A fully automatic production equipment for cutting, winding and reeling of cable raw materials
By designing automated cable production equipment and using intelligent mobile lifting, wiping, cutting and winding mechanisms, the problem of multi-equipment coordination in cable production is solved, efficient and automated winding and cutoff are achieved, and cost is reduced.
Patent Information
- Application Number
- CN202110755643.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-05
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2041-07-05
AI Technical Summary
Existing cable production equipment requires the cooperation of multiple equipment, which leads to high economic costs and low working efficiency, manual operation consumes physical strength, making it difficult to achieve efficient winding and cut-off of cables.
A fully automatic production equipment for cutting, winding and winding of cable raw materials is designed, including an intelligent mobile hoisting mechanism, a wiping support sliding structure, an intelligent cutting structure, an intelligent mobile winding mechanism and an intelligent mobile material picking and inserting mechanism to realize the automatic cutting, winding and winding of cables.
It realizes the automated processing of cable raw materials, reduces manual operation, improves work efficiency, ensures winding quality and safety, and reduces economic costs.
Smart Images

Figure CN113371532B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cable raw material processing, and in particular to a fully automatic production equipment for cutting, winding and rewinding cable raw materials. Background Art
[0002] A cable is a device for transmitting electrical energy or signals, usually composed of several or several groups of wires.
[0003] Nowadays, the use of cables is indispensable in daily life and construction. The demand for cables is gradually increasing. In order to meet the demand, a large number of cables are produced. After the cables are produced, they are in the form of coiled wire stacks with a certain length. It is necessary to wind and cut the cables before packaging. At the same time of packaging the cables, it is also necessary to wipe the surface of the cables to make their surfaces clean. In the existing technology center, the traditional method is to wipe and wind and cut the cables manually. Because the cables have a certain weight, it will quickly consume the physical strength of the staff, and the work efficiency is slow. The existing cable winding equipment can only perform simple operations of single cable winding and cutting, and requires a variety of cable processing equipment to cooperate, with high economic costs, and requires a large number of staff to operate. In view of this, in-depth research on the above problems has led to the generation of this case. Summary of the Invention
[0004] The purpose of the present invention is to solve the above problems and design a fully automatic production equipment for cutting, winding and rewinding cable raw materials.
[0005] To achieve the above object, the technical solution of the present invention is a fully automatic production equipment for cutting, winding and rewinding cable raw materials, including a substrate, a cushion table is installed on the substrate, and an intelligent mobile lifting mechanism is installed on the cushion table;
[0006] A wiping support sliding structure, which is fixed on the substrate and is located below the intelligent mobile lifting mechanism;
[0007] An intelligent cutting structure, which is fixed on the cushion table and is located on both sides of the wiping support sliding structure;
[0008] An intelligent mobile winding mechanism, which is fixed on the substrate and is located on one side of the cushion table;
[0009] An intelligent mobile material taking and inserting mechanism, which is fixed on the substrate and is located above the intelligent mobile lifting mechanism;
[0010] A first material guiding table, which is fixed on the substrate and is located in front of the intelligent mobile winding mechanism;
[0011] A first wedge-shaped table, which is fixed on the first material guiding table;
[0012] A fixing plate, which is fixed on the first material guiding table and is located on one side of the first wedge-shaped table;
[0013] A pushing structure, which is embedded in the front wall surface of the fixing plate;
[0014] A second material guiding table, which is fixed on the substrate and is located on the front wall surface of the first material guiding table;
[0015] A second wedge-shaped table, which is fixed on the second material guiding table;
[0016] A baffle plate, which is fixed on the substrate and is located on one side of the second material guiding table;
[0017] A pair of limiting plates, which are respectively assembled on the first wedge-shaped table and the second wedge-shaped table.
[0018] Preferably, the intelligent mobile lifting mechanism includes a fixing frame, a first direct-sale screw rod module, a connecting plate, two support rods and a traction structure;
[0019] The fixing frame is fixed on the substrate and is located above the cushion table. The first direct-sale screw rod module is fixed on the side wall surface of one of the legs of the fixing frame. The connecting plate is fixed on the moving end of the first direct-sale screw rod module. The two support rods are fixed on the side wall surface of the connecting plate. The traction structure is fixed on the lower wall surface of the cross beam of the fixing frame.
[0020] Preferably, the traction structure includes a second direct-sale screw rod module, a mounting rod, a first electric push rod, a strengthening column, an assembly plate, two second electric push rods and two cable clamping plates;
[0021] The second direct-sale screw rod module is fixed on the lower wall surface of the cross beam of the fixing frame. The mounting rod is detachably connected to the moving end of the second direct-sale screw rod module. The first electric push rod is embedded in the lower wall surface of the mounting rod. The strengthening column is detachably connected to the telescopic end of the first electric push rod and is located inside the mounting rod. The assembly plate is detachably connected to the lower end surface of the strengthening column. The two second electric push rods are respectively embedded in the two side wall surfaces of the assembly plate. The two cable clamping plates are detachably connected to the telescopic ends of the two second electric push rods.
[0022] Preferably, the wiping support sliding structure includes two bases, two third electric push rods, two wiping plates, two fabric wiping heads, several support frames and several guide wheels;
[0023] The two bases are fixed on the cushion table and near one side edge, the two third electric push rods are detachably assembled on the two bases, the two wiping plates are detachably assembled on the telescopic ends of the two third electric push rods, the two fabric wiping heads are detachably assembled on the opposite wall surfaces of the two wiping plates, several support frames are equidistantly fixed on the upper wall surface of the cushion table and on one side of the two bases, and several guide wheels are respectively movably assembled on the several support frames.
[0024] Preferably, the intelligent cutting structure includes two mounting seats, two first hydraulic cylinders, two connecting plates and two cutter heads;
[0025] The two mounting seats are fixed on the cushion table and near the other side edge, the two mounting seats are on one side of the several support frames, the two first hydraulic cylinders are detachably assembled on the two mounting seats, the two connecting plates are detachably assembled on the telescopic ends of the two first hydraulic cylinders, and the two cutter heads are detachably assembled on the opposite wall surfaces of the two connecting plates.
[0026] Preferably, the intelligent moving and winding mechanism includes a fixed column, a third direct sales screw module, an assembly block, a support column, a bearing plate, a first servo motor, a bearing, a rotating rod, a clamping column, a winding cylinder, a second servo motor, a rotating disk, a positioning connecting rod, a clamping block, an assembly column, a fourth electric push rod, a force unloading rod and a limiting rod;
[0027] The fixed column is fixed on the substrate and on one side of the cushion table, the third direct sales screw module is detachably assembled on the fixed column, the assembly block is detachably assembled on the moving end of the third direct sales screw module, the support column is detachably assembled on the rear wall surface of the assembly block, the bearing plate is detachably assembled on the rear wall surface of the support column and near the upper end, the first servo motor is detachably assembled on the bearing plate, the bearing is embedded in the support column and near the upper end, the rotating rod is detachably assembled on the driving end of the first servo motor and passes through the bearing, the clamping column is detachably assembled on the end surface of the rotating rod, the winding cylinder is inserted on the clamping column, the second servo motor is embedded in the front wall surface of the fixed column, the rotating disk is detachably assembled on the driving end of the second servo motor, the positioning connecting rod is detachably assembled on the front wall surface of the rotating disk, several limiting holes are formed in the rotating disk, the clamping block is movably assembled on the rear wall surface of the positioning connecting rod and near the upper end, the clamping block and the clamping column are on the same horizontal plane, the assembly column is detachably connected to the assembly block, the fourth electric push rod is embedded in the front wall surface of the assembly column, the force unloading rod is detachably connected to the telescopic end of the fourth electric push rod, the limiting rod is fixed on the front end surface of the force unloading rod and corresponds to the several limiting holes, and a first clamping frame and a second clamping frame are respectively installed on the winding cylinder.
[0028] Preferably, the intelligent mobile material taking and inserting mechanism includes a gantry, a fourth linear screw module, a second hydraulic cylinder, an extension plate, four extension frames, four fifth electric push rods, four extension rods, and four clamping plates;
[0029] The gantry is fixed on the substrate and located above the support sliding structure and the mobile winding structure. The fourth linear screw module is detachably assembled on the lower wall surface of the cross beam of the gantry. The second hydraulic cylinder is detachably assembled on the lower wall surface of the mobile end of the fourth linear screw module. The extension plate is detachably assembled on the telescopic end of the second hydraulic cylinder. Four extension frames are fixed at the four corners of the lower wall surface of the extension plate. Four fifth electric push rods are respectively installed in the four extension frames. Four extension rods are respectively detachably assembled on the telescopic ends of the four fifth electric push rods and located in the four extension frames. Four clamping plates are respectively detachably assembled on the four extension rods.
[0030] Preferably, a pair of guiding chutes are provided on both the first wedge-shaped platform and the second wedge-shaped platform.
[0031] Preferably, a storage barrel platform is installed on the substrate between the intelligent mobile winding mechanism and the first material guiding table. The angle between the lower wall surface of the storage barrel platform and the horizontal plane is °.
[0032] Preferably, the pushing structure includes a pushing carrier plate, a sixth electric push rod, an extension rod, and a pushing plate;
[0033] The pushing carrier plate is fixed on the rear wall surface of the fixing plate. The sixth electric push rod is detachably assembled on the pushing carrier plate. A through hole is provided at the center of the front wall surface of the fixing plate. The extension rod is detachably connected to the telescopic end of the sixth electric push rod and passes through the through hole. The pushing plate is detachably connected to the end surface of the extension rod.
[0034] A fully automatic production equipment for cutting, winding, and rewinding cable raw materials manufactured by using the technical solution of the present invention;
[0035] Due to the adoption of the intelligent mobile lifting mechanism, the problems of cable raw materials being knotted during traction and manual traction are effectively solved.
[0036] Due to the adoption of the wiping support sliding structure, the guiding of the cable during winding and the wiping of the surface of the cable raw material are realized. At the same time, the pulling force is increased, which is convenient for more firm winding and improves the winding quality.
[0037] Due to the adoption of the intelligent mobile winding mechanism, the problem that the cable raw material can be wound evenly during winding is effectively solved.
[0038] Due to the adoption of the intelligent mobile material taking and inserting mechanism, the problem that manual loading and unloading affect the work efficiency is effectively solved. Brief Description of the Drawings
[0039] Figure 1 is a schematic structural diagram of a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0040] Figure 2 is a schematic front sectional structural diagram of a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0041] Figure 3 is a schematic top view structural diagram of a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0042] Figure 4 is a schematic side partial structural diagram of an intelligent mobile winding mechanism in a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0043] Figure 5 is the present invention Figure 4 a schematic partial enlarged structural diagram of a fully automatic production device for cutting, winding and rewinding cable raw materials;
[0044] Figure 6 is a schematic side partial structural diagram of an intelligent mobile lifting mechanism and a traction structure in a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0045] Figure 7 is a schematic right view structural diagram of a wiping support sliding structure in a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0046] Figure 8 is a schematic side view structural diagram of a pushing structure in a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0047] Figure 9 is a schematic left view structural diagram of an intelligent cutting structure in a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0048] Figure 10 is a schematic side view structural diagram of an intelligent mobile material taking and inserting mechanism in a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0049] Figure 11 is a schematic front sectional structural diagram of a storage barrel platform in a fully automatic production device for cutting, winding and rewinding cable raw materials according to the present invention;
[0050] In the figure, 1 is the substrate; 2 is the cushion table; 3 is the first material guiding table; 4 is the first wedge-shaped table; 5 is the fixing plate; 6 is the second material guiding table; 7 is the second wedge-shaped table; 8 is the baffle; 9 is the limiting plate; 10 is the fixing frame; 11 is the first direct-sale screw rod module; 12 is the connecting plate; 13 is the support rod; 14 is the second direct-sale screw rod module; 15 is the mounting rod; 16 is the first electric push rod; 17 is the strengthening column; 18 is the assembly plate; 19 is the second electric push rod; 20 is the cable clamping plate; 21 is the base; 22 is the third electric push rod; 23 is the wiping plate; 24 is the cloth wiping head; 25 is the support frame; 26 is the guide wheel; 27 is the mounting seat; 28 is the first hydraulic cylinder; 29 is the connecting plate; 30 is the cutter head; 31 is the fixing column; 32 is the third direct-sale screw rod module; 33 is the assembly block; 34 is the support column; 35 is the bearing plate; 36 is the first servo motor; 37 is the bearing; 38 is the rotating rod; 39 is the clamping column; 40 is the winding cylinder; 41 is the second servo motor; 42 is the rotating disk; 43 is the positioning connecting rod; 44 is the clamping block; 45 is the assembly column; 46 is the fourth electric push rod; 47 is the force-relieving rod; 48 is the limiting rod; 49 is the first clamping frame; 50 is the second clamping frame; 51 is the portal frame; 52 is the fourth direct-sale screw rod module; 53 is the second hydraulic cylinder; 54 is the extension plate; 55 is the extension frame; 56 is the fifth electric push rod; 57 is the extension rod; 58 is the clamping plate; 59 is the guiding sliding groove; 60 is the storage barrel table; 61 is the pushing carrier plate; 62 is the sixth electric push rod; 63 is the extension rod; 64 is the pushing plate. Detailed implementation mode
[0051] Embodiment 1
[0052] Refer to Figures 1 - 11 , which is the structural schematic diagram of Embodiment 1 of the present invention. A fully automatic production equipment for cutting, winding and rewinding cable raw materials includes a substrate 1, on which a cushion table 2 is installed, and an intelligent mobile lifting mechanism is installed on the cushion table 2;
[0053] A wiping support sliding structure, which is fixed on the substrate 1 and is located below the intelligent mobile lifting mechanism;
[0054] An intelligent cutting structure, which is fixed on the cushion table 2 and is located on both sides of the wiping support sliding structure;
[0055] An intelligent mobile winding mechanism, which is fixed on the substrate 1 and is located on one side of the cushion table 2;
[0056] An intelligent mobile material taking and inserting mechanism, which is fixed on the substrate 1 and is located above the intelligent mobile lifting mechanism;
[0057] The first material guiding table 3, which is fixed on the substrate 1 and is located in front of the intelligent mobile winding mechanism;
[0058] The first wedge-shaped platform 4 is fixed on the first material guiding platform 3;
[0059] The fixing plate 5 is fixed on the first material guiding platform 3 and is located on one side of the first wedge-shaped platform 4;
[0060] The pushing structure is embedded in the front wall surface of the fixing plate 5;
[0061] The second material guiding platform 6 is fixed on the substrate 1 and is located on the front wall surface of the first material guiding platform 3;
[0062] The second wedge-shaped platform 7 is fixed on the second material guiding platform 6;
[0063] The baffle 8 is fixed on the substrate 1 and is located on one side of the second material guiding platform 6;
[0064] A pair of limiting plates 9 are respectively assembled on the first wedge-shaped platform 4 and the second wedge-shaped platform 7;
[0065] During actual use: The staff first stack the cable raw materials to be wound on the intelligent mobile lifting mechanism, and then perform control operations through the programmable controller installed on it. The intelligent mobile lifting mechanism will lift the cable raw materials stacked on the substrate 1, making the cable raw materials rise into the air. The gravity is used to assist in feeding to prevent the cable raw materials from piling up and knotting during the winding process, which affects the work efficiency. Through the control of the controller, the traction structure runs, holds one end of the cable raw materials, passes through the wiping support sliding structure, and at the same time, while the wiping support sliding structure tightens to form a tensile force, it can also clean the surface of the cable raw materials. The traction structure drives one end of the cable raw materials through the intelligent cutting structure, and at the same time inserts one end of the cable raw materials into the first chuck 49 of the intelligent mobile winding mechanism for fixation. After the fixation is completed, the intelligent mobile winding mechanism starts to run for winding. Since the wiping support sliding structure tightens and wipes to form a tensile force, it will save space and be firm during winding. After the winding is set for a certain time, the intelligent mobile winding mechanism stops working. The traction structure fixes and tightens the cable raw materials on one side of the intelligent cutting structure, and the intelligent cutting structure runs to cut off the cable raw materials. At the same time, the intelligent mobile winding structure slowly rotates, and the traction structure gradually approaches the intelligent mobile winding structure along with the cable raw materials. After the intelligent mobile rotating structure rotates for the set time and stops, the traction structure inserts the other end of the cable raw materials into the second chuck 50 of the intelligent mobile rotating structure for fixation. After the fixation is completed, the intelligent mobile winding structure performs a relaxation operation. The intelligent mobile material taking and inserting mechanism starts to run, removes the wound winding drum 40, and stops above the first material guiding table 3. The wound winding drum 40 is loosened and clamped, and the winding drum will roll down through the first wedge-shaped table 4. Then, through the pushing structure, it is pushed onto the second wedge-shaped table 7 on the second material guiding table 6 for rolling down. The winding drum 40 will roll down to the substrate 1 and touch the baffle 8 for positioning, and then the staff can take it out. After the discharging is completed, the intelligent mobile material taking and inserting mechanism runs again to take out an empty winding drum 40 from the storage barrel table 60 and insert it into the intelligent mobile winding mechanism. The traction structure starts to run, fixes and pulls the cable raw materials on one side of the intelligent cutting structure, and fixes it to the first chuck 49 on the winding drum 40. Repeat the above steps for processing.
[0066] Embodiment 2
[0067] Referring to Figures 1 - 10 , the difference in this embodiment is that: the intelligent mobile lifting mechanism includes a fixed frame 10, a first direct sales screw module 11, a connecting plate 12, two support rods 13, and a traction structure;
[0068] The fixing bracket 10 is fixed on the substrate 1 and is located above the cushion table 2. The first direct screw rod module 11 is fixed on the side wall surface of one of the legs of the fixing bracket 10. The connecting plate 12 is fixed on the moving end of the first direct screw rod module 11. Two support rods 13 are fixed on the side wall surface of the connecting plate 12. The traction structure is fixed on the lower wall surface of the cross beam of the fixing bracket 10.
[0069] During actual use: The staff reasonably places the cable raw material to be wound on the two support rods 13, and lays one end of the cable raw material flat on the cushion table 2. After placing, the staff performs control operations through the programmable controller installed on it that matches it. The driving end of the first direct screw rod module 11 installed on the fixing bracket 10 moves upward through the moving end of the lead screw driver. The support rods 13 installed on the connecting plate 12 on its moving end move upward accordingly, and the cable raw material placed on the support rods 13 moves upward accordingly. After the moving end of the first direct screw rod module 11 moves to the set height, it stops for standby, and the traction structure starts to traction the cable raw material.
[0070] Embodiment 3
[0071] Refer to Figures 1 - 10 In this embodiment, the difference is that: the traction structure includes a second direct screw rod module 14, a mounting rod 15, a first electric push rod 16, a strengthening column 17, an assembly plate 18, two second electric push rods 19, and two cable clamping plates 20;
[0072] The second direct screw rod module 14 is fixed on the lower wall surface of the cross beam of the fixing bracket 10. The mounting rod 15 is detachably connected to the moving end of the second direct screw rod module 14. The first electric push rod 16 is embedded in the lower wall surface of the mounting rod 15. The strengthening column 17 is detachably connected to the telescopic end of the first electric push rod 16 and is located inside the mounting rod 15. The assembly plate 18 is detachably connected to the lower end surface of the strengthening column 17. Two second electric push rods 19 are respectively embedded in the two side wall surfaces of the assembly plate 18. Two cable clamping plates 20 are detachably connected to the telescopic ends of the two second electric push rods 19;
[0073] During actual use: The staff operates through the controller. The driving end of the second direct screw rod module 14 installed on the fixing bracket 10 starts to move through the moving end of the lead screw driver. After moving above one end of the cable raw material placed flat on the substrate 1, it stops. The first electric push rod 16 installed inside the mounting rod 15 drives the strengthening column 17 installed on its telescopic end to descend, so that the cable clamping plates 20 are located on both sides of the cable and then stop. After the second electric push rods 19 installed in the assembly plate 18 receive the signal sent by the motor driver, they drive the cable clamping plates 20 installed on their telescopic ends to contract and clamp the cable raw material.
[0074] After clamping is completed, the first electric push rod 16 rises, and the mobile end of the second direct sales screw module 14 starts to move. The clamped cable raw material is dragged through the wiping support sliding structure and the intelligent cutting structure, and is inserted and fixed on the first clamping frame 49 on the winding cylinder 40 in the intelligent mobile winding mechanism for winding. After traction is completed, the wiping support sliding structure starts to operate.
[0075] Embodiment 4
[0076] Refer to Figures 1 - 10 , the difference of this embodiment is that: the wiping support sliding structure includes two bases 21, two third electric push rods 22, two wiping plates 23, two fabric wiping heads 24, several support frames 25 and several guide wheels 26;
[0077] The two bases 21 are fixed on the cushion table 2 and close to one side edge. The two third electric push rods 22 are detachably assembled on the two bases 21. The two wiping plates 23 are detachably assembled on the telescopic ends of the two third electric push rods 22. The two fabric wiping heads 24 are detachably assembled on the opposite wall surfaces of the two wiping plates 23. Several support frames 25 are equidistantly fixed on the upper wall surface of the cushion table 2 and on one side of the two bases 21. Several guide wheels 26 are respectively movably assembled on several support frames 25;
[0078] During actual use: After the third electric push rod 22 installed in the two bases 21 receives the signal sent by the motor driver, it drives the wiping plate 23 installed on its telescopic end and the fabric wiping head 24 thereon to move relatively, clamp the cable raw material, and form a pulling force while winding and pulling, which is convenient for winding and cleaning the surface of the cable raw material. The guide wheels 26 on the support frames 25 are convenient for supporting the cable raw material.
[0079] Embodiment 5
[0080] Refer to Figures 1 - 10 , the difference of this embodiment is that: the intelligent mobile winding mechanism includes a fixed column 31, a third direct sales screw module 32, an assembly block 33, a support column 34, a bearing plate 35, a first servo motor 36, a bearing 37, a rotating rod 38, a clamping column 39, a winding cylinder 40, a second servo motor 41, a rotating disk 42, a positioning connecting rod 43, a clamping block 44, an assembly column 45, a fourth electric push rod 46, a force unloading rod 47 and a limiting rod 48;
[0081] The fixing column 31 is fixed on the substrate 1 and located on one side of the cushion table 2. The third linear ball screw module 32 is detachably assembled on the fixing column 31. The assembly block 33 is detachably assembled on the moving end of the third linear ball screw module 32. The support column 34 is detachably assembled on the rear wall surface of the assembly block 33. The bearing plate 35 is detachably assembled on the rear wall surface of the support column 34 and near the upper end. The first servo motor 36 is detachably assembled on the bearing plate 35. The bearing 37 is embedded in the support column 34 and near the upper end. The rotating rod 38 is detachably assembled on the driving end of the first servo motor 36 and passes through the bearing 37. The clamping column 39 is detachably assembled on the end surface of the rotating rod 38. The winding cylinder 40 is inserted on the clamping column 39. The second servo motor 41 is embedded in the front wall surface of the fixing column 31. The rotating disk 42 is detachably assembled on the driving end of the second servo motor 41. The positioning connecting rod 43 is detachably assembled on the front wall surface of the rotating disk 42. A plurality of limiting holes are formed in the rotating disk 42. The clamping block 44 is movably assembled on the rear wall surface of the positioning connecting rod 43 and near the upper end. The clamping block 44 and the clamping column 39 are on the same horizontal plane. The assembly column 45 is detachably connected to the assembly block 33. The fourth electric push rod 46 is embedded in the front wall surface of the assembly column 45. The force-relieving rod 47 is detachably connected to the telescopic end of the fourth electric push rod 46. The limiting rod 48 is fixed on the front end surface of the force-relieving rod 47 and corresponds to the plurality of limiting holes. The first clamping frame 49 and the second clamping frame 50 are respectively installed on the winding cylinder 40;
[0082] During actual use: After the cable raw material is towed, the driving end of the third direct-sale screw rod module 32 installed on the fixed column 31 reciprocates through the mobile end of the screw rod driver. At the same time, the device installed on the assembly block 33 reciprocates accordingly. Meanwhile, the first servo motor 36 installed on the bearing plate 35 of the support column 34 drives the rotating rod 38 installed on its driving end to rotate within the bearing 37. The clamping column 39 installed on the rotating rod 38 rotates, and the winding cylinder 40 inserted on the clamping column 39 rotates accordingly to drive the cable raw material to move and wind. The winding cylinder 40 reciprocates on the clamping block 44 for auxiliary fixation. After winding, the traction structure moves between the intelligent mobile winding mechanism and the intelligent cutting structure to clamp the cable raw material. Meanwhile, the intelligent cutting structure cuts the cable. The traction structure fixes the cable to the second bracket 50 on the winding cylinder 40 for fixation. After fixation, the fourth electric push rod 46 installed in the assembly column 45 on the assembly block 33 drives the unloading rod 47 and the limiting rod 48 installed on its telescopic end to contract, so that the limiting rod 48 leaves the limiting hole on the rotating disk 42. At the same time, the third direct-sale screw rod module 32 moves again, so that the winding cylinder 40 leaves the clamping block 44. The second servo motor 41 installed in the fixed column 31 drives the rotating disk 42 installed on its driving end to rotate 90 degrees, so that the positioning connecting rod 43 and the clamping block 44 installed on the rotating disk 42 give way to the winding cylinder 40, facilitating the material taking of the intelligent mobile material taking and inserting mechanism.
[0083] Embodiment 6
[0084] Referring to FIGS. 1-10, the difference of this embodiment is that: the intelligent mobile material taking and inserting mechanism includes a gantry frame 51, a fourth direct-sale screw rod module 52, a second hydraulic cylinder 53, an extension plate 54, four extension frames 55, four fifth electric push rods 56, four extension rods 57 and four clamping plates 58;
[0085] The gantry frame 51 is fixed on the base plate 1 and is located above the support sliding structure and the mobile winding structure. The fourth direct-sale screw rod module 52 is detachably assembled on the lower wall surface of the cross beam of the gantry frame 51. The second hydraulic cylinder 53 is detachably assembled on the lower wall surface of the mobile end of the fourth direct-sale screw rod module 52. The extension plate 54 is detachably assembled on the telescopic end of the second hydraulic cylinder 53. Four extension frames 55 are fixed at the four corners of the lower wall surface of the extension plate 54. Four fifth electric push rods 56 are respectively embedded in the four extension frames 55. Four extension rods 57 are respectively detachably assembled on the telescopic ends of the four fifth electric push rods 56 and are located within the four extension frames 55. Four clamping plates 58 are respectively detachably assembled on the four extension rods 57;
[0086] During actual use: When taking materials, the driving end of the fourth direct-sale screw rod module 52 installed on the gantry 51 drives its moving end to start moving through the screw rod. After moving above the winding cylinder 40, it stops. The second hydraulic cylinder 53 descends, and the extension plate 54 descends accordingly, so that the clamping plates 58 are located on both sides of the winding cylinder 40 and then stop. The fifth electric push rod 56 installed in the extension frame 55 drives the clamping plates 58 installed on its telescopic end to move relatively and clamp the winding cylinder 40. After fixation, the moving end of the fourth direct-sale screw rod module 52 starts to move, pulling the winding cylinder 40 out of the clamping column 39. After pulling out, the fourth direct-sale screw rod module 52 moves to the upper part of the first wedge-shaped platform 4 installed on the first material guiding table 3 and then stops. The second hydraulic cylinder 53 descends, causing the winding cylinder 40 to touch the first wedge-shaped platform 4. The fifth electric push rod 56 drives the clamping plates 58 to loosen. The second hydraulic cylinder 53 resets. The moving end of the fourth direct-sale screw rod module 52 moves above the storage barrel table 60 and then stops, clamping the empty winding cylinder 40 and inserting it onto the clamping column 39. After insertion, the clamping plates 58 loosen. The fourth direct-sale screw rod module 52 drives the device installed on it to move to one side for standby. At the same time, the second servo motor 41 drives the rotating disk 42 to reset and rotate 90 degrees. The moving end of the third direct-sale screw rod module 32 starts to move, inserting the other end of the winding cylinder 40 into the clamping block 44. The clamping block 44 and the positioning connecting rod 43 are connected by bearings. After fixation, the fourth electric push rod 46 installed in the assembly column 45 pushes the unloading rod 47 and the limiting rod 48 again, causing the limiting rod 48 to insert into the limiting hole on the rotating disk 42 for fixation. Repeat the above steps to continue processing. At the same time, the winding cylinder 40 placed on the first wedge-shaped platform 4 will roll down to the first material guiding table 3, and then roll down to the substrate 1 through the second wedge-shaped platform 7 on the second material guiding table 6 and touch the baffle 8 for limiting and blocking, facilitating the staff to take materials.
[0087] Embodiment 7
[0088] Referring to Figures 1 - 10 , the difference in this embodiment is that: the pushing structure includes a pushing carrier plate 61, a sixth electric push rod 62, an extension rod 63, and a pushing plate 64;
[0089] The pushing carrier plate 61 is fixed on the rear wall surface of the fixed plate 5. The sixth electric push rod 62 is detachably assembled on the pushing carrier plate 61. A through hole is opened at the center of the front wall surface of the fixed plate 5. The extension rod 63 is detachably connected to the telescopic end of the sixth electric push rod 62 and passes through the through hole. The pushing plate 64 is detachably connected to the end surface of the extension rod 57;
[0090] During actual use: After the sixth electric push rod 62 carried by the pushing carrier plate 61 installed on the fixed plate 5 receives the signal sent by the motor driver, it pushes the extension rod 63 and the pushing plate 64 installed on its telescopic end to perform a pushing movement, pushing and repositioning the winding cylinder 40.
[0091] Example 8
[0092] Refer to Figures 1 - 10 , the difference in this embodiment is that; a pair of guiding chutes 59 are provided on both the first wedge-shaped table 4 and the second wedge-shaped table 7;
[0093] During actual use: it is convenient for the limit of rolling downwards and prevents irregular sliding and slipping.
[0094] Example 9
[0095] Refer to Figure 11 , the difference in this embodiment is that; a storage barrel table 60 is installed on the substrate 1 and between the intelligent mobile winding mechanism and the first material guiding table 3, and the included angle between the lower wall surface of the storage barrel table 60 and the horizontal plane is 25°;
[0096] During actual use: the storage barrel table 60 is convenient for storing the empty winding cylinders 40, and the angled lower wall surface of the storage barrel table 60 utilizes gravity to make them roll for convenient feeding.
[0097] Example 10
[0098] Refer to Figures 1 - 10 , the difference in this embodiment is that; the intelligent cutting structure includes two mounting seats 27, two first hydraulic cylinders 28, two connecting plates 29 and two cutter heads 30;
[0099] The two mounting seats 27 are fixed on the cushion table 2 and near the other side edge, the two mounting seats 27 are located on one side of several support frames 25, the two first hydraulic cylinders 28 are detachably assembled on the two mounting seats 27, the two connecting plates 29 are detachably assembled on the telescopic ends of the two first hydraulic cylinders 28, and the two cutter heads 30 are detachably assembled on the opposite wall surfaces of the two connecting plates 29;
[0100] During actual use: when performing the cutting work, the first hydraulic cylinder 28 installed in the mounting seat 27 drives the connecting plate 12 installed on its telescopic end to move relatively, and the cutter heads 30 installed on the opposite wall surfaces of the connecting plate 12 also move relatively to cut the cable raw material located between the cutter heads 30.
[0101] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to some parts by those skilled in the art of this technology all reflect the principles of the present invention and are within the protection scope of the present invention.
Claims
1. An automatic production equipment for cutting, winding and rewinding cable raw materials, including a substrate (1), characterized in that, A pad table (2) is installed on the substrate (1), and an intelligent mobile lifting mechanism is installed on the pad table (2); A wiping support sliding structure, which is fixed on the substrate (1) and located below the intelligent mobile lifting mechanism; An intelligent cutting structure, which is fixed on the pad table (2) and located on both sides of the wiping support sliding structure; An intelligent mobile winding mechanism, which is fixed on the substrate (1) and located on one side of the pad table (2); An intelligent mobile material taking and inserting mechanism, which is fixed on the substrate (1) and located above the intelligent mobile lifting mechanism; A first feeding table (3), which is fixed on the substrate (1) and located in front of the intelligent mobile winding mechanism; A first wedge table (4), which is fixed on the first feeding table (3); A fixing plate (5), which is fixed on the first feeding table (3) and located on one side of the first wedge table (4); A pushing structure, which is embedded in the front wall surface of the fixing plate (5); A second feeding table (6), which is fixed on the substrate (1) and located on the front wall surface of the first feeding table (3); A second wedge table (7), which is fixed on the second feeding table (6); A baffle (8), which is fixed on the substrate (1) and located on one side of the second feeding table (6); A pair of limiting plates (9), which are respectively assembled on the first wedge table (4) and the second wedge table (7); The intelligent mobile winding mechanism includes a fixed column (31), a third direct sales screw module (32), an assembly block (33), a support column (34), a bearing plate (35), a first servo motor (36), a bearing (37), a rotating rod (38), a clamping column (39), a winding cylinder (40), a second servo motor (41), a rotating disk (42), a positioning connecting rod (43), a clamping block (44), an assembly column (45), a fourth electric push rod (46), a force unloading rod (47) and a limiting rod (48); The fixed column (31) is fixed on the substrate (1) and is located on one side of the cushion table (2). The third direct screw rod module (32) is detachably assembled on the fixed column (31). The assembly block (33) is detachably assembled on the moving end of the third direct screw rod module (32). The support column (34) is detachably assembled on the rear wall surface of the assembly block (33). The bearing plate (35) is detachably assembled on the rear wall surface of the support column (34) and near the upper end. The first servo motor (36) is detachably assembled on the bearing plate (35). The bearing (37) is embedded in the support column (34) and near the upper end. The rotating rod (38) is detachably assembled on the driving end of the first servo motor (36) and passes through the bearing (37). The clamping column (39) is detachably assembled on the end surface of the rotating rod (38). The winding cylinder (40) is inserted on the clamping column (39). The second servo motor (41) is embedded in the front wall surface of the fixed column (31). The rotating disk (42) is detachably assembled on the driving end of the second servo motor (41). The positioning connecting rod (43) is detachably assembled on the front wall surface of the rotating disk (42). A plurality of limiting holes are formed in the rotating disk (42). The clamping block (44) is movably assembled on the rear wall surface of the positioning connecting rod (43) and near the upper end. The clamping block (44) and the clamping column (39) are on the same horizontal plane. The assembly column (45) is detachably connected to the assembly block (33). The fourth electric push rod (46) is embedded in the front wall surface of the assembly column (45). The force unloading rod (47) is detachably connected to the telescopic end of the fourth electric push rod (46). The limiting rod (48) is fixed on the front end surface of the force unloading rod (47) and corresponds to a plurality of the limiting holes. The first clamping frame (49) and the second clamping frame (50) are respectively installed on the winding cylinder (40).
2. The fully automatic production equipment for cutting, winding and rewinding the original cable materials according to claim 1, characterized in that, The intelligent mobile lifting mechanism includes a fixed frame (10), a first direct screw rod module (11), a connecting plate (12), two support rods (13) and a traction structure; The fixed frame (10) is fixed on the substrate (1) and is located above the cushion table (2). The first direct screw rod module (11) is fixed on the side wall surface of one of the legs of the fixed frame (10). The connecting plate (12) is fixed on the moving end of the first direct screw rod module (11). The two support rods (13) are fixed on the side wall surface of the connecting plate (12). The traction structure is fixed on the lower wall surface of the cross beam of the fixed frame (10).
3. The fully automatic production equipment for cutting, winding and rewinding of cable raw materials according to claim 2, characterized in that, The traction structure includes a second direct screw rod module (14), a mounting rod (15), a first electric push rod (16), a strengthening column (17), an assembly plate (18), two second electric push rods (19) and two cable clamping plates (20); The second direct-sale lead screw module (14) is fixed on the lower wall surface of the cross beam of the fixing frame (10). The mounting rod (15) is detachably connected to the moving end of the second direct-sale lead screw module (14). The first electric push rod (16) is embedded in the lower wall surface of the mounting rod (15). The reinforcing column (17) is detachably connected to the telescopic end of the first electric push rod (16) and is located inside the mounting rod (15). The assembly plate (18) is detachably connected to the lower end surface of the reinforcing column (17). The two second electric push rods (19) are respectively embedded in the two side wall surfaces of the assembly plate (18). The two cable clamping plates (20) are detachably connected to the telescopic ends of the two second electric push rods (19).
4. The fully automatic production equipment for cutting, winding and rewinding the original cable material according to claim 1, characterized in that, The wiping support sliding structure includes two bases (21), two third electric push rods (22), two wiping plates (23), two fabric wiping heads (24), a plurality of support frames (25) and a plurality of guide wheels (26); The two bases (21) are fixed on the cushion table (2) and close to one side edge. The two third electric push rods (22) are detachably assembled on the two bases (21). The two wiping plates (23) are detachably assembled on the telescopic ends of the two third electric push rods (22). The two fabric wiping heads (24) are detachably assembled on the opposite wall surfaces of the two wiping plates (23). The plurality of support frames (25) are equidistantly fixed on the upper wall surface of the cushion table (2) and are located on one side of the two bases (21). The plurality of guide wheels (26) are respectively movably assembled on the plurality of support frames (25).
5. An automatic production equipment for cutting, winding and rewinding of cable raw materials according to claim 4, characterized in that, The intelligent cutting structure includes two mounting seats (27), two first hydraulic cylinders (28), two connecting plates (29) and two cutter heads (30); The two mounting seats (27) are fixed on the cushion table (2) and close to the other side edge. The two mounting seats (27) are located on one side of the plurality of support frames (25). The two first hydraulic cylinders (28) are detachably assembled on the two mounting seats (27). The two connecting plates (29) are detachably assembled on the telescopic ends of the two first hydraulic cylinders (28). The two cutter heads (30) are detachably assembled on the opposite wall surfaces of the two connecting plates (29).
6. The full-automatic production equipment for cutting, winding and rewinding of cable raw materials according to claim 1, wherein, The intelligent moving material taking and inserting mechanism includes a gantry frame (51), a fourth direct-sale lead screw module (52), a second hydraulic cylinder (53), an extension plate (54), four extension frames (55), four fifth electric push rods (56), four extension rods (57) and four clamping plates (58); The gantry (51) is fixed on the substrate (1) and is located above the support sliding structure and the moving winding structure. The fourth direct screw module (52) is detachably assembled on the lower wall surface of the cross beam of the gantry (51). The second hydraulic cylinder (53) is detachably assembled on the lower wall surface of the moving end of the fourth direct screw module (52). The extension plate (54) is detachably assembled on the telescopic end of the second hydraulic cylinder (53). Four extension frames (55) are fixed at the four corners of the lower wall surface of the extension plate (54). Four fifth electric push rods (56) are respectively embedded in the four extension frames (55). Four extension rods (57) are respectively detachably assembled on the telescopic ends of the four fifth electric push rods (56) and are located in the four extension frames (55). Four clamping plates (58) are respectively detachably assembled on the four extension rods (57).
7. The fully automatic production equipment for cutting, winding and rewinding the original cable materials according to claim 1, characterized in that, A pair of guide chutes (59) are provided on both the first wedge table (4) and the second wedge table (7).
8. A fully automatic production equipment for cutting, winding and rewinding cable raw materials according to claim 1, characterized in that, A storage barrel table (60) is installed on the substrate (1) and between the intelligent moving winding mechanism and the first material guiding table (3). The included angle between the lower wall surface of the storage barrel table (60) and the horizontal plane is 25°.
9. The fully automatic production equipment for cutting, winding and rewinding of cable raw materials according to claim 1, characterized in that, The pushing structure includes a pushing carrier plate (61), a sixth electric push rod (62), an extension rod (63), and a pushing plate (64). The pushing carrier plate (61) is fixed on the rear wall surface of the fixed plate (5). The sixth electric push rod (62) is detachably assembled on the pushing carrier plate (61). A through hole is provided at the center of the front wall surface of the fixed plate (5). The extension rod (63) is detachably connected to the telescopic end of the sixth electric push rod (62) and passes through the through hole. The pushing plate (64) is detachably connected to the end surface of the extension rod (57).
Citation Information
Patent Citations
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