A material transfer plate mechanism for a nickel steel sheet inductor manufacturing device

Abstract

The present invention discloses a material transfer disk mechanism of a nickel steel sheet inductor manufacturing device, comprising a circular material transfer disk, the material transfer disk being fixed with a rotatable clamping mechanism along the circumferential direction, the material transfer disk being connected with a rotating mechanism; the rotatable clamping mechanism comprising a lower rotating shaft and a clamping shaft axially connected to the material transfer disk; a spline is formed at the outer end of the lower rotating shaft, and a first pulley is connected at the inner end; the clamping shaft is connected with a second pulley; the first pulley and the second pulley are connected by a transmission belt power. The present invention provides a lower rotating shaft with a spline and a clamping shaft with a clamping device, and connects the two by a power connection structure, so that the rotating device outside the material transfer disk is temporarily connected to the lower rotating shaft by a spline, thereby driving the clamping shaft to rotate, so that the clamped workpiece rotates and the insulating tape is wound around it.

Description

Technical Field

[0001] The invention belongs to the field of machinery, and in particular relates to a material transfer disk mechanism of a nickel steel sheet inductor manufacturing device. Background Art

[0002] The nickel steel sheet inductor is made by gluing an insulating layer on the nickel steel sheet cut into sections and then winding the coil. Figure 1 As shown, it includes a nickel steel sheet 01, an insulating layer 02 wound outside the nickel steel sheet 01, and a coil 03 wound outside the insulating layer. When making the nickel steel sheet inductor, it is necessary to wrap the insulating tape. However, if a circular material transport tray is set, if a rotating device is set on it, the rotating device needs to be connected to wires or air pipes, and the wires will rotate with the material transport tray, resulting in winding problems, so it needs to be improved. Summary of the invention

[0003] In order to solve the above problems, the present invention discloses a material transfer disk mechanism of a nickel steel sheet inductor manufacturing device. The present invention provides a lower rotating shaft with a spline and a clamping shaft with a clamping device, and connects the two through a power connection structure, so that the rotating device outside the material transfer disk is temporarily connected to the lower rotating shaft through the spline, thereby driving the clamping shaft to rotate, so that the clamped workpiece rotates and the insulating tape is wound on it.

[0004] To achieve the above object, the technical solution of the present invention is:

[0005] A material transfer disk mechanism of a nickel steel sheet inductor manufacturing device comprises a circular material transfer disk, a rotatable clamping mechanism is fixed to the material transfer disk along the circumferential direction, and the material transfer disk is connected to the rotating mechanism; the rotatable clamping mechanism comprises a lower rotating shaft and a clamping shaft axially connected to the material transfer disk; a spline is formed at the outer end of the lower rotating shaft, and a first pulley is connected to the inner end; the clamping shaft is connected to the second pulley; the first pulley and the second pulley are connected by a transmission belt power; a T-shaped sliding sleeve is slidably connected to the clamping shaft and the shaft is connected to a fixed frame, and a spring is installed between the T-shaped sliding sleeve and the fixed frame; at least two elastic conical parts are formed at the front end of the clamping shaft, and a clamping gap is formed between the elastic conical parts.

[0006] As a further improvement, the number of the rotatable clamping mechanisms is eight.

[0007] As a further improvement, the rotating mechanism is a first rotating cylinder.

[0008] Advantages of the present invention:

[0009] The present invention provides a lower rotating shaft with a spline and a clamping shaft with a clamping device, and connects the two through a power connection structure, so that the rotating device outside the material transfer disk is temporarily connected to the lower rotating shaft through the spline, thereby driving the clamping shaft to rotate, so that the clamped workpiece can be rotated and the insulating tape can be wound on it. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the structure of a nickel steel sheet inductor.

[0011] Figure 2 A schematic diagram of the top view of the structure of a nickel steel sheet inductor manufacturing device;

[0012] Figure 3 It is a side structural diagram of the nickel steel sheet cutting and feeding mechanism;

[0013] Figure 4 It is a top view structural schematic diagram of the nickel steel sheet winding mechanism;

[0014] Figure 5 It is a schematic diagram of the top view of the structure of the nickel steel sheet inductor winding mechanism;

[0015] Figure 6 It is a top view structural schematic diagram of the nickel steel sheet inductor disconnection mechanism;

[0016] Figure 7 It is a schematic diagram of the top view of the structure of the nickel steel sheet inductor blanking device;

[0017] Figure 8 It is a side view structural diagram of a branch pole;

[0018] Fig. 9 It is a schematic diagram of the top view of the rotatable clamping mechanism. DETAILED DESCRIPTION

[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0020] Example 1

[0021] A nickel steel sheet inductor manufacturing device comprises a circular material transfer disk 1, on which a rotatable clamping mechanism 2 is fixed along the circumferential direction; corresponding to the rotatable clamping mechanism 2, a nickel steel sheet cutting and feeding mechanism 3, a nickel steel sheet winding mechanism 4, a nickel steel sheet inductor winding mechanism 5, a nickel steel sheet inductor wire breaking mechanism 6 and a nickel steel sheet inductor unloading device 7 are sequentially installed along the rotation direction of the material transfer disk 1.

[0022] The present invention realizes the transmission and rotation of materials by the material transfer disk 1 through the rotatable clamping mechanism 2. There are eight rotatable clamping mechanisms 2, which are evenly distributed on the material transfer disk 1. The basic operation sequence is that the nickel steel sheet is clamped at the first station on the left and the nickel steel sheet obtained by cutting the nickel steel strip by the feeding mechanism 3 is cut off. Then the material transfer disk 1 rotates forty-five degrees, and passes through the infrared material detector at the second station to detect whether there is a nickel steel sheet. If there is, it continues to rotate forty-five degrees and reaches the third station, i.e., the nickel steel sheet winding mechanism 4. The nickel steel sheet is adhered to the insulating tape and driven to rotate by the nickel steel sheet winding mechanism 4, so that the nickel steel sheet rotates, thereby winding the insulating tape, and then the insulating tape is cut: then continue to rotate forty-five degrees, and the infrared material detector at the fourth station detects whether there is a nickel steel sheet. The material detector detects whether there is a nickel-steel sheet, and then continues to rotate forty-five degrees to reach the fifth station. The nickel-steel sheet inductor winding mechanism 5 rotates to wind the wire outside the insulating tape, and then rotates forty-five degrees to pause at the sixth station, and then rotates forty-five degrees to reach the seventh station. The nickel-steel sheet inductor wire cutting mechanism 6 at the sixth and seventh stations cuts the wires connecting the two nickel-steel sheet inductors and makes the wires fall into the broken wire collection bucket 65, and then rotates forty-five degrees to reach the eighth station, and the nickel-steel sheet inductor unloading device 7 removes the nickel-steel sheet inductor to complete the unloading of the nickel-steel sheet inductor.

[0023] Among them, a branch rod 8 is installed between adjacent rotatable clamping mechanisms 2. The branch rod 8 includes a rod body 81. A V-shaped branch block 82 is fixed on the rod body 81. The V-shaped branch block 82 is supported by the adjacent wires of the adjacent nickel steel sheet inductors.

[0024] The material transfer disc 1 comprises a disc body 11 , and the disc body 11 is connected to a first rotary cylinder 12 for easy rotation.

[0025] The rotatable clamping mechanism 2 includes a lower rotating shaft 21 and a clamping shaft 22 axially connected to the material transfer disk 1; a spline 23 is formed on the outer end of the lower rotating shaft 21, and a first pulley 24 is connected to the inner end; the clamping shaft 22 is connected to the second pulley 25; the first pulley 24 and the second pulley 25 are connected to each other through a transmission belt 26; a T-shaped sleeve 27 is slidably connected to the clamping shaft 22 and is axially connected to a fixed frame 28, and a spring 29 is installed between the T-shaped sleeve 27 and the fixed frame 28; at least two elastic conical portions 210 are formed at the front end of the clamping shaft 22, and a clamping gap 211 is formed between the elastic conical portions 210.

[0026] The nickel steel sheet cutting and feeding mechanism 3 includes a nickel steel belt feeding disk 31, a nickel steel belt feeding roller pair 32, a first fixed cutting knife 33 and a first movable cutting knife 34, a rotating clamping device 35 and a feeding device 36 which are arranged in sequence along the transmission direction of the nickel steel belt; the first movable cutting knife 34 is connected to a first lifting cylinder 37, the rotating clamping device 35 includes a second rotating cylinder 351, the second rotating cylinder 351 is connected to a turntable 352, the turntable 352 is connected to four nickel steel sheet clamps 353 slidingly connected along the circumferential direction, a spring 354 is installed between the nickel steel sheet clamp 353 and the turntable 352, and a bump 355 is raised on the nickel steel sheet clamp 353; the feeding device 36 includes a mounting frame 361, on which a first push-pull cylinder 362 corresponding to the bump 355 and a second push-pull cylinder 363 corresponding to the T-shaped sliding sleeve 27 are installed.

[0027] The method of using the nickel steel sheet cutting and feeding mechanism 3 is as follows:

[0028] The nickel steel belt is wound on the nickel steel belt feeding disk 31, and then the nickel steel belt feeding roller 32 transports the nickel steel belt so that the front end is inserted into the nickel steel sheet clamp 353, and the first movable cutter 34 moves downward to cut the nickel steel belt to obtain the nickel steel sheet on the nickel steel sheet clamp 353, and then the second rotary cylinder 351 rotates so that the corresponding nickel steel sheet clamp 353 faces the rotatable clamping mechanism 2, and the second push-pull cylinder 363 pushes the T-shaped sliding sleeve 27 so that the elastic conical part 210 opens, and then the first push-pull cylinder 362 pushes outward so that the nickel steel sheet clamp 353 pushes the nickel steel sheet between the elastic conical parts 210, and the second push-pull cylinder 363 retracts, and the T-shaped sliding sleeve 27 rebounds so that the elastic conical part 210 closes and clamps the nickel steel sheet, and then the first push-pull cylinder 362 retracts so that the nickel steel sheet clamp 353 returns to its original position. The non-stick wheel and the clamping hand are realized by coating the surface with a non-stick layer.

[0029] The nickel steel sheet winding mechanism 4 includes a third push-pull cylinder 42, which is connected to a first mounting frame 43; a first rotating motor 46 is installed on the first mounting frame 43, and a second lifting cylinder 41 is also installed on the first mounting frame 43, and the second lifting cylinder 41 is connected to a second mounting frame 431, and an insulating tape feeding wheel 44 and a group of clamping non-stick wheels 45 and a fourth push-pull cylinder 47 are sequentially axially connected to the second mounting frame 431 along the moving direction of the insulating tape, and the fourth push-pull cylinder 47 is connected to a non-stick mechanical clamp 48; a block 49 that cooperates with the spline 23 is fixed on the rotating shaft of the rotating motor 46; a cutting lifting cylinder 411 is also connected to the mounting frame 43, and a cutter 410 is connected to the cutting lifting cylinder 411. The block 49 is preferably a plum blossom shape in the shape of a screwdriver head.

[0030] The methodology used by this institution is as follows:

[0031] After the nickel steel sheet reaches the position of this mechanism, the non-stick mechanical gripper 48 clamps the insulating tape under the pull of the fourth push-pull cylinder 47, and then pulls back, and then the third push-pull cylinder 42 is started, so that the insulating tape is directly below the nickel steel sheet, and the block 49 of the rotating shaft of the rotating motor 46 is connected to the spline 23 formed at the outer end of the lower rotating shaft 21. Then the second lifting cylinder 41 rises to make the second mounting frame 431, and then the insulating tape and the nickel steel sheet are attached to the main body, and then the rotating motor 46 rotates, the lower rotating shaft 21 drives the clamping shaft 22 to rotate, and then drives the nickel steel sheet to rotate, so that the tape is wound on the nickel steel sheet, and after winding a preset number of turns, the cutting lifting cylinder 411 drives the cutter 410 to descend to cut the insulating tape.

[0032] The nickel steel sheet inductor winding mechanism 5 includes a third lifting cylinder 51, which is connected to a winding push-pull cylinder 58, which is connected to a second rotary motor 52, which is connected to a V-shaped winding rod 53, which is formed with a threading hole 54, through which a wire 55 passes, and the wire 55 is wound on a wire feeding wheel 56. An L-shaped pressure rod 57 corresponding to the T-shaped sliding sleeve 27 is connected to the housing of the second rotary motor 52.

[0033] During operation, the third lifting cylinder 51 descends so that the L-shaped pressure rod 57 presses the T-shaped sliding sleeve 27 to prevent the clamping shaft 22 from rotating, and the second rotating motor 52 is aligned with the position of the nickel steel sheet. Then the second rotating motor 52 rotates so that the wire on it is wound around the outside of the insulating tape on the nickel steel sheet. When winding, the wire pushing and pulling cylinder 58 moves so that the middle of the insulating tape surface is wound with wire. (When winding the first nickel steel sheet, it is initially wound manually, and then automatically wound.)

[0034] A rotatable clamping mechanism 2 corresponding to the nickel-steel sheet inductor winding mechanism 5 is installed between the rotatable clamping mechanism 2 corresponding to the nickel-steel sheet inductor unloading device 7; the nickel-steel sheet inductor wire-breaking mechanism 6 is located between the rotatable clamping mechanism 2 corresponding to the nickel-steel sheet inductor wire-breaking mechanism 6 and the rotatable clamping mechanism 2 corresponding to the nickel-steel sheet inductor winding mechanism 5; the nickel-steel sheet inductor wire-breaking mechanism 6 includes two second fixed cutting knives 61 and two second movable cutting knives 63, and the two second movable cutting knives 63 are both connected to a fourth lifting cylinder 64, and a wire-breaking collection bucket 65 is installed below the nickel-steel sheet inductor wire-breaking mechanism 6.

[0035] In this way, each time the wire is broken, the movable cutter cuts the wire at one end of the nickel steel sheet inductor on the eighth station and the wire at one end of the nickel steel sheet inductor on the seventh station, so that the nickel steel sheet inductor winding mechanism 5 can automatically wind the nickel steel sheet at the sixth station.

[0036] The nickel steel sheet inductor unloading device 7 includes a fifth push-pull cylinder 71, which is connected to a unloading mechanical clamp 72 and a push rod 73 corresponding to the T-shaped sliding sleeve 27; the unloading mechanical clamp 72 includes a clamping cylinder 74, and clamping plates 75 are respectively connected to both ends of the clamping cylinder 74. After reaching the eighth station, the fifth push-pull cylinder 71 is started, so that the push rod 73 pushes the T-shaped sliding sleeve 27 backward, and the unloading mechanical clamp 72 clamps the nickel steel sheet, and then retracts, so that the nickel steel sheet inductor is clamped.

[0037] The corresponding nickel steel sheet tape winding mechanism 4, the nickel steel sheet inductor winding mechanism 5 and the nickel steel sheet inductor unloading device 7 are all equipped with a material detector 9, which is a proximity switch or an infrared material detector. When the material detector 9 at the corresponding station cannot detect the material, it stops rotating and controls the sound and light alarm corresponding to the material detector 9 to alarm.

[0038] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the embodiments. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A material transfer disk mechanism for a nickel steel sheet inductor manufacturing device, comprising a circular material transfer disk (1), wherein a rotatable clamping mechanism (2) is fixed to the material transfer disk (1) along the circumferential direction, and the material transfer disk (1) is connected to a rotating mechanism; characterized in that: The rotatable clamping mechanism (2) comprises a lower rotating shaft (21) and a clamping shaft (22) axially connected to the material transfer disk (1); a spline (23) is formed at the outer end of the lower rotating shaft (21), and a first pulley (24) is connected to the inner end; the clamping shaft (22) is connected to the second pulley (25); the first pulley (24) and the second pulley (25) are connected in power via a transmission belt (26); a T-shaped sliding sleeve (27) is slidably connected to the clamping shaft (22) and axially connected to a fixed frame (28), and a spring (29) is installed between the T-shaped sliding sleeve (27) and the fixed frame (28); at least two elastic conical portions (210) are formed at the front end of the clamping shaft (22), and a clamping gap (211) is formed between the elastic conical portions (210); Corresponding to the rotatable clamping mechanism (2), a nickel steel sheet cutting and feeding mechanism (3), a nickel steel sheet winding mechanism (4), a nickel steel sheet inductor winding mechanism (5) and a nickel steel sheet inductor disconnecting mechanism (6) are sequentially installed along the rotation direction of the material transfer disk (1); The nickel steel sheet cutting and feeding mechanism (3) comprises a nickel steel sheet feeding disk (31), a nickel steel sheet feeding roller pair (32), a first fixed cutting knife (33) and a first movable cutting knife (34), a rotating clamping device (35) and a feeding device (36) which are sequentially arranged along the nickel steel sheet conveying direction; the first movable cutting knife (34) is connected to a first lifting cylinder (37); the rotating clamping device (35) comprises a second rotating cylinder (351); the second rotating cylinder (351) is connected to a rotating disk (352); the rotating disk (352) is connected to four nickel steel sheet clamps (353) in a circumferentially sliding manner; a second spring (354) is installed between the nickel steel sheet clamp (353) and the rotating disk (352); a protrusion on the nickel steel sheet clamp (353) The feeding device (36) comprises a mounting frame (361), on which a first push-pull cylinder (362) corresponding to the protrusion (355) and a second push-pull cylinder (363) corresponding to the T-shaped sliding sleeve (27) are mounted; The nickel steel sheet winding mechanism (4) comprises a third push-pull cylinder (42), the third push-pull cylinder (42) being connected to a first mounting frame (43); a first rotating motor (46) being mounted on the first mounting frame (43); a second lifting cylinder (41) being mounted on the first mounting frame (43); the second lifting cylinder (41) being connected to a second mounting frame (431); an insulating tape feeding wheel (44) and a group of clamping non-stick wheels (45) and a fourth push-pull cylinder (47) being axially connected in sequence along the moving direction of the insulating tape on the second mounting frame (431); the fourth push-pull cylinder (47) being connected to a non-stick mechanical gripper (48); a rotating shaft of the first rotating motor (46) being fixed with a spline (23); The first mounting frame (43) is also connected to a cutting lifting cylinder (411), and the cutting lifting cylinder (411) is connected to a cutter (410); The nickel steel sheet inductor winding mechanism (5) comprises a third lifting cylinder (51), the third lifting cylinder (51) is connected to a winding push-pull cylinder (58), the winding push-pull cylinder (58) is connected to a second rotating motor (52), the second rotating motor (52) is connected to a V-shaped winding rod (53), the V-shaped winding rod (53) is formed with a threading hole (54), a wire (55) passes through the threading hole (54), and the wire (55) is wound on a wire feeding wheel (56); the housing of the second rotating motor (52) is connected to an L-shaped pressure rod (57) corresponding to the T-shaped sliding sleeve (27) The nickel steel sheet inductor wire breaking mechanism (6) comprises two second fixed cutters (61) and two second movable cutters (63), and the two second movable cutters (63) are both connected to a fourth lifting cylinder (64).

2. The material transfer disk mechanism of the nickel steel sheet inductor manufacturing device according to claim 1, characterized in that: There are eight rotatable clamping mechanisms (2).

3. The material transfer disk mechanism of the nickel steel sheet inductor manufacturing device according to claim 1, characterized in that: The rotating mechanism is a first rotating cylinder (12).

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