An injection mold and method for inserting an automobile battery assembly

By setting positioning grooves and split top blocks in the injection mold of automotive battery assembly insert products, combining the insert product fixing components and installation components, the problem of inserts being unable to accurately position during the injection molding process is solved, and production efficiency and product quality are improved.

CN113320079BActive Publication Date: 2025-04-15QINGDAO INJELIC PRECISION MOLD +1
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202110743539.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-01
Publication Date
2025-04-15
Estimated Expiration
2041-07-01

AI Technical Summary

Technical Problem

During the injection molding process of automotive battery module insert products, the insert cannot be accurately and efficiently positioned, resulting in low production efficiency and unstable product quality.

Method used

The primary injection mold and secondary injection mold are arranged in sequence. By setting positioning grooves and split top blocks on the primary injection mold, the inserts are accurately positioned and supported during the injection mold; the insert product fixing components and insert installation components are set in the secondary injection mold to ensure the stable positioning and correct installation of the inserts in the mold.

Benefits of technology

It realizes accurate positioning and correct installation of inserts, improves product production efficiency and accuracy, reduces production costs, and solves the possible deviation and deformation problems of inserts during injection molding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN113320079B_ABST
    Figure CN113320079B_ABST
Patent Text Reader

Abstract

The invention discloses an injection mold for an automotive battery component insert product, comprising a primary injection molding mold and a secondary injection molding mold which are arranged in sequence; the primary injection molding mold and the secondary injection molding mold are both provided with injection channels, and at the same time, a method for injecting an automotive battery component insert product is provided, so as to solve the problem of low product production efficiency caused by the inability to position the product during the production process of the automotive battery component insert product.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of insert injection molds, and in particular to an automobile battery component insert product injection mold and a method. Background Art

[0002] Circuit board brackets for new energy vehicle battery pack accessories are mainly used to fix automobile circuit boards and batteries. The products must meet the durability test and collision test of the automobile, so the strength, durability, flame retardancy and other related parameters of the product itself are relatively strict. At the same time, considering the prevention of conductivity and leakage of the product, the injection molding material uses nylon plus 40% glass fiber to improve the durability, assembly strength and other related properties of the product. In terms of installation strength, metal inserts will be embedded in the connection with the car body through the insert injection molding technology during the injection molding process to meet the product assembly size, position accuracy, tensile strength and other product requirements.

[0003] Therefore, it is necessary to install the insert and perform injection molding to wrap the nylon plus 40% glass fiber on the circuit board bracket, that is, on the metal plate.

[0004] For insert injection molds, the error in the size of the insert itself directly affects the quality of the injection molded product. When installing the insert, the mold opening and closing action will cause the insert to loosen, fall off, or shift. A slight error will cause overflow, resulting in discontinuous production process and failure to mass produce, and a high product scrap rate. The production efficiency is low and the production cost is seriously wasted.

[0005] In summary, the problems existing in the production process of full-encapsulation injection molding of automotive battery component insert products are as follows;

[0006] (1) The injection molding process cannot be accurately and efficiently positioned;

[0007] (2) The insert has no support during injection molding and bends and deforms.

[0008] In view of this, this application is hereby filed. Summary of the invention

[0009] The purpose of the present invention is to provide an injection mold and method for an automotive battery component insert product, so as to solve the problem of low product production efficiency caused by the inability to position the product during the production process of the automotive battery component insert product proposed in the above background technology.

[0010] To achieve the above object, the present invention provides the following technical solution: an injection mold for an automotive battery component insert product, comprising a primary injection molding mold and a secondary injection molding mold arranged in sequence; the primary injection molding mold and the secondary injection molding mold are both provided with an injection channel;

[0011] The one-shot injection molding mold comprises a first upper mold core and a first lower mold core, a first mold cavity is arranged in the first lower mold core, a plurality of positioning grooves are arranged on the first mold cavity, a split top block is arranged on the first upper mold core, and the split top block is arranged corresponding to the first mold cavity;

[0012] The secondary injection molding mold includes a second upper mold core and a second lower mold core, an insert product fixing component and an insert installation component. The insert product fixing component and the insert installation component are respectively arranged on both sides of the second upper mold core and the second lower mold core. The second upper mold core and the second lower mold core are matched to form a second cavity.

[0013] The split top block includes a first top block and a second top block, a top block spring is correspondingly arranged between the first upper mold core and the first top block, a limiting bolt is arranged between the first upper mold core and the second top block, and the first top block is arranged at an angle, one end of which is connected to the top block spring, and the other end is used to support the insert product placed in the first cavity.

[0014] A hanging platform is arranged on the first upper mold core, and the first top block is hung on the hanging platform, and the first top block is movably matched with the hanging platform; a limiting groove is arranged on the first upper mold core, and the head of the limiting bolt is arranged in the limiting groove, and the second top block is fixed on the first upper mold core at the limiting groove.

[0015] The insert installation assembly includes a first locking block, a first slider, an insert fixing assembly and a driving member, one end of the insert fixing assembly passes through the first slider, and the other end is connected to the driving member, one end of the first slider corresponds to the insert product fixing assembly, and the other end is connected to the driving member; the driving member is a driving cylinder, an L-shaped plate is arranged between the driving cylinder and the first slider, one end of the L-shaped plate is connected to the driving cylinder piston rod, and the other end is connected to the first slider and the insert fixing assembly, and first pressure strips are arranged on both sides of the first slider.

[0016] A mounting block is arranged on the lower template of the secondary injection molding mold corresponding to the insert mounting assembly, and the mounting block is a "concave" structure, and the driving cylinder corresponds to the groove of the mounting block; guide rods are arranged on both sides of the driving cylinder, one end of the guide rod is connected to the first slider, and the other end is arranged with a sensing block, and a travel switch is arranged on the mounting block, and the travel switch corresponds to the sensing block.

[0017] The insert fixing assembly includes a first pin sleeve, a first pin arranged in the first pin sleeve and a support sleeve, a strong magnet is fixed in the support sleeve, the support sleeve is fitted with the bottom of the first pin, and a cushion column is arranged between the first pin sleeve and the L-shaped plate.

[0018] The insert product fixing assembly includes a second locking block, a second slider, an inclined guide column and a second pressure strip, wherein the second pressure strip is arranged on both sides of the second locking block, one side of the second slider is the second locking block, and the other side is provided with an insert product fixing structure.

[0019] The insert product fixing structure includes a slider insert and a second insert pin. The second insert pin passes through the slider insert and the other end is connected to the second slider. A rectangular spring is arranged between the second insert pin and the second slider.

[0020] A spring groove is set on the second slider corresponding to the rectangular spring, and the rectangular spring is installed in the spring groove and pressed against the bottom surface of the second insert. A second insert is set on the slider insert, and the second insert is set in a T shape. The slider insert and the second insert are provided with mounting grooves corresponding to each other. One end of the second insert is fixed in the mounting groove, and a positioning protrusion is formed on the other end. The upper template of the secondary injection molding mold is provided with a positioning groove corresponding to the positioning protrusion.

[0021] A method for injection molding an automotive battery component insert product comprises the following steps:

[0022] S1: placing the insert metal plate into the first cavity of the one-shot injection molding mold, performing one-shot injection molding, and coating the surface of the insert metal plate with a nylon glass fiber layer. Due to the presence of the positioning groove, a cylindrical boss is formed on the nylon glass fiber layer after injection molding, and the cylindrical boss is coated on the surface of the insert metal plate in the form of a "hinge". After one-shot injection molding, an insert semi-finished product with a positioning cylindrical boss is obtained, which provides a support point for the secondary injection molding mold;

[0023] S2: Place the insert semi-finished product prepared in step S1 in a secondary injection molding mold, place the insert in the secondary injection molding mold, close the mold, fix the insert semi-finished product with the insert product fixing assembly, install the insert to the insert semi-finished product through the insert installation assembly, and then perform secondary injection molding to prepare a fully encapsulated battery component insert product.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] (1) The present invention sequentially arranges a primary injection molding mold and a secondary injection molding mold, and after the primary injection molding, a nylon glass fiber coating layer with positioning protrusions is coated on the surface of the metal plate, thereby solving the difficulty that the product insert aluminum plate has no positioning and support in the secondary injection molding mold. The secondary injection mold is provided with an insert product fixing component and an insert installation component, thereby solving the structural form of successful molding of the secondary injection molding under limited space, overcoming the quality abnormalities such as displacement of the insert aluminum plate and deformation of the aluminum plate due to injection molding pressure in the prior art, realizing precise positioning of the insert, improving product production efficiency and product precision, and reducing production costs.

[0026] (2) A positioning pin and a positioning insert are arranged on the upper mold core of the one-shot injection molding mold. The aluminum plate is positioned by the conical positioning insert. The positioning insert and the positioning pin are contoured according to the positioning hole of the aluminum plate itself, thereby realizing accurate positioning of the aluminum plate and facilitating injection molding.

[0027] (3) A plurality of split top blocks are arranged on the upper mold core of the one-time injection molding mold, including a first top block and a second top block. A spring is arranged on the first top block. When the mold is opened and closed, the limit bolt limits the distance between the upper mold core and the second top block. The first top block is driven by the spring to be installed and matched with the insert product and the metal aluminum plate. This assembly space and installation matching structure solves the problem of uneven placement of the aluminum plate and lack of gripping position for the robot when installing the aluminum plate.

[0028] (4) The secondary injection molding mold adds an insert product fixing component and an insert installation component to ensure that the insert can be accurately positioned in the mold and is not prone to loosening when the mold is in motion, thereby ensuring the mold production efficiency.

[0029] (5) The insert fixing assembly includes an insert sleeve, an insert pin and a support sleeve. A strong magnet is fixed inside the support sleeve. The support sleeve fits with the bottom of the insert pin. A cushion column is arranged between the insert sleeve and the L-shaped plate. The strong magnet contacts the insert pin and transmits the magnetic force to the insert pin. The magnetic force prevents the insert from falling off during the movement of the mold opening and closing slider. At the same time, a rounded corner is set at the top of the insert pin after the corner is cut and it is higher than the insert. When the insert is placed in the early stage, the front end of the insert hole is introduced first, which solves the installation difficulty problem caused by the error of the insert installation position in the early stage.

[0030] (6) The insert product fixing assembly includes a slider insert and a second insert pin. The positioning slider insert and the slider body are designed to be split, which is convenient for the maintenance and replacement of the second insert pin.

[0031] (7) A rectangular spring support is provided at the bottom of the second insert pin to change the contact between the insert and the second insert pin into an elastic contact. The second insert pin compensates for the insert size error under the action of the rectangular spring, thereby solving the problem of mold interference and mold overflow caused by inconsistent insert height dimensions. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of a one-shot injection molding mold;

[0033] Figure 2 for Figure 1 A is a schematic diagram of the enlarged structure of the middle part;

[0034] Figure 3 It is a schematic diagram of the planar structure of the secondary injection molding mold;

[0035] Figure 4 Schematic diagram of the planar structure of the fixed components of the insert product;

[0036] Figure 5 It is a schematic diagram of the structure of the fixed components of the insert product;

[0037] Figure 6 This is a schematic diagram of the exploded structure of the fixed components of the insert product;

[0038] Figure 7 It is a schematic diagram of the structure of the insert installation assembly;

[0039] Figure 8 This is a schematic diagram of the exploded structure of the insert installation assembly;

[0040] Fig. 9 This is a schematic diagram of the exploded structure of the insert fixing assembly;

[0041] Fig.10 Schematic diagram of the status of the insert when installed;

[0042] Fig.11 is a schematic diagram of the structure of the insert metal plate;

[0043] Fig.12 This is a schematic diagram of the structure of the semi-finished insert after one-time injection molding;

[0044] Fig.13 This is the product structure diagram of the insert after secondary injection molding;

[0045] Fig.14 Another perspective of the structure of the insert product after secondary injection molding.

[0046] In the figure: 100, primary injection channel; 101, first upper mold core; 102, first lower mold core; 121, first cavity; 122, positioning groove; 103, first top block; 105, limiting bolt; 106, top block spring; 107, limiting groove; 108, positioning pin; 109, positioning insert;

[0047] 200, secondary injection channel; 201, second upper mold core; 202, second lower mold core; 203, second cavity; 204, mounting block; 205, guide rod; 206, sensor block; 207, travel switch;

[0048] 300, insert product fixing assembly; 301, second locking block; 302, second slider; 303, inclined guide column; 304, second pressure strip; 305, slider insert; 306, second insert pin; 307, rectangular spring; 308, second insert;

[0049] 400, insert installation assembly; 401, first locking block; 402, first slider; 403, driving member; 431, L-shaped plate; 404, first pressure strip;

[0050] 500, insert fixing assembly; 501, first insert pin sleeve; 502, first insert pin; 503, support sleeve; 504, strong magnet; 505, cushion column; 600, insert metal plate; 700, nylon glass fiber layer; 800, insert; 1, positioning boss; 2, hinge. DETAILED DESCRIPTION

[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0052] See also Figure 1-14 , an embodiment of the present invention provides: an injection mold for an automotive battery component insert product, comprising a primary injection molding mold and a secondary injection molding mold arranged in sequence; a primary injection molding mold is provided with a primary injection molding channel 100, and a secondary injection molding mold is provided with a secondary injection molding channel 200;

[0053] The one-shot injection molding mold comprises a first upper mold core 101 and a first lower mold core 102, a first mold cavity 121 is arranged in the first lower mold core 102, a plurality of positioning grooves 122 are arranged on the first mold cavity 121, a split top block is arranged on the first upper mold core 101, and the split top block is arranged corresponding to the first mold cavity 121;

[0054] The split top block includes a first top block 103 and a second top block, a top block spring 106 is correspondingly arranged between the first upper mold core 101 and the first top block 103, a limiting bolt 105 is arranged between the first upper mold core 101 and the second top block, and the first top block 103 is arranged at an angle, one end of which is connected to the top block spring 106, and the other end is used to support the insert product placed in the first cavity 121.

[0055] A hanging platform is arranged on the first upper mold core 101, and the first top block 103 is hung on the hanging platform, and the first top block 103 is movably cooperated with the hanging platform; a limiting groove 107 is arranged on the first upper mold core 101, and the head of the limiting bolt 105 is arranged in the limiting groove 107, and the second top block is fixed on the first upper mold core 101 at the limiting groove 107.

[0056] Specifically, the primary injection channel 100 sequentially passes through the first upper mold core 101 of the primary injection molding mold and is connected to the first mold cavity 121 .

[0057] Specifically, after the mold is closed, the positioning pin 108 and the positioning insert 109 penetrate into the insert product itself located in the first cavity 121 for positioning. The first top block 103 and the second top block support the insert product in the first cavity 121, that is, the metal aluminum plate in this embodiment. At this time, injection molding is performed into the first cavity 1211 through the injection molding channel, and the nylon glass fiber material forms a "hinge-type" nylon glass fiber coating layer around the metal aluminum plate. Due to the presence of the positioning protrusions on the surface of the nylon glass fiber coating layer, a positioning support point is provided for the subsequent operation.

[0058] The first top block 103 is driven by the top block spring 106 to be installed and matched with the insert product, that is, the metal aluminum plate. The buffering effect of the top block spring 106 solves the problem of the aluminum plate not being laid flat when installing the aluminum plate.

[0059] Specifically, one end of the positioning pin 108 and the positioning insert 109 is fixed on the first upper mold core 101, and the other end is contoured with the positioning hole of the insert product itself.

[0060] The secondary injection molding mold includes a second upper mold core 201 and a second lower mold core 202, an insert product fixing component 300 and an insert installation component 400. The insert product fixing component 300 and the insert installation component 400 are respectively arranged on both sides of the second upper mold core 201 and the second lower mold core 202. The second upper mold core 201 and the second lower mold core 202 are matched to form a second cavity 203.

[0061] Open the mold, place the semi-finished insert molded by the primary injection molding mold in the second cavity 203, install the insert 800 on the semi-finished insert, close the mold, fix the insert product fixing component 300 on the semi-finished insert, and the insert product fixing component 300 installs the insert 800 on the semi-finished insert. After completion, inject through the secondary injection molding channel and inject on the surface of the semi-finished insert to form a product.

[0062] The insert installation assembly 400 includes a first locking block 401, a first slider 402, an insert fixing assembly 500 and a driving member 403. One end of the insert fixing assembly 500 passes through the first slider 402, and the other end is connected to the driving member 403. One end of the first slider 402 corresponds to the insert product fixing assembly 300, and the other end is connected to the driving member 403. The driving member 403 is a driving cylinder. An L-shaped plate 431 is arranged between the driving cylinder and the first slider 402. One end of the L-shaped plate 431 is connected to the driving cylinder piston rod, and the other end is connected to the first slider 402 and the insert fixing assembly 500. First pressure strips 404 are arranged on both sides of the first slider 402.

[0063] A mounting block 204 is arranged on the lower mold plate of the secondary injection molding mold corresponding to the insert mounting assembly 400, and the mounting block 204 is a "concave" structure, and the driving cylinder corresponds to the groove of the mounting block 204; guide rods 205 are arranged on both sides of the driving cylinder, one end of the guide rod 205 is connected to the first slider 402, and the other end is arranged with a sensing block 206, and a travel switch 207 is arranged on the mounting block 204, and the travel switch 207 corresponds to the sensing block 206.

[0064] Specifically, the insert fixing assembly 500 is fixed to the first slider 402 through the L-shaped plate 431. The other end of the L-shaped plate 431 is connected to the piston rod of the driving cylinder, and the insert 800 and the first slider 402 move synchronously through the action of the driving cylinder, and the first slider 402 moves accurately under the guidance of the first pressure strip 404.

[0065] The insert fixing assembly 500 includes a first needle insert sleeve 501, a first needle insert 502 arranged in the first needle insert sleeve 501, and a support sleeve 503. A strong magnet 504 is fixed in the support sleeve 503. The support sleeve 503 is fitted with the bottom of the first needle insert 502. A cushion column 505 is arranged between the first needle insert sleeve 501 and the L-shaped plate 431.

[0066] Specifically, the support sleeve 503 is fitted with the bottom of the first insert pin 502 to play a supporting role. The support sleeve 503 is made of beryllium copper to solve the problem of reduced magnetic dispersion. Specifically, a groove is set in the support sleeve 503 and a strong magnet 504 is installed. The material is high-strength neodymium boron magnet. The strong magnet 504 contacts the first insert pin 502 to transfer the magnetic force to the first insert pin 502. The magnetic force prevents the insert from falling off during the movement of the mold opening and closing slider. At the same time, a 5*20° cut angle is set at the top of the first insert pin 502, and an R3 fillet is set and is 15mm higher than the insert. When the insert is placed in the early stage, it plays the role of first introducing the front end of the insert hole, solving the installation difficulty caused by the error of the insert installation position in the early stage.

[0067] The insert product fixing assembly 300 includes a second locking block 301, a second slider 302, an inclined guide column 303 and a second pressure strip 304. The second pressure strip 304 is arranged on both sides of the second locking block 301. One side of the second slider 302 is the second locking block 301, and the other side is provided with an insert product fixing structure.

[0068] Specifically, the travel switch 207 gives a signal, and when the travel switch 207 reaches the position, it contacts the induction block 206 on the guide rod 205, and releases the mold closing and opening instruction.

[0069] The insert product fixing structure includes a slider insert 305 and a second insert pin 306 . The second insert pin 306 passes through the slider insert 305 and the other end is connected to the second slider 302 . A rectangular spring 307 is arranged between the second insert pin 306 and the second slider 302 .

[0070] A spring groove is set on the second slider 302 corresponding to the rectangular spring 307, and the rectangular spring 307 is installed in the spring groove to press the bottom surface of the rectangular spring 307. The second insert 308 is set on the slider insert 305, and the second insert 308 is set in a T shape. The slider insert 305 and the second insert 308 are correspondingly provided with installation grooves, one end of the second insert 308 is fixed in the installation groove, and the other end forms a positioning protrusion, and the upper template of the secondary injection molding mold is provided with a positioning groove corresponding to the positioning protrusion.

[0071] Specifically, a rectangular spring 307 is provided. When one end of the second insert pin 306 is fixed to the insert product, the rectangular spring 307 makes the second insert pin 306 and the insert product in elastic contact, compensating for the size error of the insert product and solving the problem of mold interference and mold overflow caused by inconsistent height dimensions of the insert product.

[0072] Specifically, when the slider insert 305 is connected to the second upper mold core 202 through the second insert 308, the connection can be quickly positioned, and one end of the slider insert 305 is contoured to the insert product, and a positioning column is set according to the insert product for positioning and fixing.

[0073] A method for injection molding an automotive battery component insert product comprises the following steps:

[0074] S1: Put the insert metal plate 600 into the first cavity 121 of the one-shot injection molding mold, perform one-shot injection molding, and inject and coat the nylon glass fiber layer 700 on the surface of the insert metal plate 600. Due to the presence of the positioning groove 122, a cylindrical positioning boss 1 is formed on the nylon glass fiber layer 700 after injection molding. The cylindrical positioning boss 1 is coated on the surface of the insert metal plate 600 in the form of a "hinge" 2. After one-shot injection molding, an insert semi-finished product with a positioning cylindrical boss is obtained, which provides a support point for the secondary injection molding mold.

[0075] S2: Place the insert semi-finished product prepared in step S1 in a secondary injection molding mold, place the insert in the secondary injection molding mold, close the mold, fix the insert semi-finished product with the insert product fixing component 300, install the insert 800 to the insert semi-finished product through the insert installation component 400, and perform secondary injection molding to prepare a fully encapsulated battery component insert product.

[0076] Working principle of overmolding:

[0077] (1) During the primary injection molding, the insert product, i.e., the metal aluminum plate, is placed in the mold in the open state. When the mold is opened, the first ejector block 103 will pop out the first upper mold core 101 along the inclination direction under the action of the spring 106, and the limit bolt 105 limits the ejection distance of the second ejector block. This assembly space and structure solves the problem that the aluminum plate is not placed flat and the robot has no gripping position when installing the aluminum plate. In addition, the insert product, i.e., the metal aluminum plate, is precisely positioned through its own positioning holes and the mold positioning pins 108 and positioning inserts 109. The mold is closed so that the first ejector block 103, the second ejector block and the insert product, i.e., the metal aluminum plate, are reset at the same time.

[0078] The mold gate is opened toward the first cavity 121, and a positioning boss 1 is added to the insert product, i.e., the metal aluminum plate, during injection molding, i.e., a layer of positioning "hinge" 2 is coated on the metal aluminum plate. Specifically, a layer of nylon glass fiber material is coated on the metal plate, and the boss is coated and fixed on the metal plate in the form of a "hinge".

[0079] Overmolding:

[0080] During the second injection molding, the positioning "hinge" 2 with the positioning boss 1 provides a support point for the injection molding process, solving the problem of the aluminum plate being offset and the aluminum plate being deformed under pressure.

[0081] The semi-finished insert after one injection molding is placed in the second cavity 203 of the mold, and the mold is closed. During the mold closing process, under the action of the inclined guide column 303, the second slider 302 moves laterally, further driving the slider insert 305 to move laterally. Further, the second insert pin 306 moves under the action of the slider insert 305 and the second slider 302. Further, one end of the second insert pin 306 and the slider insert 305 work together to the insert product to fix one side of the insert product. At this time, the driving cylinder is started, driving the second slider 302 and the insert fixing assembly 500 to move together, pushing the insert 800 into the semi-finished insert, and completing the injection molding; cycle.

[0082] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An injection mold for an automotive battery component insert product, characterized in that: It comprises a primary injection molding die and a secondary injection molding die which are arranged in sequence; both the primary injection molding die and the secondary injection molding die are provided with an injection channel; The one-shot injection molding die comprises a first upper mold core (101) and a first lower mold core (102); a first mold cavity (121) is arranged in the first lower mold core (102); a plurality of positioning grooves (122) are arranged on the first mold cavity (121); a split top block is arranged on the first upper mold core (101); the split top block is arranged corresponding to the first mold cavity (121); The secondary injection molding die comprises a second upper mold core (201) and a second lower mold core (202), an insert product fixing component (300) and an insert installation component (400), wherein the insert product fixing component (300) and the insert installation component (400) are respectively disposed on both sides of the second upper mold core (201) and the second lower mold core (202), and the second upper mold core (201) and the second lower mold core (202) are matched to form a second mold cavity (203); The insert installation assembly (400) comprises a first locking block (401), a first slider (402), an insert fixing assembly (500) and a driving member (403); one end of the insert fixing assembly (500) passes through the first slider (402), and the other end is connected to the driving member (403); one end of the first slider (402) corresponds to the insert product fixing assembly (300), and the other end is connected to the driving member (403); the driving member (403) is a driving cylinder, and an L-shaped plate (431) is arranged between the driving cylinder and the first slider (402); one end of the L-shaped plate (431) is connected to the driving cylinder piston rod, and the other end is connected to the first slider (402) and the insert fixing assembly (500); first pressure strips (404) are arranged on both sides of the first slider (402); The insert product fixing assembly (300) comprises a second locking block (301), a second sliding block (302), an inclined guide column (303) and a second pressure strip (304), wherein the second pressure strip (304) is arranged on both sides of the second locking block (301), one side of the second sliding block (302) is the second locking block (301), and the other side is provided with an insert product fixing structure.

2. The automotive battery component insert product injection mold according to claim 1, characterized in that: The split top block comprises a first top block (103) and a second top block, a top block spring (106) is correspondingly arranged between the first upper mold core (101) and the first top block (103), a limiting bolt (105) is arranged between the first upper mold core (101) and the second top block, and the first top block (103) is inclined, one end of which is connected to the top block spring (106) and the other end is used to support the insert product placed in the first cavity (121).

3. The automotive battery component insert product injection mold according to claim 2, characterized in that: A hanging platform is arranged on the first upper mold core (101), and the first top block (103) is hung on the hanging platform, and the first top block (103) is movably matched with the hanging platform; a limiting groove (107) is arranged on the first upper mold core (101), and the head of the limiting bolt (105) is arranged in the limiting groove (107), and the second top block is fixed on the first upper mold core (101) at the limiting groove (107).

4. The automotive battery component insert product injection mold according to claim 1, characterized in that: A mounting block (204) is arranged on the lower mold plate of the secondary injection molding mold corresponding to the insert mounting assembly (400); the mounting block (204) is a "concave" structure; the driving oil cylinder corresponds to the groove of the mounting block (204); guide rods (205) are arranged on both sides of the driving oil cylinder; one end of the guide rod (205) is connected to the first slider (402); and the other end is arranged with a sensing block (206); a travel switch (207) is arranged on the mounting block (204); and the travel switch (207) corresponds to the sensing block (206).

5. The automotive battery component insert product injection mold according to claim 1, characterized in that: The insert fixing assembly (500) comprises a first needle insert sleeve (501), a first needle insert (502) arranged in the first needle insert sleeve (501), and a support sleeve (503); a strong magnet (504) is fixed in the support sleeve (503); the support sleeve (503) is fitted with the bottom of the first needle insert (502); and a cushion column (505) is arranged between the first needle insert sleeve (501) and the L-shaped plate (431).

6. The automotive battery component insert product injection mold according to claim 1, characterized in that: The insert product fixing structure comprises a slider insert (305) and a second insert pin (306), wherein the second insert pin (306) passes through the slider insert (305) and the other end is connected to the second slider (302), and a rectangular spring (307) is arranged between the second insert pin (306) and the second slider (302).

7. The automotive battery component insert product injection mold according to claim 6, characterized in that: A spring groove is provided on the second slider (302) corresponding to the rectangular spring (307), the rectangular spring (307) is installed in the spring groove and pressed against the bottom surface of the second insert pin (306), a second insert (308) is provided on the slider insert (305), the second insert (308) is provided in a T-shape, the slider insert (305) and the second insert (308) are provided with mounting grooves corresponding to each other, one end of the second insert (308) is fixed in the mounting groove, and a positioning protrusion is formed at the other end, and a positioning groove is provided on the upper mold plate of the secondary injection molding mold corresponding to the positioning protrusion.

8. A method for injection molding an automotive battery component insert product, characterized in that: The automotive battery component insert product injection mold according to any one of claims 1 to 7 comprises the following steps: S1: placing the insert metal plate (600) into the first cavity (121) of the primary injection molding mold, and performing primary injection molding to coat the surface of the insert metal plate (600) with a nylon glass fiber layer (700). Due to the presence of the positioning groove (122), a cylindrical positioning boss is formed on the nylon glass fiber layer (700) after injection molding. The cylindrical positioning boss is coated on the surface of the insert metal plate (600) in the form of a "hinge". After primary injection molding, an insert semi-finished product with a cylindrical positioning boss is obtained, which provides a support point for the secondary injection molding mold; S2: placing the semi-finished insert prepared in step S1 in a secondary injection molding mold, placing the insert in the secondary injection molding mold, closing the mold, fixing the semi-finished insert with an insert product fixing component (300), installing the insert (800) to the semi-finished insert through an insert installation component (400), and performing secondary injection molding to prepare a fully encapsulated battery component insert product.

Citation Information

Patent Citations

  • Manufacturing method of bandage and wearable equipment

    CN112440431A

  • Injection mold for automobile battery assembly insert product

    CN215791291U

  • Method for embedding metallic articles entirely into injection molding plastic articles

    TW436409B