A new type of upper side filling machine
By using a lifting mechanism and lifting translation mechanism in the filling machine, the height adjustment and precise insertion of the filling mechanism are achieved, which solves the problem of low filling efficiency of the traditional filling machine and improves the filling effect.
Patent Information
- Application Number
- CN202111238099.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-25
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2041-10-25
AI Technical Summary
During the filling process of traditional side-position filling machines, the products need to be arranged in a single shape. The stroke limit leads to the limited number of filling products at one time, which makes the use effect poor.
A new type of upper side injection filling machine is designed, using a lifting mechanism and a lifting translation mechanism, so as to achieve height adjustment and precise insertion of the inlet mechanism on the lifting base plate and the transmission column.
It realizes highly flexible adjustment and precise operation of the injecting mechanism, meets the needs of different filling positions and product heights, and improves the filling efficiency and effect.
Smart Images

Figure CN113767942B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food processing, in particular to a new type of upper side injection stuffing machine. Background Art
[0002] In the processing of foods that need to be stuffed, such as bread, a stuffing machine is usually used to perform the stuffing operation. However, when a traditional side-position stuffing machine is stuffing, the products need to be arranged in a straight line, and the number of products that can be stuffed at one time is limited due to the limitation of the stroke, resulting in poor use effect. Therefore, it is urgent to design a new upper side-position stuffing machine to solve the above problems. Summary of the invention
[0003] The purpose of the present invention is to solve the defects in the prior art and to propose a new type of upper side filling machine.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A new type of upper side injection filling machine, comprising a frame body, the frame body comprising a left frame body and a right frame body, the left frame body and the right frame body are both provided with slide rails, and a slider is slidably provided on the slide rails, the left frame body and the right frame body are also provided with guide columns, and the two ends of the guide columns are respectively provided with a bottom plate and a top plate, the bottom plate and the top plate are both fixedly connected to the slider, the guide column is sequentially provided with a lifting bottom plate 1, a lifting bottom plate 2 and a lifting bottom plate 3 through a movable sleeve, the lifting bottom plate 3 is provided with a transmission column, and also includes:
[0006] A pouring mechanism, the pouring mechanism is arranged on the transmission column and is used for pouring;
[0007] A lifting mechanism, which is arranged between the left frame and the right frame and is used to adjust the overall height of the device;
[0008] The lifting and translation mechanism is used to control the position of the injection mechanism to perform injection operation.
[0009] As a further solution of the present invention: the lifting and translation mechanism comprises:
[0010] A lifting assembly, the lifting assembly is used to drive the injection mechanism to move up and down;
[0011] The translation assembly is used to drive the injection mechanism to move horizontally.
[0012] As a further solution of the present invention: the lifting assembly includes a shell fixedly set on the lifting base plate one and the lifting base plate two, a reducer is arranged inside the shell, a driving member one connected to the reducer is arranged on the outside of the shell, the output end of the reducer is connected to a force transmission shaft one through a coupling one, a support plate is arranged between the lifting base plate one and the lifting base plate two, and the force transmission shaft one passes through the support plate, the end of the force transmission shaft one is connected to an eccentric wheel through a key, and a cam assembly is rotatably arranged on the outer side of the eccentric wheel, a connecting seat is movably arranged on the cam assembly, and the connecting seat is fixedly arranged on the lifting base plate three.
[0013] As a further solution of the present invention: the translation assembly includes a second driving member arranged on the outer wall of the left frame, the driving end of the second driving member is provided with a reducer, the reduction end of the reducer is provided with a rotating shaft, and the end of the rotating shaft is provided with a gear, the guide column is connected with a rack through a flange-type support seat, and the outer wall of the rack and the gear are meshed.
[0014] As a further solution of the present invention: the transmission column passes through the top plate, and a guide sleeve is arranged on the top plate, and the transmission column is movably arranged in the guide sleeve.
[0015] As a further solution of the present invention: an electric eye mounting plate is also provided on one side outer wall of the second lifting base plate, and an electric eye is provided on the electric eye mounting plate.
[0016] As a further solution of the present invention: the lifting mechanism includes a lifter, which is respectively arranged in the left frame and the right frame, and adjacent lifters are connected with a force transmission shaft 2 through a coupling 2. A hand wheel is arranged on one of the lifters, and the lifting end of the lifter is in contact with the outer wall of the lifting base plate 1.
[0017] As a further solution of the present invention: the injection mechanism includes a mounting plate fixedly arranged on the end of the transmission column, a double-layer small hopper is arranged on the mounting plate, and a pump body is arranged on the double-layer small hopper, and a one-five material nozzle is arranged at the material guide end of the pump body, and the one-five material nozzle is connected to the injection assembly through a hose.
[0018] As a further solution of the present invention: the injection and embedding component includes an injection and embedding nozzle, a ball valve is arranged on the injection and embedding nozzle, a pen-shaped cylinder is also arranged on the outer side of the injection and embedding nozzle for driving the ball valve to open the filling, and the injection and embedding component also includes a filling amount regulating valve for adjusting the filling amount.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The present invention provides a new type of upper side filling machine, which can drive the lifting bottom plate one, the lifting bottom plate two and the lifting bottom plate three to rise and fall together through the lifting mechanism, and the filling mechanism on the transmission column can also rise and fall together, so that the initial height of the filling mechanism can be flexibly adjusted according to the use needs to meet the needs of different filling positions and different product heights. After the height is adjusted, the lifting and translation operations of the filling mechanism can be realized by lifting the translation mechanism, so that the filling end of the filling mechanism can be accurately inserted into the food to be filled. When the filling mechanism is finished, the filling mechanism is reset by lifting the translation mechanism, and the filling operation can be repeatedly realized, and the use effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the main structure of a new upper side-injection filling machine provided by an embodiment of the present invention;
[0022] Figure 2 A schematic diagram of the side structure of a new upper side-injection filling machine provided by an embodiment of the present invention;
[0023] Figure 3 A schematic cross-sectional view of a novel upper side-injection filling machine provided by an embodiment of the present invention;
[0024] Figure 4 A schematic diagram of the structure of a frame of a new upper side-injection filling machine provided by an embodiment of the present invention when viewed from above;
[0025] Figure 5 A schematic diagram of the internal structure of a frame of a new upper side injection filling machine provided by an embodiment of the present invention;
[0026] Figure 6 A schematic diagram of a half-section structure of a frame of a new upper side-injection filling machine provided by an embodiment of the present invention;
[0027] Figure 7 A schematic diagram of the structure of a new type of upper side-injection filling machine provided by an embodiment of the present invention from a bottom view;
[0028] Figure 8 A schematic diagram of the filling mechanism structure of a new upper side filling machine provided by an embodiment of the present invention;
[0029] Fig. 9 A schematic diagram of the side view of the filling mechanism of a new upper side-injecting filling machine provided in an embodiment of the present invention.
[0030] In the figure: 1-frame frame, 2-lifting translation mechanism, 3-injection mechanism, 4-one-point five-nozzle, 5-pump body, 6-double-layer small hopper, 101-left frame, 102-right frame, 201-bottom plate, 202-guide column, 203-top plate, 204-lifting bottom plate 1, 205-lifting bottom plate 2, 206-lifting bottom plate 3, 207-slider, 208-slide rail, 209-transmission column, 210-hand wheel, 211-lifter, 212-drive Part 1, 213-force transmission shaft 1, 214-cam assembly, 215-eccentric wheel, 216-connecting seat, 217-support plate, 218-driving part 2, 219-gear, 220-rack, 221-flange type support seat, 222-force transmission shaft 2, 224-electric eye mounting plate, 225-guide sleeve, 226-coupling 2, 227-coupling 1, 301-filling amount regulating valve, 302-pen-shaped cylinder, 303-ball valve, 304-injection nozzle. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0032] like Figure 1 , Figure 2 and Figure 3 As shown, a new type of upper side injection filling machine provided by an embodiment of the present invention includes a frame body 1, the frame body 1 includes a left frame body 101 and a right frame body 102, the left frame body 101 and the right frame body 102 are both provided with a slide rail 208, and a slider 207 is slidably provided on the slide rail 208, and a guide column 202 is also provided in the left frame body 101 and the right frame body 102, and a bottom plate 201 and a top plate 203 are respectively provided at both ends of the guide column 202, the bottom plate 201 and the top plate 203 are fixedly connected to the slider 207, and a lifting bottom plate 1 204, a lifting bottom plate 205 and a lifting bottom plate 3 206 are sequentially movably provided on the guide column 202 through a movable sleeve, and a transmission column 209 is provided on the lifting bottom plate 3 206, and also includes:
[0033] The injection mechanism 3 is arranged on the transmission column 209 and is used for injection;
[0034] A lifting mechanism, which is disposed between the left frame 101 and the right frame 102 and is used to adjust the overall height of the device;
[0035] The lifting and translation mechanism 2 is used to control the position of the injection mechanism 3 to perform the injection operation.
[0036] The lifting mechanism can drive the lifting bottom plate 1 204, the lifting bottom plate 205 and the lifting bottom plate 3 206 to lift together, and the injection mechanism 3 on the transmission column 209 will also lift together, so that the initial height of the injection mechanism 3 can be flexibly adjusted according to the use needs to meet the needs of different filling positions and different product heights. After the height is adjusted, the lifting and lowering and translation operations of the injection mechanism 3 can be realized by lifting the translation mechanism 2, so that the injection end of the injection mechanism 3 can be accurately inserted into the food to be injected. When the injection mechanism 3 is injected, the injection mechanism 3 is reset by lifting the translation mechanism 2, and the injection operation can be repeatedly realized, and the use effect is better.
[0037] As an embodiment of the present invention, please refer to Figure 3 , the lifting and translation mechanism 2 comprises:
[0038] A lifting assembly, which is used to drive the injection mechanism 3 to move up and down;
[0039] The translation component is used to drive the injection mechanism 3 to move horizontally.
[0040] As an embodiment of the present invention, please refer to Figure 3 , Figure 4 , Figure 6 and Figure 7 The lifting assembly includes a shell fixedly arranged on the lifting bottom plate 1 204 and the lifting bottom plate 205, a reducer is arranged inside the shell, and a driving member 1 212 connected to the reducer is arranged outside the shell. The specific structure of the driving member 1 212 is not limited. In this embodiment, preferably, the driving member 1 212 adopts a servo motor, and the output end of the reducer is connected to a force transmission shaft 1 213 through a coupling 1 227. A support plate 217 is arranged between the lifting bottom plate 1 204 and the lifting bottom plate 205, and the force transmission shaft 1 213 penetrates the support plate 217, and the end of the force transmission shaft 1 213 is connected to an eccentric shaft 213 through a key. The cam assembly 214 is rotatably provided on the outer side of the eccentric wheel 215, and a connecting seat 216 is movably provided on the cam assembly 214, and the connecting seat 216 is fixedly provided on the lifting base plate 204. The servo motor and the reducer can drive the force transmission shaft 213 to rotate, and the force transmission shaft 213 can drive the eccentric wheel 215 to rotate around the force transmission shaft 213, so that the cam assembly 214 on the eccentric wheel 215 rotates together, and then the movably connected connecting seat 216 on the cam assembly 214 can drive the lifting base plate 206 to move up and down, so as to realize the up and down movement adjustment of the injection mechanism 3.
[0041] As an embodiment of the present invention, please refer to Figure 3 and Figure 4The translation assembly includes a second driving member 218 arranged on the outer wall of the left frame 101. The specific structure of the second driving member 218 is not limited. In this embodiment, preferably, the second driving member 218 adopts a servo motor, and the driving end of the second driving member 218 is provided with a reducer, and the reduction end of the reducer is provided with a rotating shaft, and the end of the rotating shaft is provided with a gear 219. The guide column 202 is connected with a rack 220 through a flange-type support seat 221, and the rack 220 is meshed with the outer wall of the gear 219. The gear 219 at the end of the rotating shaft can be driven to rotate by the second driving member 218 and the reducer. Since the gear 219 and the rack 220 are meshed, the rack 220 is fixed on the guide column 202. When the gear 219 rotates, the rack 220 drives the guide column 202 to move synchronously, thereby making the slider 207 on the bottom plate 201 and the top plate 203 slide on the slide rail 208, thereby realizing the horizontal movement of the injection mechanism 3.
[0042] As an embodiment of the present invention, please refer to Figure 3 The transmission column 209 passes through the top plate 203, and a guide sleeve 225 is provided on the top plate 203. The transmission column 209 is movably arranged in the guide sleeve 225. The transmission column 209 can be limited by the guide sleeve 225, so that the transmission column 209 is more stable during the movement.
[0043] As an embodiment of the present invention, please refer to Figure 5 An electric eye mounting plate 224 is also provided on one side outer wall of the lifting bottom plate 205, and an electric eye is provided on the electric eye mounting plate 224 to detect the position of the product.
[0044] As an embodiment of the present invention, please refer to Figure 3 , Figure 6 and Figure 7 The lifting mechanism includes a lifter 211, which is respectively arranged in the left frame 101 and the right frame 102. Adjacent lifters 211 are connected with a force transmission shaft 222 through a coupling 226. A hand wheel 210 is arranged on one lifter 211. The lifting end of the lifter 211 contacts the outer wall of the lifting bottom plate 1 204. The lifters 211 in the left frame 101 and the right frame 102 can be synchronously driven through the force transmission shaft 222. When the height needs to be adjusted, the lifter 211 can be driven to work by rotating the hand wheel 210, so as to realize the synchronous lifting of the lifting bottom plate 1 204, the lifting bottom plate 205 and the lifting bottom plate 3 206, so as to achieve the purpose of adjusting the initial height of the injection mechanism 3.
[0045] As an embodiment of the present invention, please refer to Figure 8 and Fig. 9The injection mechanism 3 includes a mounting plate fixedly arranged at the end of the transmission column 209, a double-layer small hopper 6 is arranged on the mounting plate, and a pump body 5 is arranged on the double-layer small hopper 6, the specific structure of the pump body 5 is not limited, in this embodiment, preferably, the specific structure of the pump body 5 is not limited, in this embodiment, preferably, the pump body 5 adopts a rotor pump, and a one-five material nozzle 4 is arranged at the material guide end of the pump body 5, and the one-five material nozzle 4 is connected to the injection assembly through a hose, the filling can be directly added to the double-layer small hopper 6, and then introduced into the one-five material nozzle 4 under the action of the pump body 5, and finally can be exported through the injection assembly to realize injection.
[0046] As an embodiment of the present invention, please refer to Figure 8 and Fig. 9 The injection assembly includes an injection nozzle 304, on which a ball valve 303 is provided. A pen-shaped cylinder 302 is also provided on the outer side of the injection nozzle 304 for driving the ball valve 303 to start filling. The injection assembly also includes a filling amount regulating valve 301 for adjusting the filling amount. The pen-shaped cylinder 302 can be controlled by PLC to drive the ball valve 303 to start filling. When a filling stop signal is received, the pump body 5 stops and the ball valve 303 is automatically closed.
[0047] When in use, the lifting mechanism can drive the lifting bottom plate 1 204, the lifting bottom plate 205 and the lifting bottom plate 3 206 to rise and fall together, and the injection mechanism 3 on the transmission column 209 will also rise and fall together, so that the initial height of the injection mechanism 3 can be flexibly adjusted according to the use needs to meet the needs of different filling positions and different product heights. After the height is adjusted, the lifting and lowering and translation operations of the injection mechanism 3 can be realized by lifting the translation mechanism 2, so that the injection end of the injection mechanism 3 can be accurately inserted into the food to be injected. When the injection mechanism 3 is injected, the translation mechanism 2 is lifted to reset the injection mechanism 3, and the injection operation can be repeatedly realized, and the use effect is better.
[0048] It should be particularly noted that those skilled in the art should regard the specification as a whole. The technical solutions in the various embodiments may also be appropriately combined to form other implementation methods that can be understood by those skilled in the art. The above-mentioned embodiments only express the preferred implementation methods of the present technical solution, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present technical solution.
Claims
1. A new type of upper side filling machine, characterized in that: The invention comprises a rack frame, wherein the rack frame comprises a left frame and a right frame, wherein the left frame and the right frame are both provided with a slide rail, and a slider is slidably provided on the slide rail, wherein the left frame and the right frame are also provided with a guide column, and the two ends of the guide column are respectively provided with a bottom plate and a top plate, wherein the bottom plate and the top plate are both fixedly connected to the slider, and the guide column is provided with a lifting bottom plate 1, a lifting bottom plate 2 and a lifting bottom plate 3 in sequence through a movable sleeve, and a transmission column is provided on the lifting bottom plate 3, and further comprises: A pouring mechanism, the pouring mechanism is arranged on the transmission column and is used for pouring; A lifting mechanism, which is arranged between the left frame and the right frame and is used to adjust the overall height of the device; The lifting and translation mechanism is used to control the position of the injection mechanism to perform the injection operation. The lifting and translation mechanism includes: a lifting component, the lifting component is used to drive the injection mechanism to move up and down; a translation component, the translation component is used to drive the injection mechanism to move horizontally, the lifting component includes a shell fixedly arranged on the lifting base plate 1 and the lifting base plate 2, a reducer is arranged inside the shell, a driving member 1 connected to the reducer is arranged on the outer side of the shell, the output end of the reducer is connected with a force transmission shaft 1 through a coupling 1, a support plate is arranged between the lifting base plate 1 and the lifting base plate 2, and the force transmission shaft 1 passes through the support plate, the end of the force transmission shaft 1 is connected with an eccentric wheel through a key, and a cam assembly is rotatably arranged on the outer side of the eccentric wheel, a connecting seat is movably arranged on the cam assembly, and the connecting seat is fixedly arranged on the lifting base plate 3, the translation assembly includes a driving member 2 arranged on the outer wall of the left frame, and the driving end of the driving member 2 is provided with a reducer, The reduction end of the reducer is provided with a rotating shaft, and the end of the rotating shaft is provided with a gear. A rack is connected to the guide column through a flange-type support seat, and the outer wall of the rack and the gear are meshed. The transmission column passes through the top plate, and a guide sleeve is provided on the top plate. The transmission column is movably arranged in the guide sleeve. An electric eye mounting plate is also provided on one side outer wall of the lifting bottom plate 2, and an electric eye is provided on the electric eye mounting plate. The lifting mechanism includes a lifter, and the lifters are respectively arranged in a left frame and a right frame. A force transmission shaft 2 is connected between adjacent lifters through a coupling 2. A hand wheel is provided on one of the lifters, and the lifting end of the lifter contacts the outer wall of the lifting bottom plate 1. The injection mechanism includes a mounting plate fixedly arranged at the end of the transmission column, a double-layer small hopper is provided on the mounting plate, and a pump body is provided on the double-layer small hopper. A one-point five-material nozzle is provided at the guide end of the pump body, and the one-point five-material nozzle is connected with an injection assembly through a hose.
2. The new upper side filling machine according to claim 1, characterized in that: The injection assembly includes an injection nozzle, a ball valve is arranged on the injection nozzle, a pen-shaped cylinder is arranged outside the injection nozzle for driving the ball valve to open the filling, and the injection assembly also includes a filling amount regulating valve for adjusting the filling amount.
Citation Information
Patent Citations
Novel upper-position side-injection stuffing injection machine
CN216058994U