A chain brush product device

By designing a chain brush product device with chain transmission and automatic brush system, the problem of hidden hair effects in the production of 5G filter covers is solved, and efficient and stable automatic bristle brushing and residual hair removal process is achieved.

CN113634526BActive Publication Date: 2025-05-02SUZHOU RIMA PRECISION IND GRP CO LTD
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Patent Information

Application Number
CN202110860137.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-29
Publication Date
2025-05-02
Estimated Expiration
2041-07-29

AI Technical Summary

Technical Problem

During the production process of 5G filter covers, hidden wool will affect the frequency regulation process of the filter and bring about the risk of short circuit. The existing technology relies on manual brushing and blowing, which is inefficient and unstable.

Method used

A chain brush product device is designed, including a rack, a tabletop, a conveyor mechanism, a brush and a nozzle. The conveyor mechanism is driven by a sprocket and a chain, and the clamping assembly is used to clamp the product, the brush includes a rotating and rolling brush, and the nozzle is used to blow away the wool.

Benefits of technology

The automated bristle and residual bristle removal process is realized, which improves production efficiency and ensures the stability of product quality. It also has high reliability of chain transmission and low maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a chain brush product device, which includes a frame, the first single-sided conveying part, and the second single-sided conveying part. By adjusting the number of clamping plates and supporting plates of the first single-sided conveying part and the second single-sided conveying part and the spacing between the first sprocket assembly and the second sprocket assembly, a brushing process for the upper surface of products of various widths and lengths can be achieved, and the residual bristles brushed off can be automatically removed. The whole adopts chain transmission, with good reliability and low maintenance cost.
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Description

Technical Field

[0001] The invention relates to a chain brush product device. Background Art

[0002] In the production process of 5G filter cover, many threads need to be tapped on the aluminum plate for installing tuning bolts. Due to the production process, hidden hair sometimes appears during the tapping process. After the tuning bolts are installed, the hair will be brought out. This hair will affect the frequency modulation process of the filter and bring short circuit risks, so the hair needs to be removed. At present, the common practice in the industry is to manually brush the surface of the product with a brush and then blow off the hair with an air gun. In order to improve production efficiency and ensure quality stability, it is necessary to develop an automatic brushing product and hair blowing equipment. Summary of the invention

[0003] The object of the present invention is to provide a chain brush product device with high production efficiency and good quality stability.

[0004] To solve the above technical problems, the present invention adopts the following technical solutions: a chain brush product device, which includes a frame, a table plate on the frame, a conveying mechanism installed on the table plate, and a plurality of brushes and nozzles located above the conveying mechanism. The conveying mechanism includes a conveying base, a first single-sided conveying part and a second single-sided conveying part installed on the conveying base, the first single-sided conveying part includes a first mounting base plate, a first rotating support plate installed on both ends of the first mounting base plate, a first sprocket assembly rotatably connected to the first rotating support plate, and a driving motor for driving the first sprocket assembly to rotate; the second single-sided conveying part includes a second mounting base plate, A second rotating support plate installed on both ends of the second mounting base plate, a second sprocket assembly rotatably connected to the second rotating support plate, the first sprocket assembly is transmission-connected to the second sprocket assembly through a coupling, the first and second sprocket assemblies are symmetrically arranged and both include sprockets, chains, and clamping assemblies, the chain includes inner links and outer links arranged at intervals, the clamping assembly is arranged on the outer links, each clamping assembly includes a plurality of clamping plates and a plurality of bearing plates, the clamping plate is provided with a card interface, the bearing plate is provided with a bearing groove, a clamping station for clamping and conveying products is formed between the clamping assemblies at corresponding positions of the first sprocket assembly and the second sprocket assembly.

[0005] Optimized, the second single-sided transmission part includes a moving component, and the moving component includes a guide rail fixed on the table and perpendicular to the length direction of the first mounting base plate, a slider slidably connected to the guide rail, a connecting block fixed on the table, a nut slidably connected to the connecting block, a bearing seat assembly fixedly mounted on the second mounting base plate, a screw rod threadedly connected to the nut and rotatably connected to the bearing seat assembly, and a handwheel coaxial with the screw rod and fixedly connected, the nut is fixedly connected to the second mounting base plate, and the screw rod drives the nut to move along the length direction of the guide rail.

[0006] Optimized, the brush includes a plurality of rotating brushes and a plurality of rolling brushes, the rotating brush includes a rotating brush mounting block arranged on one side of the conveying mechanism, a rotating brush pneumatic motor installed on the rotating brush mounting block, and a rotating brush head driven by the rotating brush pneumatic motor and suspended above the clamping station, the rotation axis of the rotating brush head is perpendicular to the upper end surface of the table plate.

[0007] Furthermore, there are two rotating brushes, which are respectively located on both sides of the conveying mechanism.

[0008] Furthermore, the rolling brush includes a rolling motor installed on the side of the conveying mechanism, a brush bracket fixed on the rolling motor, a rolling bearing seat installed on the brush bracket, a rolling brush head rotatably connected to the rolling bearing seat, and a coupling connected between the rolling motor and the rolling brush head, and the rotation axis of the rolling brush head is parallel to the upper end surface of the table and perpendicular to the rotation axis of the rotating brush head.

[0009] Furthermore, the blowing nozzle includes a blowing bracket arranged on the side of the conveying mechanism and a blowing head fixed on the blowing bracket and suspended on the clamping station.

[0010] The beneficial effects of the present invention are that by adjusting the number of clamping plates and the supporting plates and the spacing between the first sprocket assembly and the second sprocket assembly, the surface brushing process of products of various widths and lengths can be achieved, and the residual bristles brushed off can be automatically removed. The overall chain transmission is adopted, with good reliability and low maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Attached Figure 1 It is a schematic diagram of the overall structure of the chain brush product device;

[0012] Attached Figure 2 It is a structural schematic diagram of the transmission mechanism;

[0013] Attached Figure 3 It is a structural schematic diagram of the clamping plate;

[0014] Attached Figure 4is a structural schematic diagram of a load-bearing plate;

[0015] Attached Figure 5 is a schematic diagram of the mobile side;

[0016] Attached Figure 6 is a schematic structural diagram of a second single-side transmission unit;

[0017] Attached Figure 7 It is a schematic diagram of the transmission mechanism and part of the product structure;

[0018] Attached Figure 8 It is a schematic diagram of the rotating brush structure;

[0019] Attached Fig. 9 Schematic diagram of the mouthpiece structure;

[0020] Attached Fig.10 It is a schematic diagram of the rolling brush structure. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0022] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0024] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0025] In the present application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature may be that the first feature is directly above or obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature may be that the first feature is directly below or obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature. It should be noted that when an element is referred to as "fixed to" or "set on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0026] like Figure 1-10 As shown, the chain brush product device includes a frame 10, a table 13 on the frame 10, a conveying mechanism 1 installed on the table 13, and a plurality of brushes and a blowing nozzle 4 located above the conveying mechanism 1.

[0027] The conveying mechanism 1 comprises a conveying base, a first single-sided conveying portion 11 and a second single-sided conveying portion installed on the conveying base.

[0028] The first single-sided conveying part 11 includes a first mounting base plate 113 mounted on the platform 13, a first rotating support plate 114 mounted on both ends of the first mounting base plate 113, a first sprocket assembly 115 rotatably connected to the first rotating support plate, and a driving motor 112 for driving the first sprocket assembly to rotate.

[0029] The second single-sided conveying part 12 includes a second mounting base plate 127 mounted on the table 13, a second rotating support plate 120 mounted on both ends of the second mounting base plate 127, a second sprocket assembly 1211 rotatably connected to the second rotating support plate, and a moving assembly 1210. The first sprocket assembly is transmission-connected to the second sprocket assembly 1211 via a coupling 117. The first sprocket assembly 115 and the second sprocket assembly 1211 are symmetrically arranged and both include sprockets (116, 1213), chains (118, 1214), and clamping assemblies (119, 1215). The chain includes inner links 81 and outer links 82 arranged at intervals. The clamping assemblies are arranged on the outer links. Each clamping assembly includes a plurality of clamping plates 15 and a plurality of bearing plates 14. The clamping plates are provided with a card interface 151, and the bearing plates are provided with a bearing groove 141. A clamping station for clamping and conveying the product 7 is formed between the clamping assemblies at corresponding positions of the first sprocket assembly and the second sprocket assembly. The moving assembly includes a guide rail 128 fixed on the table 13 and perpendicular to the length direction of the first mounting base plate 113, a slider 129 slidably connected to the guide rail, a connecting block 126 fixed on the table 13, a nut 125 slidably connected to the connecting block, a bearing seat assembly 124 fixedly mounted on the second mounting base plate 127, a screw rod 123 threadedly connected to the nut and rotatably connected to the bearing seat assembly, and a handwheel 122 coaxial with the screw rod and fixedly connected. The nut is fixedly connected to the second mounting base plate 127, and the screw rod drives the nut to move along the length direction of the guide rail.

[0030] The brushes include a plurality of rotating brushes 2 and a plurality of rolling brushes 5. The rotating brushes 2 include a rotating brush mounting block 21 disposed on one side of the conveying mechanism 1, a rotating brush pneumatic motor 22 mounted on the rotating brush mounting block 21, and a rotating brush head 23 driven by the rotating brush pneumatic motor 22 and suspended above the clamping station. The rotation axis of the rotating brush head 23 is perpendicular to the upper end surface of the table 13. There are two rotating brushes 2 and they are respectively located on both sides of the conveying mechanism 1. The rolling brush 5 includes a rolling motor 51 mounted on the side of the conveying mechanism 1, a brush bracket 52 fixed on the rolling motor, a rolling bearing seat 53 mounted on the brush bracket, a rolling brush head 54 rotatably connected to the rolling bearing seat, and a coupling 55 connected between the rolling motor and the rolling brush head. The rotation axis of the rolling brush head is parallel to the upper end surface of the table 13 and perpendicular to the rotation axis of the rotating brush head 23.

[0031] The blowing nozzle 4 includes a blowing bracket arranged on the side of the conveying mechanism 1 and a blowing head 42 fixed on the blowing bracket 41 and suspended on the clamping station.

[0032] like Figure 7As shown, during normal operation, the product 7 is placed between the supporting plate 14 and the clamping plate 15, and the driving motor 112 drives the first sprocket assembly 115 and the second sprocket assembly 1211 to move forward at the same time, driving the product 7 to move forward together, and then the product 7 enters the two rotating brushes 2, the blowing nozzle 4, the rolling brush 5 and the blowing nozzle 4 in sequence, and the product is subjected to the brushing and hair removal process, and finally the finished product flows out from the end of the conveying mechanism.

[0033] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A chain brush product device, comprising a frame, a table provided on the frame, a conveying mechanism installed on the table, a plurality of brushes and a blowing nozzle located above the conveying mechanism, characterized in that: The conveying mechanism comprises a conveying base, a first unilateral conveying part and a second unilateral conveying part installed on the conveying base, the first unilateral conveying part comprises a first mounting base plate, a first rotating support plate installed on both ends of the first mounting base plate, a first sprocket assembly rotatably connected to the first rotating support plate, and a driving motor for driving the first sprocket assembly to rotate, the second unilateral conveying part comprises a second mounting base plate, a second rotating support plate installed on both ends of the second mounting base plate, and a second sprocket assembly rotatably connected to the second rotating support plate, the first sprocket assembly is transmission-connected to the second sprocket assembly through a coupling, the first sprocket assembly and the second sprocket assembly are symmetrically arranged and both comprise sprockets, chains, and clamping assemblies, the chain comprises inner and outer chain links arranged at intervals, the clamping assembly is arranged on the outer chain links, each clamping assembly comprises a plurality of clamping plates and a plurality of bearing plates, a card interface is arranged on the clamping plate, a bearing groove is arranged on the bearing plate, and a clamping station for clamping and conveying products is formed between the clamping assemblies at corresponding positions of the first sprocket assembly and the second sprocket assembly; The brush comprises a plurality of rotating brushes and a plurality of rolling brushes, wherein the rotating brush comprises a rotating brush mounting block arranged on one side of the conveying mechanism, a rotating brush pneumatic motor mounted on the rotating brush mounting block, and a rotating brush head driven by the rotating brush pneumatic motor and suspended above the clamping station, wherein the rotating axis of the rotating brush head is perpendicular to the upper end surface of the table plate; The rolling brush includes a rolling motor installed on the side of the conveying mechanism, a brush bracket fixed on the rolling motor, a rolling bearing seat installed on the brush bracket, a rolling brush head rotatably connected to the rolling bearing seat, and a coupling connected between the rolling motor and the rolling brush head. The rotation axis of the rolling brush head is parallel to the upper end surface of the table and perpendicular to the rotation axis of the rotating brush head.

2. The chain brush product device according to claim 1, characterized in that: The second single-sided transmission part includes a moving component, which includes a guide rail fixed on the table and perpendicular to the length direction of the first mounting base plate, a slider slidably connected to the guide rail, a connecting block fixed on the table, a nut slidably connected to the connecting block, a bearing seat assembly fixedly mounted on the second mounting base plate, a screw rod threadedly connected to the nut and rotatably connected to the bearing seat assembly, and a handwheel coaxial with the screw rod and fixedly connected, the nut is fixedly connected to the second mounting base plate, and the screw rod drives the nut to move along the length direction of the guide rail.

3. The chain brush product device according to claim 1, characterized in that: There are two rotating brushes, which are respectively located on both sides of the conveying mechanism.

4. The chain brush product device according to claim 1, characterized in that: The blowing nozzle comprises a blowing bracket arranged on the side of the conveying mechanism and a blowing head fixed on the blowing bracket and suspended on the clamping station.

Citation Information

Patent Citations

  • Cleaning device of cylinder structure material

    CN208407980U

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    CN211495581U

  • Chain type product brushing device

    CN215902261U