Chip handle assembly equipment
By designing chip handle assembly equipment, the cooperation of transport, loading, pre-assembly, assembly and unloading devices is used to solve the problems of low assembly efficiency and pollution of chip and chip handles, and an efficient and rapid assembly process is achieved, and the success rate and work efficiency are improved.
Patent Information
- Application Number
- CN202110624771.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-04
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2041-06-04
AI Technical Summary
In the prior art, the assembly of chips and chip handles requires manual operation, resulting in large workloads, low efficiency, and easy to cause damage and contamination of chips or chip handles, affecting the success rate of assembly.
A chip handle assembly equipment is designed, including a transfer device, loading device, pre-assembly device, assembly device and unloading device. Through the close cooperation of these devices, the chip loading, transfer, pre-assembly of the chip handle, assembling and unloading of the chip, and the assembly and unloading of the chip, chip handle, avoid manual participation, improve efficiency and reduce the risk of pollution.
实现了芯片柄的高效、快速组装,避免了芯片和芯片柄的污染,提高了组装的成功率和工作效率,降低了人工操作带来的损坏风险。
Smart Images

Figure CN113385920B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chip processing, and particularly to a chip handle assembling device. Background Art
[0002] With the development of molecular biology theory and technology, chip technology has the advantages of high throughput, diversity, miniaturization and automation in detection. In the molecular detection of various pathogens, the genes of the pathogens are often detected. Chip technology can qualitatively and quantitatively analyze the RNA and DNA of various pathogens, thereby helping diagnosticians to clarify the types of diseases and the degree of disease infection. Therefore, chip technology is playing an increasingly important role in the diagnosis of infectious diseases and the screening of pathogens. Before the fabricated chip is used, the chip needs to be assembled, and a chip handle needs to be installed at one end of the chip during assembly.
[0003] However, if the chip and the chip handle are assembled manually, the workload will be large, the work efficiency will be low, uneven force during assembly may damage the chip or the chip handle, and at the same time, manual assembly is likely to contaminate the chip, that is, affecting the success rate of chip and chip handle assembly. Summary of the Invention
[0004] The purpose of the present invention is to provide a chip handle assembling device, which can efficiently and quickly complete the assembly of the chip handle and avoid the contamination of the chip handle.
[0005] The purpose of the present invention is achieved by adopting the following technical solutions:
[0006] A chip handle assembly device for assembling a chip handle on a chip, comprising: a transfer device, a feeding device, a pre-assembly device, an assembly device and a discharging device; the transfer device includes a transfer disk and a plurality of carrier mechanisms, and a feeding station, a pre-assembly station, an assembly station and a discharging station are sequentially preset along the transfer disk, the plurality of carrier mechanisms are arranged at intervals along the periphery of the transfer disk, the carrier mechanisms are used for carrying chips, and the transfer disk rotates to enable the carrier mechanisms to reciprocally flow between the preset stations; the feeding device is arranged at the feeding station, and the feeding device is used for placing the chips on the carrier mechanisms flowing to the feeding station; after the feeding is completed, the transfer device transfers the chips to the pre-assembly station, the pre-assembly device is arranged at the pre-assembly station and is used for pre-assembling the chip handle at one end of the chip flowing to the pre-assembly station; after the pre-assembly of the chip handle is completed, the transfer device transfers the chip and the chip handle to the assembly station, the assembly device is arranged at the assembly station and is used for assembling the chip and the chip handle flowing to the assembly station; after the assembly of the chip and the chip handle is completed, the transfer device transfers the chip and the chip handle to the discharging station, the discharging device is arranged at the discharging station and is used for transferring the chip and the chip handle flowing to the discharging station to a preset area. The beneficial effect of this technical solution is that through the close cooperation of the transfer device, the feeding device, the pre-assembly device, the assembly device and the discharging device, the feeding, transfer, pre-assembly of the chip handle, the assembly of the chip and the chip handle, and the discharging of the chip are completed. The connection between each step is tight, and the handover and conversion are carried out in sequence, with high working efficiency, no manual participation, and low chip pollution probability.
[0007] In some alternative embodiments, the carrier mechanism includes: a fixed block, a driving block, a reset member, a first clamping member and a second clamping member; the fixed block is arranged at the periphery of the transfer disk, a first accommodating portion is arranged on the top surface of the fixed block, a second accommodating portion is arranged on the side surface of the fixed block, and the first accommodating portion and the second accommodating portion of the fixed block are communicated; the driving block includes an opposite first end and a second end, the first end of the driving block is accommodated in the second accommodating portion of the fixed block, the second end of the driving block is located outside the fixed block, the reset member is arranged in the second accommodating portion of the fixed block, and when the driving block moves into the second accommodating portion of the fixed block, the reset member generates a force for driving the driving block to reset; the lower ends of the first clamping member and the second clamping member are respectively arranged in the first accommodating portion of the fixed block, when the driving block moves into the second accommodating portion of the fixed block, the driving block drives the first clamping member and the second clamping member to separate, and when the driving block moves away from the second accommodating portion of the fixed block, the driving block drives the first clamping member and the second clamping member to approach and clamp the chip between the first clamping member and the second clamping member; the transfer device further includes a driving mechanism, and the driving mechanism is used for driving the driving block to move into the second accommodating portion of the fixed block.
[0008] In some alternative embodiments, a first receiving portion and a second receiving portion are provided on the top surface of the driving block; the first clamping member includes a first clamping block and a first guide shaft, the upper end of the first guide shaft is connected to the lower end of the first clamping block, and the lower end of the first guide shaft is received in the first receiving portion of the driving block; the second clamping member includes a second clamping block and a second guide shaft, the upper end of the second guide shaft is connected to the lower end of the second clamping block, and the lower end of the second guide shaft is received in the second receiving portion of the driving block.
[0009] In some alternative embodiments, the first receiving portion is a strip-shaped hole or a strip-shaped groove, the second receiving portion is a strip-shaped hole or a strip-shaped groove, and the first receiving portion and the second receiving portion form an eight-shaped structure with the openings facing the driving mechanism.
[0010] In some alternative embodiments, the second accommodating portion is provided on the outer side surface of the fixed block facing away from the center of the transfer tray, the driving mechanism includes a loading driving mechanism and / or an unloading driving mechanism, the loading driving mechanism is arranged at the loading station and is used for driving the driving block of the carrier mechanism transferred to the loading station to move into the second accommodating portion of the fixed block; the unloading driving mechanism is arranged at the unloading station and is used for driving the driving block of the carrier mechanism transferred to the unloading station to move into the second accommodating portion of the fixed block.
[0011] In some alternative embodiments, the chip handle assembling device further includes a detection device, the preset station further includes a detection station located between the assembling station and the unloading station, after the chip and the chip handle are assembled, the transfer device transfers the chip and the chip handle to the detection station, and the detection device is arranged at the detection station for detecting whether there are defects in the chip and the chip handle transferred to the detection station.
[0012] In some alternative embodiments, the preloading device includes: a preloading manipulator and a preloading mechanism; the preloading mechanism includes a preloading bracket, a carrying component, a transfer component and a press-fitting component, the preloading bracket is arranged at the preloading station, the carrying component is arranged on the preloading bracket in a liftable manner, the transfer component and the press-fitting component are arranged on the carrying component, the preloading manipulator is used for placing the chip handle on the transfer component, the carrying component drives the transfer component to move above the carrier mechanism, and the press-fitting component is used for press-fitting the chip handle on the transfer component to one end of the chip of the carrier mechanism.
[0013] In some alternative embodiments, a lifting guide rail and a lifting driving mechanism are provided on the preloading bracket, the carrying component is arranged on the lifting guide rail of the preloading bracket, and the lifting driving mechanism is used for driving the carrying component to lift.
[0014] In some alternative embodiments, the transfer assembly includes a transfer driving cylinder and two adjacent transfer blocks. After the two transfer blocks approach each other, a chip handle accommodating portion for accommodating the chip handle is formed between the two transfer blocks. After the two transfer blocks separate from each other, the chip handle is removed from the chip handle accommodating portion. The transfer driving cylinder is used to drive the separation and approach of the two transfer blocks.
[0015] In some alternative embodiments, the transfer assembly further includes two transfer brackets. The transfer brackets are arranged on the carrying assembly. Transfer guide rails are arranged on the transfer brackets. Two ends of the transfer block are respectively arranged on the transfer guide rails of the two transfer brackets. The transfer driving cylinder is used to drive the two transfer blocks to move along the extending direction of the transfer guide rails so that the two transfer blocks separate or approach each other.
[0016] In some alternative embodiments, the press-fitting assembly includes a press-fitting guide rail, a press-fitting driving cylinder, and a press-fitting block. The press-fitting guide rail is arranged on the carrying assembly. The press-fitting block is arranged on the press-fitting guide rail. The press-fitting driving cylinder is used to drive the press-fitting block to move along the press-fitting guide rail to approach or move away from the transfer assembly. The press-fitting block is used to press-fit the chip handle on the transfer assembly onto one end of the chip of the carrier mechanism.
[0017] In some alternative embodiments, a press-fitting inclined surface is arranged on the bottom surface of the press-fitting block. When the press-fitting driving cylinder drives the press-fitting block to approach the transfer assembly, the press-fitting inclined surface of the press-fitting block contacts the top end of the chip handle on the transfer assembly and gradually presses down the chip handle.
[0018] In some alternative embodiments, the assembling device includes an assembling bracket, an assembling cylinder, and an assembling block. The assembling bracket is arranged at the assembling station. The assembling cylinder is arranged on the assembling bracket. The assembling cylinder is connected to the assembling block and drives the assembling block to expand and contract. After the assembling block extends out, the chip handle pre-installed on the chip is assembled onto the chip. Description of the Drawings
[0019] The present application will be further described below in conjunction with the drawings and embodiments.
[0020] Figure 1 is a schematic structural diagram of a chip assembling device provided by an embodiment of the present application from one perspective;
[0021] Figure 2 is a schematic structural diagram of a chip assembling device provided by an embodiment of the present application from another perspective;
[0022] Figure 3 is a schematic structural diagram of a transfer device provided by an embodiment of the present application;
[0023] Figure 4 It is a partial structural schematic diagram of the cooperation between a blanking driving mechanism and a carrier mechanism provided by an embodiment of the present application;
[0024] Figure 5 It is a structural schematic diagram of a carrier mechanism provided by an embodiment of the present application;
[0025] Figure 6 It is an exploded structural schematic diagram of a carrier mechanism provided by an embodiment of the present application;
[0026] Figure 7 It is a structural schematic diagram of a pre-assembly mechanism provided by an embodiment of the present application;
[0027] Figure 8 It is a structural schematic diagram of an assembly device provided by an embodiment of the present application.
[0028] In the figure: 2202, chip; 2201, chip handle;
[0029] 2, transfer device; 21, transfer tray; 22, carrier mechanism; 221, first clamping member; 222, second clamping member; 223, fixed block; 224, driving block; 2215, first clamping block; 2216, second clamping block; 2232, first accommodating portion; 2233, second accommodating portion; 2217, first guide shaft; 2218, second guide shaft; 2241, first end; 2242, second end; 2245, first receiving portion; 2246, second receiving portion;
[0030] 7, loading device; 71, loading station; 72, loading driving mechanism;
[0031] 6, pre-assembly device; 61, pre-assembly station; 62, pre-assembly manipulator; 63, pre-assembly mechanism; 631, pre-assembly bracket; 632, bearing assembly; 633, transfer assembly; 634, press-fitting assembly; 6311, lifting guide rail; 6312, lifting driving mechanism; 6331, transfer driving cylinder; 6332, transfer block; 6333, chip handle accommodating portion; 6334, transfer bracket; 6335, transfer guide rail; 6341, press-fitting guide rail; 6342, press-fitting driving cylinder; 6343, press-fitting block;
[0032] 5, assembly device; 51, assembly station; 52, assembly cylinder; 53, assembly block; 54, assembly bracket;
[0033] 3, detection device; 31, detection station;
[0034] 4, blanking device; 41, blanking station; 42, blanking manipulator; 43, blanking driving mechanism; 431, blanking driving cylinder; 432, blanking push block. Specific Embodiments
[0035] Next, in combination with the accompanying drawings and specific embodiments, the present application will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.
[0036] See Figures 1 to 8 , an embodiment of the present application provides a chip handle assembly device for assembling a chip handle 2201 on a chip 2202. The chip handle assembly device includes: a transfer device 2, a feeding device 7, a pre-assembly device 6, an assembly device 5, and a discharging device 4, and may further include a detection device 3.
[0037] The transfer device 2 includes a transfer plate 21 and a plurality of carrier mechanisms 22. Along the transfer plate 21, a feeding station 71, a pre-assembly station 61, an assembly station 51, and a discharging station 41 are sequentially preset. The plurality of carrier mechanisms 22 are arranged at intervals along the periphery of the transfer plate 21. The carrier mechanism 22 is used to carry the chip 2202, and the transfer plate 21 rotates to enable the carrier mechanism 22 to reciprocate between the preset stations.
[0038] The feeding device 7 is arranged at the feeding station 71. The feeding device 7 is used to place the chip 2202 on the carrier mechanism 22 that has flowed to the feeding station 71. After the feeding is completed, the transfer device 2 transfers the chip 2202 to the pre-assembly station 61. The pre-assembly device 6 is arranged at the pre-assembly station 61 and is used to pre-assemble the chip handle 2201 at one end of the chip 2202 that has flowed to the feeding station 71. After the pre-assembly of the chip handle 2201 is completed, the transfer device 2 transfers the chip 2202 and the chip handle 2201 to the assembly station 51. The assembly device 5 is arranged at the assembly station 51 and is used to assemble the chip 2202 and the chip handle 2201 that have flowed to the assembly station 51. After the assembly of the chip 2202 and the chip handle 2201 is completed, the transfer device 2 transfers the chip 2202 and the chip handle 2201 to the discharging station 41. The discharging device 4 is arranged at the discharging station 41 and is used to transfer the chip 2202 and the chip handle 2201 that have flowed to the discharging station 41 to a preset area.
[0039] The transfer plate 21 can rotate. The plurality of carrier mechanisms 22 are arranged at intervals along the periphery of the transfer plate 21 and can reciprocate between the preset stations. Through the close cooperation of the transfer device 2, the feeding device 7, the pre-assembly device 6, the assembly device 5, and the discharging device 4, the feeding, transfer, pre-assembly of the chip handle 2201, assembly of the chip 2202 and the chip handle 2201, and discharging of the chip 2202 are completed. The connection between each step is tight, and they are sequentially handed over and converted, with high work efficiency, no manual participation, and a low probability of chip 2202 contamination.
[0040] In a specific embodiment, the chip handle assembly device may further include a control device. The transfer device 2, the feeding device 7, the pre-assembly device 6, the assembly device 5, the detection device 3, and the discharging device 4 may be respectively communicatively connected to the control device. The control device controls the orderly operation of each device of the chip handle assembly device to realize the assembly of the chip handle 2201 and the chip 2202.
[0041] The control device may be any applicable computing device, such as a personal computer, a server, a programmable logic controller (PLC controller for short), a single-chip microcomputer, etc., or an integration of computer devices. The control device has functions such as receiving information and sending control commands. The control device can control each device to perform corresponding actions through wired communication or wireless communication to complete the assembly of the chip handle 2201.
[0042] In a specific embodiment, the carrier mechanism 22 includes: a fixed block 223, a driving block 224, a reset member (not shown), a first clamping member 221, and a second clamping member 222. In this embodiment, a pair of driving blocks 224, a pair of first clamping members 221, and a pair of second clamping members 222 are provided on the fixed block 223, which are respectively used to carry two chips 2202.
[0043] The fixed block 223 is arranged on the periphery of the transfer disk 21. A first accommodating portion 2232 is provided on the top surface of the fixed block 223, and a second accommodating portion 2233 is provided on the side surface of the fixed block 223. The first accommodating portion 2232 and the second accommodating portion 2233 of the fixed block 223 communicate with each other.
[0044] The driving block 224 includes an opposite first end 2241 and a second end 2242. The first end 2241 of the driving block 224 is accommodated in the second accommodating portion 2233 of the fixed block 223, and the second end 2242 of the driving block 224 is located outside the fixed block 223. The reset member is arranged in the second accommodating portion 2233 of the fixed block 223. The reset member is, for example, a spring. The two ends of the spring can respectively abut against the bottom of the second accommodating portion 2233 and the first end 2241 of the driving block 224. When the driving block 224 moves into the second accommodating portion 2233 of the fixed block 223, the reset member generates a force to drive the driving block 224 to reset, so that the driving block 224 has a tendency to move outward from the fixed block 223.
[0045] The lower ends of the first clamping member 221 and the second clamping member 222 are respectively arranged in the first accommodating portion 2232 of the fixed block 223. When the driving block 224 moves into the second accommodating portion 2233 of the fixed block 223, the driving block 224 drives the first clamping member 221 and the second clamping member 222 to separate. When the driving block 224 moves away from the second accommodating portion 2233 of the fixed block 223, the driving block 224 drives the first clamping member 221 and the second clamping member 222 to approach and clamp the chip 2202 between the first clamping member 221 and the second clamping member 222.
[0046] The transfer device 2 further includes a driving mechanism for driving the driving block 224 to move into the second accommodating portion 2233 of the fixed block 223.
[0047] When the driving mechanism drives the driving block 224 to move into the second accommodating portion 2233 of the fixed block 223, the first clamping member 221 and the second clamping member 222 respectively accommodated in the first accommodating portion 2232 and the second accommodating portion 2233 of the fixed block 223 separate. At this time, the chip 2202 can be placed between the first clamping member 221 and the second clamping member 222, or the chip 2202 clamped between the first clamping member 221 and the second clamping member 222 can be released; when the reset member drives the driving block 224 to reset, the first clamping member 221 and the second clamping member 222 approach, and at this time, the chip 2202 can be clamped between the first clamping member 221 and the second clamping member 222.
[0048] In a specific embodiment, a first accommodating portion 2245 and a second accommodating portion 2246 are arranged on the top surface of the driving block 224. The first clamping member 221 includes a first clamping block 2215 and a first guide shaft 2217. The upper end of the first guide shaft 2217 is connected to the lower end of the first clamping block 2215, and the lower end of the first guide shaft 2217 is accommodated in the first accommodating portion 2245 of the driving block 224; the second clamping member 222 includes a second clamping block 2216 and a second guide shaft 2218. The upper end of the second guide shaft 2218 is connected to the lower end of the second clamping block 2216, and the lower end of the second guide shaft 2218 is accommodated in the second accommodating portion 2246 of the driving block 224.
[0049] The upper end of the first guide shaft 2217 is connected to the first clamping block 2215, and the lower end is received in the first receiving portion 2245 of the driving block 224. Therefore, when the driving block 224 drives the first guide shaft 2217 to move inside the first receiving portion 2245 of the driving block 224, the first clamping block 2215 is driven to move at the same time. The upper end of the second guide shaft 2218 is connected to the second clamping block 2216, and the lower end is received in the second receiving portion 2246 of the driving block 224. Therefore, when the driving block 224 drives the second guide shaft 2218 to move inside the second receiving portion 2246 of the driving block 224, the second clamping block 2216 is driven to move at the same time.
[0050] When the driving block 224 moves, the first guide shaft 2217 and the second guide shaft 2218 respectively received in the first receiving portion 2245 and the second receiving portion 2246 of the driving block 224 also move accordingly. Since the first guide shaft 2217 is connected to the first clamping block 2215 to form the first clamping member 221, and the second guide shaft 2218 is connected to the second clamping block 2216 to form the second clamping member 222, the first clamping member 221 and the second clamping member 222 also move accordingly, so that the first clamping member 221 and the second clamping member 222 approach or separate from each other. When approaching, the chip 2202 can be clamped, and when separating, the chip 2202 can be placed or released.
[0051] In a specific embodiment, the first receiving portion 2245 is a strip-shaped hole or a strip-shaped groove, the second receiving portion 2246 is a strip-shaped hole or a strip-shaped groove, and the first receiving portion 2245 and the second receiving portion 2246 are in an eight-shaped structure with the openings facing the driving mechanism. When the driving block 224 moves towards the fixed block 223, the first clamping member 221 and the second clamping member 222 also move at the same time and gradually separate from each other, releasing the chip 2202 clamped between the first clamping member 221 and the second clamping member 222 or allowing the chip 2202 to be placed. When the driving block 224 moves away from the fixed block 223, the first clamping member 221 and the second clamping member 222 also move at the same time and gradually approach each other, clamping the chip 2202 between the first clamping member 221 and the second clamping member 222.
[0052] In a specific embodiment, the second accommodating portion 2233 is disposed on an outer side surface of the fixed block 223 facing away from the center of the transfer tray 21. The driving mechanism includes a loading driving mechanism 72 and / or an unloading driving mechanism 43. The loading driving mechanism 72 is disposed at a loading station 71 and is configured to drive the driving block 224 of the carrier mechanism 22 transferred to the loading station 71 to move into the second accommodating portion 2233 of the fixed block 223. The unloading driving mechanism 43 is disposed at an unloading station 41 and is configured to drive the driving block 224 of the carrier mechanism 22 transferred to the unloading station 41 to move into the second accommodating portion 2233 of the fixed block 223.
[0053] When the loading driving mechanism 72 drives the driving block 224 of the carrier mechanism 22 transferred to the loading station 71 to move into the second accommodating portion 2233 of the fixed block 223, the first clamping member 221 and the second clamping member 222 accommodated in the fixed block 223 move away from each other, and the loading device 7 places the chip 2202 between the first clamping member 221 and the second clamping member 222 to complete the loading. When the unloading driving mechanism 43 drives the driving block 224 of the carrier mechanism 22 transferred to the unloading station 41 to move into the second accommodating portion 2233 of the fixed block 223, the first clamping member 221 and the second clamping member 222 accommodated in the fixed block 223 move away from each other, and the chip 2202 clamped between the first clamping member 221 and the second clamping member 222 is released. The unloading device 4 transfers the completed chip 2202 and the chip handle 2201 to a subsequent preset area.
[0054] In a specific embodiment, the chip handle assembly device further includes a detection device 3. The preset workstations further include a detection workstation 31 located between the assembly workstation 51 and the blanking workstation 41. After the assembly of the chip 2202 and the chip handle 2201 is completed, the transfer device 2 transfers the chip 2202 and the chip handle 2201 to the detection workstation 31. The detection device 3 is arranged at the detection workstation 31 and is used to detect whether there are defects in the chip 2202 and the chip handle 2201 transferred to the detection workstation 31. Specifically, the detection device 3 may include a light source and a CCD camera. A light source is arranged between the CCD camera and the chip 2202 and the chip handle 2201 at the detection workstation 31. The light source irradiates the chip 2202 and the chip handle 2201, and the CCD camera takes pictures of the chip 2202 and the chip handle 2201. The control device analyzes the pictures taken by the CCD camera to determine whether there are defects in the assembled chip 2202 and chip handle 2201. When the detection device 3 detects that there are defects in the chip 2202 and the chip handle 2201 transferred to the detection workstation 31, the chip 2202 and the chip handle 2201 are transferred to the blanking workstation 41, and the blanking device 4 picks up the chip 2202 and the chip handle 2201 from the carrier mechanism 22 and places them at the waste recycling location; when the detection device 3 detects that the chip 2202 and the chip handle 2201 transferred to the detection workstation 31 are qualified, the chip 2202 and the chip handle 2201 can be transferred to the blanking workstation 41, and the blanking device 4 picks up the chip 2202 and the chip handle 2201 from the carrier mechanism 22 and transfers them to the subsequent preset workstations.
[0055] In a specific embodiment, the preloading device 6 includes: a preloading manipulator 62 and a preloading mechanism 63; the preloading mechanism 63 includes a preloading bracket 631, a bearing assembly 632, a transfer assembly 633 and a pressing assembly 634. The preloading bracket 631 is arranged at the preloading workstation 61. The bearing assembly 632 is arranged on the preloading bracket 631 in a liftable manner. The transfer assembly 633 and the pressing assembly 634 are arranged on the bearing assembly 632. The preloading manipulator 62 is used to place the chip handle 2201 on the transfer assembly 633. The bearing assembly 632 drives the transfer assembly 633 to move above the carrier mechanism 22. The pressing assembly 634 is used to press the chip handle 2201 on the transfer assembly 633 onto one end of the chip 2202 of the carrier mechanism 22.
[0056] The preloading manipulator 62 places the chip handle 2201 on the transfer assembly 633. The carrier assembly 632 drives the transfer assembly 633 to move above the carrier mechanism 22, and aligns the chip handle 2201 directly above the chip 2202 clamped by the carrier mechanism 22. The press-fitting assembly 634 moves in the direction close to the transfer assembly 633, and preloads the chip handle 2201 placed on the transfer assembly 633 at one end of the chip 2202 clamped by the carrier mechanism 22 at the preloading station 61.
[0057] Thus, when the preloading manipulator 62 places the chip handle 2201 on the transfer assembly 633, due to the influence of the positioning of the preloading manipulator 62, the transfer assembly 633 provided on the carrier assembly 632 adjusts its vertical position along the lifting guide rail 6311 with the carrier assembly 632 provided on the preloading bracket 631, so that the chip handle 2201 reaches a preset height in the vertical direction. Then, the carrier assembly 632 drives the transfer assembly 633 to move to a suitable position above the carrier mechanism 22 carrying the chip 2202. Further, the press-fitting assembly 634 presses the chip handle 2201 on the transfer assembly 633 onto the tail of the chip 2202 of the carrier mechanism 22, that is, the preloading bracket 631, the carrier assembly 632 and the transfer assembly 633 are used to move the chip handle 2201 directly above the chip 2202 and at a suitable position higher than the chip 2202 on the extension line of the length of the chip 2202. The press-fitting assembly 634 preloads the chip handle 2201 onto the chip 2202, ensuring excellent product quality after installation, the chip 2202 is not easily broken, the defect rate is low, the efficiency is high, and the probability of the chip 2202 being contaminated is greatly reduced.
[0058] In a specific embodiment, a lifting guide rail 6311 and a lifting drive mechanism 6312 are provided on the preloading bracket 631. The carrier assembly 632 is arranged on the lifting guide rail 6311 of the preloading bracket 631, and the lifting drive mechanism 6312 is used to drive the carrier assembly 632 to lift.
[0059] The lifting drive mechanism 6312 is used to drive the carrier mechanism to move along the lifting guide rail 6311 to change the position of the carrier assembly 632 in the height direction. When the position of the carrier assembly 632 needs to be adjusted upward, the lifting drive mechanism 6312 drives the carrier assembly 632 to move upward along the lifting guide rail 6311; when the position of the carrier assembly 632 needs to be adjusted downward, the lifting drive mechanism 6312 drives the carrier assembly 632 to move downward along the lifting guide rail 6311.
[0060] In a specific embodiment, the carrier assembly 632 includes a carrier bracket and a carrier plate (not shown). The carrier bracket is disposed on the lifting guide rail 6311 of the pre-installed bracket 631 in a liftable manner. The lifting guide rail 6311 is preferably located on the side of the pre-installed bracket 631. The carrier plate is disposed on the carrier bracket, and the transfer assembly 633 and the press-fitting assembly 634 are disposed on the carrier plate. Since the carrier bracket and the carrier plate are fixedly connected, and the transfer assembly 633 and the press-fitting assembly 634 are disposed on the carrier plate, when the carrier bracket moves upward or downward along with the lifting guide rail 6311 of the pre-installed bracket 631, the carrier plate moves together, and accordingly, the positions of the transfer assembly 633 and the press-fitting assembly 634 are also adjusted.
[0061] In a specific embodiment, the transfer assembly 633 includes a transfer driving cylinder 6331 and two adjacent transfer blocks 6332. After the two transfer blocks 6332 approach each other, a chip handle accommodating portion 6333 for accommodating the chip handle 2201 is formed between the two transfer blocks 6332. After the two transfer blocks 6332 are separated, the chip handle 2201 is removed from the chip handle accommodating portion 6333. The transfer driving cylinder 6331 is used to drive the separation and approach of the two transfer blocks 6332.
[0062] The transfer block 6332 is used to transfer the chip handle 2201. When it is necessary to transfer the chip handle 2201, the transfer driving cylinder 6331 drives the two transfer blocks 6332 to approach each other to accommodate the chip handle 2201. After the transfer of the chip handle 2201 is completed, the transfer driving cylinder 6331 drives the two transfer blocks 6332 to separate to release the chip handle 2201.
[0063] In a specific embodiment, the transfer assembly 633 further includes two transfer brackets 6334. The transfer brackets 6334 are disposed on the carrier assembly 632. A transfer guide rail 6335 is provided on the transfer brackets 6334. Two ends of the transfer block 6332 are respectively disposed on the transfer guide rails 6335 of the two transfer brackets 6334. The transfer driving cylinder 6331 is configured to drive the two transfer blocks 6332 to move along the extending direction of the transfer guide rail 6335 so that the two transfer blocks 6332 are separated or approximated. That is, the transfer driving cylinder 6331 drives the two transfer blocks 6332 to be separated or approximated along the extending direction of the transfer guide rail 6335 to transfer the chip handle 2201. When the two transfer driving cylinders 6331 simultaneously drive the two transfer blocks 6332 to move along the extending direction of the transfer guide rail 6335 and be separated or approximated, the moving speeds of the two transfer blocks 6332 are the same, and the moving distances within the same time period are equal, making the movement of the chip handle 2201 between the two transfer blocks 6332 more stable. When the chip handle 2201 drops, it will not drop obliquely, and the holes on the chip handle 2201 are easier to align with the tail of the chip 2202.
[0064] In a specific embodiment, the press-fitting assembly 634 includes a press-fitting guide rail 6341, a press-fitting driving cylinder 6342, and a press-fitting block 6343. The press-fitting guide rail 6341 is disposed on the carrier assembly 632. The press-fitting block 6343 is disposed on the press-fitting guide rail 6341. The press-fitting driving cylinder 6342 is configured to drive the press-fitting block 6343 to move along the press-fitting guide rail 6341 to approach or depart from the transfer assembly 633. The press-fitting block 6343 is configured to press-fit the chip handle 2201 on the transfer assembly 633 to one end of the chip 2202 on the carrier mechanism 22.
[0065] When it is necessary to press-fit the chip handle 2201, the press-fitting driving cylinder 6342 drives the press-fitting block 6343 to move along the press-fitting guide rail 6341 to approach the transfer assembly 633 and press-fit the chip handle 2201 to one end of the chip 2202. After the chip handle 2201 is installed, the press-fitting driving cylinder 6342 drives the press-fitting block 6343 to move along the press-fitting guide rail 6341 and depart from the transfer assembly 633.
[0066] In a specific embodiment, a pressing inclined surface is provided on the bottom surface of the pressing block 6343. The pressing inclined surface of the pressing block 6343 is adjacent to the end surface of the pressing block 6343 facing the transfer assembly 633. As a preferred manner, a smooth transition is provided between the pressing inclined surface of the pressing block 6343 and the end surface of the pressing block 6343 facing the transfer assembly 633 to prevent the upper end of the chip handle 2201 from failing to smoothly enter below the pressing inclined surface. When the pressing drive cylinder 6342 drives the pressing block 6343 to approach the transfer assembly 633, the pressing inclined surface of the pressing block 6343 contacts the top end of the chip handle 2201 on the transfer assembly 633 and gradually presses down the chip handle 2201.
[0067] When the pressing block 6343 approaches the transfer assembly 633, the pressing inclined surface of the pressing block 6343 first contacts the top end of the chip handle 2201, and then continues to approach the chip handle 2201 and gradually presses down the chip handle 2201. On the one hand, the chip handle 2201 is sleeved on the tail of the chip 2202 from top to bottom, and on the other hand, the pressing force increases from small to large to protect the chip 2202 from being damaged or broken.
[0068] In a specific embodiment, the assembling device 5 includes an assembling bracket 54, an assembling cylinder 52, and an assembling block 53. The assembling bracket 54 is arranged at the assembling station 51. The assembling cylinder 52 is arranged on the assembling bracket 54. The assembling cylinder 52 is connected to the assembling block 53 and drives the assembling block 53 to expand and contract. After the assembling block 53 extends out, the chip handle 2201 pre-assembled on the chip 2202 is assembled on the chip 2202.
[0069] The assembling cylinder 52 is connected to the assembling block 53 and drives the assembling block 53 to extend out and assemble the chip handle 2201 pre-assembled on the chip 2202 on the chip 2202. When the assembly of the chip handle 2201 is completed, the assembling drive cylinder drives the assembling block 53 to contract and return to the initial position.
[0070] Before the formal assembly, pre-assembly is first carried out. The chip handle 2201 is gradually contacted and pressed down through the pressing inclined surface, so that the chip 2202 and the chip handle 2201 are matched in the correct position, and then the formal assembly is carried out to improve the qualification rate of the assembly of the chip handle 2201 and the chip 2202.
[0071] In a specific application, the blanking device 4 includes a blanking manipulator 42 and a blanking driving mechanism 43. The blanking driving mechanism 43 includes a blanking driving cylinder 431 and a blanking push block 432. The chip 2202 and the chip handle 2201 are transferred to the blanking station 41. The blanking driving cylinder 431 drives the blanking push block 432 to move forward, the first clamping member 221 and the second clamping member 222 are separated, and the blanking push block 432 further drives the driving block 224 to move into the second accommodating portion 2233 of the fixed block 223. When the detection device 3 detects that the chip 2202 and the chip handle 2201 transferred to the detection station 31 are defective, the blanking manipulator 42 picks up the chip 2202 and the chip handle 2201 from the carrier mechanism 22 and places them at the waste recycling location; when the detection device 3 detects that the chip 2202 and the chip handle 2201 transferred to the detection station 31 are qualified, the blanking manipulator 42 picks up the chip 2202 and the chip handle 2201 from the carrier mechanism 22 and transfers them to a subsequent preset station.
[0072] This application is described from the perspectives of usage purpose, effectiveness, progress, and novelty, and has met the functional enhancement and usage requirements emphasized by the patent law. The above description and the accompanying drawings of this application are only preferred embodiments of this application and do not limit this application. Therefore, all those that are similar or identical to the structure, device, features, etc. of this application, that is, all equivalent replacements or modifications made according to the scope of the patent application of this application, shall fall within the scope of the patent application protection of this application.
Claims
1. A chip handle assembling device for assembling a chip handle on a chip, characterized in that, Including: A transfer device, a loading device, a pre-assembly device, an assembly device, and an unloading device; The transfer device includes a transfer disk and a plurality of carrier mechanisms. Along the transfer disk, a loading station, a pre-assembly station, an assembly station, and an unloading station are sequentially preset. The plurality of carrier mechanisms are arranged at intervals along the periphery of the transfer disk. The carrier mechanisms are used to carry chips, and the transfer disk rotates to enable the carrier mechanisms to reciprocate between the preset stations; The loading device is arranged at the loading station, and the loading device is used to place the chips on the carrier mechanism that has flowed to the loading station; After loading is completed, the transfer device transfers the chips to the pre-assembly station. The pre-assembly device is arranged at the pre-assembly station and is used to pre-assemble a chip handle at one end of the chip that has flowed to the pre-assembly station; After the pre-assembly of the chip handle is completed, the transfer device transfers the chip and the chip handle to the assembly station. The assembly device is arranged at the assembly station and is used to assemble the chip and the chip handle that have flowed to the assembly station; After the assembly of the chip and the chip handle is completed, the transfer device transfers the chip and the chip handle to the unloading station. The unloading device is arranged at the unloading station and is used to transfer the chip and the chip handle that have flowed to the unloading station to a preset area; The carrier mechanism includes: a fixed block, a driving block, a reset member, a first clamping member, and a second clamping member; The fixed block is arranged at the periphery of the transfer disk. A first accommodating portion is arranged on the top surface of the fixed block, and a second accommodating portion is arranged on the side surface of the fixed block. The first accommodating portion and the second accommodating portion of the fixed block communicate with each other; The driving block includes an opposite first end and a second end. The first end of the driving block is accommodated in the second accommodating portion of the fixed block, and the second end of the driving block is located outside the fixed block. The reset member is arranged in the second accommodating portion of the fixed block. When the driving block moves into the second accommodating portion of the fixed block, the reset member generates a force to drive the driving block to reset; The lower ends of the first clamping member and the second clamping member are respectively arranged in the first accommodating portion of the fixed block. When the driving block moves into the second accommodating portion of the fixed block, the driving block drives the first clamping member and the second clamping member to separate. When the driving block moves away from the second accommodating portion of the fixed block, the driving block drives the first clamping member and the second clamping member to approach and clamp the chip between the first clamping member and the second clamping member; The transfer device further includes a driving mechanism, and the driving mechanism is used to drive the driving block to move into the second accommodating portion of the fixed block; The pre-assembly device includes: a pre-assembly manipulator and a pre-assembly mechanism; The pre-assembly mechanism includes a pre-assembly bracket, a carrying component, a transfer component, and a press-fitting component. The pre-assembly bracket is arranged at the pre-assembly station. The carrying component is arranged on the pre-assembly bracket in a liftable manner. The transfer component and the press-fitting component are arranged on the carrying component. The pre-assembly manipulator is used to place the chip handle on the transfer component. The carrying component drives the transfer component to move above the carrier mechanism. The press-fitting component is used to press-fit the chip handle on the transfer component onto one end of the chip on the carrier mechanism. The assembly device includes an assembly bracket, an assembly cylinder, and an assembly block. The assembly bracket is arranged at the assembly station. The assembly cylinder is arranged on the assembly bracket. The assembly cylinder is connected to the assembly block and drives the assembly block to extend and retract. After the assembly block extends, it assembles the chip handle pre-assembled on the chip onto the chip.
2. The chip handle assembly device according to claim 1, characterized in that, A first accommodating portion and a second accommodating portion are arranged on the top surface of the driving block. The first clamping member includes a first clamping block and a first guide shaft. The upper end of the first guide shaft is connected to the lower end of the first clamping block. The lower end of the first guide shaft is accommodated in the first accommodating portion of the driving block. The second clamping member includes a second clamping block and a second guide shaft. The upper end of the second guide shaft is connected to the lower end of the second clamping block. The lower end of the second guide shaft is accommodated in the second accommodating portion of the driving block.
3. The chip handle assembling device according to claim 2, characterized in that, The first accommodating portion is a strip-shaped hole or a strip-shaped groove. The second accommodating portion is a strip-shaped hole or a strip-shaped groove. The first accommodating portion and the second accommodating portion form an eight-shaped structure with the openings facing the driving mechanism.
4. The chip handle assembling device according to claim 1, characterized in that, The second accommodating portion is arranged on the outer side surface of the fixed block facing away from the center of the transfer tray. The driving mechanism includes a loading driving mechanism and / or an unloading driving mechanism. The loading driving mechanism is arranged at the loading station and is used to drive the driving block of the carrier mechanism flowing to the loading station to move into the second accommodating portion of the fixed block. The unloading driving mechanism is arranged at the unloading station and is used to drive the driving block of the carrier mechanism flowing to the unloading station to move into the second accommodating portion of the fixed block.
5. The chip handle assembling device according to claim 1, characterized in that, The chip handle assembly equipment further includes a detection device. The preset stations further include a detection station located between the assembly station and the unloading station. After the assembly of the chip and the chip handle is completed, the transfer device transfers the chip and the chip handle to the detection station. The detection device is arranged at the detection station and is used to detect whether there are defects in the chip and the chip handle transferred to the detection station.
6. The chip handle assembling device according to claim 1, wherein, A lifting guide rail and a lifting driving mechanism are arranged on the pre-assembly bracket. The carrying component is arranged on the lifting guide rail of the pre-assembly bracket. The lifting driving mechanism is used to drive the carrying component to lift.
7. The chip handle assembling device according to claim 1, wherein The transfer component includes a transfer driving cylinder and two adjacent transfer blocks. After the two transfer blocks approach each other, a chip handle accommodating portion for accommodating the chip handle is formed between the two transfer blocks. After the two transfer blocks separate, the chip handle moves out of the chip handle accommodating portion. The transfer driving cylinder is used to drive the separation and approach of the two transfer blocks.
8. The chip handle assembling device according to claim 7, wherein The transfer component further includes two transfer brackets which are arranged on the bearing component. Transfer guide rails are arranged on the transfer brackets. Two ends of the transfer block are respectively arranged on the transfer guide rails of the two transfer brackets. The transfer driving cylinder is used to drive the two transfer blocks to move along the extension direction of the transfer guide rails so that the two transfer blocks are separated or approached.
9. The chip handle assembly device according to claim 1, characterized in that The press-fitting component includes a press-fitting guide rail, a press-fitting driving cylinder and a press-fitting block. The press-fitting guide rail is arranged on the bearing component. The press-fitting block is arranged on the press-fitting guide rail. The press-fitting driving cylinder is used to drive the press-fitting block to move along the press-fitting guide rail to approach or move away from the transfer component. The press-fitting block is used to press-fit the chip handle on the transfer component at one end of the chip on the carrier mechanism.
10. The chip handle assembly device according to claim 9, wherein, A press-fitting inclined surface is arranged on the bottom surface of the press-fitting block. When the press-fitting driving cylinder drives the press-fitting block to approach the transfer component, the press-fitting inclined surface of the press-fitting block contacts the top end of the chip handle on the transfer component and gradually presses down the chip handle.
Citation Information
Patent Citations
Wiring terminal assembling machine
CN211958215U
Chip handle assembling equipment
CN215432419U