A jaw automatic transmission device
By designing jaw automation transmission equipment and using the synergy between feeding vibrating disc and pushing device, the problem of lack of automation of movable jaw processing in the prior art is solved, automatic transmission and precise push of jaws are realized, safety hazards and costs are reduced, and processing standardization and stability are improved.
Patent Information
- Application Number
- CN202110759266.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-05
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2041-07-05
AI Technical Summary
The lack of automation in the existing movable jaws during processing has led to manual operations by operators, which poses safety hazards and high labor costs. At the same time, the transmission accuracy is insufficient, making it difficult to accurately deliver to the next processing station.
An automatic jaw transmission device is designed, including a feed vibration disc and a push device. The push device consists of a frame, a transverse cylinder, a push cylinder, a push catheter and a positioning sensing sensor. Through the synergy between the transverse cylinder and the push cylinder, the automatic push of the jaw is realized, and the push accuracy is ensured through the positioning sensing sensor.
The automatic transmission and precise push of jaws are realized, which reduces the safety risks and costs of manual operations, improves the standardization and transmission stability of processing, and reduces the chance of work-related injuries.
Smart Images

Figure CN113401593B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic feeding, and in particular to a jaw automatic transmission device. Background Art
[0002] The movable jaw is one of the parts of the wrench. The movable jaw needs to be further processed before being assembled to the wrench, such as Figure 1 As shown, the movable jaw to be processed includes a cylindrical end a and a clamp end b, a gap c is formed between the cylindrical end a and the clamp end b, one side of the clamp end b is a flat surface b1, and the other side of the clamp end b is an arc surface b2. The existing movable jaws will have the following technical problems during further processing: the processing and feeding of the movable jaws are manually operated, the automation level is low, and the operators are prone to work injuries during this process, which poses a safety hazard, and the labor cost is high, which is not conducive to reducing production costs; and when the jaws enter the next processing station, the transmission accuracy needs to be improved. How to accurately send the jaws to the next processing station is also a problem in the existing technology. Summary of the invention
[0003] To solve the above problems, the technical solution provided by the present invention is:
[0004] A jaw automatic transmission device comprises a feed vibration plate and a pushing device arranged on one side of the feed vibration plate, the feed vibration plate is connected to the pushing device, the pushing device comprises a frame, a transverse cylinder and a pushing cylinder are arranged on the frame, a pushing guide tube is arranged on the transverse cylinder, positioning sensing sensors are arranged in the vertical and horizontal directions of the pushing guide tube, a pushing rod is arranged on the pushing cylinder, the pushing rod performs a horizontal straight pushing action with the pushing cylinder, the pushing guide tube performs a horizontal transverse action with the transverse cylinder, and the pushing guide tube is on the same axis as the pushing rod after performing the transverse action.
[0005] The present invention is further configured to form a push channel in the middle of the push catheter, a notch is provided in the vertical direction of the push catheter, the positioning sensing sensor includes a first positioning sensing sensor, a second positioning sensing sensor and a third positioning sensing sensor, the first positioning sensing sensor is located in the vertical direction of the notch, the second positioning sensing sensor and the third positioning sensing sensor are respectively located on both sides below the notch.
[0006] The present invention is further configured such that side plates are respectively provided on both sides of the push catheter, the second positioning sensing sensor and the third positioning sensing sensor are respectively located on the side plates, a top plate is provided above the push catheter, the first positioning sensing sensor is located on the top plate, and the positioning sensing sensor is an infrared sensor.
[0007] The present invention is further configured such that travel switches are provided on both the traverse cylinder and the push cylinder.
[0008] The present invention is further configured such that the feeding vibration plate includes a hopper and a spiral conveying track, the spiral conveying track includes a track feed port and a track discharge port, the outer side of the spiral conveying track forms a track inner wall, the bottom of the hopper is connected to the track feed port, a first screening mechanism and a second screening mechanism are sequentially arranged on the spiral conveying track from bottom to top, and a third screening mechanism is arranged on one side of the track discharge port, the first screening mechanism screens the lying state and the upright state of the jaws, the second screening mechanism screens the inner and outer directions of the jaws, and the third screening mechanism screens the positive and negative directions of the jaws.
[0009] The present invention is further configured such that the first screening mechanism includes a first screening baffle, one end of which is connected to the inner wall of the track, the other end of which extends along the center direction of the hopper, and a first screening port is formed between the first screening baffle and the spiral conveying track.
[0010] The present invention is further configured such that the second screening mechanism includes a second screening baffle rod, a third screening baffle rod and a guide rod, wherein the second screening baffle rod is connected to the spiral conveying track and close to the side of the center of the hopper, one end of the third screening baffle rod is connected to the inner wall of the track, and the other end of the third screening baffle rod extends upward along the center direction of the hopper, and the guide rod is arranged on the spiral conveying track, and the guide rod is arranged opposite to the third screening baffle rod.
[0011] The present invention is further configured such that the third screening mechanism includes a single-sided conveying track, which is connected to the track discharge port, and one side of the single-sided conveying track is formed with at least two fourth screening baffles arranged at intervals, and an oblique opening is formed at one end of the fourth screening baffle close to the track discharge port, and a return port communicating with the bottom of the hopper is formed below the fourth screening baffle.
[0012] The present invention is further configured such that a steering mechanism is also provided on the hopper, the steering mechanism is connected to the third screening mechanism, the steering mechanism comprises a steering duct, and the pushing duct is on the same axis as the steering duct before performing the lateral movement.
[0013] The present invention is further configured such that the steering catheter includes a first conduction segment, a second conduction segment and a third conduction segment, the first conduction segment is provided with a first slot, the second conduction segment is provided with a second slot, the third conduction segment is provided with a third slot, the slot angle of the second slot is 180°, and the angle between the first slot and the second slot is 90°.
[0014] The working mode of the pushing device in the technical solution provided by the present invention is as follows: after the jaws on the pushing tube enter, the cylindrical end of the jaws is connected to the pushing channel, the clamp end of the jaws is suspended under the pushing tube, the jaws move to the notch, the first positioning sensing sensor detects the cylindrical end of the jaws, the second positioning sensing sensor and the third positioning sensing sensor detect the clamp end of the jaws, when each positioning sensing sensor detects that the jaws are in place, the transverse movement cylinder drives the pushing tube to move horizontally, so that the pushing tube and the pushing rod are on the same axis, and at the same time, the travel switch on the transverse movement cylinder triggers a signal, the pushing cylinder drives the pushing rod to move vertically, the pushing rod passes through the pushing channel, and pushes the jaws in the pushing channel to the next processing station, the pushing cylinder drives the pushing rod to reset to the initial position, and at the same time, the travel switch on the pushing cylinder triggers a signal, the transverse movement cylinder drives the pushing tube to reset to the initial position, and completes an automatic pushing action of the jaws.
[0015] The working mode of the feeding vibration plate in the technical solution provided by the present invention is as follows: the vibration plate is started, and the jaws in the hopper enter the spiral conveying track from the track feeding port; when passing through the first screening mechanism, the first screening baffle bar screens the jaws in a lying state and an upright state, and only the jaws in a lying state can pass through the first screening port, and the jaws in an upright state are blocked by the first screening baffle bar and fall back into the hopper; when passing through the second screening mechanism, the jaws with the jaw ends facing inward will fall back into the hopper under the action of the second screening baffle bar, and the jaws with the cylindrical ends facing inward will continue to move forward along the spiral conveying track, and under the movement limiting action of the guide rod, the gap of the jaws will cooperate with the guide rod and pass through the guide rod in a predetermined direction, while the jaws whose gaps do not cooperate with the guide rod will fall back into the hopper under the action of the third screening baffle bar, and the jaws will be clamped on the second screening mechanism. The inner and outer directions of the opening are screened twice; when passing through the third screening mechanism, the cylindrical end of the jaws advances along the single-sided conveying track, and when the jaws pass through the oblique opening of the fourth screening baffle, due to the different positive and negative directions of the jaws, the jaws on the curved surface side close to the oblique opening will fall into the return material opening from the interval, and the jaws on the flat surface side close to the oblique opening will not fall into the return material opening from the interval, so that the direction of the jaws transmitted from the third screening mechanism is consistent; when passing through the turning mechanism, the cylindrical end of the jaws enters the first conduction section and advances along the first slot, the cylindrical end of the jaws is longer than the second slot of the second conduction section, and since the angle between the first slot and the second slot is 90°, the jaws will turn 90° during the transmission process, and the jaws will rotate from a lying state to an upright state and enter the push conduit, completing the direction screening of the jaws before entering the push conduit.
[0016] The technical solution provided by the present invention has the following technical effects: the jaw automatic transmission device includes two parts: jaw orientation screening and jaw pushing. First, the jaw is automatically transmitted by a vibration plate, and the direction of the jaw is adjusted during the transmission process to keep the jaw output in a consistent direction. Secondly, the pushing device automatically moves the jaw to the next processing station for action. Vertical and horizontal positioning induction sensors are provided to avoid malfunction of a single positioning induction sensor and improve the reliability of the pushing device. The overall jaw automatic transmission device achieves the purpose of machine replacement, can reduce production costs, improve the standardization of workpiece processing and transmission stability, and can greatly reduce the probability of work-related injuries. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A stereoscopic view of the jaws transmitted by the present invention.
[0018] Figure 2 It is a stereogram of the present invention.
[0019] Figure 3 It is a stereoscopic diagram of the pushing device of the present invention.
[0020] Figure 4 It is a three-dimensional diagram of a partial pushing device of the present invention.
[0021] Figure 5 It is a three-dimensional diagram of the feeding vibration plate of the present invention.
[0022] Figure 6 It is a three-dimensional diagram of the first screening mechanism of the present invention.
[0023] Figure 7 It is a three-dimensional diagram of the second screening mechanism of the present invention.
[0024] Figure 8 It is a three-dimensional diagram of the third screening mechanism of the present invention.
[0025] Fig. 9 It is a three-dimensional diagram of the steering mechanism of the present invention. DETAILED DESCRIPTION
[0026] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
[0027] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant inventions, rather than to limit the invention. It should also be noted that, for the convenience of description, only the parts related to the invention are shown in the accompanying drawings. The words "first", "second", etc. described in the present invention are set for the convenience of describing the technical solution of the present invention, and have no specific limiting effect. They are all general references and do not constitute a limiting effect on the technical solution of the present invention. It should be noted that, in the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be a connection between the insides of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Multiple technical solutions in the same embodiment, and multiple technical solutions in different embodiments, can be arranged and combined to form new technical solutions without contradictions or conflicts, all of which are within the scope of protection required by the present invention.
[0028] Combined with Figure 2-4The technical solution of the present invention is a jaw automatic transmission device, comprising a feeding vibration plate B and a pushing device A arranged on one side of the feeding vibration plate B, the feeding vibration plate B is connected to the pushing device A, the pushing device A comprises a frame A1, a lateral cylinder A2 and a pushing cylinder A3 are arranged on the frame A1, the lateral cylinder A2 and the pushing cylinder A3 are both provided with travel switches, a pushing guide tube A4 is arranged on the lateral cylinder A2, a pushing channel A41 is formed in the middle of the pushing guide tube A4, a notch A42 is arranged in the vertical direction of the pushing guide tube A4, a first positioning induction sensor A51 is arranged in the vertical direction of the notch A42, and a second positioning induction sensor A52 and a third positioning induction sensor A51 are respectively arranged on both sides below the notch A42. 53, side plates A7 are respectively provided on both sides of the pushing guide tube A4, the second positioning sensing sensor A52 and the third positioning sensing sensor A53 are respectively located on the side plates A7, a top plate A8 is provided above the pushing guide tube A4, the first positioning sensing sensor A51 is located on the top plate A8, the first positioning sensing sensor A51, the second positioning sensing sensor A52 and the third positioning sensing sensor A53 are all infrared sensors, a pushing rod A6 is provided on the pushing cylinder A3, the pushing rod A6 performs a horizontal straight pushing action with the pushing cylinder A3, the pushing guide tube A4 performs a horizontal horizontal movement with the horizontal movement cylinder A2, and the pushing guide tube A4 is on the same axis with the pushing rod A6 after the horizontal movement.
[0029] Combined with Figure 5-8The feeding vibration plate B includes a hopper B1 and a spiral conveying track B2, the spiral conveying track B2 includes a track feed port B21 and a track discharge port B22, the outer side of the spiral conveying track B2 forms a track inner wall B23, the bottom of the hopper B1 is connected to the track feed port B21, the spiral conveying track B2 is provided with a first screening mechanism B3 and a second screening mechanism B4 from bottom to top, and a third screening mechanism B5 is provided on one side of the track discharge port B22, the first screening mechanism B3 screens the lying state and the upright state of the jaws, the second screening mechanism B4 screens the inner and outer directions of the jaws, and the third screening mechanism B5 screens the positive and negative directions of the jaws, the first screening mechanism B3 includes a first screening baffle B31, one end of the first screening baffle B31 is connected to the track inner wall B23, the other end of the first screening baffle B31 extends along the center direction of the hopper B1, and a first screening baffle B31 is formed between the first screening baffle B31 and the spiral conveying track B2. The first screening port B32 is formed, and the second screening mechanism B4 includes a second screening baffle B41, a third screening baffle B42 and a guide rod B43. The second screening baffle B41 is connected to the spiral conveying track B2 and close to the center of the hopper B1. One end of the third screening baffle B42 is connected to the inner wall B23 of the track, and the other end of the third screening baffle B42 extends upward along the center direction of the hopper B1. The guide rod B43 is arranged on the spiral conveying track B2, and the guide rod B42 is arranged opposite to the third screening baffle B42, and the third screening mechanism B5 includes a single-sided conveying track B52, and the single-sided conveying track B52 is connected to the track discharge port B21, and at least two fourth screening baffles B51 arranged at intervals are formed on one side of the single-sided conveying track B52, and an oblique opening B51 is formed at one end of the fourth screening baffle B51 close to the track discharge port B21, and a return opening B11 connected to the bottom of the hopper B1 is formed below the fourth screening baffle B51.
[0030] Combined with Fig. 9 The hopper is also provided with a steering mechanism B6, which is connected to the third screening mechanism B5. The steering mechanism B6 includes a steering guide tube. The push guide tube A4 is on the same axis as the steering guide tube before the lateral movement. The steering guide tube includes a first conduction section B61, a second conduction section B62 and a third conduction section B63. The first conduction section B61 is provided with a first slot B611, the second conduction section B62 is provided with a second slot B621, and the third conduction section B63 is provided with a third slot B631. The slot angle of the second slot B621 is 180°, and the angle between the first slot B611 and the second slot B631 is 90°.
[0031] The overall action mode of the jaw automatic transmission equipment of the present invention is: the vibration plate is started, and the jaws in the hopper enter the spiral conveying track from the track feeding port; when passing through the first screening mechanism, the first screening baffle bar screens the jaws in the lying state and the upright state, and only the jaws in the lying state can pass through the first screening port, and the jaws in the upright state are blocked by the first screening baffle bar and fall back into the hopper; when passing through the second screening mechanism, the jaws with the jaw ends facing inwards will fall back into the hopper under the action of the second screening baffle bar, and the jaws with the cylindrical ends facing inwards will continue to move forward along the spiral conveying track, and under the movement limiting action of the guide rod, the gap between the jaws forms a matching press with the guide rod. The jaws that pass through the guide rod in a predetermined direction and whose gaps do not match the guide rod will fall back into the hopper under the action of the third screening baffle, and the inner and outer directions of the jaws will be screened again on the second screening mechanism; when passing through the third screening mechanism, the cylindrical end of the jaws advances along the single-sided conveying track, and when the jaws pass through the oblique opening of the fourth screening baffle, due to the different positive and negative directions of the jaws, the jaws on the curved side close to the oblique opening will fall into the return opening from the gap, and the jaws on the flat side close to the oblique opening will not fall into the return opening from the gap, thereby making the direction of the jaws transmitted from the third screening mechanism consistent; when passing through the steering mechanism, the cylindrical end of the jaws enters The first transmission section moves forward along the first slot, and the cylindrical end of the jaws is longer than the second slot of the second transmission section. Since the angle between the first slot and the second slot is 90°, the jaws will turn 90° during the transmission process, and the jaws will rotate from a lying state to an upright state and enter the push catheter, so that the jaws entering the push catheter are in the same direction; after the jaws on the push catheter enter, the cylindrical end of the jaws is connected to the push channel, and the jaws are suspended under the push catheter. When the jaws move to the notch, the first positioning sensor detects the cylindrical end of the jaws, and the second positioning sensor and the third positioning sensor detect the cylindrical end of the jaws. The device detects the clamp end of the jaws. When each positioning sensing sensor detects that the jaws are in place, the feeding vibration plate stops vibrating, and the transverse cylinder drives the push guide tube to move horizontally, so that the push guide tube and the push rod are on the same axis. At the same time, the travel switch on the transverse cylinder triggers a signal, and the push cylinder drives the push rod to push vertically. The push rod passes through the push channel and pushes the jaws in the push channel to the next processing station. The push cylinder drives the push rod to reset to the initial position. At the same time, the travel switch on the push cylinder triggers a signal, and the transverse cylinder drives the push guide tube to reset to the initial position. The vibration plate restarts vibration to complete an automatic pushing action of the jaws.
[0032] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.
Claims
1. A jaw automated transmission device, characterized in that: The invention comprises a feeding vibration plate and a pushing device arranged on one side of the feeding vibration plate, wherein the feeding vibration plate is connected to the pushing device, and the pushing device comprises a frame, wherein a lateral movement cylinder and a pushing cylinder are arranged on the frame, and a pushing guide tube is arranged on the lateral movement cylinder, and positioning sensing sensors are arranged on the vertical direction and the horizontal direction of the pushing guide tube, and a pushing rod is arranged on the pushing cylinder, and the pushing rod performs a horizontal straight pushing action with the pushing cylinder, and the pushing guide tube performs a horizontal lateral movement with the lateral movement cylinder, and the pushing guide tube is in the same position as the pushing rod after performing the lateral movement. On an axis, the feeding vibration plate includes a hopper and a spiral conveying track, the spiral conveying track includes a track feed port and a track discharge port, the outer side of the spiral conveying track forms a track inner wall, the bottom of the hopper is connected to the track feed port, the spiral conveying track is provided with a first screening mechanism and a second screening mechanism from bottom to top, and a third screening mechanism is provided on one side of the track discharge port, the first screening mechanism screens the lying state and the upright state of the jaws, the second screening mechanism screens the inner and outer directions of the jaws, and the third screening mechanism screens the positive and negative directions of the jaws; The second screening mechanism comprises a second screening baffle rod, a third screening baffle rod and a guide rod, wherein the second screening baffle rod is connected to the spiral conveying track and close to the side of the hopper center, one end of the third screening baffle rod is connected to the inner wall of the track, and the other end of the third screening baffle rod extends upward along the center direction of the hopper, and the guide rod is arranged on the spiral conveying track, and the guide rod is arranged opposite to the third screening baffle rod; The hopper is also provided with a steering mechanism, which is connected to the third screening mechanism. The steering mechanism includes a steering duct, and the pushing duct is on the same axis as the steering duct before performing the lateral movement.
2. The jaw automated transmission device according to claim 1, characterized in that: A pushing channel is formed in the middle of the pushing catheter, and a notch is provided in the vertical direction of the pushing catheter. The positioning sensing sensor includes a first positioning sensing sensor, a second positioning sensing sensor and a third positioning sensing sensor. The first positioning sensing sensor is located in the vertical direction of the notch, and the second positioning sensing sensor and the third positioning sensing sensor are respectively located on both sides below the notch.
3. The jaw automated transmission device according to claim 2, characterized in that: Side plates are respectively provided on both sides of the push tube, the second positioning sensing sensor and the third positioning sensing sensor are respectively located on the side plates, a top plate is provided above the push tube, the first positioning sensing sensor is located on the top plate, and the positioning sensing sensor is an infrared sensor.
4. The jaw automated transmission device according to claim 1, characterized in that: The traverse cylinder and the push cylinder are both provided with travel switches.
5. The jaw automated transmission device according to claim 1, characterized in that: The first screening mechanism comprises a first screening baffle, one end of which is connected to the inner wall of the track, the other end of which extends along the center direction of the hopper, and a first screening port is formed between the first screening baffle and the spiral conveying track.
6. The jaw automated transmission device according to claim 1, characterized in that: The third screening mechanism includes a single-sided conveying track, which is connected to the track discharge port. At least two fourth screening bars are formed at intervals on one side of the single-sided conveying track. An oblique opening is formed at one end of the fourth screening bar close to the track discharge port, and a return port connected to the bottom of the hopper is formed below the fourth screening bar.
7. The jaw automated transmission device according to claim 1, characterized in that: The steering duct includes a first conduction section, a second conduction section and a third conduction section, the first conduction section is provided with a first slot, the second conduction section is provided with a second slot, the third conduction section is provided with a third slot, the slot angle of the second slot is 180°, and the angle between the first slot and the second slot is 90°.
Citation Information
Patent Citations
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