A photoconductive metering device detection device and method
By designing a detection device for light guide metering devices, integrating the light guide module and light guide module, and using the upper computer to perform detection instructions and sampling results, the problems of low efficiency and high defect rate in the assembly and detection process of traditional photoelectric direct reading modules are solved, and a fast and efficient detection process is achieved.
Patent Information
- Application Number
- CN202111219791.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-20
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2041-10-20
AI Technical Summary
During the assembly and detection process of traditional optoelectronic direct reading modules, there are problems such as complex structure, many materials, many manual participation, many polluting components, low production efficiency and high defect rate.
A light guide metering device detection device is designed, including a computer and a support assembly. By fitting the light guide module and a light guide module in the detection stage, the light beam can enter the light guide module, and the detection command is issued through the computer, and the sampling results are used to output the detection state of the device.
It realizes rapid detection of light guide metering devices, improves work efficiency, simplifies detection processes, reduces defect rate, and reduces manual participation.
Smart Images

Figure CN113804409B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of device detection, and in particular to a device and method for detecting a photoconductive metrology device. Background Art
[0002] The traditional photoelectric direct reading module consists of a main board (with electronic components attached to the surface) and a light board (one or more groups, each light board has a light tube). When assembling and testing whether it is qualified, the traditional photoelectric direct reading module has the following disadvantages: 1. Complex structure: the main board and the light board need to be assembled together with a fixture; 2. Many materials: multiple light boards and fixtures are required; 3. Many manual interventions: manual insertion of the light board and welding of the light board and the main board are required; 4. Contamination components: solder is required when welding the light board; 5. Low production efficiency: the entire traditional photoelectric direct reading module has complex inspection process steps and low production capacity; 6. High defect rate: due to the large number of manual operations during the assembly and inspection of the traditional photoelectric direct reading module, secondary damage will be caused to the traditional photoelectric direct reading module, which may make the inspection result of the originally qualified traditional photoelectric direct reading module unqualified.
[0003] In view of the above shortcomings of the traditional photoelectric direct reading module, relevant technicians have developed a photoconductive metering device that does not require a fixture, a light board, manual plug-in, or manual welding, as shown in the attached figure. Figure 1 The back view of the light guide module in the light guide metering device, Figure 2 This is a front view of the light guide module in the light guide metering device. Figure 3 This is a schematic diagram of the light beam transmission direction of the light guide module in the light guide metrology device. However, when assembling and testing whether the light guide metrology device is qualified, there are still problems such as complicated testing process steps and low production capacity. Summary of the invention
[0004] The object of the present invention is to provide a device and method for detecting a photoconductive metering device, so as to realize rapid detection of the photoconductive metering device and improve working efficiency.
[0005] To achieve the above object, the present invention provides the following solutions:
[0006] A light guide metrology device detection device, the light guide metrology device comprises a light guide module and a light guide module, the light guide metrology device detection device comprises a host computer and a support assembly;
[0007] The support assembly is used to allow the light guide module and the light guide module to fit together during the detection phase and when the light guide metering device does not receive a detection instruction, so that the light beam emitted by the light guide module can enter the light guide module;
[0008] The host computer is connected to the light guide module of the light guide metering device, and the host computer is used for:
[0009] issuing a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction;
[0010] The detection state of the optical waveguide metering device is outputted according to the sampling result; the detection state includes qualified and unqualified; the sampling result is determined by the optical waveguide module performing A / D sampling on the light beam returned from the optical waveguide module.
[0011] Optionally, a transmitting light trough and a receiving light trough are provided on the light guide module;
[0012] The emitting light slot is arranged corresponding to the emitting light of the light guide module;
[0013] The receiving light slot is arranged corresponding to the receiving light of the light guide module.
[0014] Optionally, the controller comprises:
[0015] An instruction sending component, used for sending a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction;
[0016] An information collection component, used to obtain the sampling result; the type of the sampling result is a light guide module sampling result or a light guide module sampling result;
[0017] A comparator, used to determine whether the sampling result is the same as the preset value, and output a comparison result; when the sampling result is the sampling result of the light guide module, the first preset value is determined according to the state of the light guide module and the supporting assembly, and when the sampling result is the sampling result of the light guide module, the second preset value is determined according to the state of the light guide module; the comparison result is the light guide module comparison result or the light guide module comparison result;
[0018] Result output component, used for:
[0019] When the light guide module comparison result output by the comparator is that the light guide module sampling result is the same as the first preset value, outputting the detection state of the light guide module as qualified;
[0020] When the light guide module comparison result output by the comparator is that the light guide module sampling result is different from the first preset value, outputting the detection state of the light guide module as unqualified;
[0021] Or, the result output component, for:
[0022] When the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is the same as the second preset value, outputting that the detection state of the light guide module is qualified;
[0023] When the light guide module comparison result output by the comparator is that the light guide module sampling result is different from the second preset value, the detection state of the light guide module is output as unqualified.
[0024] Optionally, the support assembly further includes an upper fixing module and a lower fixing module;
[0025] The upper fixing module is used to fix the light guide module;
[0026] The lower fixing module is arranged corresponding to the upper fixing module, and the lower fixing module is used to fix the light guide module;
[0027] During operation, the upper fixing module contacts the lower fixing module, so that the light guide module is engaged with the light guide module, thereby enabling the light beam emitted by the light guide module to enter the light guide module.
[0028] Optionally, the photoconductive metering device detection apparatus further comprises a data transmission component;
[0029] The data transmission component is connected to the host computer and the light guide module of the light guide metering device respectively, and the data transmission component is used for:
[0030] delivering the detection instruction to the light guide module;
[0031] The sampling result is transmitted to the host computer.
[0032] Optionally, the photoconductive metrology device detection device further comprises a communication interface;
[0033] The communication interface is arranged on the upper fixed module;
[0034] The optical waveguide module is connected to the data transmission component via the communication interface.
[0035] Optionally, the lower fixing module includes a counter and a first clamp;
[0036] The light guide module and the counter are both arranged in the first fixture, and the light guide module is arranged in a fitting manner with the counter;
[0037] The counter is used to change the light beam conduction degree of the light guide module.
[0038] Optionally, the upper fixing module further comprises a handle, a connecting shaft, a piston column and a module fixing fixture which are sequentially arranged from top to bottom;
[0039] The module fixing fixture is used to fix the light guide module;
[0040] During operation, the handle is lifted up, and the handle drives the module fixing fixture to move downward through the connecting shaft and the piston column, so that the light guide module is engaged with the light guide module.
[0041] To achieve the above object, the present invention also provides the following technical solutions:
[0042] A method for detecting a photoconductive metrology device, wherein the photoconductive metrology device comprises a photoconductive module and a light guide module, and the method for detecting the photoconductive metrology device comprises:
[0043] In the detection phase and when the light guide metering device does not receive a detection instruction, the light guide module and the light guide module are engaged so that the light beam emitted by the light guide module can enter the light guide module;
[0044] issuing a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction;
[0045] The detection state of the optical waveguide metering device is outputted according to the sampling result; the detection state includes qualified and unqualified; the sampling result is determined by the optical waveguide module performing A / D sampling on the light beam returned from the optical waveguide module.
[0046] Optionally, outputting the detection state of the photoconductive metering device according to the sampling result specifically includes:
[0047] issuing a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction;
[0048] Acquire the sampling result; the type of the sampling result is a light guide module sampling result or a light guide module sampling result;
[0049] Determine whether the sampling result is the same as the preset value, and output a comparison result; when the sampling result is the sampling result of the light guide module, the first preset value is determined according to the state of the light guide module and the supporting assembly, and when the sampling result is the sampling result of the light guide module, the second preset value is determined according to the state of the light guide module; the comparison result is the light guide module comparison result or the light guide module comparison result;
[0050] When the light guide module comparison result output by the comparator is that the light guide module sampling result is the same as the first preset value, outputting the detection state of the light guide module as qualified;
[0051] When the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is different from the first preset value, outputting the detection state of the light guide metering device as unqualified;
[0052] or,
[0053] When the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is the same as the second preset value, outputting that the detection state of the light guide module is qualified;
[0054] When the light guide module comparison result output by the comparator is that the light guide module sampling result is different from the second preset value, the detection state of the light guide module is output as unqualified.
[0055] According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects:
[0056] When the support assembly is in the detection stage and the optical waveguide metering device does not receive the detection instruction, the optical waveguide module and the light guide module are engaged, so that the light beam emitted by the optical waveguide module can enter the light guide module, and the host computer sends a detection instruction to the optical waveguide metering device, so that the optical waveguide module emits light according to the detection instruction, and the emitted light beam enters the light guide module. The optical waveguide module also performs A / D sampling on the light beam returned by the light guide module to obtain a sampling result; the host computer outputs the detection status of the optical waveguide metering device according to the sampling result, specifically qualified or unqualified. The present invention achieves the purpose of judging whether the optical waveguide metering device is qualified without changing the structure of the optical waveguide metering device. The detection process is simple and efficient, and because it is machine detection, it is not easy to make a misjudgment. BRIEF DESCRIPTION OF THE DRAWINGS
[0057] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0058] Figure 1 is a back view of a light guide module in a light guide metering module;
[0059] Figure 2 is a front view of a light guide module in a light guide metering module;
[0060] Figure 3 It is a schematic diagram of the light beam transmission direction of the light guide module in the light guide metering device;
[0061] Figure 4 It is a structural schematic diagram of the optical guide metering device detection device of the present invention;
[0062] Figure 5 It is a schematic diagram of the interlocking of the light guide module and the light guide module of the light guide metering device detection device of the present invention;
[0063] Figure 6It is a schematic diagram of the process of the photoconductive metering device detection method of the present invention;
[0064] Figure 7 It is a schematic diagram of the upper computer display of the optical guide metering device detection method of the present invention.
[0065] Explanation of symbols:
[0066] 1—handle, 2—connecting shaft, 3—fixing plate, 4—piston column, 5—communication interface, 6—module fixing fixture, 7—light guide module, 8—light guide module, 9—first fixture, 10—bracket, 11—transmitting light, 12—receiving light, 13—transmitting light slot, 14—receiving light slot, 100—main control chip, 200—communication chip, 300—peripheral electronic components, 400—PCB board. DETAILED DESCRIPTION
[0067] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0068] The object of the present invention is to provide a device and method for detecting photoconductive metering devices, which can detect photoconductive metering devices quickly and in large quantities, and can change different photoconductive metering devices.
[0069] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0070] Embodiment 1
[0071] like Figure 1 , Figure 2 and Figure 3 The light guide metering device shown in the figure, the light guide module in the light guide metering device includes a main control chip 100 (single chip microcomputer), a communication chip 200, peripheral electronic components 300, a PCB board 400, multiple groups of transmitting lights and multiple receiving lights 12. Among them, each group of transmitting lights includes five transmitting lights 11. The input end of each transmitting light 11 is respectively connected to the main control chip, and the main control chip controls the transmitting light to emit light; the input end and output end of each receiving light are connected to the main control chip; the main control chip provides a high level to the receiving light, and collects the output end voltage value of each receiving light after it is turned on.
[0072] like Figure 4As shown, this embodiment provides a light guide metering device detection device, the light guide metering device includes a light guide module 7 and a light guide module 8, and the light guide metering device detection device includes a host computer and a support component; the support component is used to allow the light guide module 7 and the light guide module 8 to be embedded in the detection stage and when the light guide metering device does not receive a detection instruction, so that the light beam emitted by the light guide module 7 can enter the light guide module 8.
[0073] The host computer is connected to the light guide module 7 of the light guide metering device, and the host computer is used to: send a detection instruction to the light guide module 7, so that the light guide module 7 emits light according to the detection instruction; and output the detection state of the light guide metering device according to the sampling result; the detection state includes qualified and unqualified; the sampling result is determined by the light guide module 7 performing A / D sampling on the light beam returned by the light guide module 8.
[0074] Specifically, the light guide module 8 is provided with an emitting light slot 13 and a receiving light slot 14; the emitting light slot 13 is provided corresponding to the emitting light 11 of the light guide module; the receiving light slot 14 is provided corresponding to the receiving light 12 of the light guide module. Figure 5 As shown, when the light guide module 7 is engaged with the light guide module 8, the emitting lamp 11 is aligned with the emitting lamp slot 13, and the receiving lamp 12 is aligned with the receiving lamp slot 14, so as to achieve accurate light guidance. The transmission direction of the light beam emitted by the emitting lamp 11 in the light guide module 8 is as follows: Figure 3 As shown, Figure 5 It is a schematic diagram of the integration of the light guide module and the light guide module.
[0075] Preferably, the controller includes an instruction sending component, an information collection component, a comparator and a result output component. The instruction sending component is used to send a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction. The information collection component is used to obtain the sampling result; the type of the sampling result is a light guide module sampling result or a light guide module sampling result.
[0076] The comparator is used to determine whether the sampling result is the same as the preset value and output the comparison result; when the sampling result is the sampling result of the light guide module, the first preset value is determined according to the state of the light guide module and the supporting assembly, and when the sampling result is the sampling result of the light guide module, the second preset value is determined according to the state of the light guide module; the comparison result is the light guide module comparison result or the light guide module comparison result.
[0077] The result output component is used for outputting that the detection state of the light guide module is qualified when the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is the same as the first preset value; and outputting that the detection state of the light guide module is unqualified when the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is different from the first preset value;
[0078] Alternatively, the result output component is used to output the detection status of the light guide module as qualified when the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is the same as the second preset value; and output the detection status of the light guide module as unqualified when the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is different from the second preset value.
[0079] Furthermore, the support assembly also includes an upper fixing module and a lower fixing module; the upper fixing module is used to fix the light guide module 7; the lower fixing module is arranged corresponding to the upper fixing module, and the lower fixing module is used to fix the light guide module 8; when working, the upper fixing module contacts the lower fixing module, so that the light guide module 7 is embedded with the light guide module 8, so that the light beam emitted by the light guide module 7 can enter the light guide module 8.
[0080] In a specific embodiment of the present invention, the optical guide metering device detection device further includes a data transmission component and a communication interface 5. The data transmission component is connected to the host computer and the optical guide module 7 of the optical guide metering device respectively, and the data transmission component is used to transmit the detection instruction to the optical guide module 7; and transmit the sampling result to the host computer. Specifically, the data transmission component is a test controller. The communication interface 5 is arranged on the upper fixed module; the optical guide module 7 is connected to the test controller through the communication interface 5. Specifically, the communication interface is connected to the test controller through a communication line, and the communication line is an RS-232 communication line.
[0081] The lower fixed module includes a counter and a first clamp 9; the light guide module 8 and the counter are both arranged in the first clamp 9, and the light guide module 8 is arranged in conjunction with the counter; the counter is used to change the degree of light beam conduction of the light guide module 8. Specifically, the counter is a character wheel, and the first clamp 9 is a counter clamp; when the counter rotates (i.e., the counter reading changes), the number of light beams emitted by the light guide module 7 entering the light guide module 8 and the light intensity of the light beams entering the light guide module 8 will change, thereby changing the degree of light beam conduction of the light guide module 8, and then making the receiving lamp of the light guide module 7 receive light of different light intensities, and the receiving lamp has different high and low levels.
[0082] The upper fixing module also includes a handle 1, a connecting shaft 2, a piston column 4 and a module fixing clamp 6 which are arranged in sequence from top to bottom; the module fixing clamp 6 is used to fix the light guide module 7; when working, the handle 1 is lifted, and the handle 1 drives the module fixing clamp 6 to move downward through the connecting shaft 2 and the piston column 4, so that the light guide module 7 is engaged with the light guide module 8.
[0083] In a specific embodiment, the optical guide metering device detection device further includes a fixing plate 3 and a bracket 10, wherein the bracket 10 is used to carry a counter fixture, as shown in the attached Figure 4 ; During operation, the bracket 10 is placed on a flat test bench.
[0084] The working process of the optical measurement device detection device is as follows:
[0085] Select a light guide module 8 with good precise light guiding performance, and press the light guide module 8 into the counter to ensure that the light guide module 8 and the counter can fit completely; fix the light guide module 8 and the counter in the counter fixture; install the light guide module 7 on the module fixing fixture 6 to ensure the installation fits.
[0086] Press down the handle 1, lift the module fixing fixture 6 by connecting the shaft 2 and the piston column 4, then fix the light guide module 7 on the module fixing fixture 6, and fix the light guide module 8 and the counter to the first fixture 9; then connect the test controller to the light guide metering device 7 through the communication interface 5, and connect the test controller to the host computer.
[0087] Lift the handle 1, and lower the module fixing fixture 6 by connecting the shaft 2 and the piston column 4 until the light guide module 7 is fully engaged with the light guide module 8 in the counter fixture 9, turn on the power, detect the light guide module 7 through the test controller, and process the data through the host computer and output the results to obtain the result of whether the current light guide metering device (light guide module or light guide module) is qualified.
[0088] Embodiment 2
[0089] like Figure 6 As shown, this embodiment provides a method for detecting a photoconductive metrology device, which is applied to the method for detecting a photoconductive metrology device provided in Embodiment 1. The method for detecting a photoconductive metrology device includes:
[0090] Step 100 , in the detection phase and when the light guide metering device does not receive a detection instruction, the light guide module and the light guide module are engaged to allow the light beam emitted by the light guide module to enter the light guide module.
[0091] Step 200: sending a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction.
[0092] Step 300, outputting the detection status of the light guide metering device according to the sampling result; the detection status includes qualified and unqualified; the sampling result is determined by the light guide module performing A / D sampling on the light beam returned by the light guide module.
[0093] Specifically, outputting the detection state of the photoconductive metering device according to the sampling result specifically includes:
[0094] Step 2001: Send a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction.
[0095] Step 2002, obtaining the sampling result; the type of the sampling result is a light guide module sampling result or a light guide module sampling result.
[0096] Step 2003, determine whether the sampling result is the same as the preset value, and output the comparison result; when the sampling result is the sampling result of the light guide module, the first preset value is determined according to the state of the light guide module and the supporting assembly, and when the sampling result is the sampling result of the light guide module, the second preset value is determined according to the state of the light guide module; the comparison result is the light guide module comparison result or the light guide module comparison result.
[0097] Step 2004a: when the light guide module comparison result output by the comparator is that the light guide module sampling result is the same as the first preset value, output that the detection status of the light guide module is qualified.
[0098] Step 2005a: when the light guide module comparison result output by the comparator is that the light guide module sampling result is different from the first preset value, outputting the detection status of the light guide metering device as unqualified.
[0099] Alternatively, in step 2004b, when the light guide module comparison result output by the comparator is that the light guide module sampling result is the same as the second preset value, the detection status of the light guide module is output as qualified.
[0100] Step 2005b: when the light guide module comparison result output by the comparator is that the light guide module sampling result is different from the second preset value, outputting the detection status of the light guide module as unqualified.
[0101] In a specific embodiment of the present invention, a method for detecting a photoconductive metrology device includes:
[0102] 1) Assemble the light guide metering device detection device in the first embodiment, connect the light guide module to the test controller through the communication interface 5, and connect the test controller to the host computer for communication.
[0103] 2) Detect the photoconductive module of the photoconductive metering device.
[0104] a) The light guide module is matched with the counter of the supporting assembly, and the counter is adjusted to determine a first preset value according to the current reading of the counter. The first preset value is a hexadecimal code determined according to the current reading.
[0105] b) Turn on the power, and the host computer sends the detection command through the customized protocol through the detection controller to the light guide module.
[0106] c) The main control chip (single-chip microcomputer) of the light guide module lights up the transmitting lights one by one according to the detection instructions (the transmitting lights are turned on / off by controlling the high and low levels output by the single-chip microcomputer IO port), and performs A / D sampling on the light beam returned from the light guide module 8 to obtain the sampling results of the light guide module; specifically, the analog quantity is converted into a digital quantity through a functional peripheral in the single-chip microcomputer to obtain a set of coding values.
[0107] Specifically, after the transmitting lamp is turned on, the light beam passes through the light guide module 8, and the receiving lamp receives the transmitted light and then turns on. In the detection program algorithm logic set inside the single-chip microcomputer, after A / D sampling of a beam of light returned by the light guide module 8, a value between 0 and 255 will be obtained, and this value is determined according to the level of the receiving lamp. 128 is set as the middle value in the algorithm. When the sampling result is higher than 128, it is determined to be 1 and displayed as a white background in the upper computer display window. The specific value depends on the sampling value; when the sampling result is lower than 128, it is determined to be 0 and displayed as a black background in the upper computer display window. The specific value depends on the sampling result, such as Figure 7 This is a schematic diagram displayed by the host computer. Since the light guide module 7 has five emitting lamps, the A / D sampling corresponds to five channels, that is, the final sampling result is a code composed of the sampling values obtained through the five channels.
[0108] d) Determine whether the sampling result of the light guide module is consistent with the first preset value. If it is consistent, the light guide module is qualified; if it is inconsistent, the light guide module is unqualified.
[0109] Specifically, the conversion between the code and the reading is realized through Table 1. After obtaining the sampling result of the light guide module, the reading corresponding to the current sampling result of the light guide module is obtained by looking up Table 1, that is, the calculated value of the current reading of the counter; and the value obtained by directly reading the counter is the current reading of the counter. In a specific embodiment, the calculated value of the current reading of the counter can be compared with the current reading of the counter to see if they are consistent. If they are consistent, the light guide module is qualified; if they are inconsistent, the light guide module is unqualified.
[0110] For example: if the sampling value of channel 1 D1 is higher than 128, D1 is 1; if the sampling value of channel 2 D2 is lower than 128, D2 is 0; if the sampling value of channel 3 D3 is lower than 128, D3 is 0; if the sampling value of channel 4 D4 is lower than 128, D4 is 0; if the sampling value of channel 5 D5 is lower than 128, D5 is 0. D1-D5 thus form the binary 10000, which is converted to hexadecimal 0x10, that is, the code is 0x10. According to the code, look up the table (for example, Table 1) to get a value of 0-9, which represents the calculated value of the current reading of the counter. And so on, get the values of all bits (tens, hundreds, thousands, etc.), which together form the complete reading. In specific applications, Table 1 can have multiple settings, which can be set according to actual conditions.
[0111] Table 1
[0112]
[0113] 3) Test the light guide module of the same light guide metering device. If the light guide module 8 cannot completely guide light, then when the transmitting lamp of the light guide module 7 transmits light, the light received by the receiving lamp will be weakened after passing through the light guide component, and the intensity of the light directly affects the conduction of the receiving lamp, or even the conduction. The receiving lamp will obtain different sampling values under different conduction conditions. Therefore, it is also necessary to test the light guide module 8.
[0114] a) Remove the counter in the support assembly so that the light guide assembly is in an unobstructed state. After the transmitting lamp of the light guide module is lit, the receiving lamp should receive light and turn on, that is, the sampling results of the single-chip computer should all be less than 128, and the results of the five sampling channels are all 0. That is, the second preset value is the hexadecimal code when the receiving lamp of the light guide module completely receives the light emitted by the transmitting lamp.
[0115] b) Turn on the power, and the host computer sends the detection command through the customized protocol through the detection controller to the light guide module.
[0116] c) The main control chip (single-chip microcomputer) of the light guide module lights up the transmitting lights one by one according to the detection instructions (the transmitting lights are turned on / off by controlling the high and low levels output by the single-chip microcomputer IO port), and performs A / D sampling on the light beam returned from the light guide module 8 to obtain the sampling results of the light guide module; specifically, the analog quantity is converted into a digital quantity through a functional peripheral in the single-chip microcomputer to obtain a set of coding values.
[0117] d) Determine whether the sampling result of the light guide module is consistent with the second preset value. If it is consistent, the light guide module is qualified; if it is inconsistent, the light guide module is unqualified. Specifically, if the upper computer display window is black, the number is less than 128, and the optimal effect number is all 0, then the current light guide module 8 is determined to be qualified; if the upper computer display window is white, and the number is greater than 128, it means that the light guide module 8 cannot completely guide light, and the current light guide module 8 is determined to be defective, and the light guide module 8 needs to be replaced and the light guide metering device is tested again.
[0118] Embodiment 3
[0119] This embodiment provides a method for detecting a light guide metering device, comprising the following steps:
[0120] A) Place the bracket 10 on a flat test bench.
[0121] B) Select a light guide module 8 with good precision light guiding performance, and press the light guide module 8 into the counter to ensure that the light guide module 8 and the counter can fit completely; fix the light guide module 8 and the counter in the counter fixture; install the light guide module 7 on the module fixing fixture 6 to ensure the installation fits.
[0122] C) Move the handle 1 upward to drive the connecting bearing shaft and piston column 4 to move the module fixing fixture 6 downward until the light guide module 7 and the light guide module 8 are matched; connect the communication interface to the test controller through the communication line, and the test controller is connected to the PC end through the RS-232 communication line.
[0123] D) Open the MeterTest_DB software on the PC, select the corresponding COM port and choose the automatic meter detection project. The internal customized protocol self-test instructions are periodically issued by the MeterTest_DB software. After the optical module receives the self-test instructions, it starts the periodic sampling state and returns the collected data to the MeterTest_DB software through the communication line. The MeterTest_DB software outputs the visual results.
[0124] E) The coding window corresponding to the MeterTest_DB software will display the sampling value in real time. The tester can judge whether the sampling value is abnormal through the coding window. If the sampling value does not meet the design requirements, the optical measuring device is judged to be abnormal and cannot be used any further. Or, after being repaired by maintenance personnel, the above steps can be re-executed until the optical measuring device meets the design requirements. When re-executing the above steps, the actual value of the current reading of the counter can be changed, that is, the preset value can be changed.
[0125] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0126] The principles and implementation methods of the present invention are described in this article using specific examples. The description of the above embodiments is only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A light guide metering device detection device, characterized in that: The photoconductive metering device comprises a photoconductive module and a light guide module, and the photoconductive metering device detection device comprises a host computer and a support assembly; The support assembly is used to allow the light guide module and the light guide module to fit together during the detection phase and when the light guide metering device does not receive a detection instruction, so that the light beam emitted by the light guide module can enter the light guide module; The host computer is connected to the light guide module of the light guide metering device, and the host computer is used for: issuing a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction; Outputting the detection status of the photoconductive metering device according to the sampling result; the detection status includes qualified and unqualified; The sampling result is determined by the light guide module performing A / D sampling on the light beam returned by the light guide module; The host computer comprises: An instruction sending component, used for sending a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction; An information collection component, used to obtain the sampling result; the type of the sampling result is a light guide module sampling result or a light guide module sampling result; A comparator, used to determine whether the sampling result is the same as the preset value, and output a comparison result; when the sampling result is the sampling result of the light guide module, the first preset value is determined according to the state of the light guide module and the supporting assembly, and when the sampling result is the sampling result of the light guide module, the second preset value is determined according to the state of the light guide module; the comparison result is the light guide module comparison result or the light guide module comparison result; Result output component, used for: When the light guide module comparison result output by the comparator is that the light guide module sampling result is the same as the first preset value, outputting the detection state of the light guide module as qualified; When the light guide module comparison result output by the comparator is that the light guide module sampling result is different from the first preset value, outputting the detection state of the light guide module as unqualified; Or, the result output component, used to: When the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is the same as the second preset value, outputting that the detection state of the light guide module is qualified; When the light guide module comparison result output by the comparator is that the light guide module sampling result is different from the second preset value, the detection state of the light guide module is output as unqualified.
2. The optical guide metering device detection device according to claim 1, characterized in that: The light guide module is provided with a transmitting light trough and a receiving light trough; The emitting light slot is arranged corresponding to the emitting light of the light guide module; The receiving light slot is arranged corresponding to the receiving light of the light guide module.
3. The optical guide metering device detection device according to claim 1, characterized in that: The support assembly also includes an upper fixing module and a lower fixing module; The upper fixing module is used to fix the light guide module; The lower fixing module is arranged corresponding to the upper fixing module, and the lower fixing module is used to fix the light guide module; During operation, the upper fixing module contacts the lower fixing module, so that the light guide module is engaged with the light guide module, thereby enabling the light beam emitted by the light guide module to enter the light guide module.
4. The optical guide metering device detection device according to claim 3, characterized in that: The photoconductive metering device detection device also includes a data transmission component; The data transmission component is connected to the host computer and the light guide module of the light guide metering device respectively, and the data transmission component is used for: delivering the detection instruction to the light guide module; The sampling result is transmitted to the host computer.
5. The optical guide metering device detection device according to claim 4, characterized in that: The photoconductive metering device detection device also includes a communication interface; The communication interface is arranged on the upper fixed module; The optical waveguide module is connected to the data transmission component via the communication interface.
6. The optical guide metering device detection device according to claim 3, characterized in that: The lower fixing module includes a counter and a first clamp; The light guide module and the counter are both arranged in the first fixture, and the light guide module is arranged in a fitting manner with the counter; The counter is used to change the light beam conduction degree of the light guide module.
7. The optical guide metering device detection device according to claim 3, characterized in that: The upper fixing module also includes a handle, a connecting shaft, a piston column and a module fixing fixture which are arranged in sequence from top to bottom; The module fixing fixture is used to fix the light guide module; During operation, the handle is lifted up, and the handle drives the module fixing fixture to move downward through the connecting shaft and the piston column, so that the light guide module is engaged with the light guide module.
8. A method for detecting a photoconductive metering device, characterized in that: The photoconductive metering device comprises a photoconductive module and a light guide module, and the photoconductive metering device detection method comprises: In the detection phase and when the light guide metering device does not receive a detection instruction, the light guide module and the light guide module are engaged so that the light beam emitted by the light guide module can enter the light guide module; issuing a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction; Outputting the detection status of the light guide metering device according to the sampling result; the detection status includes qualified and unqualified; the sampling result is determined by the light guide module performing A / D sampling on the light beam returned by the light guide module; Outputting the detection state of the photoconductive metering device according to the sampling result specifically includes: issuing a detection instruction to the light guide module, so that the light guide module emits light according to the detection instruction; Acquire the sampling result; the type of the sampling result is a light guide module sampling result or a light guide module sampling result; Determine whether the sampling result is the same as the preset value, and output the comparison result; when the sampling result is the sampling result of the light guide module, the first preset value is determined according to the state of the light guide module and the supporting assembly, and when the sampling result is the sampling result of the light guide module, the second preset value is determined according to the state of the light guide module; the comparison result is the light guide module comparison result or the light guide module comparison result; When the light guide module comparison result output by the comparator is that the light guide module sampling result is the same as the first preset value, outputting the detection state of the light guide module as qualified; When the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is different from the first preset value, outputting the detection state of the light guide metering device as unqualified; or, When the comparison result of the light guide module output by the comparator is that the sampling result of the light guide module is the same as the second preset value, outputting that the detection state of the light guide module is qualified; When the light guide module comparison result output by the comparator is that the light guide module sampling result is different from the second preset value, the detection state of the light guide module is output as unqualified.
Citation Information
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