A concrete mixer truck

By adding power pumps and multiple valves to the concrete mixer truck, the forward and reverse rotation of the mixing shaft is achieved, and a side support column with poor slope is set at the bottom of the mixing box, the problems of uneven mixing, difficulty in flowing out of materials and poor stability of the mixing box are solved, and the uniformity of the mixing material and the stability of the mixing box are achieved, which extends the service life and reduces human labor and material waste.

CN113370394BActive Publication Date: 2025-06-13张天龙
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Patent Information

Application Number
CN202110773218.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-08
Publication Date
2025-06-13
Estimated Expiration
2041-07-08

AI Technical Summary

Technical Problem

The existing concrete mixer trucks have problems such as uneven mixing, difficult material flow, poor stability of the mixing box, insufficient power, and unidirectional stirring of the agitating shaft, resulting in waste of materials, short service life and increased labor.

Method used

The power pump and multiple valves are added through the gearbox on the front of the vehicle to realize the forward and reverse rotation of the agitating shaft, and a side support column with poor slope is set at the bottom of the agitating box to enhance the stability of the agitating box, and a side scraper is set in the agitating rod to clean up the adhesion material.

Benefits of technology

The uniformity of the stirring materials is achieved, the process of material flow is simplified, the stability of the stirring tank is enhanced, the service life of the stirring tank is extended, and human labor and material waste are reduced.

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    Figure CN113370394B_ABST
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Abstract

A concrete mixer truck comprises: a front part, the front part is connected to a frame, the bottom support frame is fixedly connected to a side support column with a slope difference near the top of the front part, the side support column and the bottom support frame are fixedly connected to a cross-shaped support frame, the cross-shaped support frame is fixedly connected to a mixing box, the mixing shaft is located on the outside of the inner section of the mixing box and is sleeved with an outer sleeve fixedly connected to the bottom end of the mixing box, the bottom end of the mixing box is provided with a concrete outlet, the lower part of the outer wall of the mixing box is fixedly connected to a hinge mechanism, the outer side of the mixing box is fixedly connected to a water inlet pipe extending into the top end of the mixing box, and the bottom support frame is hinged to a guide receiving plate located below the concrete outlet. It has a compact structure, and through the gearbox of the front part itself, a power pump and a multi-way valve are added, which not only increases the power, but also realizes forward and reverse rotation, so that the materials in the mixing box are evenly mixed, and there is a slope difference at the bottom end of the mixing box, which is convenient for the material to flow out and increases the service life of the mixing box.
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Description

Technical Field

[0001] The present invention relates to the field of concrete-related equipment, and particularly to a concrete mixer truck. Background Art

[0002] As the name implies, a concrete mixer truck is used to mix concrete. The mixing shaft is driven by a power mechanism to mix water, sand and lime. The mixing blades rotate to drive the materials to rotate, so as to realize the uniform rotation of the materials and finally achieve the purpose of mixing. There are many types of existing concrete mixer trucks: large concrete transport mixer trucks, small concrete mixing devices that need to be moved, and medium-sized concrete mixer trucks.

[0003] The mixing equipment in the prior art has a single structure. After mixing, the materials inside the mixing tank will adhere to the upper end. Therefore, cleaning operations are required after the later processing, and a large amount of waste water will be generated during the cleaning operation, resulting in waste of water resources. Moreover, the surface metal in the mixing tank will be adhered, which makes the thickness of the mixing tank thinner and thinner, reducing its service life. In addition, the existing medium-sized concrete mixer trucks lack power and are prone to uneven mixing. The mixing tank is parallel to the horizontal plane, and it is very difficult for the mixed materials to flow out by themselves and manpower is needed, which not only increases the manual labor but also wastes the materials in the mixing tank. The existing mixing tank is not firmly installed on the vehicle body. During the mixing process, power will definitely be generated and vibrations will occur, which easily causes the mixing tank to loosen and dangerous accidents to occur. The mixing shaft of the existing mixing tank can only rotate in one direction and cannot rotate forward and backward, which easily makes the materials unevenly mixed, resulting in waste of materials and delaying the progress of the project. Summary of the Invention

[0004] Aiming at the above deficiencies in the prior art, the present invention provides a concrete mixer, which increases the power pump and multi-way valve through the gearbox of the vehicle head itself, not only increases the power but also realizes forward and reverse rotation, making the materials in the mixing tank evenly mixed. There is a slope difference at the bottom of the mixing tank, which is convenient for the materials to flow out.

[0005] In order to achieve the above invention purpose, the technical solution adopted by the present invention is as follows:

[0006] A concrete mixer truck, comprising: a cab, the cab is connected to a frame, wheels are connected to both sides of the frame, both sides above the end of the frame away from the cab are fixedly connected with bottom support frames, side support columns with a slope difference are fixedly connected above the end of the bottom support frames close to the cab, a cross-shaped support frame is fixedly connected above both the side support columns and the bottom support frames, a mixing tank is fixedly connected above the cross-shaped support frame, side support rods are fixedly connected to both sides above the end of the frame close to the cab, a footrest is fixedly connected above the side support rods, the other end of the footrest is fixedly connected to the side wall of the mixing tank by bolts, a power mechanism connecting the cab and the mixing tank is placed in the middle above the frame, an output shaft of the power mechanism is fixedly connected to a mixing shaft located inside the mixing tank, an outer sleeve fixedly connected to the bottom end of the mixing tank is sleeved outside the inner section of the mixing shaft located inside the mixing tank, the top end of the mixing shaft is fixedly connected with a first upper support rod, a second upper support rod, a third upper support rod and a fourth upper support rod, the other ends of the first upper support rod and the fourth upper support rod are respectively fixedly connected with a first mixing rod and a third mixing rod, the other ends of the third upper support rod and the fourth upper support rod are both fixedly connected with a second mixing rod, mixing blades are fixedly connected to the middle and lower parts of the first mixing rod, the second mixing rod and the third mixing rod, a first side scraper for cleaning the concrete adhered to the outer sleeve is fixedly connected to the middle of the first mixing rod, a second side scraper for cleaning the concrete adhered to the inner wall of the mixing tank is fixedly connected to the middle of the third mixing rod, inclined mixing rods are fixedly connected between the lower part of the first mixing rod and the ends of the first upper support rod and the fourth upper support rod close to the mixing shaft, a concrete outlet is arranged at the bottom end of the mixing tank, a hinge mechanism is fixedly connected to the lower part of the outer side wall of the mixing tank, a bottom cover for blocking the concrete outlet is fixedly connected to the bottom end of the hinge mechanism, a water inlet pipe extending into the top end of the mixing tank is fixedly connected to the outer side of the mixing tank, and a diversion receiving plate is hinged to the bottom support frame below the concrete outlet.

[0007] Preferably, the cross-shaped support frame includes: a horizontal U-shaped support frame and a vertical U-shaped support frame which are fixedly cross-connected, the number of both the horizontal U-shaped support frame and the vertical U-shaped support frame is two, and the height of the vertical U-shaped support frame is less than the height of the horizontal U-shaped support frame.

[0008] Preferably, the power mechanism includes: a gearbox for providing variable power to the cab and the mixing tank, the gearbox is connected to a power take-off, the power take-off is connected to a transmission shaft, the transmission shaft is connected to a power pump, the power pump is connected to a multi-way valve, the multi-way valve is connected to a hydraulic motor through a hydraulic pipe, the hydraulic motor is connected to a speed reducer, an output shaft of the speed reducer is fixedly connected to a mixing shaft located inside the mixing tank, and a hydraulic oil tank connected to the power pump through a hydraulic pipe is installed on the frame.

[0009] Preferably, the length of the first upper support rod is less than the length of the second upper support rod, the length of the second upper support rod is the same as the length of the third upper support rod, and the length of the third upper support rod is less than the length of the fourth upper support rod.

[0010] Preferably, the stirring blade is in an inclined structure, and the stirring blade forms an acute angle of 45 degrees with the horizontal line.

[0011] Preferably, an inclined support rod is fixedly connected between the upper support rod 2 and the upper support rod 3, and between the upper support rod 3 and the upper support rod 4.

[0012] Preferably, the hinge mechanism includes: a support fixing the lower part of the outer wall of the mixing box, there are two supports, a shaft rod is fixedly connected between the two supports through a pressure bearing, the middle part of the shaft rod is fixedly connected to the push rod, the bottom end of the shaft rod is exposed from the support, and the bottom end is fixedly connected to the bottom cover.

[0013] Preferably, the lower portion of the guide receiving plate is hingedly mounted on a hydraulic telescopic cylinder on the frame.

[0014] The beneficial effects of the present invention are:

[0015] The present invention increases power by using the gearbox of the vehicle head itself, and adds a power pump and a multi-way valve, which not only increases power but also realizes forward and reverse rotation, so that the materials in the mixing box are evenly mixed. The bottom end of the mixing box is fixedly supported by a side support column with a slope difference, which is convenient for the material to flow out. The middle part of the mixing rod one is fixedly connected to a side scraper one for cleaning the concrete adhering to the outer sleeve, and the middle part of the mixing rod three is fixedly connected to a side scraper two for cleaning the concrete adhering to the inner wall of the mixing box, so as to prevent the outer sleeve from being adhered, reduce the concrete adhering to the inner wall of the mixing box, and prevent the inner wall of the mixing box from being gradually thinned during cleaning, so as to increase the service life of the mixing box. Water enters through the water inlet pipe, and the staff steps on the top of the foot pedal, which is convenient for observing the mixing inside the mixing box and adding water or materials in time. The well-shaped support frame at the bottom end of the mixing box makes the mixing box more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 It is a schematic diagram of the internal structure of the present invention;

[0018] Figure 3 It is a schematic diagram of the top view of the mixing box of the present invention;

[0019] Figure 4 It is a structural schematic diagram of the hinge mechanism of the present invention;

[0020] Figure 5 It is a structural schematic diagram of a tic-tac-toe support frame of the present invention;

[0021] Reference table of reference numerals:

[0022] 1-head, 2-frame, 3-well-shaped support frame, 3.1-vertical U-shaped support frame, 3.2-horizontal U-shaped support frame, 4-bottom support frame, 5-side support rod, 6-foot pedal, 7-mixing box, 8-side support column, 9-hydraulic telescopic cylinder, 10-flow guide plate, 11-water inlet pipe, 12-power mechanism, 13-gearbox, 14-power take-off, 15-drive shaft, 16-power pump, 17-multi-way valve, 18-reducer, 19-mixing shaft, 20-outer sleeve , 21- stirring rod 2, 22- stirring rod 1, 23- stirring rod 3, 24- stirring blade, 25- side scraper 1, 26- side scraper 2, 27- inclined stirring rod, 28- upper support rod 1, 29- upper support rod 2, 30- upper support rod 3, 31- upper support rod 4, 32- inclined support rod, 33- bottom cover, 34- hinged mechanism, 34.1- support, 34.2- pressure bearing, 34.3- shaft rod, 35- hydraulic motor, 36- hydraulic oil tank, 37- push rod. DETAILED DESCRIPTION

[0023] The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings. The same components are represented by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0024] In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0025] like Figures 1 to 5As shown, a concrete mixer truck comprises: a front part 1, the front part 1 is connected to a frame 2, wheels are connected to both sides of the frame 2, both sides of the frame 2 above the end away from the front part 1 are fixedly connected to a bottom support frame 4, the bottom support frame 4 is fixedly connected to a side support column 8 forming a slope difference above the end close to the front part 1, the side support column 8 and the bottom support frame 4 are fixedly connected to a well-shaped support frame 3 above, the well-shaped support frame 3 is fixedly connected to a mixing box 7 above, and both sides of the frame 2 above the end close to the front part 1 are fixedly connected to side support rods 5, The upper part of the side support rod 5 is fixedly connected to the pedal 6, and the other end of the pedal 6 is fixedly connected to the side wall of the mixing box 7 by bolts. A power mechanism 12 connecting the vehicle head 1 and the mixing box 7 is placed in the middle part above the frame 2. The output shaft of the power mechanism 12 is fixedly connected to the mixing shaft 19 located inside the mixing box 7. The mixing shaft 19 is located on the outer side of the inner section of the mixing box 7 and is sleeved with an outer sleeve 20 fixedly connected to the bottom end of the mixing box 7. The top of the mixing shaft 19 is fixedly connected to the upper support rod 1 28, the upper support rod 29, the upper support rod 30 and the upper support rod 40. The other ends of the upper support rod 1 28 and the upper support rod 4 31 are fixedly connected to the stirring rod 1 22 and the stirring rod 3 23 respectively, and the other ends of the upper support rod 3 30 and the upper support rod 4 31 are fixedly connected to the stirring rod 2 21. The middle and lower parts of the stirring rod 1 22, the stirring rod 21 and the stirring rod 3 23 are fixedly connected to the stirring blade 24. The middle part of the stirring rod 1 22 is fixedly connected to the side scraper 1 25 for cleaning the concrete adhered to the outer sleeve 20. The middle part of the stirring rod 3 23 is fixedly connected to the side scraper 1 25 for cleaning the concrete adhered to the inner wall of the mixing box 7. The lower part of the stirring rod 22 and the upper support rod 28 and the upper support rod 4 31 are fixedly connected to the inclined stirring rod 27 near the stirring shaft 19. The bottom end of the mixing box 7 is provided with a concrete outlet. The lower part of the outer wall of the mixing box 7 is fixedly connected to a hinge mechanism 34. The bottom end of the hinge mechanism 34 is fixedly connected to a bottom cover 33 for blocking the concrete outlet. The outer side of the mixing box 7 is fixedly connected to a water inlet pipe 11 extending into the top of the mixing box 7. The bottom support frame 4 is hinged to the guide receiving plate 10 located below the concrete outlet.

[0026] The crisscross support frame 3 includes: a horizontal U-shaped support frame 3.2 and a vertical U-shaped support frame 3.1 that are cross-fixed to each other, and the number of the horizontal U-shaped support frame 3.2 and the vertical U-shaped support frame 3.1 are both two, and the height of the vertical U-shaped support frame 3.1 is less than the height of the horizontal U-shaped support frame 3.2. The power mechanism 12 includes: a gearbox 13 that provides power changes to the front of the vehicle 1 and the mixing box 7, the gearbox 13 is connected to a power take-off 14, the power take-off 14 is connected to a transmission shaft 15, the transmission shaft 15 is connected to a power pump 16, the power pump 16 is connected to a multi-way valve 17, the multi-way valve 17 is connected to a hydraulic motor 35 through a hydraulic pipe, the hydraulic motor 35 is connected to a reducer 18, the output shaft of the reducer 18 is fixedly connected to a mixing shaft 19 located inside the mixing box 7, and a hydraulic oil tank 36 connected to the power pump 16 through a hydraulic pipe is installed on the frame 2. The length of the upper support rod 1 28 is less than the length of the upper support rod 2 29, the length of the upper support rod 2 29 is the same as the length of the upper support rod 3 30, and the length of the upper support rod 3 30 is less than the length of the upper support rod 4 31. The mixing blade 24 is in an inclined structure, and the mixing blade 24 forms an acute angle of 45 degrees with the horizontal line. The inclined support rod 32 is fixedly connected between the upper support rod 2 29 and the upper support rod 3 30, and between the upper support rod 3 30 and the upper support rod 4 31. The hinge mechanism 34 includes: a support 34.1 fixed to the lower part of the outer wall of the mixing box 7, the number of the support 34.1 is two, the shaft rod 34.3 is fixedly connected between the two supports through a pressure bearing 34.2, the middle part of the shaft rod 34.3 is fixedly connected to a push rod 37, the bottom end of the shaft rod 34.3 is exposed from the support 34.1, and the bottom end is fixedly connected to the bottom cover 33. The lower part of the guide receiving plate 10 is hingedly mounted on the hydraulic telescopic cylinder 9 on the frame 2.

[0027] During the use of the device, the power pump 16 and the multi-way valve 17 are added through the gearbox 13 of the head of the vehicle, which not only increases the power, but also realizes forward and reverse rotation, so that the materials in the mixing box 7 are evenly mixed. The bottom of the mixing box 7 is fixedly supported by the side support column 8 with a slope difference, which is convenient for the material to flow out. The middle part of the mixing rod 1 22 is fixedly connected to the side scraper 1 25 for cleaning the concrete adhered to the outer sleeve, and the middle part of the mixing rod 3 23 is fixedly connected to the side scraper 2 26 for cleaning the concrete adhered to the inner wall of the mixing box, so as to prevent the outer sleeve from sticking and reduce Less concrete is adhered to the inner wall of the mixing box. When cleaning, the inner wall of the mixing box is prevented from gradually becoming thinner, which increases the service life of the mixing box. Water enters through the water inlet pipe. The staff steps on the pedal 6 to observe the mixing inside the mixing box and add water or materials in time. The well-shaped support frame 3 at the bottom of the mixing box makes the mixing box more stable. The two supports are fixedly connected to the shaft rod 34.3 by a pressure bearing 34.2. The middle part of the shaft rod 34.3 is fixedly connected to the push rod 37, so that the bottom cover 33 can be opened by pushing the push rod 37.

[0028] The above are only the preferred embodiments of the present invention patent and are not intended to limit the present invention patent. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention patent shall be included within the protection scope of the present invention patent.

Claims

1. A concrete mixer truck, comprising: a vehicle head (1), the vehicle head (1) being connected to a vehicle frame (2), wheels being connected to both sides of the vehicle frame (2), characterized in that both sides above the end of the vehicle frame (2) away from the vehicle head (1) are fixedly connected to bottom support frames (4), side support columns (8) with a slope difference are fixedly connected above the ends of the bottom support frames (4) close to the vehicle head (1), a cross-shaped support frame (3) is fixedly connected above both the side support columns (8) and the bottom support frames (4), a mixing tank (7) is fixedly connected above the cross-shaped support frame (3), side support rods (5) are fixedly connected to both sides above the end of the vehicle frame (2) close to the vehicle head (1), a footrest (6) is fixedly connected above the side support rods (5), the other end of the footrest (6) is fixedly connected to the side wall of the mixing tank (7) by bolts, a power mechanism (12) connecting the vehicle head (1) and the mixing tank (7) is placed in the middle above the vehicle frame (2), an output shaft of the power mechanism (12) is fixedly connected to a mixing shaft (19) located inside the mixing tank (7), an outer sleeve (20) fixedly connected to the bottom end of the mixing tank (7) is sleeved outside the inner section of the mixing shaft (19) located inside the mixing tank (7), the top end of the mixing shaft (19) is fixedly connected to a first upper support rod (28), a second upper support rod (29), a third upper support rod (30) and a fourth upper support rod (31), the other ends of the first upper support rod (28) and the fourth upper support rod (31) are respectively fixedly connected to a first mixing rod (22) and a third mixing rod (23), the other ends of the third upper support rod (30) and the fourth upper support rod (31) are both fixedly connected to a second mixing rod (21), mixing blades (24) are fixedly connected to the middle and lower parts of the first mixing rod (22), the second mixing rod (21) and the third mixing rod (23), a first side scraper (25) for cleaning the concrete adhered to the outer sleeve (20) is fixedly connected to the middle of the first mixing rod (22), a second side scraper (26) for cleaning the concrete adhered to the inner wall of the mixing tank (7) is fixedly connected to the middle of the third mixing rod (23), inclined mixing rods (27) are fixedly connected between the lower part of the first mixing rod (22) and the ends of the first upper support rod (28) and the fourth upper support rod (31) close to the mixing shaft (19), a concrete outlet is provided at the bottom end of the mixing tank (7), a hinge mechanism (34) is fixedly connected to the lower part of the outer side wall of the mixing tank (7), a bottom cover (33) for shielding the concrete outlet is fixedly connected to the bottom end of the hinge mechanism (34), a water inlet pipe (11) extending into the top end of the mixing tank (7) is fixedly connected to the outside of the mixing tank (7), and a diversion receiving plate (10) is hinged to the bottom support frame (4) below the concrete outlet; The cross-shaped support frame (3) includes: a horizontal U-shaped support frame (3.2) and a vertical U-shaped support frame (3.1) which are fixedly cross-connected, the number of both the horizontal U-shaped support frame (3.2) and the vertical U-shaped support frame (3.1) is two, and the height of the vertical U-shaped support frame (3.1) is less than the height of the horizontal U-shaped support frame (3.2); The hinge mechanism (34) comprises: a support (34.1) fixed to the lower part of the outer wall of the mixing box (7), the number of the support (34.1) is two, the two supports are fixedly connected to the shaft rod (34.3) via a pressure bearing (34.2), the middle part of the shaft rod (34.3) is fixedly connected to the push rod (37), the bottom end of the shaft rod (34.3) is exposed from the support (34.1), and the bottom end is fixedly connected to the bottom cover (33).

2. A concrete mixer truck according to claim 1, Features: The power mechanism (12) comprises: a gearbox (13) for providing power changes to the vehicle head (1) and the mixing box (7); the gearbox (13) is connected to a power take-off (14); the power take-off (14) is connected to a transmission shaft (15); the transmission shaft (15) is connected to a power pump (16); the power pump (16) is connected to a multi-way valve (17); the multi-way valve (17) is connected to a hydraulic motor (35) via a hydraulic pipe; the hydraulic motor (35) is connected to a reducer (18); the output shaft of the reducer (18) is fixedly connected to a mixing shaft (19) located inside the mixing box (7); and a hydraulic oil tank (36) connected to the power pump (16) via a hydraulic pipe is installed on the vehicle frame (2).

3. A concrete mixer truck according to claim 1, Features: The length of the upper support rod one (28) is smaller than the length of the upper support rod two (29), the length of the upper support rod two (29) is the same as the length of the upper support rod three (30), and the length of the upper support rod three (30) is smaller than the length of the upper support rod four (31).

4. A concrete mixer truck according to claim 1, Features: The stirring blade (24) is in an inclined structure, and the stirring blade (24) forms an acute angle of 45 degrees with the horizontal line.

5. A concrete mixer truck according to claim 1, Features: An inclined support rod (32) is fixedly connected between the upper support rod 2 (29) and the upper support rod 3 (30), and between the upper support rod 3 (30) and the upper support rod 4 (31).

6. A concrete mixer truck according to claim 1, Features: The lower part of the flow guide receiving plate (10) is hingedly mounted on a hydraulic telescopic cylinder (9) on the vehicle frame (2).

Citation Information

Patent Citations

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    CN111987602A

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