A material handling and conveying system for food processing
By designing a material processing and conveying system for food processing including a cloth machine, a stacker, a freezer and a conveyor, the existing system has solved the problem of large area and inconvenient operation when steering the pallet conveying, and the material is fully frozen, improving the efficiency of material processing and the quality of food processing.
Patent Information
- Application Number
- CN202110880807.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-02
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2041-08-02
AI Technical Summary
The existing material processing and conveying system for food processing occupies a large area and is inconvenient to operate when the pallet conveying is steering, and it is impossible to fully freeze the materials in the pallet.
A material processing and conveying system including a cloth machine, a stacker, a disassembly machine, a freezer, a pallet hoist, a conveyor and a pallet transplanter are designed. The pallet is transported to the pre-cooling chamber for initial cooling by the second conveyor, and the subsequent freezing is carried out in the freezing chamber, and the hanger power mechanism is used to realize the S-shaped movement of the pallet to fully freeze the material.
It realizes efficient transportation of pallets and sufficient freezing of materials, reduces land occupation and operation complexity, and improves material processing efficiency and food processing quality.
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Figure CN113428599B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material processing and conveying, in particular to a material processing and conveying system for food processing. Background Art
[0002] Food processing refers to the processing of grains, feed, vegetable oil and sugar, slaughtering and meat, aquatic products, vegetables, fruits, nuts, potatoes, dehydrated vegetables, and canned vegetables directly using agricultural, forestry, animal husbandry, and fishery products as raw materials. It is a type of agricultural product processing industry in a broad sense.
[0003] The existing material handling and conveying systems for food processing mostly use arc or ring-shaped conveyor belts to convey and turn the pallets on the conveyor line. This type of conveyor belt occupies a large area and is inconvenient to operate. At the same time, the existing material handling and conveying systems for food processing cannot fully freeze the materials in the pallets. Summary of the invention
[0004] In view of the problems existing in the prior art, the present invention discloses a material handling and conveying system for food processing, and the technical scheme adopted is that it includes a material distributing machine, a tray stacking machine, a tray dismantling machine, a freezing chamber, a first tray lifting machine, a second tray lifting machine, a tray conveyor, a first conveyor, a second conveyor, a third conveyor, a fourth conveyor and a pre-cooling chamber; the material distributing machine is provided with a first conveyor at the feeding end, the material distributing machine is provided with a pre-cooling chamber at the discharging end, the freezing chamber is provided with a freezing chamber on the left side, the tray stacking machine and the tray dismantling machine are provided at the left and right ends of the right side of the freezing chamber respectively, and the upper end of the tray stacking machine is provided with a first conveyor, a second conveyor, a third conveyor, a fourth conveyor and a pre-cooling chamber. Pallet conveyors are respectively provided at the material end and the unloading end of the pallet remover, and the pallet conveyors are respectively located inside the freezing chamber, a second conveyor is provided between the pallet stacking machine and the material placing machine, a third conveyor is provided at the discharging end of the pallet remover, a fourth conveyor is provided at the other end of the third conveyor, a first pallet elevator and a second pallet elevator are respectively provided at the left and right ends of the fourth conveyor, a pallet transplanter is respectively provided at the connection between the third conveyor and the fourth conveyor, the other end of the third conveyor and the other end of the first conveyor, and a hanger power mechanism is provided inside the freezing chamber. By setting the second conveyor, the loaded pallet is transported to the inside of the pre-cooling chamber. By setting the pre-cooling chamber, the material on the pallet is preliminarily cooled, which is convenient for the subsequent freezing chamber to freeze the material on the pallet. The pallet stacking machine is operated to stack the pallets. After stacking to a certain height, the pallet conveyor is operated to transport them to the hanger power mechanism. After the material in the pallet is frozen in the freezing chamber, it is moved to another pallet conveyor by the hanger power mechanism. The pallet conveyor then transports the pallet to the pallet dismantling machine. The pallet dismantling machine disassembles the pallets one by one and transports them to the pallet transplanter. The pallet transplanter then transports the pallet to the third conveyor, and then the pallet transplanter on the fourth conveyor transports the pallet to the first pallet elevator. Finally, the empty pallet is transported to the fourth conveyor by the second pallet elevator, and the fourth conveyor transports the empty pallet to the pallet transplanter on the first conveyor. The empty pallet is then transported to the first conveyor by the pallet transplanter, and then the empty pallet is transported to the material placing machine by the first conveyor, so that the pallet can be recycled.
[0005] As an optimal technical scheme of a material handling and conveying system for food processing of the present invention, the tray transplanter comprises a motor, a first sprocket, a first transmission chain, a cam, a second sprocket, a sliding rod, a sliding rod connecting piece, a support leg, a connecting block, a connecting plate, a support plate and a fixed shaft. The connecting plate is a rectangular structure, and the left and right sides of the connecting plate are symmetrically provided with support legs front and back, and the inner sides of the support legs are respectively provided with connecting blocks, and the front and rear sides of the connecting plate are respectively provided with support plates, and the left and right ends of the bottom of the support plate are respectively fixedly installed with sliding rod connecting pieces, and the bottom of the sliding rod connecting piece is respectively provided with sliding rods, and the sliding rods are respectively slidably connected with the sliding holes opened on the connecting blocks, and the cam and the second sprocket are respectively fixedly installed on the fixed shafts arranged between the support plates, and the motor is fixedly installed on the inner bottom of one of the support plates, and the first sprocket is fixedly installed on the output shaft end of the motor, and the first sprocket is a double-layer sprocket, and the first sprocket is transmission-connected to the second sprocket through the first transmission chain. Through the operation of the motor, the first sprocket drives the second sprocket to rotate through the first transmission chain, and the second sprocket drives the fixed shaft between the support plates to rotate the cam on the fixed shaft. The cam is eccentrically installed on the fixed shaft. When the cam rotates, the distance between the cam and the connecting plate is small, so that the cam lifts the supporting plate as a whole, so that the sliding rod slides up and down along the sliding hole on the connecting block, and moves up and down through the support plate, so that the pallet is transferred to another pallet conveying device.
[0006] As a preferred technical solution of a material handling and conveying system for food processing of the present invention, the pallet transplanter also includes a third sprocket, a fourth sprocket, a second transmission chain and a transmission shaft, wherein two transmission shafts are provided, and the transmission shafts are respectively symmetrically arranged at the left and right ends of the inner top of the support plate, and the third sprocket is respectively fixedly mounted on the transmission shaft, and the fourth sprocket is arranged at the inner middle part of one of the support plates, and the fourth sprocket is rotationally connected to the support plate through a pin shaft, and the third sprocket and the fourth sprocket are transmission-connected to the first sprocket through the second transmission chain. The first sprocket is a double-layer sprocket, and the third sprocket and the fourth sprocket are driven to rotate through the second transmission chain while the first sprocket rotates, so that the second transmission chain transports the pallet to another pallet conveying device, and the second transmission chain is tightened through the arrangement of the fourth sprocket, so that the second transmission chain can be smoothly transmitted.
[0007] As a preferred technical solution of a material handling and conveying system for food processing of the present invention, the hanger power mechanism includes a sling transmission machine, a pallet hanger, an S-shaped steel core track and a pallet rack, two sling transmission machines are respectively provided, and the sling transmission machines are respectively provided at the other end of the pallet conveyor, the S-shaped steel core track is provided at the inner top of the freezing chamber, and pallet hangers are respectively provided at the three turning points of the S-shaped steel core track, and the left and right ends of the slings provided at the bottom of the S-shaped steel core track are respectively connected to the sling transmission machine for transmission, and pallet racks are respectively provided in an array at equal distances on the slings at the bottom of the S-shaped steel core track. The sling transmission machine is operated to move the slings at the bottom of the S-shaped steel core track, and the slings at the bottom of the S-shaped steel core track are moved, thereby driving the pallet rack on the slings to move in an S shape inside the freezing chamber, and then fully freezing the pallet on the pallet rack and the materials in the pallet, and the arrangement of the pallet hanger can stably support the slings at the bottom of the S-shaped steel core track, so that the pallet rack on the slings can move smoothly.
[0008] As a preferred technical solution of a food processing material handling and conveying system of the present invention, it also includes a spray unit, which includes a spray chamber, a spray pipe and a spray head. The spray chamber is arranged at the discharge end on the left side of the top of the first pallet elevator, and a spray pipe is arranged at the top of the inner side of the spray chamber. The bottom of the spray pipe is respectively provided with spray heads in an array at equal distances. Through the arrangement of the spray chamber, the material on the pallet can be initially thawed, and the spray head is arranged at the bottom of the spray pipe to evenly spray the pallet, so that the material on the pallet can be thawed quickly.
[0009] As a preferred technical solution of a material handling and conveying system for food processing of the present invention, it also includes a first turner, a thawing device, a second turner and a transmission frame, wherein the transmission frame is arranged at the left bottom of the spray chamber, the thawing device is arranged directly below the transmission frame, the first turner is arranged directly above the thawing device, the left end of the first turner is arranged with a second turner, and the second turner is located on the right side of the top feeding end of the second pallet elevator, and the first turner and the second turner are respectively connected to the transmission frame by transmission. Through the arrangement of the transmission frame, the spray chamber is transported to the tray and moved to the first turner, and the tray is reversed by the operation of the first turner, and the material on the tray is poured into the thawing device, and then the tray is moved along the transmission frame to the second turner, and the second turner is operated to reverse the tray again, and the tray facing up is moved to the top of the second pallet elevator, and then the empty tray is moved to the fourth conveyor by the second pallet elevator.
[0010] As a preferred technical solution of a food processing material handling and conveying system of the present invention, it also includes a delaying platform, which is arranged at the bottom of the second pallet elevator and is located at the right end of the fourth conveyor. The arrangement of the delaying platform can effectively prevent the pallets at the bottom of the second pallet elevator from piling up.
[0011] As a preferred technical solution of a food processing material handling conveying system of the present invention, the first conveyor, the second conveyor, the third conveyor and the fourth conveyor are all roller conveyors. By using the first conveyor, the second conveyor, the third conveyor and the fourth conveyor as roller conveyors, the pallets can be smoothly transported.
[0012] The beneficial effects of the present invention are as follows: the present invention conveys the loaded pallet to the inside of the pre-cooling chamber through the setting of the second conveyor, and the material on the pallet is preliminarily cooled by the setting of the pre-cooling chamber, so as to facilitate the subsequent freezing of the material on the pallet by the freezing chamber, and the pallet is stacked by the operation of the pallet stacking machine, and after being stacked to a certain height, the pallet is conveyed to the hanger power mechanism by the operation of the pallet conveyor, and the material in the pallet is frozen in the freezing chamber and moved to another pallet conveyor by the hanger power mechanism, and the pallet conveyor then conveys the pallet to the pallet dismantling machine, and the first sprocket is driven by the first transmission chain to rotate by the motor, and the fixed shaft between the support plates is driven by the second sprocket to rotate the cam on the fixed shaft, which is eccentrically installed on the fixed shaft through the cam. When the cam rotates, the distance between the cam and the connecting plate is small, so that the cam lifts the supporting plate as a whole, so that the slide bar slides up and down along the slide hole on the connecting block, The support plate moves upward, so that the pallet on the second transmission chain is lifted up. When the support plate moves downward, the first sprocket drives the third sprocket and the fourth sprocket to rotate through the second transmission chain, so that the second transmission chain transfers the pallet to another pallet conveying device. Through the setting of the fourth sprocket, the second transmission chain is tightened, so that the second transmission chain can be smoothly transmitted. The pallet dismantling machine disassembles the pallets one by one and transports them to the pallet transplanter, and then the pallet transplanter transports the pallet to the third conveyor, and then the pallet transplanter on the fourth conveyor transports the pallet to the first pallet lifting machine. Finally, the empty pallet is transported to the fourth conveyor by the second pallet lifting machine, and the fourth conveyor transports the empty pallet to the pallet transplanter on the first conveyor, and the empty pallet is transported to the first conveyor by the pallet transplanter, and then the empty pallet is transported to the placing machine by the first conveyor, so that the pallet is recycled. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0014] Figure 2It is a side view structural schematic diagram of the present invention;
[0015] Figure 3 This is a schematic diagram of the structure of the tray transplanter according to the present invention from a top view;
[0016] Figure 4 It is a schematic diagram of the side view structure of the tray transplanter of the present invention;
[0017] Figure 5 It is a schematic diagram of the partially enlarged structure of the hanger power mechanism of the present invention.
[0018] In the figure: 1 a material spreading machine, 2 a tray stacking machine, 3 a tray dismantling machine, 4 a freezing chamber, 5 a tray transplanting machine, 501 a motor, 502 a first sprocket, 503 a first transmission chain, 504 a cam, 505 a second sprocket, 506 a third sprocket, 507 a fourth sprocket, 508 a second transmission chain, 509 a transmission shaft, 510 a sliding rod, 511 a sliding rod connecting piece, 512 a supporting leg, 513 a connecting block, 514 a connecting plate, 515 a supporting plate, a fixed shaft, 6 a hanger power machine Structure, 61 sling transmission machine, 62 pallet hanger, 63 S-shaped steel core track, 64 pallet rack, 7 first pallet elevator, 8 second pallet elevator, 9 spray unit, 91 spray room, 92 spray pipe, 93 spray head, 10 pallet conveyor, 11 first conveyor, 12 second conveyor, 13 first tray turning machine, 14 thawing equipment, 15 second tray turning machine, 16 third conveyor, 17 fourth conveyor, 18 pre-cooling room, 19 delay table, 20 transmission frame. DETAILED DESCRIPTION
[0019] Example 1
[0020] like Figures 1 to 5As shown, the present invention discloses a material handling and conveying system for food processing, and the technical scheme adopted is that it includes a material distributing machine 1, a tray stacking machine 2, a tray dismantling machine 3, a freezing chamber 4, a first tray lifting machine 7, a second tray lifting machine 8, a tray conveyor 10, a first conveyor 11, a second conveyor 12, a third conveyor 16, a fourth conveyor 17 and a pre-cooling chamber 18; the first conveyor 11 is arranged at the feeding end of the material distributing machine 1, the pre-cooling chamber 18 is arranged at the discharging end of the material distributing machine 1, the freezing chamber 4 is arranged on the left side of the pre-cooling chamber 18, the tray stacking machine 2 and the tray dismantling machine 3 are arranged at the left and right ends of the right side of the freezing chamber 4, and the feeding end of the tray stacking machine 2 and the tray dismantling machine 3 are arranged at the feeding end of the tray stacking machine 2 and the tray dismantling machine 3. A pallet conveyor 10 is provided at the unloading end of the machine 3, and the pallet conveyor 10 is located inside the freezing chamber 4, a second conveyor 12 is provided between the pallet stacking machine 2 and the material placing machine 1, a third conveyor 16 is provided at the discharging end of the pallet dismantling machine 3, a fourth conveyor 17 is provided at the other end of the third conveyor 16, a first pallet elevator 7 and a second pallet elevator 8 are provided at the left and right ends of the fourth conveyor 17, a pallet transplanter 5 is provided at the connection between the third conveyor 16 and the fourth conveyor 17, the other end of the third conveyor 16 and the other end of the first conveyor 11, and a hanger power mechanism 6 is provided inside the freezing chamber 4. The material distributing machine 1 operates to make the external materials fall evenly on the pallet. The pallet that has finished distributing the materials enters the pre-cooling chamber 18 through the second conveyor 12. The second conveyor 12 continuously conveys the pallet to the stacking machine 2. The stacking machine 2 operates to stack the pallets. After stacking to a certain height, the pallet conveyor 10 operates to transport the pallets to the hanger power mechanism 6. After the materials in the pallet are frozen in the freezing chamber 4, they are moved by the hanger power mechanism 6 to another pallet conveyor 10. The pallet conveyor 10 then transports the pallet to the dismantling machine 3. The dismantling machine 3 dismantles the pallet. They are disassembled one by one and transported to the pallet transplanter 5, which then transports the pallet to the third conveyor 16, and then the pallet transplanter 5 on the fourth conveyor 17 transports the pallet to the first pallet elevator 7, and finally the empty pallet is transported to the fourth conveyor 17 by the second pallet elevator 8, and the fourth conveyor 17 transports the empty pallet to the pallet transplanter 5 on the first conveyor 11, and the empty pallet is transported to the first conveyor 11 by the pallet transplanter 5, and then the first conveyor 11 transports the empty pallet to the placing machine 1, so that the pallet can be recycled.
[0021] The tray transplanter 5 includes a motor 501, a first sprocket 502, a first transmission chain 503, a cam 504, a second sprocket 505, a slide bar 510, a slide bar connector 511, a support leg 512, a connecting block 513, a connecting plate 514, a support plate 515 and a fixed shaft 516. The connecting plate 514 is a rectangular structure. The left and right sides of the connecting plate 514 are symmetrically provided with support legs 512, and the inner sides of the support legs 512 are respectively provided with connecting blocks 513. The front and rear sides of the connecting plate 514 are respectively provided with support plates 515. The left and right ends of the bottom of the support plate 515 are respectively provided with support plates 516. A sliding rod connector 511 is fixedly installed, and a sliding rod 510 is respectively arranged at the bottom of the sliding rod connector 511. The sliding rod 510 is respectively slidably connected to the sliding holes opened on the connecting block 513. The cam 504 and the second sprocket 505 are respectively fixedly installed on the fixed shaft 516 arranged between the support plates 515. The motor 501 is fixedly installed on the inner bottom of one of the support plates 515. The first sprocket 502 is fixedly installed on the output shaft end of the motor 501. The first sprocket 502 is a double-layer sprocket. The first sprocket 502 is transmission-connected to the second sprocket 505 through the first transmission chain 503. By running the motor 501, the first sprocket 502 drives the second sprocket 505 to rotate through the first transmission chain 503, and the fixed shaft 516 between the support plates 515 is driven by the second sprocket 505, so that the cam 504 on the fixed shaft 516 rotates. The cam 504 is eccentrically installed on the fixed shaft 516. When the cam 504 rotates, due to the small distance between the cam 504 and the connecting plate 514, the cam 504 lifts the supporting plate 515 as a whole, so that the sliding rod 510 slides up and down along the sliding hole on the connecting block 513, and moves upward through the supporting plate 515, so that the pallet on the second transmission chain 508 is lifted up, and when the supporting plate 515 moves downward, the second transmission chain 508 transports the pallet to another pallet conveying device.
[0022] The tray transplanter 5 also includes a third sprocket 506, a fourth sprocket 507, a second transmission chain 508 and a transmission shaft 509. Two transmission shafts 509 are provided. The transmission shafts 509 are symmetrically arranged at the left and right ends of the inner top of the support plate 515, and the third sprocket 506 is fixedly installed on the transmission shaft 509. The fourth sprocket 507 is arranged in the inner middle part of one of the support plates 515, and the fourth sprocket 507 is rotatably connected to the support plate 515 through a pin shaft. The third sprocket 506 and the fourth sprocket 507 are transmission-connected to the first sprocket 502 through the second transmission chain 508. The first sprocket 502 is a double-layer sprocket. When the first sprocket 502 rotates, the third sprocket 506 and the fourth sprocket 507 are driven to rotate through the second transmission chain 508, so that the second transmission chain 508 transports the pallet to another pallet conveying device. Through the setting of the fourth sprocket 507, the second transmission chain 508 is tightened, so that the second transmission chain 508 can be transmitted smoothly.
[0023] The hanger power mechanism 6 includes a sling transmission machine 61, a pallet hanger 62, an S-shaped steel core track 63 and a pallet rack 64. Two sling transmission machines 61 are respectively provided. The sling transmission machines 61 are respectively arranged at the other end of the pallet conveyor 10. The S-shaped steel core track 63 is arranged on the inner top of the freezer compartment 4. The pallet hangers 62 are respectively arranged at the three turning points of the S-shaped steel core track 63. The left and right ends of the sling arranged at the bottom of the S-shaped steel core track 63 are respectively connected to the sling transmission machine 61 for transmission. The pallet racks 64 are respectively arranged in an equidistant array on the slings at the bottom of the S-shaped steel core track 63. The sling transmission machine 61 is operated to move the sling at the bottom of the S-shaped steel core track 63. The movement of the sling at the bottom of the S-shaped steel core track 63 drives the pallet rack 64 on the sling to move in an S shape inside the freezer 4, thereby fully freezing the pallet on the pallet rack 64 and the materials in the pallet. The arrangement of the pallet hanger 62 can stably support the sling at the bottom of the S-shaped steel core track 63, so that the pallet rack 64 on the sling can move smoothly.
[0024] It also includes a spray unit 9, which includes a spray chamber 91, a spray pipe 92 and a spray head 93. The spray chamber 91 is arranged at the discharge end on the left side of the top of the first pallet elevator 7. The spray pipe 92 is arranged at the top of the inner side of the spray chamber 91, and the spray heads 93 are arranged in an array at equal distances at the bottom of the spray pipe 92. When the first pallet elevator 7 transports the pallet into the spray chamber 91, the transmission device at the bottom of the spray chamber 91 transports the pallet at a uniform speed, and the spray head 93 at the bottom of the spray pipe 92 sprays the pallet evenly, so that the material on the pallet is initially thawed.
[0025] It also includes a first turnover machine 13, a thawing device 14, a second turnover machine 15 and a transmission frame 20. The transmission frame 20 is arranged at the left bottom of the spray chamber 91. The thawing device 14 is arranged directly below the transmission frame 20. The first turnover machine 13 is arranged directly above the thawing device 14. The second turnover machine 15 is arranged at the left end of the first turnover machine 13, and the second turnover machine 15 is located on the right side of the top feeding end of the second pallet elevator 8. The first turnover machine 13 and the second turnover machine 15 are respectively connected to the transmission frame 20 in terms of transmission. Through the setting of the transmission frame 20, the spray chamber 91 is transported out to the pallet and moved to the first turning machine 13. Through the operation of the first turning machine 13, the initially thawed material on the pallet is poured into the thawing equipment 14, and then the pallet is moved along the transmission frame 20 to the second turning machine 15. Through the operation of the second turning machine 15, the pallet is reversed again, and the pallet facing up is moved to the top of the second pallet elevator 8, and then the empty pallet is moved to the fourth conveyor 17 through the second pallet elevator 8, so that the pallet is automatically recycled. Through the setting of the thawing equipment 14, the material can be fully thawed.
[0026] The fourth conveyor 17 also includes a delaying platform 19, which is arranged at the bottom of the second pallet elevator 8 and is located at the right end of the fourth conveyor 17. When the bottom of the second pallet elevator 8 cannot deliver the pallet in time, the delaying platform 19 is arranged so that the pallet delivered downward by the second pallet elevator 8 can be delivered to the delaying platform 19, and the delivered pallet is diverted, thereby preventing the accumulation of materials at the bottom of the second pallet elevator 8.
[0027] The first conveyor 11, the second conveyor 12, the third conveyor 16 and the fourth conveyor 17 are all roller conveyors. Since the first conveyor, the second conveyor, the third conveyor and the fourth conveyor are all roller conveyors, the pallets can be smoothly transported. At the same time, the roller conveyor has a high cost performance, is durable, and saves maintenance and laying costs.
[0028] The working principle of the present invention is as follows: first, the material distributor 1 is operated to make the external materials fall evenly on the pallet, and the pallet that has completed the material distribution enters the pre-cooling chamber 18 through the second conveyor 12, and the second conveyor 12 continuously transports the pallet to the stacking machine 2, and the pallet is stacked by the stacking machine 2. After being stacked to a certain height, the pallet conveyor 10 is operated to transport it to the hanger power mechanism 6, and the sling transmission machine 61 is operated to move the sling at the bottom of the S-shaped steel core track 63, and the sling at the bottom of the S-shaped steel core track 63 is moved, thereby driving the pallet rack 64 on the sling to move in an S shape inside the freezing chamber 4, and then the pallet on the pallet rack 64 and the materials in the pallet are fully frozen, and the pallet hanger 62 is used. The arrangement can stably support the sling at the bottom of the S-shaped steel core track 63, so that the pallet rack 64 on the sling can move smoothly. After the materials in the pallet are frozen in the freezing chamber 4, they are moved to another pallet conveyor 10 by the hanger power mechanism 6. The pallet conveyor 10 then transports the pallet to the pallet dismantling machine 3. The pallet dismantling machine 3 dismantles the pallets one by one and transports them to the pallet transplanter 5. The motor 501 is operated to make the first sprocket 502 drive the second sprocket 505 to rotate through the first transmission chain 503, and the second sprocket 505 drives the fixed shaft 516 between the support plates 515 to rotate the cam 504 on the fixed shaft 516. The cam 504 is eccentrically installed on the fixed shaft 516. During the rotation, since the distance between the cam 504 and the connecting plate 514 is small, the cam 504 lifts the supporting plate 515 as a whole, so that the sliding rod 510 slides up and down along the sliding hole on the connecting block 513, and moves upward through the supporting plate 515, so that the pallet on the second transmission chain 508 is lifted up. When the supporting plate 515 moves downward, the first sprocket wheel 502 drives the third sprocket wheel 506 and the fourth sprocket wheel 507 to rotate through the second transmission chain 508, so that the second transmission chain 508 transfers the pallet to another pallet conveying device. Through the setting of the fourth sprocket wheel 507, the second transmission chain 508 is tightened, so that the second transmission chain 508 can be smoothly transmitted. When the pallet is conveyed to the third transmission chain 508, the pallet is moved to the third transmission chain 508. The pallet is then transported to the first pallet elevator 7 by the pallet transplanter 5 on the fourth conveyor 17. The first pallet elevator 7 is operated to transport the pallet to the spray chamber 91. The transmission device at the bottom of the spray chamber 91 transports the pallet at a uniform speed. The nozzle 93 at the bottom of the spray pipe 92 is used to evenly spray the pallet, so that the material on the pallet is preliminarily thawed. The transmission frame 20 is used to transport the pallet out of the spray chamber 91 to the first tray turning machine 13. The first tray turning machine 13 is used to pour the preliminarily thawed material on the pallet into the thawing device 14. The pallet is then moved along the transmission frame 20 to the second tray turning machine 15. The second tray turning machine 15 is used to reverse the pallet again.The pallet facing up is moved to the top of the second pallet elevator 8, and then the empty pallet is moved to the fourth conveyor 17 by the second pallet elevator 8. When the bottom of the second pallet elevator 8 cannot deliver the pallet in time, the delay table 19 is set so that the pallet delivered downward by the second pallet elevator 8 can be delivered to the delay table 19, and the delivered pallets are diverted to prevent the accumulation of materials at the bottom of the second pallet elevator 8. The empty pallet is delivered to the pallet transplanter 5 on the first conveyor 11 by the fourth conveyor 17, and then the empty pallet is delivered to the first conveyor 11 by the pallet transplanter 5, and then the empty pallet is delivered to the material distributor 1 by the first conveyor 11, so that the pallet can be recycled.
[0029] The circuit connection involved in the present invention is a common method used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and it belongs to the widely used existing technology.
[0030] Components not described in detail herein are prior art.
[0031] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in this field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the protection scope of the present invention.
Claims
1. A material handling and conveying system for food processing, It is characterized in that The invention comprises a material distributing machine (1), a tray stacking machine (2), a tray dismantling machine (3), a freezing chamber (4), a first tray lifting machine (7), a second tray lifting machine (8), a tray conveyor (10), a first conveyor (11), a second conveyor (12), a third conveyor (16), a fourth conveyor (17) and a pre-cooling chamber (18); the first conveyor (11) is arranged at the feeding end of the material distributing machine (1), the pre-cooling chamber (18) is arranged at the discharging end of the material distributing machine (1), a freezing chamber (4) is arranged on the left side of the pre-cooling chamber (18), the tray stacking machine (2) and the tray dismantling machine (3) are arranged at the left and right ends of the right side of the freezing chamber (4), and tray conveyors (10) are arranged at the feeding end of the tray stacking machine (2) and the unloading end of the tray dismantling machine (3). A tray conveyor (10) is provided, and the tray conveyors (10) are respectively located inside the freezing chamber (4); a second conveyor (12) is provided between the tray stacking machine (2) and the material placing machine (1); a third conveyor (16) is provided at the material discharging end of the tray dismantling machine (3); a fourth conveyor (17) is provided at the other end of the third conveyor (16); a first tray elevator (7) and a second tray elevator (8) are respectively provided at the left and right ends of the fourth conveyor (17); a tray transplanter (5) is respectively provided at the connection between the third conveyor (16) and the fourth conveyor (17), the other end of the third conveyor (16) and the other end of the first conveyor (11); and a hanger power mechanism (6) is provided inside the freezing chamber (4); The tray transplanter (5) comprises a motor (501), a first sprocket (502), a first transmission chain (503), a cam (504), a second sprocket (505), a slide bar (510), a slide bar connector (511), a support leg (512), a connection block (513), a connection plate (514), a support plate (515) and a fixed shaft (516); the connection plate (514) is a rectangular structure; the left and right sides of the connection plate (514) are symmetrically provided with support legs (512); the inner sides of the support legs (512) are respectively provided with connection blocks (513); the front and rear sides of the connection plate (514) are respectively provided with support plates (515); the left and right sides of the bottom of the support plate (515) are respectively provided with support plates (515); The ends of the two support plates (515) are respectively fixedly mounted with a slide rod connector (511), the bottom of each slide rod connector (511) is respectively provided with a slide rod (510), and each slide rod (510) is slidably connected to a slide hole provided on a connection block (513), the cam (504) and the second sprocket (505) are respectively fixedly mounted on a fixed shaft (516) provided between the support plates (515), the motor (501) is fixedly mounted on the inner bottom of one of the support plates (515), and a first sprocket (502) is fixedly mounted on the output shaft end of the motor (501), the first sprocket (502) is a double-layer sprocket, and the first sprocket (502) is transmission-connected to the second sprocket (505) via a first transmission chain (503); The hanger power mechanism (6) comprises a sling transmission machine (61), a pallet hanger (62), an S-shaped steel core track (63) and a pallet rack (64), wherein two sling transmission machines (61) are respectively provided, and the sling transmission machines (61) are respectively provided at the other end of the pallet conveyor (10), and the S-shaped steel core track (63) is provided at the inner top of the freezing chamber (4), and pallet hangers (62) are respectively provided at three turning points of the S-shaped steel core track (63), and the left and right ends of the sling arranged at the bottom of the S-shaped steel core track (63) are respectively connected to the sling transmission machine (61), and the pallet racks (64) are respectively provided in an array at equal distances on the slings at the bottom of the S-shaped steel core track (63).
2. A material handling and conveying system for food processing according to claim 1, Features: The tray transplanter (5) further comprises a third sprocket (506), a fourth sprocket (507), a second transmission chain (508) and a transmission shaft (509). Two transmission shafts (509) are provided. The transmission shafts (509) are symmetrically arranged at the left and right ends of the inner top of the support plate (515). The third sprocket (506) is fixedly mounted on the transmission shaft (509). The fourth sprocket (507) is arranged at the inner middle part of one of the support plates (515). The fourth sprocket (507) is rotatably connected to the support plate (515) via a pin shaft. The third sprocket (506) and the fourth sprocket (507) are transmission-connected to the first sprocket (502) via the second transmission chain (508).
3. A material handling and conveying system for food processing according to claim 1, Features: It also includes a spray unit (9), the spray unit (9) comprising a spray chamber (91), a spray pipe (92) and a spray head (93), the spray chamber (91) is arranged at the discharge end on the left side of the top of the first pallet elevator (7), the spray pipe (92) is arranged at the inner top of the spray chamber (91), and the spray heads (93) are arranged in an array at equal distances at the bottom of the spray pipe (92).
4. A material handling and conveying system for food processing according to claim 3, Features: The invention also comprises a first tray turning machine (13), a thawing device (14), a second tray turning machine (15) and a transmission frame (20), wherein the transmission frame (20) is arranged at the left bottom of the spray chamber (91), the thawing device (14) is arranged directly below the transmission frame (20), the first tray turning machine (13) is arranged directly above the thawing device (14), the second tray turning machine (15) is arranged at the left end of the first tray turning machine (13), and the second tray turning machine (15) is located on the right side of the top feeding end of the second tray lifting machine (8), and the first tray turning machine (13) and the second tray turning machine (15) are respectively connected to the transmission frame (20) in a transmission manner.
5. A material handling and conveying system for food processing according to claim 1, Features: It also includes a delay platform (19), which is arranged at the bottom of the second pallet elevator (8), and the delay platform (19) is located at the right end of the fourth conveyor (17).
6. A material handling and conveying system for food processing according to claim 1, Features: The first conveyor (11), the second conveyor (12), the third conveyor (16) and the fourth conveyor (17) are all roller conveyors.
Citation Information
Patent Citations
Material processing and conveying system for food processing
CN215247668U