Custom Configuration Method and System Based on Graphical Material and Element Balance

Abstract

The present invention provides a custom configuration method and system based on graphical material and element balance. The steps of this method include: constructing a graphical device data acquisition and monitoring and warning model, setting constant parameters to be monitored, then configuring different indicators of the same element within a specified time period according to preset rules and constant parameters, simultaneously monitoring different indicators of the same element, comparing the comparison results with the warning value, and outputting an alarm when the warning value is exceeded. In this way, abnormal alarm of material loss is realized through element index monitoring.

Description

Technical Field

[0001] The present invention belongs to the technical field of industrial automation, and particularly relates to a custom configuration method and system for material and element balance based on graphing. Background Art

[0002] In the semiconductor manufacturing or steel industry, material balance mainly refers to the balance of metal materials. For example, the amount of aluminum in the input products and the amount of aluminum in the output finished products should be balanced. Achieving material balance in the input and output between each process can greatly reduce the loss of some raw materials caused by material imbalance. For the above material balance configuration, at present, it mainly relies on data collection and monitoring to complete. Due to the lack of effective automatic collection capabilities and effective integration means, many manufacturers adopt the method of manually collecting relevant data in the processing link and entering it into the system. Due to the large amount of data, it causes labor intensity, low efficiency of data collection and monitoring, is prone to generating incorrect data or dirty data, and the manual statistics takes a long time, resulting in misjudgment or untimely discovery during the process of equipment failure and product quality judgment, and it is difficult to achieve the best resource ratio. When manufacturers perform data collection, monitoring, and automatic configuration, they need to automatically establish a data automatic configuration platform to facilitate timely discovery and solution of problems when abnormal trends in material loss occur.

[0003] In view of this, the present invention provides a custom configuration method and system for material and element balance based on graphing to solve the problems existing in the prior art. Summary of the Invention

[0004] The present invention provides a custom configuration method for material and element balance based on graphing, including steps S1 to S3.

[0005] Step S1: Construct a graphing device data collection and monitoring warning model, and set constant parameters to be monitored.

[0006] Step S2: Configure different indicators of the same element within a specified time period according to preset rules and the constant parameters.

[0007] Step S3: Compare and monitor different indicators of the same element, and compare the comparison result with the warning value. When the warning value is exceeded, an alarm is output.

[0008] Preferably, step S1 further includes uniformly numbering the constructed models, classifying them into corresponding model repositories; taking offline models with a usage frequency lower than the preset value, and archiving and managing the offline models.

[0009] Preferably, step S1 further includes recording the offline information of the model, where the offline information includes the model offline time, the reason for model offline, and the operating account; the filing management is to record the filing information of the model, where the filing information includes model usage and the number of model modifications.

[0010] Preferably, step S1 further includes that the model includes an organizational structure model, a physical layout model, and a device model. The organizational structure model is used to describe the basic information of the company, workshop, and production line and the logical relationships between them; the physical layout model is used to describe the mechanical connection relationships of the equipment and the material flow in the production workshop; the device model is used to describe the individual information of the production equipment on the production line.

[0011] Preferably, the device model includes a data acquisition module, an early warning module, and an output module.

[0012] Preferably, in step S2, the different indicators of the same element include: the content of a certain element in the discharged material, the content of this element in the fed material, and the content of this element in the system loss.

[0013] Preferably, in step S3, according to the alarm rules defined in the monitoring and early warning model, monitor whether each variable meets the alarm condition. If so, encapsulate the early warning information as a document according to the monitoring and early warning model and transmit it to the customer.

[0014] Preferably, the document is an xml document, and the xml document is notified to the customer through the client or wireless communication.

[0015] Preferably, when the client receives the alarm information, parse the XML document and at the same time trigger the corresponding alarm device of the client.

[0016] The present invention also provides a custom configuration system for material and element balance based on graphical representation, including an initialization module, a wildcard module, and an alarm module. The initialization module is connected to the wildcard module, and the wildcard module is connected to the alarm module. Among them, the initialization module is used to construct a graphical device data acquisition and monitoring and early warning model and set the constant parameters to be monitored. The wildcard module is used to configure different indicators of the same element within a specified time period according to the preset rules and the constant parameters. The alarm module is used to compare and monitor the different indicators of the same element, compare the comparison results with the early warning values, and output an alarm when the early warning values are exceeded.

[0017] Through the custom configuration method and system for material and element balance based on graphing provided by the present invention, a graphing device data collection and monitoring and warning model is constructed, constant parameters to be monitored are set, and according to preset rules and the constant parameters, different indicators of the same element within a specified time period are configured. At the same time, different indicators of the same element are monitored and compared, and the comparison result is compared with the warning value. When the warning value is exceeded, an alarm is output. In this way, abnormal warning of material loss is achieved through monitoring of element indicators.

[0018] After reading the detailed description of the embodiments of the present application in conjunction with the accompanying drawings, other features and advantages of the present application will become clearer. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a flowchart of the custom configuration method for material and element balance based on graphing provided by a preferred embodiment of the present invention;

[0020] Figure 2 It is a structural diagram of the custom configuration system for material and element balance based on graphing provided by a preferred embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0022] As Figure 1 shown, the custom configuration method for material and element balance based on graphing provided by a preferred embodiment of the present invention includes steps S1 to S3.

[0023] Step S1: Construct a graphing device data collection and monitoring and warning model, and set constant parameters to be monitored.

[0024] Specifically, in this embodiment, the constructed models need to be uniformly numbered and classified into corresponding model repositories; and models with a usage frequency lower than a preset value are taken offline, and the offline models are archived and managed.

[0025] In addition, the offline information of the models is also recorded, and the offline information includes the model offline time, the cause of model offline, and the operation account; the archive management is: recording the archive information of the models, and the archive information includes the model usage and the number of model modifications.

[0026] Herein, the models include an organizational structure model, a physical layout model, and a device model. The organizational structure model is used to describe the basic information of the company, workshop, and production line and the logical relationship between them; the physical layout model is used to describe the mechanical connection relationship of the equipment in the production workshop and the material flow direction; the device model is used to describe the individual information of the production equipment on the production line. The device model includes a data collection module, a warning module, and an output module.

[0027] Step S2: Configure different indicators of the same element within a specified time period according to preset rules and the constant parameters.

[0028] Specifically, in this step, the different indicators of the same element include: the content of a certain element in the discharged material, the content of this element in the fed material, and the content of this element in the system loss.

[0029] Step S3: Compare and monitor the different indicators of the same element, and compare the comparison result with the warning value. When the warning value is exceeded, an alarm is output.

[0030] Specifically, according to the alarm rules defined in the monitoring and warning model, monitor whether each variable meets the alarm condition. If so, encapsulate the warning information into a document according to the monitoring and warning model and transmit it to the customer. The document is an xml document, and the xml document is notified to the customer through the client or wireless communication method. When the client receives the warning information, parse the XML document and trigger the corresponding alarm device of the client at the same time.

[0031] Please refer to Figure 2 , the custom configuration system for material and element balance based on graphical provided in this embodiment includes an initialization module 101, a wildcard module 102, and an alarm module 103. The initialization module 101 is connected to the wildcard module 102, and the wildcard module 102 is connected to the alarm module 103. Among them, the initialization module 101 is used to construct a graphical device data acquisition and monitoring and warning model and set the constant parameters to be monitored. The wildcard module 102 is used to configure different indicators of the same element within a specified time period according to preset rules and the constant parameters. The alarm module 103 is used to compare and monitor the different indicators of the same element, and compare the comparison result with the warning value. When the warning value is exceeded, an alarm is output.

[0032] In summary, through the custom configuration method and system for material and element balance based on graphical provided by the preferred embodiment of the present invention, by constructing a graphical device data acquisition and monitoring and warning model, setting the constant parameters to be monitored, then configuring different indicators of the same element within a specified time period according to preset rules and constant parameters, and at the same time comparing and monitoring the different indicators of the same element, and comparing the comparison result with the warning value. When the warning value is exceeded, an alarm is output. In this way, by setting the model to monitor the change of element content, the abnormal alarm of material loss is realized.

[0033] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A custom configuration method based on graphical material and element balance, characterized in that, it includes the following steps: S1. Construct a graphical device data acquisition and monitoring and warning model, and set constant parameters to be monitored. Among them, the model includes an organizational structure model, a physical layout model, and a device model. The organizational structure model is used to describe the basic information of the company, workshop, and production line and the logical relationships between them; the physical layout model is used to describe the mechanical connection relationships of devices and the material flow in the production workshop; the device model is used to describe the individual information of production devices on the production line; S2. Configure different indicators of the same element within a specified time period according to preset rules and the constant parameters; S3. Compare and monitor different indicators of the same element, and compare the comparison results with the warning value. When the warning value is exceeded, an alarm is output. Among them, the different indicators of the same element include: the content of a certain element in the discharged material, the content of this element in the incoming material, and the content of this element in the system loss.

2. The custom configuration method based on graphical material and element balance according to claim 1, characterized in that, step S1 further includes uniformly numbering the constructed model, classifying it into the corresponding model repository; taking offline the model with a usage frequency lower than the preset value, and archiving and managing the offline model.

3. The custom configuration method based on graphical material and element balance according to claim 2, characterized in that, record the offline information of the model, and the offline information includes the model offline time, the reason for the model offline, and the operation account; the archiving management is: record the archiving information of the model, and the archiving information includes the model usage and the number of model modifications.

4. The custom configuration method based on graphical material and element balance according to claim 1, characterized in that, the device model includes a data acquisition module, a warning module, and an output module.

5. The custom configuration method based on graphical material and element balance according to claim 1, characterized in that, in step S3, according to the warning rules defined in the monitoring and warning model, monitor whether each variable meets the warning condition. If so, encapsulate the warning information into a document according to the monitoring and warning model and transmit it to the customer.

6. The custom configuration method based on graphical material and element balance according to claim 5, characterized in that, the document is an xml document, and the xml document is notified to the customer through the client or wireless communication method.

7. The custom configuration method based on graphical material and element balance according to claim 6, characterized in that, when the client receives the warning information, parse the xml document, and at the same time trigger the corresponding alarm device of the client.

8. A custom configuration system based on graphical material and element balance using the method according to any one of claims 1 to 7, characterized in that, it includes an initialization module, a wildcard module, and a warning module. The initialization module is connected to the wildcard module, and the wildcard module is connected to the warning module. Among them, The initialization module is used to construct a graphical device data acquisition and monitoring and early warning model and set constant parameters to be monitored. Among them, the model includes an organizational structure model, a physical layout model, and a device model. The organizational structure model is used to describe the basic information of the company, workshop, and production line and the logical relationships between them; the physical layout model is used to describe the mechanical connection relationships of devices and the material flow in the production workshop; the device model is used to describe the individual information of production devices on the production line. The wildcard module is used to configure different indicators of the same element within a specified time period according to preset rules and the constant parameters. The alarm module is used to perform comparative monitoring on different indicators of the same element, compare the comparison results with the early warning values, and output an alarm when the early warning values are exceeded. Among them, the different indicators of the same element include: the content of a certain element in the discharged material, the content of the element in the incoming material, and the content of the element in the system loss.

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