A controllable negative-pressure volatile organic compound swirl cooling component

The controllable negative pressure swirl cooling module regulates the residence time of VOCs gas in the multi-stage spraying device, which solves the problems of energy waste and inefficiency in the prior art, and achieves reduction of equipment energy consumption and improvement of disposal efficiency.

CN113769533BActive Publication Date: 2025-07-11SHANDONG HUAYI ECOLOGICAL AGRI DEV CO LTD
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Patent Information

Application Number
CN202111255401.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-10-27
Publication Date
2025-07-11
Estimated Expiration
2041-10-27

AI Technical Summary

Technical Problem

In the prior art, it is difficult for VOCs gas to reasonably regulate its residence time according to its chemical composition and temperature during multi-stage spraying, resulting in energy waste and inefficient disposal.

Method used

The controlled negative pressure volatile organic organic substance cyclone cooling assembly is adopted to adjust the negative pressure magnitude through an electric actuator, connecting rod and conical valve, control the residence time of the gas in the multi-stage spray device, and accelerate the gas entering the rear section cooling through the tangential arrangement of the cyclone and the bus tube to achieve linear adjustment.

Benefits of technology

It effectively reduces equipment energy consumption and improves the disposal efficiency of VOCs gas.

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Abstract

The present invention relates to the technical field of VOCs treatment, in particular to a controllable negative-pressure volatile organic compound cyclone cooling assembly. The opening degree of the flow-collecting and diffusing pipe is adjusted by an electric actuator, a connecting rod and a conical valve, and the magnitude of the negative pressure is linearly adjusted to control the residence time of the VOCs gas in the front-stage multi-stage spraying device, effectively reducing the energy consumption of the equipment. The cyclone pipe is tangentially arranged with the confluence pipe and the non-condensable gas cooling pipe manifold. Under the action of negative-pressure cyclone, the VOCs gas accelerates into the rear-stage non-condensable gas cooling pipe manifold, which can effectively improve the treatment efficiency. It includes an air inlet pipe, a flow-collecting and diffusing pipe, a confluence pipe, an electric actuator, a connecting rod, a conical valve, a differential pressure transmitter and a cyclone pipe. The bottom of the air inlet pipe is connected to the top of the flow-collecting and diffusing pipe, the confluence pipe is fixedly arranged at the bottom of the flow-collecting and diffusing pipe, the electric actuator is fixedly arranged at the top of the air inlet pipe, and the connecting rod is arranged at the bottom of the electric actuator and passes downward through the air inlet pipe and inserts into the flow-collecting and diffusing pipe.
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Description

Technical Field

[0001] The present invention relates to the technical field of VOCs treatment, and particularly to a controllable negative pressure volatile organic compound swirl cooling component. Background Art

[0002] According to the definition of the World Health Organization, VOCs are various organic compounds with boiling points from ℃ to ℃ at normal temperature. In China, VOCs refer to organic compounds with a saturated vapor pressure greater than 70 Pa at normal temperature and a boiling point below 260 °C under normal pressure, or all organic compounds with a vapor pressure greater than or equal to 10 Pa and volatility at 20 °C. The main components of VOCs are: hydrocarbons, halogenated hydrocarbons, oxygenated hydrocarbons, and nitrogenous hydrocarbons, which include: benzene series, organic chlorides, Freon series, organic ketones, amines, alcohols, ethers, esters, acids, and petroleum hydrocarbon compounds, etc.

[0003] Currently, for VOCs gases, a multi-stage spraying method is mostly used in the front stage to capture various condensable organic matters therein and reduce the gas temperature. Since the chemical compositions and physical properties such as temperature and condensation point of different VOCs gases are different, the residence time required for them in the front-stage spraying is also different. According to the properties of different VOCs gases, how to reasonably control their residence time in the spraying section, effectively save energy and improve the treatment efficiency is an urgent problem to be solved at present. Summary of the Invention

[0004] To solve the above technical problems, the present invention provides a controllable negative pressure VOCs swirl cooling component, which can linearly adjust the residence time of different VOCs gases in the spraying section according to their chemical compositions and physical properties such as temperature and condensation point, and effectively reduce the energy consumption of the equipment and improve the treatment efficiency of the controllable negative pressure volatile organic compound swirl cooling component.

[0005] A controllable negative-pressure volatile organic compound cyclone cooling component of the present invention includes an intake pipe, a flow-accumulating diffusion pipe, a confluence pipe, an electric actuator, a connecting rod, a conical valve, a differential pressure transmitter, and a cyclone pipe. The bottom of the intake pipe is connected to the top of the flow-accumulating diffusion pipe. The confluence pipe is fixedly arranged at the bottom of the flow-accumulating diffusion pipe. The electric actuator is fixedly arranged at the top of the intake pipe. The connecting rod is arranged at the bottom of the electric actuator and passes downward through the intake pipe and inserts into the flow-accumulating diffusion pipe. The conical valve is fixedly arranged at the bottom of the connecting rod. Two probes of the differential pressure transmitter are respectively inserted into the intake pipe and the confluence pipe. The cyclone pipe is connected to the output end of the confluence pipe. The differential pressure transmitter is electrically connected to the intake pipe and the flow-accumulating diffusion pipe. The front section of the intake pipe is connected with a multi-stage spraying device. The rear section of the cyclone pipe is connected with a non-condensable gas cooling pipe manifold. The VOCs gas that has not been completely cooled by the multi-stage spraying in the front section flows through the intake pipe, the flow-accumulating diffusion pipe, the confluence pipe, and the cyclone pipe in turn under the negative pressure condition. The opening degree of the flow-accumulating diffusion pipe is adjusted by the electric actuator, the connecting rod, and the conical valve, and the magnitude of the negative pressure is linearly adjusted to control the residence time of the VOCs gas in the multi-stage spraying device in the front section, effectively reducing the energy consumption of the equipment. The cyclone pipe and the confluence pipe, the non-condensable gas cooling pipe manifold are arranged tangentially. The VOCs gas under the action of negative-pressure cyclone accelerates into the non-condensable gas cooling pipe manifold in the rear section, which can effectively improve the treatment efficiency.

[0006] Preferably, the cyclone pipe and the confluence pipe, the non-condensable gas cooling pipe manifold are arranged tangentially; through the above setting, the VOCs gas accelerates into the non-condensable gas cooling pipe manifold in the rear section.

[0007] Preferably, the outer shape of the flow-accumulating diffusion pipe is a symmetric inverted frustum structure; through the above setting, it is beneficial to the accelerated diffusion of the gas flowing through this section.

[0008] Preferably, the distance between the conical valve and the inner wall of the flow-accumulating diffusion pipe is not less than 2 mm; through the above setting, the magnitude of the negative pressure is controlled.

[0009] Preferably, the bottom of the conical valve and the connecting rod are fixed by nuts and washers; through the above setting, it is convenient to disassemble and replace the conical valve.

[0010] Preferably, the bottom of the electric actuator and the top of the intake pipe are fixed by a screw and a nut; through the above setting, it is convenient to fix the electric actuator.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: The VOCs gas that has not been completely cooled by the multi-stage spraying in the front section flows through the intake pipe, the flow-accumulating diffusion pipe, the confluence pipe, and the cyclone pipe in turn under the negative pressure condition. The opening degree of the flow-accumulating diffusion pipe is adjusted by the electric actuator, the connecting rod, and the conical valve, and the magnitude of the negative pressure is linearly adjusted to control the residence time of the VOCs gas in the multi-stage spraying device in the front section, effectively reducing the energy consumption of the equipment. The cyclone pipe and the confluence pipe, the non-condensable gas cooling pipe manifold are arranged tangentially. The VOCs gas under the action of negative-pressure cyclone accelerates into the non-condensable gas cooling pipe manifold in the rear section, which can effectively improve the treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of the present invention;

[0013] Figure 2 is a schematic top view structural diagram of the present invention;

[0014] Figure 3 is a schematic orthographic isometric structural diagram of the present invention;

[0015] Reference numerals in the drawings: 1, intake pipe; 2, collector diffuser pipe; 3, manifold pipe; 4, electric actuator; 5, connecting rod; 6, conical valve; 7, differential pressure transmitter; 8, cyclone tube. DETAILED DESCRIPTION OF THE INVENTION

[0016] For ease of understanding the present invention, the present invention will be described more fully hereinafter with reference to the relevant drawings. The present invention may be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the disclosure of the present invention will be thorough and complete.

[0017] As Figures 1 to 3As shown in the figure, a controllable negative pressure volatile organic compound cyclone cooling assembly includes an intake pipe 1, a confluence diffuser pipe 2, a confluence pipe 3, an electric actuator 4, a connecting rod 5, a conical valve 6, a differential pressure transmitter 7, and a cyclone pipe 8. The bottom of the intake pipe 1 is connected to the top of the confluence diffuser pipe 2. The confluence pipe 3 is fixedly arranged at the bottom of the confluence diffuser pipe 2. The electric actuator 4 is fixedly arranged at the top of the intake pipe 1. The connecting rod 5 is arranged at the bottom of the electric actuator 4 and passes downward through the intake pipe 1 and inserts into the confluence diffuser pipe 2. The conical valve 6 is fixedly arranged at the bottom of the connecting rod 5. Two groups of probes of the differential pressure transmitter 7 are respectively inserted into the intake pipe 1 and the confluence pipe 3. The cyclone pipe 8 is connected to the output end of the confluence pipe 3. The differential pressure transmitter 7 is electrically connected to the intake pipe 1 and the confluence diffuser pipe 2. The front section of the intake pipe 1 is connected with a multi-stage spraying device. The rear section of the cyclone pipe 8 is connected with a non-condensable gas cooling pipe manifold. The cyclone pipe 8 and the confluence pipe 3, the non-condensable gas cooling pipe manifold are arranged tangentially. The outer shape of the confluence diffuser pipe 2 is a symmetric inverted frustum structure. The distance between the conical valve 6 and the inner wall of the confluence diffuser pipe 2 is not less than 2 mm. The bottom of the conical valve 6 and the connecting rod 5 are fixed by nuts and washers. The bottom of the electric actuator 4 and the top of the intake pipe 1 are fixed by screws and nuts. The VOCs gas that has not been completely cooled by the front-stage multi-stage spraying flows through the intake pipe 1, the confluence diffuser pipe 2, the confluence pipe 3, and the cyclone pipe 8 in turn under negative pressure conditions. The opening degree of the confluence diffuser pipe 2 is adjusted by the electric actuator 4, the connecting rod 5, and the conical valve 6, and the size of the negative pressure is linearly adjusted to control the residence time of the VOCs gas in the front-stage multi-stage spraying device, effectively reducing the energy consumption of the equipment. The cyclone pipe 8 and the confluence pipe 3, the non-condensable gas cooling pipe manifold are arranged tangentially. The VOCs gas under the action of negative pressure cyclone accelerates into the rear-stage non-condensable gas cooling pipe manifold, which can effectively improve the treatment efficiency.

[0018] For the controllable negative pressure volatile organic compound cyclone cooling assembly of the present invention, its installation method, connection method or setting method are all common mechanical methods, and the specific structures, models and coefficient indexes of all its components are its own technologies. As long as the beneficial effects can be achieved, they can be implemented. The electric actuator 4 and the conical valve 6 of the controllable negative pressure volatile organic compound cyclone cooling assembly of the present invention are purchased on the market. Those skilled in the art only need to install and operate according to the attached operation manuals, without the creative labor of those skilled in the art.

[0019] All the technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0020] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A controllable negative pressure volatile organic compound cyclone cooling assembly, characterized in that, It includes an intake pipe (1), a manifold diffuser pipe (2), a manifold pipe (3), an electric actuator (4), a connecting rod (5), a conical valve (6), a differential pressure transmitter (7) and a cyclone pipe (8). The bottom of the intake pipe (1) is connected to the top of the manifold diffuser pipe (2). The manifold pipe (3) is fixedly arranged at the bottom of the manifold diffuser pipe (2). The electric actuator (4) is fixedly arranged at the top of the intake pipe (1). The connecting rod (5) is arranged at the bottom of the electric actuator (4) and passes downward through the intake pipe (1) and inserts into the manifold diffuser pipe (2). The conical valve (6) is fixedly arranged at the bottom of the connecting rod (5). Two groups of probes of the differential pressure transmitter (7) are respectively inserted into the intake pipe (1) and the manifold pipe (3). The cyclone pipe (8) is connected to the output end of the manifold pipe (3). The differential pressure transmitter (7) is electrically connected to the intake pipe (1) and the manifold diffuser pipe (2). A multi-stage spraying device is connected to the front section of the intake pipe (1), and a non-condensable gas cooling pipe manifold is connected to the rear section of the cyclone pipe (8).

2. The controllable negative-pressure volatile organic compound cyclone cooling assembly according to claim 1, wherein The cyclone pipe (8) is tangentially arranged with the manifold pipe (3) and the non-condensable gas cooling pipe manifold.

3. The controllable negative pressure volatile organic compound cyclone cooling assembly according to claim 1, wherein, The outer shape of the manifold diffuser pipe (2) is a symmetric inverted frustum structure.

4. A controllable negative pressure volatile organic compound cyclone cooling assembly according to claim 1, characterized in that, The distance between the conical valve (6) and the inner wall of the manifold diffuser pipe (2) is not less than 2 mm.

5. A controllable negative pressure volatile organic compound cyclone cooling assembly according to claim 1, characterized in that The bottom of the conical valve (6) and the connecting rod (5) are fixed by a nut and a washer.

6. The controllable negative-pressure volatile organic compound cyclone cooling component according to claim 1, wherein The bottom of the electric actuator (4) and the top of the intake pipe (1) are fixed by a screw and a nut.

Citation Information

Patent Citations

  • Controllable negative pressure volatile organic compound rotational flow cooling assembly

    CN216023962U