A walnut slicer

By designing a walnut slicer and using components such as a frame and a sliding base to achieve automatic slicing of walnuts, the problem of uneven cutting and easy breakage of wild walnuts is solved, and production efficiency and product quality are improved.

CN113580252BActive Publication Date: 2025-09-16YICHUN YONGDA ARTS & CRAFTS CO LTD
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Patent Information

Application Number
CN202111036722.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-06
Publication Date
2025-09-16
Estimated Expiration
2041-09-06

AI Technical Summary

Technical Problem

In the prior art, processing wild walnuts into flakes is time-consuming and labor-intensive, with uneven cutting, rough surface, and easy breakage. The production cost is high, and it is difficult to ensure quality.

Method used

A walnut slicer is designed, which includes components such as a frame, a storage hopper, a baffle, a connecting rod, a push plate, a feeding mold, and a slicing saw blade to achieve automatic slicing. The walnuts are positioned and cut through a sliding base and a connecting rod structure, and slicing is performed using a slicing saw blade. The spacing and number of the slicing saw blades are adjustable to control the slice thickness.

Benefits of technology

The automation of walnut slicing is realized, which saves manpower, improves safety, and makes the slices uniform and stable, suitable for subsequent processing, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a walnut slicer, belonging to the field of walnut processing. The pulley of the motor of the present invention is driven by a belt to the pulley of a reducer fixed to the middle layer of a frame. A slicing saw blade is fixed to the shaft at the other end of the reducer. A feed mold is fixed to the side of the slicing saw blade. The feed mold is fixed to the middle layer of the frame via a bracket. A sliding base is provided on the sliding rod. One end of a push plate is fixed to the sliding base via bolts. The other end of the push plate is inserted into the feed mold. The pulley is coaxially fixed to a curved wheel, which is fixed to the sliding base via a connecting rod. A storage hopper is fixed to the upper layer of the frame, and a connecting rod is fixed to the middle layer of the frame. A baffle is fixed to the top of the connecting rod via bolts. The baffle is inserted into the outlet of the storage hopper. A discharge guide groove is fixed to the lower end of the discharge port of the storage hopper. The present invention can realize the automation of walnut slicing, saving labor costs; the operator reduces contact with the slicing saw blade, improving work safety; and the slicing is uniform and the power is stable.
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Description

Technical Field

[0001] The invention relates to a walnut slicer and belongs to the field of walnut processing. Background Art

[0002] Currently, wild walnuts (whole walnuts) are commonly processed into flakes or hemispheres in China to make sculptures, murals, hanging plaques and other crafts. The current processing method is manual sawing, which is time-consuming, labor-intensive, and inefficient. Due to the irregular shape of wild walnuts, fixation is difficult, and the cut flakes are uneven in thickness, have a rough surface, are easily broken, and are difficult to guarantee quality, resulting in high production costs. Summary of the Invention

[0003] The purpose of the present invention is to solve the problems existing in the above-mentioned prior art and further provide a walnut slicer.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A walnut slicer includes a frame, a storage hopper, a baffle, a connecting rod, a push plate, a feeding die, a slicing saw blade, a first pulley, a second pulley, a third driven pulley, a motor, a sliding base, a sliding rod, a curved wheel, a fourth driven pulley, a discharge guide groove, a first bearing seat, a first gear, a second gear, a second bearing seat, a third bearing seat, a fourth bearing seat, and a fifth driven pulley and a sixth driven pulley.

[0006] The frame is divided into two layers, upper, middle and lower. The motor is fixed on the lower layer of the frame. The pulley of the motor and the reducer pulley fixed on the middle layer of the frame are driven by a belt. A slicing saw blade is fixed on the other end shaft of the reducer. A feed mold is fixed on the side of the slicing saw blade. The feed mold is fixed to the middle layer of the frame through a bracket. A sliding rod is fixed horizontally between the bracket at the lower end of the feed mold and the side of the frame. A sliding base is provided on the sliding rod. One end of the push plate is fixed to the sliding base by a bolt, and the other end of the push plate is inserted into the feed mold. The pulley of the motor and the driven pulley 3 are driven by a belt. The driven pulley 3 is fixed to the side of the frame through a bearing seat 1. The coaxial gear 1 of the driven pulley 3 is meshed with the gear 2. The shaft of gear two is fixed to the side of the frame through bearing seat two and bearing seat one, and driven pulley six coaxial with gear two is driven by belt transmission with driven pulley four, and the shaft of driven pulley four is fixed to the side of the frame through bearing seat three and bearing seat four, and driven pulley five coaxial with driven pulley four is transmitted to pulley one through belt, and pulley one is fixed to the side of the middle layer of the frame, and the pulley is coaxially fixed with the curved pulley, and the curved pulley is fixed to the sliding base through a connecting rod; the upper layer of the frame is fixed with a storage hopper, and the middle layer of the frame is fixed with a connecting rod, and the connecting rod passes through the push plate and the sliding base in turn, and the top of the connecting rod is fixed to the baffle by a bolt, and the baffle is inserted into the outlet of the storage hopper, and the lower end of the discharge port of the storage hopper is fixed with a discharge guide groove.

[0007] The present invention provides a walnut slicer. The upper end and side surfaces of the feeding mold are provided with openings to form a channel inside, and the rear side of the upper end opening is provided with a metal sheet.

[0008] The present invention provides a walnut slicer, wherein the push plate is inserted into a channel of a feeding mold to push the walnuts out from a side opening of the feeding mold.

[0009] The present invention provides a walnut slicer, wherein the connecting rod is movably fixed to a metal rod on the middle layer of a frame by bolts to realize left and right movement of the connecting rod, a hole is opened at a corresponding position on the push plate and the connecting rod passes through the hole, and a groove is opened at a corresponding position on the sliding base and the connecting rod is arranged in the groove.

[0010] The present invention provides a walnut slicer. The baffle is provided with a circular hole, and the size of the circular hole is larger than the size of the walnut.

[0011] The present invention provides a walnut slicer, wherein the outlet position of the discharge guide groove corresponds to the upper end opening of the feeding die.

[0012] The present invention provides a walnut slicer, wherein the left and right movement of the second gear is controlled by a connecting rod.

[0013] The present invention provides a walnut slicer. The walnuts cut by the slicing saw blade are discharged through the left side of the frame.

[0014] The present invention provides a walnut slicer. A metal bracket is provided on the right side of the frame. A bearing seat three and a bearing seat four are fixed on the side surface of the metal bracket. A pulley one is fixed on the top of the metal bracket.

[0015] The present invention provides a walnut slicer. The number of slicing saw blades affects the spacing between the slicing saw blades. The spacing between the slicing saw blades affects the cutting thickness. The number of slicing saw blades is selected according to actual conditions.

[0016] The walnut slicer of the present invention can realize the automation of walnut slicing, saving labor costs; operators reduce contact with slicing saw blades, improving work safety; and the slices are uniform, the power is stable, and it is conducive to the next step of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The figure is a front view of a walnut slicer according to the present invention.

[0018] Figure 2 The figure is a right side view of a walnut slicer according to the present invention.

[0019] Figure 3 The figure is a rear view of a walnut slicer according to the present invention.

[0020] Figure 4 The present invention is a top view of a storage hopper of a walnut slicer.

[0021] Figure 5 This is a detailed view of a baffle of a walnut slicer according to the present invention.

[0022] Figure 6 This is a detailed view of a slicing saw blade of a walnut slicer according to the present invention.

[0023] In the figure, 1 is a frame; 2 is a storage hopper; 3 is a baffle; 4 is a connecting rod; 5 is a push plate; 6 is a feeding mold; 7 is a slicing saw blade; 8 is a pulley one; 9 is a pulley two; 10 is a driven pulley three; 11 is a motor; 12 is a sliding base; 13 is a slide rod; 14 is a curved pulley; 15 is a driven pulley four; 16 is a discharge guide groove; 17 is a bearing seat one; 18 is a gear one; 19 is a gear two; 20 is a bearing seat two; 21 is a bearing seat three; 22 is a bearing seat four; 23 is a driven pulley five; 24 is a driven pulley six. DETAILED DESCRIPTION

[0024] The present invention will be further described in detail below with reference to the accompanying drawings: This embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation method is given, but the protection scope of the present invention is not limited to the following embodiments.

[0025] Example 1: Figure 1-6 As shown, a walnut slicer involved in this embodiment includes: a frame, a storage hopper, a baffle, a connecting rod, a push plate, a feeding mold, a slicing saw blade, a pulley 1, a pulley 2, a driven pulley 3, a motor, a sliding base, a slide rod, a curved wheel, a driven pulley 4, a discharge guide groove, a bearing seat 1, a gear 1, a gear 2, a bearing seat 2, a bearing seat 3, a bearing seat 4 and a driven pulley 5 and a driven pulley 6.

[0026] The frame is divided into two layers, upper, middle and lower. The motor is fixed on the lower layer of the frame. The pulley of the motor and the reducer pulley fixed on the middle layer of the frame are driven by a belt. A slicing saw blade is fixed on the other end shaft of the reducer. A feed mold is fixed on the side of the slicing saw blade. The feed mold is fixed to the middle layer of the frame through a bracket. A sliding rod is fixed horizontally between the bracket at the lower end of the feed mold and the side of the frame. A sliding base is provided on the sliding rod. One end of the push plate is fixed to the sliding base by a bolt, and the other end of the push plate is inserted into the feed mold. The pulley of the motor and the driven pulley 3 are driven by a belt. The driven pulley 3 is fixed to the side of the frame through a bearing seat 1. The coaxial gear 1 of the driven pulley 3 is meshed with the gear 2. The shaft of gear two is fixed to the side of the frame through bearing seat two and bearing seat one, and driven pulley six coaxial with gear two is driven by belt transmission with driven pulley four, and the shaft of driven pulley four is fixed to the side of the frame through bearing seat three and bearing seat four, and driven pulley five coaxial with driven pulley four is transmitted to pulley one through belt, and pulley one is fixed to the side of the middle layer of the frame, and the pulley is coaxially fixed with the curved pulley, and the curved pulley is fixed to the sliding base through a connecting rod; the upper layer of the frame is fixed with a storage hopper, and the middle layer of the frame is fixed with a connecting rod, and the connecting rod passes through the push plate and the sliding base in turn, and the top of the connecting rod is fixed to the baffle by a bolt, and the baffle is inserted into the outlet of the storage hopper, and the lower end of the discharge port of the storage hopper is fixed with a discharge guide groove.

[0027] The feed mold has openings at its top and sides, forming a channel. A metal sheet is positioned behind the upper opening. A push plate is inserted into the channel, pushing the walnuts out through the side opening. The outlet of the discharge chute corresponds to the upper opening of the feed mold. The walnuts fall into the upper opening of the feed mold through the discharge chute. They strike the metal sheet behind the upper opening, aligning the walnut's centerline with the slicing saw blade. The push plate then pushes the walnuts out of the side opening of the feed mold and into slices.

[0028] The connecting rod is bolted to a metal rod in the middle of the frame, enabling its left and right movement. A corresponding hole is formed on the push plate, through which the connecting rod passes. A corresponding slot is formed on the sliding base, into which the connecting rod is positioned. The crankshaft rotates, driving the connecting rod back and forth, causing the sliding base, connected to the connecting rod, to slide left and right on the rod. This also causes the push plate, connected to the sliding base, to move left and right. The connecting rod swings left and right, driven by the slot in the sliding base and the hole in the push plate.

[0029] The baffle has a circular hole that's larger than the walnut. The left-right swing of the connecting rod drives the baffle back and forth, allowing the walnuts in the discharge hopper to enter the running hole. During each swing, a walnut passes through the discharge guide chute and into the feed mold.

[0030] Gear 2's left-right movement is controlled by a connecting rod. By swinging the connecting rod left and right, Gear 2's movement is controlled. When Gear 2 is controlled to move left, it contacts Gear 1, and the entire device can operate normally. When Gear 2 is controlled to move right, Gear 2 and Gear 1 are no longer in contact. Even if the motor is working properly, the entire device cannot operate normally. The structure of the connecting rod and Gear 2 is equivalent to a clutch.

[0031] The walnuts cut by the slicing saw are discharged from the left side of the frame. The sliced ​​walnuts are discharged from the left side of the frame, and bags or boxes are placed on the left side of the frame to collect the walnut slices.

[0032] A metal bracket is provided on the right side of the frame, with bearing blocks 3 and 4 fixed to the sides of the metal bracket, and pulley 1 fixed to the top of the metal bracket. Driven pulleys 4 and 6 are driven by a belt, with the belt running perpendicular to the axis. From the side, driven pulley 4 is completely obscured by driven pulley 6, meaning there is a certain distance between the axes of driven pulleys 4 and 6. Therefore, the metal frame is provided on the right side of the frame to ensure that driven pulleys 4 and 6 are driven by a belt, while driven pulley 5, coaxial with driven pulley 6, is driven by a belt to the vertically fixed pulley 1.

[0033] The number of slicing saw blades affects the spacing between them, which in turn affects the thickness of the cut. The number of slicing saw blades should be selected based on the actual situation. The thickness of the walnut slice is determined by the spacing between the slicing saw blades. The overall thickness of the slicing saw blades should be greater than the length of the walnut. However, setting the overall thickness of the slicing saw blades too long will result in waste, so the number should be adjusted based on the specific situation.

[0034] Example 2: Figure 1-6As shown, a walnut slicer involved in this embodiment has the following specific working process: the motor in the lower layer of the frame is energized, the pulley of the motor drives the driven pulley three and the pulley of the reducer to rotate, the gear one coaxial with the driven pulley three rotates, the connecting rod controls whether the gear two is meshed with the gear one, the gear one drives the gear two meshed with it to rotate, the rotation of the gear two is transmitted to the driven pulley six through the shaft, the driven pulley six and the driven pulley four are driven by a belt, the driven pulley five coaxial with the driven pulley four rotates, the driven pulley five is transmitted to the pulley one through the belt, the crank pulley coaxial with the pulley rotates, and during the rotation of the crank pulley, the The sliding base is controlled by a connecting rod to slide on the slide rod. During the sliding process, the sliding base controls the connecting rod to swing left and right. The connecting rod drives the baffle to control the feeding. When the sliding base drives the connecting rod to move to the left, the baffle connected to the top of the connecting rod is inserted into the discharge hopper. A walnut in the discharge hopper falls through the round hole in the baffle. The walnut hits the metal sheet on the upper part of the feed mold and bounces into the feed mold, ensuring that the center line of the walnut entering the feed mold is perpendicular to the direction of the slicing saw blade. The sliding base drives the push plate to insert into the feed mold and push the walnut out from the side opening of the feed mold. The walnut is cut into slices by the slicing saw blade on the side of the feed mold and collected on the left side of the device.

[0035] The foregoing are merely preferred embodiments of the present invention. These embodiments are all different implementations based on the overall concept of the present invention. The scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A walnut slicer, characterized in that: The walnut slicer comprises a frame (1), a storage hopper (2), a baffle (3), a connecting rod (4), a push plate (5), a feeding die (6), a slicing saw blade (7), a pulley 1 (8), a pulley 2 (9), a driven pulley 3 (10), a motor (11), a sliding base (12), a slide rod (13), a curved wheel (14), a driven pulley 4 (15), a discharge guide groove (16), a bearing seat 1 (17), a gear 1 (18), a gear 2 (19), a bearing seat 2 (20), a bearing seat 3 (21), a bearing seat 4 (22), a driven pulley 5 (23), and a driven pulley 6 (24). The frame (1) is divided into two layers, an upper layer, a middle layer, and a lower layer. The lower layer of the frame (1) is fixed with a motor (11). The pulley of the motor (11) and the reducer pulley fixed on the middle layer of the frame (1) are driven by a belt. A slicing saw blade (7) is fixed on the shaft at the other end of the reducer. A feeding mold (6) is fixed on the side of the slicing saw blade (7). The feeding mold (6) is fixed to the middle layer of the frame (1) through a bracket. A sliding rod (13) is fixed horizontally between the bracket at the lower end of the feeding mold (6) and the side of the frame (1). A sliding base (12) is provided on the slide bar (13), one end of the push plate (5) is fixed to the sliding base (12) by a bolt, and the other end of the push plate (5) is inserted into the feeding mold (6); the pulley of the motor (11) and the driven pulley three (10) are driven by a belt, and the driven pulley three (10) is fixed to the side of the frame (1) through the bearing seat one (17), and the coaxial gear one (18) of the driven pulley three (10) is meshed with the gear two (19), and the shaft of the gear two (19) is connected to the driven pulley three (10). The driven pulley 6 (24) coaxial with the gear 2 (19) is driven by the driven pulley 4 (15) through a belt drive. The shaft of the driven pulley 4 (15) is fixed to the side of the frame (1) through the bearing seat 3 (21) and the bearing seat 4 (22). The driven pulley 5 (23) coaxial with the driven pulley 4 (15) is driven by the belt drive with the pulley 1 (8). The pulley 1 (8) is fixed to the middle layer of the frame (1). On the side, a pulley (8) is coaxially fixed to a curved wheel (14), and the curved wheel (14) is fixed to the sliding base (12) through a connecting rod; the upper layer of the frame (1) is fixed to the storage hopper (2), and the middle layer of the frame (1) is fixed to a connecting rod (4), and the connecting rod (4) passes through the push plate (5) and the sliding base (12) in sequence. The top of the connecting rod (4) is fixed to a baffle (3) by a bolt, and the baffle (3) is inserted into the outlet of the storage hopper (2). A discharge guide groove (16) is fixed to the lower end of the discharge port of the storage hopper (2); The upper end and side surfaces of the feeding mold (6) are provided with openings to form a channel, and a metal sheet is provided on the rear side of the upper end opening; The push plate (5) is inserted into the channel of the feeding mold (6) to push the walnuts out of the side opening of the feeding mold (6); The connecting rod (4) is movably fixed to the metal rod on the middle layer of the frame (1) by bolts to realize the left and right movement of the connecting rod (4); a hole is opened at a corresponding position on the push plate (5) and the connecting rod (4) passes through the hole; a groove is opened at a corresponding position on the sliding base (12) and the connecting rod (4) is arranged in the groove.

2. The walnut slicer according to claim 1, characterized in that The baffle (3) is provided with a circular hole, the size of which is larger than that of a walnut.

3. The walnut slicer according to claim 1, characterized in that The outlet position of the discharge guide groove (16) corresponds to the upper opening of the feed mold (6).

4. The walnut slicer according to claim 1, characterized in that The gear 2 (19) is controlled to move left and right by a connecting rod.

5. The walnut slicer according to claim 1, characterized in that: The walnuts cut by the slicing saw blade (7) are discharged through the left side of the frame (1).

6. The walnut slicer according to claim 1, characterized in that: A metal bracket is provided on the right side of the frame (1), a bearing seat three (21) and a bearing seat four (22) are fixed on the side of the metal bracket, and a pulley one (8) is fixed on the top of the metal bracket.

7. The walnut slicer according to claim 1, characterized in that The number of the slicing saw blades (7) affects the spacing of the slicing saw blades (7), and the spacing of the slicing saw blades (7) affects the cutting thickness. The number of the slicing saw blades (7) is selected according to actual conditions.

Citation Information

Patent Citations

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