A gantry type frame and electroplating production line

By setting up a double-layer platform within the frame of the gantry rack, the layout of the electroplating production line is optimized, and the problems of tight space and low utilization of existing racks are solved, achieving more efficient space utilization and convenient assembly and maintenance.

CN113481576BActive Publication Date: 2025-05-02WUXI XINGYI INTELLIGENT ENVIRONMENT EQUIP CO LTD
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Patent Information

Application Number
CN202110879537.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-02
Publication Date
2025-05-02
Estimated Expiration
2041-08-02

AI Technical Summary

Technical Problem

The existing gantry rack has only a single-layer working platform, which leads to tight space and messy equipment layout, which is not conducive to the assembly and maintenance of the electroplating production line, and has low internal space utilization.

Method used

A gantry frame is designed, by setting a double-layer platform in the vertical direction within the frame, plating tanks are placed on the first platform, and management tanks and other equipment are placed on the second platform, optimizing the layout of the electroplating production line, and achieving more efficient space utilization through adjustable platform spacing and adjustable column length.

Benefits of technology

Through the design of the double-layer platform, the layout of the electroplating production line is optimized, the internal space utilization of the rack is improved, the rapid assembly and post-maintenance of the electroplating production line is facilitated, and the space utilization of the electroplating workshop is improved.

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Abstract

The present invention relates to the field of electroplating production lines, and discloses a gantry frame and an electroplating production line. The gantry frame includes a vertical beam, a top beam and a crane. Two vertical beams are arranged opposite to each other, and a first corbel and a second corbel are respectively arranged on the inner sides of the two vertical beams. The two ends of the top beam are respectively connected to the top ends of the two vertical beams to form a frame, and a first platform and a second platform are sequentially arranged in the frame from top to bottom along the vertical direction, and a plating tank is arranged on the first platform, and at least a management tank is arranged on the second platform. Two cranes are respectively located above the corresponding plating tanks. The top beam is provided with a hanging beam extending toward the inside of the frame, and a third corbel is arranged on the hanging beam, and the first corbel, the second corbel and the third corbel are all provided with tracks of equal height. The crane and the track are slidably matched. By arranging a double-layer platform in the frame, it is convenient to reasonably arrange various equipment of the electroplating production line such as the plating tank and the management tank on the double-layer platform according to needs, thereby improving the internal space utilization rate of the frame.
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Description

Technical Field

[0001] The invention belongs to the field of electroplating production lines, and in particular relates to a gantry-type frame and an electroplating production line. Background Art

[0002] Electroplating production line refers to the collective name of all electroplating equipment used to complete the electroplating process of industrial products. As we all know, the rack is an important part of the electroplating production line and the main skeleton of the entire production line, which is used to install and support the running parts of the electroplating production line.

[0003] Most of the existing racks are gantry frames, and a working platform is installed inside the gantry. The working platform supports components such as plating tanks, operating platforms, and management tanks. The staff is located on the operating platform to control the stable operation of the electroplating production line. Since the gantry is only equipped with one working platform, the space on the working platform is relatively tight, and other components of the electroplating production line located on the working platform are arranged in a messy manner, which is not conducive to the assembly and subsequent maintenance of the electroplating production line. In addition, the single working platform leads to a low utilization rate of the internal space of the gantry, thereby reducing the space utilization rate of the electroplating workshop. Summary of the invention

[0004] One object of the present invention is to provide a gantry frame to optimize the layout of an electroplating production line, improve the space utilization of the gantry frame, and facilitate the assembly and subsequent maintenance of the electroplating production line.

[0005] Another object of the present invention is to provide an electroplating production line to optimize the layout of the electroplating production line, improve the space utilization of the gantry frame, and facilitate the assembly and subsequent maintenance of the electroplating production line.

[0006] To achieve this purpose, the technical solution adopted by the present invention is:

[0007] A gantry type frame, installed on a double-row slot electroplating production line, comprises:

[0008] A vertical beam, wherein two vertical beams are arranged opposite to each other, and a first corbel and a second corbel are respectively arranged on the inner sides of the two vertical beams;

[0009] A top beam, both ends of which are connected to the top ends of the two vertical beams to form a frame, wherein a first platform and a second platform are arranged in sequence from top to bottom in the vertical direction in the frame, a plating tank is arranged on the first platform, and at least a management tank is arranged on the second platform;

[0010] Cranes, the two cranes are respectively located above the corresponding plating tanks; the top beam is provided with a hanging beam extending toward the frame, the hanging beam is provided with a third corbel, the first corbel, the second corbel and the third corbel are all provided with tracks of the same height; the crane is slidably matched with the tracks.

[0011] Furthermore, the gantry frame also includes an operating platform, and the operating platform is arranged on the hanging beam.

[0012] Furthermore, the distance between the first platform and the second platform along the vertical direction is adjustable.

[0013] Furthermore, the second platform includes a platform body and columns arranged on the platform body, and the platform body is fixedly supported on the mounting surface of the gantry frame through the columns.

[0014] Furthermore, the length of the column is adjustable.

[0015] Furthermore, the gantry frame further comprises a support column, one end of which is arranged on the bottom surface of the first platform, and the other end of which is supported on the mounting surface of the gantry frame.

[0016] Furthermore, the second platform is arranged between the support column and at least one of the vertical beams.

[0017] Furthermore, the bottom ends of the two vertical beams and the support column are provided with steel pillows or cement seats, and are fixedly mounted on the mounting surface of the gantry frame through the steel pillows or cement seats.

[0018] Furthermore, the lower corners of the outer ends of the first corbel and the second corbel are both provided with inwardly inclined slopes; and the lower corners of both ends of the third corbel are both provided with inwardly inclined slopes.

[0019] An electroplating production line comprises a plurality of the above-mentioned gantry frames arranged in sequence, wherein tie bars are arranged between two top beams of two adjacent gantry frames and between the vertical beam of one gantry frame and the corresponding vertical beam of another gantry frame.

[0020] The beneficial effects of the present invention are:

[0021] The gantry frame proposed by the present invention connects two vertical beams and a top beam to form a frame, and a first platform and a second platform are arranged in the frame from top to bottom along the vertical direction, the plating tank is placed on the first platform, and the management tank is placed on the second platform. By arranging a double-layer platform in the frame, various equipment of the electroplating production line such as the plating tank, the management tank and the circulation pump can be reasonably arranged on the double-layer platform according to the needs, thereby optimizing the layout of the electroplating production line. At the same time, the height in the frame can be fully utilized, and the internal space utilization rate of the frame is improved. Moreover, since various equipment are respectively distributed on the first platform and the second platform, the occupied space is increased, which is convenient for rapid assembly in the early stage and maintenance in the later stage.

[0022] The electroplating production line proposed by the present invention includes the above-mentioned gantry frame. By arranging a double-layer platform in the frame, various equipment of the electroplating production line such as the plating tank and the management tank can be reasonably arranged on the double-layer platform according to the needs, thereby optimizing the layout of the electroplating production line. At the same time, the height in the frame can be fully utilized, and the internal space utilization rate of the frame is improved. Moreover, since various equipment are distributed on the first platform and the second platform, the occupied space is increased, which is convenient for rapid assembly in the early stage and maintenance in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a front view of a gantry frame provided by an embodiment of the present invention;

[0024] Figure 2 It is a partial end view of the gantry frame provided in an embodiment of the present invention.

[0025] The names and numbers of the components in the figure are as follows:

[0026] 1. Vertical beam; 11. First corbel; 12. Second corbel; 13. Track; 2. Top beam; 21. Hanging beam; 22. Third corbel; 3. Crane; 4. Plating tank; 5. First platform; 6. Second platform; 61. Platform body; 62. Column; 7. Support column; 8. Management tank; 9. Steel sleeper; 10. Tie rod. DETAILED DESCRIPTION

[0027] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the present invention are further described below in conjunction with the accompanying drawings and through specific implementation methods. It is understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for the convenience of description, only the parts related to the present invention are shown in the accompanying drawings, not all.

[0028] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0030] In the description of this embodiment, the terms "upper", "lower", "right", etc., directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0031] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0032] This embodiment discloses an electroplating production line, which includes a plurality of gantry racks arranged in sequence according to the electroplating process sequence. The workpiece passes through the plurality of gantry racks in sequence to complete the electroplating operation.

[0033] Specifically, the gantry frame includes a frame, a crane 3, a plating tank 4, a management tank 8, a circulation pump and other electroplating equipment. The frame includes a vertical beam 1 and a top beam 2. The two vertical beams 1 are arranged opposite to each other, and the two ends of the top beam 2 are respectively connected to the tops of the two vertical beams 1 to form the frame. The crane 3, the plating tank 4, the management tank 8 and the circulation pump and other equipment are arranged in the frame respectively. Among them, the plating tank 4 and the management tank 8 are both connected to the circulation pump, and the solution in the management tank 8 is pumped into the plating tank 4 through the circulation pump to realize the circulation of the solution in the plating tank 4 and the management tank 8.

[0034] In order to improve the electroplating efficiency and take into account the floor space of the gantry frame, the existing electroplating production lines are mostly double-row tank electroplating production lines. That is, two plating tanks 4 are arranged side by side and spaced apart in the width direction of each frame to improve the electroplating effect of the workpiece. Moreover, different workpieces can be electroplated separately.

[0035] like Figure 1As shown, in the gantry frame, the inner sides of the two vertical beams 1 are respectively provided with the first corbel 11 and the second corbel 12, the top beam 2 is provided with a hanging beam 21 extending toward the inside of the frame, the hanging beam 21 is provided with a third corbel 22, and the first corbel 11, the second corbel 12 and the third corbel 22 are all provided with tracks 13 of equal height. Two cranes 3 are respectively located above the corresponding plating tanks 4 and slide with the tracks 13. The crane 3 is used to load or fix the workpiece, and the track 13 extends along the length direction of the electroplating production line so that the crane 3 can drive the workpiece to slide along the track 13 and sequentially immerse it in the solution in multiple plating tanks 4 to finally complete the electroplating operation of the workpiece.

[0036] It should be noted that the lower corners of the outer ends of the first corbel 11 and the second corbel 12 are both provided with inwardly inclined inclined surfaces. The lower corners of both ends of the third corbel 22 are both provided with inwardly inclined inclined surfaces, so as to avoid the lower corners of the first corbel 11, the second corbel 12 and the third corbel 22 from being deformed during long-term use and interfering with the crane 3, which is conducive to ensuring the safe and stable operation of the crane 3.

[0037] Since there is only one working platform in the existing gantry, the plating tank 4, the management tank 8 and the circulating pump and other equipment are installed on the working platform, the space on the working platform is relatively tight and the layout is messy, which is not conducive to the assembly and subsequent maintenance of the electroplating production line. Moreover, it is not conducive to improving the internal space utilization rate of the gantry.

[0038] To solve the above problems, the present embodiment further discloses a gantry frame, which is installed on a double-row tank electroplating production line, and a first platform 5 and a second platform 6 are arranged in the frame in a vertical direction from top to bottom, a plating tank 4 is arranged on the first platform 5, and at least a management tank 8 is arranged on the second platform 6. Of course, other equipment such as a circulating pump and cables can also be installed on the second platform 6 according to specific needs.

[0039] In this embodiment, a double-layer platform is provided in the frame, so that various equipment of the electroplating production line such as the plating tank 4, the management tank 8 and the circulation pump can be reasonably arranged on the double-layer platform according to the needs, thereby optimizing the layout of the electroplating production line. At the same time, the height in the frame can be fully utilized, and the internal space utilization rate of the frame is improved. Moreover, since various equipment are respectively distributed on the first platform 5 and the second platform 6, the occupied space is increased, which is convenient for rapid assembly in the early stage and maintenance in the later stage.

[0040] Continue as Figure 1As shown, the gantry frame also includes an operating platform, which is arranged on the hanging beam 21. The operating platform is used to control the electroplating operation of the electroplating production line. Since the hanging beam 21 is located on the top beam 2, when the operator stands on the hanging beam 21, his line of sight is generally higher than the crane 3, so that the operator can observe the movement of the crane 3 in the frame and the electroplating situation in the plating tank 4 from top to bottom, etc., which expands the observation range and is conducive to the operator to perform corresponding operations according to the actual operation situation. Moreover, it is conducive to the operator to promptly discover abnormal situations such as leakage of the plating tank 4 and jamming of the crane 3, thereby improving the operation stability and safety of the electroplating production line.

[0041] In addition, compared with the original operating platform set near the plating tank 4, the operator of this embodiment does not need to be close to the plating tank 4 or the lower part of the crane 3, which reduces the situation where the operator inhales the volatile solution in the plating tank 4, and at the same time avoids possible damage to the operator during the operation of the crane 3, thereby improving the safety of the surrounding environment where the operator is located.

[0042] Continue as Figure 1 As shown, the gantry frame further includes a support column 7, one end of which is arranged on the bottom surface of the first platform 5, and the other end is supported on the mounting surface of the gantry frame. Specifically, the two ends of the first platform 5 are respectively fixedly mounted on two columns 62, and the support column 7 is installed in the middle position, and the first platform 5 is stably supported by the support column 7, thereby improving the bearing capacity of the first platform 5, thereby improving the structural strength and stability of the gantry frame.

[0043] In this embodiment, a second platform 6 is provided between the support column 7 and at least one vertical beam 1. Specifically, the second platform 6 is installed between the support column 7 and one of the vertical beams 1. Since the support column 7 is located in the middle of the first platform 5, the width of the second platform 6 is about half of the first platform 5. Since the second platform 6 has a smaller span, it is beneficial to improve the stability of the second platform 6. Since the second platform 6 is located below the first platform 5, the circulation pump, the management tank 8 and the cables can be reasonably arranged in the second platform 6, making full use of the space below the first platform 5 and simplifying the structure and layout on the first platform 5.

[0044] In other embodiments, a second platform 6 is provided between the support column 7 and the two vertical beams 1, which increases the width of the second platform 6, expands the available space of the second platform 6, and further improves the space utilization inside the gantry frame.

[0045] In addition, the operator can also stand on the second platform 6 to observe the use of the internal solution of the management tank 8 and observe whether there is leakage at the bottom of the plating tank 4. Since the management tank 8, circulation pump and cables are installed on the second platform 6, it is convenient for the operator to perform installation and maintenance operations in the second platform 6.

[0046] Continue as Figure 1 As shown, the vertical spacing between the first platform 5 and the second platform 6 is adjustable. The second platform 6 of this embodiment is detachably mounted between the vertical beam 1 and the support column 7 by bolts. According to the height and space of the management tank 8 and other equipment carried by the second platform 6 and the requirement for allowing operators to pass through, the height of the second platform 6 can be adaptively adjusted, thereby expanding or reducing the vertical spacing between the first platform 5 and the second platform 6, and realizing flexible installation of the second platform 6.

[0047] Specifically, the second platform 6 includes a platform body 61 and a column 62 disposed on the platform body 61, and the platform body 61 is fixedly supported on the mounting surface of the gantry frame through the column 62. The column 62 can stably support the second platform 6, improve the bearing capacity of the second platform 6, and protect the safety of the operator.

[0048] The length of the column 62 of this embodiment is adjustable to adapt to the second platform 6 being located at different heights. For example, the column 62 can be a structural member that can change its length, such as a telescopic rod. There can be multiple vertical beams 1 of the column 62, and multiple columns 62 are supported on the mounting surface of the gantry frame. Since the length of the column 62 is adjustable, when the mounting surface of the gantry frame is uneven, the length of each column 62 can be adaptively adjusted to achieve stable support of the second platform 6.

[0049] Continue as Figure 1 As shown, the bottom ends of the two vertical beams 1 and the support column 7 are both provided with steel pillows 9 or cement seats, and are fixedly mounted on the mounting surface of the gantry frame through the steel pillows 9 or cement seats. The gantry frame is firmly fixed on the mounting surface of the gantry frame through the steel pillows 9 or cement seats, thereby improving the installation strength and stability of the gantry frame.

[0050] Specifically, the cross-sectional areas of the vertical beam 1 and the support column 7 are smaller than the cross-sectional areas of the steel sleeper 9 or the cement seat, which further improves the installation strength of the gantry frame and helps the gantry frame to maintain stability during the electroplating process.

[0051] like Figure 2 As shown, a tie rod 10 is provided between two top beams 2 in two adjacent gantry frames to improve the connection strength of the gantry frames, thereby improving the stability of the electroplating production line.

[0052] Furthermore, a tie rod 10 is provided between the vertical beam 1 of one gantry frame and the corresponding vertical beam 1 on another gantry frame. Specifically, the frame of each gantry frame is one span, and a tie rod 10 is provided between two opposite vertical beams 1 on the sides of two adjacent spans, further improving the connection strength of the gantry frame.

[0053] The above embodiments are only to illustrate the basic principles and characteristics of the present invention. The present invention is not limited by the above embodiments. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and modifications, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A gantry type frame installed on a double row slot electroplating production line, characterized in that: include: A vertical beam (1), wherein two vertical beams (1) are arranged opposite to each other, and a first corbel (11) and a second corbel (12) are respectively arranged on the inner sides of the two vertical beams (1); A top beam (2), the two ends of which are respectively connected to the top ends of the two vertical beams (1) to form a frame, wherein a first platform (5) and a second platform (6) are arranged in sequence from top to bottom in the vertical direction within the frame, a plating tank (4) being arranged on the first platform (5), and at least a management tank (8) being arranged on the second platform (6); A crane (3), wherein the two cranes (3) are respectively located above the corresponding plating tanks (4); the top beam (2) is provided with a suspension beam (21) extending toward the inside of the frame, the suspension beam (21) is provided with a third bracket (22), and the first bracket (11), the second bracket (12) and the third bracket (22) are all provided with tracks (13) of the same height; the crane (3) is slidably matched with the track (13); The gantry frame further comprises an operating platform, wherein the operating platform is arranged on the suspension beam (21); The gantry frame further comprises a support column (7), one end of the support column (7) being arranged on the bottom surface of the first platform (5), and the other end of the support column (7) being supported on the mounting surface of the gantry frame; The second platform (6) is arranged between the support column (7) and at least one of the vertical beams (1); The distance between the first platform (5) and the second platform (6) in the vertical direction is adjustable.

2. The gantry frame according to claim 1, characterized in that: The second platform (6) comprises a platform body (61) and columns (62) arranged on the platform body (61); the platform body (61) is fixedly supported on the mounting surface of the gantry frame via the columns (62).

3. The gantry frame according to claim 2, characterized in that: The length of the upright post (62) is adjustable.

4. The gantry frame according to claim 1, characterized in that: The bottom ends of the two vertical beams (1) and the support column (7) are both provided with steel pillows (9) or cement seats, and are fixedly mounted on the mounting surface of the gantry frame via the steel pillows (9) or the cement seats.

5. The gantry frame according to claim 1, characterized in that: The lower corners of the outer ends of the first corbel (11) and the second corbel (12) are both provided with inwardly inclined inclined surfaces; and the lower corners of both ends of the third corbel (22) are both provided with inwardly inclined inclined surfaces.

6. An electroplating production line, characterized in that: Comprising a plurality of gantry frames according to any one of claims 1 to 5 arranged in sequence, tie bars (10) are provided between two top beams (2) in two adjacent gantry frames and between the vertical beam (1) of one gantry frame and the corresponding vertical beam (1) on another gantry frame.

Citation Information

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