically arranged conveying track, a conveying plate movably connected to the conveying track, a lifting motor connected to the lower end of the conveying plate, a servo motor connected to the lower end of the lifting motor, and linear slides connected to the servo motor on both sides, and the product is placed on the conveying plate;

[0006] The large piece breaking mechanism includes a first mechanical arm and a large piece cleaning mechanism provided at the upper end of the conveying mechanism, and a first air knife and two first positioning cameras are provided on one side of the first mechanical arm;

[0007] The adsorption mechanism includes three symmetrically arranged first adsorption platforms, the upper ends of the three first adsorption platforms adsorb the broken longitudinal products, and the other ends of the three first adsorption platforms away from the first robotic arm are provided with a first ion air knife;

[0008] The small piece breaking mechanism is arranged at one end of the adsorption mechanism close to the first ion air knife, and includes three groups of symmetrically arranged second adsorption platforms, and three second mechanical arms are symmetrically arranged between the three groups of second adsorption platforms;

[0009] The material buffer mechanism is arranged at the other end of the small piece breaking mechanism away from the adsorption mechanism, including first detection platforms symmetrically arranged at both ends, a product transfer mechanism is provided between the two symmetrically arranged first detection platforms, and first detection cameras are symmetrically provided on one side of the two symmetrically arranged first detection platforms;

[0010] The detection mechanism is arranged on the back of the material buffer mechanism and includes at least four groups of second detection cameras;

[0011] The feeding mechanism is arranged at the other end of the detection mechanism away from the material buffer mechanism, and includes an NG flow channel, a discharge flow channel and a second detection platform arranged corresponding to the product transfer mechanism. The upper end of the second detection platform is provided with a clamping mechanism and multiple vacuum clamps.

[0012] Preferably, the upper surfaces of the three groups of the first adsorption platforms are each provided with a plurality of adsorption holes of different sizes, and the lower ends thereof are each provided with a plurality of vacuum pressure gauges.

[0013] Preferably, a first flexible scraper is further provided at the lower end of the three first ion air knives, a material collecting box is provided at the lower end thereof, and a second positioning camera is provided at the lower end of each of the material collecting boxes.

[0014] Preferably, the product transfer mechanism includes a servo transfer motor, and the adsorption transfer motor is provided with a vacuum gripping claw movably connected thereto.

[0015] Preferably, the other end of the first robotic arm away from the three groups of first adsorption platforms is provided with a gantry fixed to the equipment machine, and the lower end of the gantry is provided with a second flexible scraper, and the back of the second flexible scraper is provided with a second ion wind knife connected to the gantry.

[0016] Preferably, third ion air knives are symmetrically provided on both sides of two of the three second robotic arms.

[0017] Preferably, a plurality of vacuum adsorption holes of varying sizes arranged in a matrix are provided on the upper end of the conveying plate.

[0018] Preferably, one of the two first positioning cameras close to the large-area cleaning mechanism is a mobile positioning camera.

[0019] Preferably, the large-sheet cleaning mechanism comprises a large-sheet cleaning bracket fixedly mounted on the equipment platform, and an ion wind rod and a long wind knife are respectively provided on both sides of the upper end of the bracket. Beneficial effects

[0020] The automatic sheet breaking machine provided by the present invention conveys the pre-cut whole product to the sheet breaking station through the conveyor line, breaks it into longitudinal long strip products by a robot, and then grabs the long strip product to the small piece breaking mechanism by the robot, and is broken by three breaking robot arms. After breaking, it is conveyed to the inspection station by the conveying mechanism for inspection, and the material is unloaded and conveyed after the inspection is completed. The equipment can operate fully automatically, and the angle and force of the sheet breaking are equal, avoiding problems such as product damage and low efficiency caused by manual operation, improving the company's production efficiency, and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a schematic structural diagram of the conveying mechanism and the large piece breaking mechanism of the present invention;

[0023] Figure 3 It is a schematic structural diagram of the adsorption mechanism and the small piece breaking mechanism of the present invention;

[0024] Figure 4 It is a structural schematic diagram of the adsorption mechanism, small piece breaking mechanism, material buffer mechanism, detection mechanism and feeding mechanism of the present invention.

[0025] Reference numerals

[0026] 1-Equipment machine, 2-Conveying mechanism, 3-Large piece breaking mechanism, 4-, 5-Adsorption mechanism, 6-Small piece breaking mechanism, 7-Detection mechanism, 8-Feeding mechanism, 9-Conveying track, 10-Servo motor, 11-Lifting motor, 12-Conveying plate, 13-First robotic arm, 14-Large piece cleaning mechanism, 15-First air knife, 16-First positioning camera, 17-First adsorption platform, 18-Longitudinal product, 19-First ion air knife, 20-Vacuum pressure gauge, 21-Second robotic arm, 22-Second adsorption platform, 23-Product transfer mechanism, 24-First detection platform, 25-First detection camera, 26-Second detection camera, 27-Vacuum clamp, 28-NG flow channel, 29-Clamping mechanism, 30-Second detection platform, 31-Unloading flow channel, 32-Material buffer mechanism. DETAILED DESCRIPTION

[0027] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments. Example

[0028] like Figure 1-4As shown, an automatic tablet breaking machine includes an equipment platform 1, a conveying mechanism 2 is provided at one end of the equipment platform 1, and a large tablet breaking mechanism 3, a suction mechanism 5, a small tablet breaking mechanism 6, a material buffer mechanism 32, a detection mechanism 7, and a feeding mechanism 8 are provided on the upper end of the equipment platform 1 from left to right.

[0029] The conveying mechanism 2 includes a symmetrically arranged conveying track 9, a conveying plate 12 is provided on the conveying track 9 and is movably connected thereto, a lifting motor 11 is provided at the lower end of the conveying plate 12 and is connected thereto, a servo motor 10 is provided at the lower end of the lifting motor 11, and linear slides are provided on both sides of the servo motor 10 and are connected thereto, and products are placed on the conveying plate 12;

[0030] The large piece breaking mechanism 3 includes a first mechanical arm 13 and a large piece cleaning mechanism 14 provided at the upper end of the conveying mechanism 2. A first air knife 15 and two first positioning cameras 16 are provided on one side of the first mechanical arm 13.

[0031] The adsorption mechanism 5 includes three symmetrically arranged first adsorption platforms 17. The upper ends of the three first adsorption platforms 17 adsorb the broken longitudinal products 18. The other ends of the three first adsorption platforms 17 away from the first robotic arm 13 are provided with first ion air knives 19.

[0032] The small piece breaking mechanism 6 is provided at one end of the adsorption mechanism 5 close to the first ion air knife 19, and includes three sets of symmetrically arranged second adsorption platforms 22, and three second mechanical arms 21 are symmetrically arranged between the three sets of second adsorption platforms 22;

[0033] The material buffer mechanism 32 is provided at the other end of the small piece breaking mechanism 6 away from the adsorption mechanism 5, and includes first detection platforms 24 symmetrically arranged at both ends. A product transfer mechanism 23 is provided between the two symmetrically arranged first detection platforms 24. First detection cameras 25 are also symmetrically provided on one side of the two symmetrically arranged first detection platforms 24.

[0034] The detection mechanism 7 is arranged on the back of the material buffer mechanism 32 and includes at least four sets of second detection cameras 26;

[0035] The feeding mechanism 8 is arranged at the other end of the detection mechanism 7 away from the material buffer mechanism 32, including an NG flow channel 28, a discharge flow channel 31 and a second detection platform 30 arranged corresponding to the product transfer mechanism 23. The upper ends of the two detection platforms 30 are provided with a clamping mechanism 29 and multiple vacuum clamps 27.

[0036] Preferably, the upper end surfaces of the three groups of first adsorption platforms 17 are each provided with a plurality of adsorption holes of different sizes, and the lower ends thereof are each provided with a plurality of vacuum pressure gauges 20 .

[0037] Preferably, a first flexible scraper is further provided at the lower end of the three first ion air knives 19 , a material collecting box is provided at the lower end thereof, and a second positioning camera is provided at the lower end of each material collecting box.

[0038] Preferably, the product transfer mechanism 23 includes a servo transfer motor, and the adsorption transfer motor is provided with a vacuum gripping claw movably connected to the motor.

[0039] Preferably, the other end of the first robotic arm 13 away from the three groups of first adsorption platforms 17 is provided with a gantry fixed to the equipment machine 1, and a second flexible scraper is provided at the lower end of the gantry, and a second ion wind knife connected to the gantry is provided on the back of the second flexible scraper.

[0040] Preferably, third ion air knives are symmetrically provided on both sides of two of the three second robotic arms 21 .

[0041] Preferably, a plurality of vacuum adsorption holes of varying sizes arranged in a matrix are provided on the upper end of the conveying plate 12 .

[0042] Preferably, one of the two first positioning cameras 16 close to the large sheet cleaning mechanism 14 is a mobile positioning camera.

[0043] Preferably, the large piece cleaning mechanism 14 includes a large piece cleaning bracket fixedly mounted on the equipment platform 1 , and an ion wind rod and a long wind knife are respectively provided on both sides of the upper end of the bracket.

[0044] The pre-cut whole product is transported to the sheet breaking station through the conveyor line, and is broken into longitudinal long strips by the robot. The long strips are then grabbed by the robot and sent to the small piece breaking mechanism, where they are broken by three breaking robot arms. After breaking, they are transported to the inspection station by the conveyor mechanism for inspection, and then unloaded and transported after inspection.

[0045] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An automatic tablet breaking machine, comprising a device platform (1), characterized in that: A conveying mechanism (2) is provided at one end of the equipment platform (1), and a large-piece breaking mechanism (3), an adsorption mechanism (5), a small-piece breaking mechanism (6), a material buffer mechanism (32), a detection mechanism (7), and a feeding mechanism (8) are provided at the upper end of the equipment platform (1) in order from left to right; The conveying mechanism (2) comprises a symmetrically arranged conveying track (9), a conveying plate (12) movably connected thereto is provided on the conveying track (9), a lifting motor (11) connected thereto is provided at the lower end of the conveying plate (12), a servo motor (10) is provided at the lower end of the lifting motor (11), linear slide rails connected thereto are provided on both sides of the servo motor (10), and products are placed on the conveying plate (12); The large-piece breaking mechanism (3) comprises a first mechanical arm (13) and a large-piece cleaning mechanism (14) arranged at the upper end of the conveying mechanism (2); a first wind knife (15) and two first positioning cameras (16) are arranged on one side of the first mechanical arm (13); The adsorption mechanism (5) comprises three groups of first adsorption platforms (17) arranged symmetrically, the upper ends of the three groups of first adsorption platforms (17) adsorbing the broken longitudinal products (18), and the other ends of the three groups of first adsorption platforms (17) away from the first mechanical arm (13) are provided with a first ion air knife (19); The small piece breaking mechanism (6) is arranged at one end of the adsorption mechanism (5) close to the first ion air knife (19), and comprises three groups of symmetrically arranged second adsorption platforms (22), and three second mechanical arms (21) are symmetrically arranged between the three groups of the second adsorption platforms (22); The material buffer mechanism (32) is arranged at the other end of the small piece breaking mechanism (6) away from the adsorption mechanism (5), and includes first detection platforms (24) symmetrically arranged at both ends, a product transfer mechanism (23) is arranged between the two symmetrically arranged first detection platforms (24), and first detection cameras (25) are symmetrically arranged on one side of the two symmetrically arranged first detection platforms (24); The detection mechanism (7) is arranged on the back of the material buffer mechanism (32), and comprises at least four groups of second detection cameras (26); The feeding mechanism (8) is arranged at the other end of the detection mechanism (7) away from the material buffer mechanism (32), and comprises an NG flow channel (28), a material discharge flow channel (31) and a second detection platform (30) arranged corresponding to the product transfer mechanism (23); the upper end of the second detection platform (30) is provided with a clamping mechanism (29) and a plurality of vacuum clamps (27).

2. The automatic tablet breaking machine according to claim 1, characterized in that: The upper end surfaces of the three groups of the first adsorption platforms (17) are each provided with a plurality of adsorption holes of different sizes, and the lower ends thereof are each provided with a plurality of vacuum pressure gauges (20).

3. The automatic tablet breaking machine according to claim 1, characterized in that: A first flexible scraper is also provided at the lower end of the three first ion air knives (19), a material collection box is provided at the lower end thereof, and a second positioning camera is provided at the lower end of each of the material collection boxes.

4. The automatic tablet breaking machine according to claim 1, characterized in that: The product transfer mechanism (23) comprises a servo transfer motor, and the servo transfer motor is provided with a vacuum gripping claw movably connected to the servo transfer motor.

5. The automatic tablet breaking machine according to claim 1, characterized in that: The other end of the first mechanical arm (13) away from the three groups of first adsorption platforms (17) is provided with a gantry fixed to the equipment machine (1), and a second flexible scraper is provided at the lower end of the gantry, and a second ion wind knife connected to the gantry is provided on the back of the second flexible scraper.

6. The automatic tablet breaking machine according to claim 1, characterized in that: Two of the three second mechanical arms (21) are symmetrically provided with third ion air knives on both sides.

7. The automatic tablet breaking machine according to claim 1, characterized in that: The upper end of the conveying plate (12) is provided with a plurality of vacuum adsorption holes of different sizes arranged in a matrix.

8. The automatic tablet breaking machine according to claim 1, characterized in that: One of the two first positioning cameras (16) close to the large piece cleaning mechanism (14) is a mobile positioning camera.

9. The automatic tablet breaking machine according to claim 1, characterized in that: The large piece cleaning mechanism (14) comprises a large piece cleaning bracket fixedly arranged on the equipment platform (1), and an ion wind rod and a long wind knife are respectively arranged on both sides of the upper end of the bracket.

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