A high-efficiency heating aluminum slag separation equipment

Through the two-stage stirring structure and the air inlet and smoke exhaust system controlled by the solenoid valve, combined with the combustion burner and disturbance component, the problems of low temperature increase rate and fast temperature loss in the aluminum slag separation equipment are solved, and efficient aluminum slag separation is achieved.

CN113897497BActive Publication Date: 2025-08-08隆达铝业(顺平)有限公司
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Patent Information

Application Number
CN202111282280.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-01
Publication Date
2025-08-08
Estimated Expiration
2041-11-01

AI Technical Summary

Technical Problem

The existing aluminum slag separation equipment has low temperature increase rate and fast temperature loss during the stirring process, resulting in low separation efficiency and a lot of residues.

Method used

The two-stage stirring structure is adopted, combined with the air inlet and smoke exhaust system controlled by the solenoid valve, and the combustion burner is used to assist combustion, and the aluminum slag is quickly separated by disturbing components and stirring paddles to prevent temperature loss.

Benefits of technology

The stirring efficiency and aluminum slag separation efficiency are improved, residue residue is reduced, and the quality of aluminum slag separation is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a highly efficient heating aluminum slag separation device, comprising a smoke exhaust chamber, a stirring chamber fixed at the bottom end of the smoke exhaust chamber, a first-level collection mechanism connected to the bottom of the stirring chamber, and a second-level collection mechanism connected to the first-level collection mechanism; a partition rotatably connected at the interface between the smoke exhaust chamber and the stirring chamber, a plurality of first solenoid valves and a plurality of second solenoid valves circumferentially mounted on the surface of the partition from the outside to the inside; a drive assembly, a smoke exhaust assembly disposed on the top of the drive assembly, and an air inlet assembly disposed on one side of the drive assembly, the drive assembly being driven by a rotating shaft; the stirring chamber comprising a first stirring section and a second stirring section fixed at the bottom end of the first stirring section, a combustion burner and a feed assembly being respectively disposed on opposite side walls of the first stirring section. The present invention improves the heating rate and stirring efficiency during the stirring of aluminum slag, reduces residual slag, prevents temperature loss, and thereby improves the efficiency of aluminum slag separation.
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Description

Technical Field

[0001] The present invention relates to the field of aluminum slag processing equipment, in particular to a high-efficiency heating aluminum slag separation device. Background Art

[0002] Modern society's demand for aluminum and its alloys continues to increase. Aluminum and its alloys are widely used in construction, aviation, power transmission, automobile manufacturing, household appliances, and other fields. With the rapid development of aluminum alloy processing companies, these companies have generated a large amount of waste aluminum slag during the aluminum alloy smelting process. Aluminum slag, as an important secondary aluminum resource, contains 20% to 60% aluminum. Currently, most aluminum slag separation processes involve direct stirring with stirring blades. This results in slow stirring and a significant time consumption, significantly reducing separation efficiency. Furthermore, during the stirring process, a combustion aid is typically added to assist in heating and combustion. This slows the heating rate of the combustion aid, while also dissipating the temperature quickly, causing the molten aluminum to agglomerate again, severely impacting work efficiency. Furthermore, this method results in a large amount of residue remaining after the slag separation, resulting in incomplete separation. Summary of the Invention

[0003] The purpose of the present invention is to provide a high-efficiency heating aluminum slag separation equipment to solve the problems existing in the above-mentioned prior art, improve the heating rate and stirring efficiency during the stirring process of aluminum slag, reduce the residual slag, prevent the temperature from dissipating too quickly, and thus improve the aluminum slag separation efficiency and quality.

[0004] To achieve the above-mentioned object, the present invention provides the following solution: The present invention provides a high-efficiency heating aluminum slag separation device, comprising a smoke exhaust chamber, a stirring chamber fixed at the bottom end of the smoke exhaust chamber, a first-level collecting mechanism connected to the bottom of the stirring chamber, and a second-level collecting mechanism connected to the first-level collecting mechanism;

[0005] The bottom end of the smoke exhaust chamber is communicated with the top end of the stirring chamber through an interface, and a partition is rotatably connected to the interface between the smoke exhaust chamber and the stirring chamber, and a plurality of first solenoid valves and a plurality of second solenoid valves are circumferentially installed on the surface of the partition from the outside to the inside. A drive assembly, a smoke exhaust assembly arranged on the top of the drive assembly, and an air inlet assembly arranged on one side of the drive assembly are provided in the smoke exhaust chamber, and the drive assembly is rotatably connected to a rotating shaft, which passes through the partition and is fixed to the partition, and the rotating shaft extends into the stirring chamber;

[0006] The stirring chamber includes a first stirring part and a second stirring part fixed at the bottom end of the first stirring part, a combustion burner and a feeding assembly are respectively provided on the opposite side walls of the first stirring part, and the injection end of the combustion burner extends into the first stirring part, the first stirring part and the second stirring part are connected through an interface, and a first screen is fixed at the interface between the first stirring part and the second stirring part, an annular slide is embedded in the surface of the first screen, a slider is slidably connected in the annular slide, a disturbance assembly is fixed on the top of the slider, and the disturbance assembly is fixedly installed on the rotating shaft, a plurality of stirring paddles are fixed on the rotating shaft part located in the second stirring part, a plurality of discharge ports are opened on the bottom side wall of the second stirring part, and the discharge ports are located in the first-level collecting mechanism.

[0007] Preferably, the driving assembly includes a first motor, an outer cover of the first motor is provided with a heat-resistant box, the heat-resistant box is mounted in the smoke exhaust chamber via a connecting rod, and the output shaft of the first motor passes through the bottom end of the heat-resistant box and is fixedly connected to the rotating shaft;

[0008] The air inlet assembly includes a blower fixed to the outside of the smoke exhaust chamber, the blower is connected to a first air duct, the first air duct extends into the smoke exhaust chamber and is connected to an annular air duct, the annular air duct is sleeved on the outside of the rotating shaft, and a plurality of second air ducts are fixedly connected to the bottom end of the annular air duct in a circumferential direction, and the second air ducts are arranged correspondingly to the second solenoid valve above and below;

[0009] The smoke exhaust assembly includes a smoke exhaust pipe, one end of which is connected to an external smoke collector, and the other end of which passes through the top wall of the smoke exhaust chamber and is fixedly connected to a smoke collecting hood, which is located on the top of the heat-resistant box.

[0010] Preferably, the feeding assembly includes a feeding hopper, which is fixed to the side wall of the first stirring part, the feeding end of the feeding hopper is axially connected to a cover plate, the discharging end of the feeding hopper is connected to the side wall of the first stirring part, and an inclined platform is fixed at the connection between the discharging end of the feeding hopper and the first stirring part, and the inclined platform is arranged corresponding to the injection end of the combustion burner.

[0011] Preferably, hydraulic cylinders are fixed to the bottoms of the two opposite side walls of the first stirring part, and the two hydraulic cylinders are arranged opposite to each other. A frame is fixed to the output end of the hydraulic cylinder, the bottom surface of the frame abuts against the top surface of the first stirring part, and the side surface of the frame abuts against the inner wall of the first stirring part. The inclined platform is located at the top of the frame, and the disturbance assembly, the rotating shaft and the first screen are located between the two frames.

[0012] Preferably, the disturbance assembly includes a first shaft seat, the first shaft seat is fixed on the top surface of the slider, a disturbance rod is axially connected to the top surface of the first shaft seat, the top end of the disturbance rod is fixedly connected to the output shaft of the second motor, several disturbance paddles are fixed on the disturbance rod, and there are gaps between the frame and the side fixed to the hydraulic cylinder and the rotating shaft and the disturbance paddle respectively, a connecting arm is transversely fixed on the rotating shaft, and the second motor is fixed on the connecting arm.

[0013] Preferably, the stirring paddle is tilted, one end of the stirring paddle connected to the rotating shaft is higher than the other end of the stirring paddle, the bottom end of the rotating shaft is connected to a second shaft seat, and the second shaft seat is fixed at the center position of the bottom wall of the second stirring part.

[0014] Preferably, the bottom surface of the second stirring portion is set to a hemispherical surface, and the bottom surface of the second stirring portion is provided with a plurality of discharge ports, and the discharge ports are embedded with a second screen;

[0015] The first-level collection mechanism includes a collection box, the second stirring part is located in the collection box, the height of the connection between the first stirring part and the second stirring part is not higher than the height of the collection box wall, and brackets are fixed on both sides of the first stirring part, and the brackets are fixed on the outer wall of the collection box.

[0016] Preferably, the secondary collection mechanism includes an aluminum liquid transfer bag, a transfer chute and a delivery pipe arranged in the ditch. The bottom end of the collection box is connected to the delivery pipe. The delivery pipe is arranged in a vertical direction, and the end of the delivery pipe away from the collection box extends into the ditch and is connected to the transfer chute. A siphon assembly is provided at the end of the transfer chute. The siphon tube of the siphon assembly is arranged in a vertical direction. The siphon tube extends out of the ditch and is connected to the aluminum liquid transfer bag.

[0017] Preferably, the bottom surface of the inner side of the collecting box is set as an inclined surface, and the lowest point of the inclined surface is connected to the conveying pipe.

[0018] Preferably, the rotating shaft portion located in the first stirring portion and the inner side wall of the collecting box are both covered with a heat insulation layer.

[0019] The present invention discloses the following technical effects: when the device is in working state, the driving assembly drives the rotating shaft to rotate, and the rotating shaft drives the partition to rotate, so that the first solenoid valve and the second solenoid valve continuously change their positions along the circumferential direction. The first solenoid valve is used for exhausting smoke, and the second solenoid valve is used for air intake. When it is necessary to stir the material, the second solenoid valve is opened, and the air intake assembly introduces external air into the first stirring part through the second solenoid valve, thereby increasing the air intake coverage area, and utilizing the oxygen contained in the introduced air to play a combustion-supporting role to a certain extent. At the same time, since the combustion burner needs to be started to continuously spray fire for heating during the stirring process, the heating efficiency is improved, but the heat has a tendency to move upward, and the heat is pressed downward by the introduced external wind and covers the entire stirring chamber. The overall coordination of the upper and lower structures can prevent the temperature from dissipating too quickly, and the device is divided into two stages for stirring. During the first-stage stirring process, the disturbance component rotates with the rotating shaft and moves along the annular slide, which can disturb and move the material in the first stirring section to improve the uniformity of material heating. Due to the low melting point of aluminum, it is first melted into aluminum liquid and passes through the first screen to descend to the second stirring section. At this time, most impurities remain in the first stirring section. During the second-stage stirring process, the aluminum liquid and the residue are quickly separated under the action of the stirring paddle, thereby improving the efficiency and quality of aluminum slag separation, and the aluminum liquid is sent to the first-level collection mechanism through the discharge port, which is then transferred to the second-level collection mechanism for collection, thereby realizing the aluminum slag separation process. This device improves the heating rate and stirring efficiency in the process of stirring aluminum slag as a whole, reduces the residual residue, and can prevent the temperature from dissipating too quickly, thereby improving the efficiency and quality of aluminum slag separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a front view of the high-efficiency heating aluminum slag separation equipment of the present invention;

[0022] Figure 2 A top view of the bottom wall of the first stirring portion of the present invention;

[0023] Figure 3 A top view of the separator of the present invention;

[0024] Figure 4 A bottom view of the annular air duct of the present invention;

[0025] Figure 5 for Figure 1 A partial enlarged view of middle A;

[0026] Figure 6 for Figure 1 A partial enlarged view of middle B;

[0027] Among them, 1 is the smoke exhaust chamber, 2 is the partition, 3 is the first solenoid valve, 4 is the second solenoid valve, 5 is the rotating shaft, 6 is the first stirring part, 7 is the second stirring part, 8 is the combustion burner, 9 is the first screen, 10 is the annular slide, 11 is the slider, 12 is the stirring paddle, 13 is the discharge port, 14 is the first motor, 15 is the heat-resistant box, 16 is the connecting rod, 17 is the blower, 18 is the first air duct, 19 is the annular air duct, 20 is the second air duct, 21 is the smoke exhaust pipe, 22 It is a smoke hood, 23 is a feed hopper, 24 is a cover plate, 25 is an inclined platform, 26 is a hydraulic cylinder, 27 is a frame, 28 is a first shaft seat, 29 is a disturbance rod, 30 is a second motor, 31 is a disturbance paddle, 32 is a connecting arm, 33 is a second shaft seat, 34 is a second screen, 35 is a collection box, 36 is a bracket, 37 is an aluminum liquid transfer bag, 38 is a trench, 39 is a transfer chute, 40 is a conveying pipe, 41 is a siphon, 42 is a thermal insulation layer, and 43 is a bearing. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0030] Reference Figure 1-6The present invention provides a high-efficiency heating aluminum slag separation device, comprising a smoke exhaust chamber 1, a stirring chamber fixed at the bottom end of the smoke exhaust chamber 1, a first-level collecting mechanism connected to the bottom of the stirring chamber, and a second-level collecting mechanism connected to the first-level collecting mechanism; the bottom end of the smoke exhaust chamber 1 is connected to the top of the stirring chamber through an interface, and a partition 2 is rotatably connected to the interface between the smoke exhaust chamber 1 and the stirring chamber, a bearing 43 is fixedly installed at the interface, the outer ring of the bearing 43 is fixedly connected to the interface, and the inner ring of the bearing 43 is fixedly connected to the outer edge of the partition 2, and a plurality of first solenoid valves 3 and a plurality of second solenoid valves 4 are circumferentially installed on the surface of the partition 2 from the outside to the inside, respectively. A drive component, a smoke exhaust component and a An air inlet assembly is provided on one side of the driving assembly, and the driving assembly is connected to a rotating shaft 5, which passes through the partition 2 and is fixedly connected to the partition 2. The rotating shaft 5 extends into the mixing chamber. Driven by the driving assembly, the rotating shaft 5 rotates, driving the partition 2 to rotate. During the feeding and mixing process, the first solenoid valve 3 is closed and the second solenoid valve 4 is opened. At the same time, the air inlet assembly introduces air. During the mixing process, the second solenoid valve 4 performs circumferential rotation, so that the air outlet direction is constantly changed, thereby increasing the coverage area of the air inlet to the mixing chamber. Since the introduced air contains oxygen, it can further play the role of a combustion-supporting burner 8. At the same time, since the air is introduced downward from the top, the heat in the mixing chamber can be squeezed downward to prevent excessive heat dissipation.

[0031] The stirring chamber includes a first stirring section 6 and a second stirring section 7 fixed at the bottom end of the first stirring section 6. The stirring process is carried out synchronously in two stages. A combustion burner 8 and a feeding assembly are respectively provided on the opposite side walls of the first stirring section 6, and the injection end of the combustion burner 8 extends into the first stirring section 6. The use of the combustion burner 8 can greatly improve the heating efficiency. The combustion burner 8 is an existing device and is not described in detail. The first stirring section 6 and the second stirring section 7 are connected through an interface, and a first screen 9 is fixed at the interface between the first stirring section 6 and the second stirring section 7. The first screen 9 is used to block large-particle impurities so that the molten aluminum liquid passes through it into the second stirring section 7. An annular slide 10 is embedded on the surface of the first screen 9. The annular slide 10 is an annular plate on which an annular plate is provided. shaped chute, a slider 11 is slidably connected in the annular slide 10, a disturbance component is fixed to the top of the slider 11, and the disturbance component is fixedly mounted on the rotating shaft 5. The disturbance component moves in a circle along the annular slide 10 with the rotating shaft 5 as the center, disturbing the aluminum slag in the first stirring section 6, and cooperating with the combustion burner 8 to heat it quickly, accelerating the melting of the metal aluminum into aluminum liquid. A plurality of stirring paddles 12 are fixed to the rotating shaft 5 part located in the second stirring section 7, and a plurality of discharge ports 13 are opened on the bottom side wall of the second stirring section 7. A third solenoid valve is set at the discharge port 13. During the stirring process, the third solenoid valve is closed, and the aluminum liquid and the residue are stirred and separated by the stirring paddle 12 driven by the rotating shaft 5. The discharge port 13 is located in the first-level collecting mechanism. When the third solenoid valve is opened, the aluminum liquid can flow out and flow into the first-level collecting mechanism.

[0032] A further optimized solution is that the driving component includes a first motor 14, and a heat-resistant box 15 is provided on the outer side of the first motor 14. The heat-resistant box 15 can protect the motor and is mounted in the smoke exhaust chamber 1 through a connecting rod 16. The output shaft of the first motor 14 passes through the bottom end of the heat-resistant box 15 and is fixedly connected to the rotating shaft 5. The first motor 14 drives the rotating shaft 5 to rotate; the air intake component includes a blower 17 fixed on the outside of the smoke exhaust chamber 1, and the blower 17 is connected to a first air duct 18. The first air duct 18 extends into the smoke exhaust chamber 1 and is connected to an annular air duct 19. The annular air duct 19 is sleeved on the outside of the rotating shaft 5. The bottom end of the annular air duct 19 is circumferentially fixed with a number of second air ducts 20. The second air duct 20 is arranged correspondingly to the second solenoid valve 4 above and below. The outside air is introduced into the first air duct 18 through the blower 17, and the annular air duct 19 is used to avoid it from contacting the rotating shaft. The interference of the shaft 5, and the use of the annular air duct 19 can be used to arrange the second air duct 20 corresponding to the second solenoid valve 4 along its bottom surface, and the air is supplied to the opened second solenoid valve 4 in an intermittent manner during the rotation of the partition 2. The first solenoid valve 3 is closed here to make the introduced wind concentrated and sprayed to the second solenoid valve 4 to prevent it from entering from other places and affecting the injection rate and pressure; the smoke exhaust component includes a smoke exhaust pipe 21, one end of the smoke exhaust pipe 21 is connected to an external smoke collector (not shown in the figure), and the other end of the smoke exhaust pipe 21 passes through the top wall of the smoke exhaust chamber 1 and is fixed with a smoke hood 22. The smoke hood 22 is located on the top of the heat-resistant box 15. When the stirring is completed, a large amount of smoke is accumulated in the stirring chamber, the first solenoid valve 3 is opened, and the second solenoid valve 4 remains open. The external smoke collector sucks air to recycle the smoke in the stirring chamber. The external smoke collector is a prior art and will not be described in detail.

[0033] To further optimize the solution, the feeding assembly includes a feeding hopper 23, which is fixed to the side wall of the first stirring section 6, and the feeding end of the feeding hopper 23 is axially connected to a cover plate 24. The discharge end of the feeding hopper 23 is connected to the side wall of the first stirring section 6, and a sloped platform 25 is fixed at the connection between the discharge end of the feeding hopper 23 and the first stirring section 6. The sloped platform 25 is arranged corresponding to the injection end of the combustion burner 8. After opening the cover plate 24, the feeding hopper 23 is fed into the aluminum slag along the sloped platform 25 into the first stirring section 6. The height of the combustion burner 8 corresponds to the sloped platform 25 to prevent it from interfering with the frame 27.

[0034] A further optimized solution is provided, in which hydraulic cylinders 26 are fixed to the bottom of the two opposite side walls of the first stirring section 6, and the two hydraulic cylinders 26 are arranged opposite to each other. A frame 27 is fixed to the output end of the hydraulic cylinder 26, and the bottom surface of the frame 27 abuts against the top surface of the first stirring section 6, and the side surface of the frame 27 abuts against the inner wall of the first stirring section 6. The frame 27 is partially conformed to the bottom of the first stirring section 6, and the inclined platform 25 is located at the top of the frame 27. The disturbance assembly, the rotating shaft 5 and the first screen 9 are located between the two frames 27. The opposite sides of the two frames 27 are open. Under the push of the hydraulic cylinder 26, the two frames 27 push the aluminum slag to gather, and the side edges of the frame 27 have sufficient height to prevent it from splashing out and being unable to be handled during the disturbance process.

[0035] Further optimization scheme, the disturbance component includes a first shaft seat 28, the first shaft seat 28 is fixed on the top surface of the slider 11, the top surface of the first shaft seat 28 is axially connected with a disturbance rod 29, the top of the disturbance rod 29 is fixed with the output shaft of the second motor 30, and the disturbance rod 29 is fixed with a plurality of disturbance paddles 31. There is a gap between the side of the frame 27 and the hydraulic cylinder 26, the rotating shaft 5 and the disturbance paddle 31, and a connecting arm 32 is fixed laterally on the rotating shaft 5. The second motor 30 is fixed on the connecting arm 3 2, and the outer side of the second motor 30 is also covered with a heat-resistant box (not shown in the figure), which is arranged in the same manner as the first motor 14. The connecting arm 32 performs a circular motion with the rotating shaft 5 as the center. At the same time, the second motor 30 drives the disturbance rod 29 to rotate, so that it disturbs the aluminum slag located between the frame 27 along the circumferential direction. Under the strong combustion-supporting effect of the combustion burner 8, the metallic aluminum in the aluminum slag can be quickly melted during the disturbance process. At the same time, the external wind blows to the aluminum slag at intervals to assist the disturbance and combustion.

[0036] To further optimize the solution, the stirring paddle 12 is set at an angle, and the end of the stirring paddle 12 connected to the rotating shaft 5 is higher than the other end of the stirring paddle 12, so as to improve the stirring and separation efficiency. The bottom end of the rotating shaft 5 is connected to the second shaft seat 33, and the second shaft seat 33 is fixed at the center position of the bottom wall of the second stirring part 7. The second shaft seat 33 is used to fix the position of the bottom end of the rotating shaft 5.

[0037] A further optimized solution is provided, in which the bottom surface of the second stirring part 7 is set to a hemispherical surface, and a plurality of discharge ports 13 are opened on the bottom surface of the second stirring part 7. A second screen 34 is embedded in the discharge port 13, and the second screen 34 is arranged inside the third solenoid valve. After stirring is completed, the speed of the first motor 14 is reduced, and the third solenoid valve is opened at the same time to throw out the molten aluminum. At the same time, under the cooperation of the hemispherical bottom surface and the position of the discharge port 13 as shown in the figure, the molten aluminum can be quickly thrown out of the second stirring part 7 by centrifugal force, and flow out of the discharge port 13 after passing through the second screen 34. The residue is blocked inside, and the rapid separation improves the work efficiency and prevents the residual molten aluminum from adhering to the inner wall of the second stirring part 7; the first-level collection mechanism includes a collection box 35, and the second stirring part 7 is located in the collection box 35. The height of the connection between the first stirring part 6 and the second stirring part 7 is not higher than the height of the box wall of the collection box 35, which can prevent the thrown-out molten aluminum from endangering the personal safety of the staff. Brackets 36 are fixed on both sides of the first stirring part 6, and the brackets 36 are fixed on the outer wall of the collection box 35.

[0038] Further optimization scheme, the secondary collection mechanism includes an aluminum liquid transfer bag 37, a transfer chute 39 and a delivery pipe 40 arranged in the trench 38. The bottom end of the collection box 35 is connected to the delivery pipe 40. The bottom surface of the inner side of the collection box 35 is set as an inclined surface. The lowest point of the inclined surface is connected to the delivery pipe 40. The delivery pipe 40 is arranged in a vertical direction, and the end of the delivery pipe 40 away from the collection box 35 extends into the trench 38 and is connected to the transfer chute 39. The end of the transfer chute 39 is provided with a siphon component. The siphon pipe 41 of the siphon component is arranged in a vertical direction. The siphon pipe 41 extends out of the trench 38 and is connected to the aluminum liquid transfer bag 37. A trench 38 is dug on the ground, and an insulation layer is used above the trench 38 to isolate it from the outside world. Under the action of gravity, the molten aluminum flows to the lowest point of the bottom of the collection box 35, and enters the conveying pipe 40, and falls vertically to the transfer chute 39. The transfer chute 39 is set at an angle, and the aluminum liquid is transferred by gravity. The entire transfer process is transported in the trench 38, which has a good insulation effect and prevents the aluminum liquid from solidifying quickly. The aluminum liquid is sucked into the aluminum liquid transfer bag 37 for storage through the siphon pipe 41, that is, the aluminum liquid can be reused. The siphon component is set at the feed of the aluminum liquid transfer bag 37, and it is an existing device and will not be described in detail.

[0039] To further optimize the solution, the part of the rotating shaft 5 located in the first stirring section 6 and the inner wall of the collecting box 35 are covered with an insulation layer 42. The insulation layer 42 of the part of the rotating shaft 5 located in the first stirring section 6 can prevent the rotating shaft 5 from being damaged by the combustion burner 8, and the insulation layer 42 inside the collecting box 35 can reduce heat loss.

[0040] The above-mentioned solenoid valves, motors and other electrical components of this device are all controlled by PLC. The specific electrical connection method, that is, the control method, is existing technology and will not be repeated here.

[0041] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0042] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by persons skilled in the art should fall within the scope of protection defined by the claims of the present invention.

Claims

1. A high-efficiency heating aluminum slag separation device, characterized by: It comprises a smoke exhaust chamber (1), a stirring chamber is fixed at the bottom end of the smoke exhaust chamber (1), the bottom of the stirring chamber is connected to a primary collecting mechanism, and the primary collecting mechanism is connected to a secondary collecting mechanism; The bottom end of the smoke exhaust chamber (1) is connected to the top end of the stirring chamber through an interface, and a partition (2) is rotatably connected to the interface between the smoke exhaust chamber (1) and the stirring chamber, and a plurality of first solenoid valves (3) and a plurality of second solenoid valves (4) are circumferentially installed on the surface of the partition (2) from the outside to the inside. A drive assembly, a smoke exhaust assembly arranged on the top of the drive assembly, and an air inlet assembly arranged on one side of the drive assembly are provided in the smoke exhaust chamber (1), and the drive assembly is connected to a rotating shaft (5), which passes through the partition (2) and is fixed to the partition (2), and the rotating shaft (5) extends into the stirring chamber; The stirring chamber comprises a first stirring portion (6) and a second stirring portion (7) fixed at the bottom end of the first stirring portion (6), a combustion burner (8) and a material feeding assembly are respectively provided on opposite side walls of the first stirring portion (6), and the injection end of the combustion burner (8) extends into the first stirring portion (6), the first stirring portion (6) and the second stirring portion (7) are connected through an interface, and a first screen (9) is fixed at the interface between the first stirring portion (6) and the second stirring portion (7), an annular slideway (10) is embedded on the surface of the first screen (9), a slider (11) is slidably connected in the annular slideway (10), a disturbance assembly is fixed on the top end of the slider (11), and the disturbance assembly is fixedly mounted on the rotating shaft (5), a plurality of stirring paddles (12) are fixed on the rotating shaft (5) located in the second stirring portion (7), a plurality of discharge ports (13) are opened on the bottom side wall of the second stirring portion (7), and the discharge ports (13) are located in the first-level collecting mechanism; The driving assembly includes a first motor (14), a heat-resistant box (15) is provided on the outer side of the first motor (14), the heat-resistant box (15) is mounted in the smoke exhaust chamber (1) via a connecting rod (16), and an output shaft of the first motor (14) passes through the bottom end of the heat-resistant box (15) and is fixedly connected to the rotating shaft (5); The air inlet assembly includes a blower (17) fixed on the outside of the smoke exhaust chamber (1), the blower (17) is connected to a first air duct (18), the first air duct (18) extends into the smoke exhaust chamber (1) and is connected to an annular air duct (19), the annular air duct (19) is sleeved on the outside of the rotating shaft (5), and a plurality of second air ducts (20) are fixedly connected to the bottom end of the annular air duct (19) in a circumferential direction, and the second air ducts (20) and the second solenoid valve (4) are arranged correspondingly above and below, and external air is introduced into the first air duct (18) through the blower (17), and the annular air duct (19) is used to avoid interference with the rotating shaft (5), and the annular air duct (19) can be used to arrange the second air duct (20) corresponding to the second solenoid valve (4) along its bottom surface, and the air is intermittently supplied to the opened second solenoid valve (4) during the rotation of the partition (2); The smoke exhaust assembly includes a smoke exhaust pipe (21), one end of the smoke exhaust pipe (21) is connected to an external smoke collector, the other end of the smoke exhaust pipe (21) passes through the top wall of the smoke exhaust chamber (1) and is fixedly connected to a smoke collecting hood (22), and the smoke collecting hood (22) is located on the top of the heat-resistant box (15); The feeding assembly includes a feeding hopper (23), the feeding hopper (23) is fixed to the side wall of the first stirring part (6), the feeding end of the feeding hopper (23) is axially connected to a cover plate (24), the discharging end of the feeding hopper (23) is communicated with the side wall of the first stirring part (6), and a slanted platform (25) is fixed at the connection between the discharging end of the feeding hopper (23) and the first stirring part (6), and the slanted platform (25) is arranged corresponding to the injection end of the combustion burner (8); A hydraulic cylinder (26) is fixed to the bottom of the two opposite side walls of the first stirring portion (6), the two hydraulic cylinders (26) are arranged opposite to each other, a frame (27) is fixed to the output end of the hydraulic cylinder (26), the bottom surface of the frame (27) abuts against the top surface of the first stirring portion (6), the side surface of the frame (27) abuts against the inner wall of the first stirring portion (6), the inclined platform (25) is located on the top of the frame (27), and the disturbance component, the rotating shaft (5) and the first screen (9) are located between the two frames (27); The disturbance component includes a first shaft seat (28), the first shaft seat (28) is fixed on the top surface of the slider (11), a disturbance rod (29) is axially connected to the top surface of the first shaft seat (28), the top end of the disturbance rod (29) is fixedly connected to the output shaft of the second motor (30), and several disturbance paddles (31) are fixed on the disturbance rod (29). Gaps are left between the frame (27) and the side where the hydraulic cylinder (26) is fixed, the rotating shaft (5) and the disturbance paddle (31), respectively. A connecting arm (32) is transversely fixed on the rotating shaft (5), and the second motor (30) is fixed on the connecting arm (32).

2. The high-efficiency temperature-raising aluminum slag separation equipment according to claim 1 is characterized in that: The stirring paddle (12) is tilted, and one end of the stirring paddle (12) connected to the rotating shaft (5) is higher than the other end of the stirring paddle (12). The bottom end of the rotating shaft (5) is connected to a second shaft seat (33), and the second shaft seat (33) is fixed at the center position of the bottom wall of the second stirring portion (7).

3. The high-efficiency temperature-raising aluminum slag separation equipment according to claim 1 is characterized in that: The bottom surface of the second stirring portion (7) is configured as a hemispherical surface. The bottom surface of the second stirring portion (7) is provided with a plurality of discharge ports (13), and a second screen (34) is embedded in the discharge ports (13). The first-level collecting mechanism includes a collecting box (35), the second stirring part (7) is located in the collecting box (35), the height of the connection between the first stirring part (6) and the second stirring part (7) is not higher than the height of the wall of the collecting box (35), and brackets (36) are respectively fixed on both sides of the first stirring part (6), and the brackets (36) are fixed on the outer wall of the collecting box (35).

4. The high-efficiency temperature-raising aluminum slag separation equipment according to claim 3 is characterized in that: The secondary collection mechanism includes an aluminum liquid transfer bag (37), a transfer chute (39) and a delivery pipe (40) arranged in a ditch (38); the bottom end of the collection box (35) is connected to the delivery pipe (40); the delivery pipe (40) is arranged in a vertical direction, and one end of the delivery pipe (40) away from the collection box (35) extends into the ditch (38) and is connected to the transfer chute (39); a siphon assembly is provided at the end of the transfer chute (39); the siphon pipe (41) of the siphon assembly is arranged in a vertical direction, and the siphon pipe (41) extends out of the ditch (38) and is connected to the aluminum liquid transfer bag (37).

5. The high-efficiency temperature-raising aluminum slag separation equipment according to claim 4 is characterized in that: The bottom surface inside the collecting box (35) is configured as an inclined surface, and the lowest point of the inclined surface is in communication with the conveying pipe (40).

6. The high-efficiency temperature-raising aluminum slag separation equipment according to claim 3 is characterized in that: The portion of the rotating shaft (5) located in the first stirring portion (6) and the inner side wall of the collecting box (35) are both covered with a heat insulation layer (42).

Citation Information

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