A transverse rib flexible arrangement device

Through the support table and adjustment groove assembly of the cross-bar flexible layout device, the problem of low accuracy and low efficiency of steel bar binding positioning in bridge construction is solved, and efficient flexible layout and precise adjustment of steel bars are achieved.

CN113914218BActive Publication Date: 2025-08-01TJK MACHINERY (TIANJIN) CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202111085891.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-16
Publication Date
2025-08-01
Estimated Expiration
2041-09-16

AI Technical Summary

Technical Problem

During the construction of existing bridges, there is a large amount of manual demand, low accuracy and low efficiency.

Method used

The flexible arrangement device of the transverse ribs is adopted, including a support table and an adjustment groove assembly, and the angle adjustment and bending of the steel bars is achieved through the sliding of the support frame and the movable frame, and the roller needle roller bearing and driving parts are used to improve the efficiency and accuracy of the steel bar arrangement.

Benefits of technology

It realizes flexible layout of steel bars with high accuracy, low cost and low manual demand, and improves construction efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN113914218B_ABST
    Figure CN113914218B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of bridge construction, and specifically discloses a device for flexibly arranging transverse steel bars. The device for flexibly arranging transverse steel bars includes a support platform and a plurality of adjustment groove assemblies. Among them, the plurality of adjustment groove assemblies are arranged at intervals along a first direction on the support platform. The adjustment groove assembly includes a support frame and a movable frame. The support frame is arranged on the support platform; the movable frame is slidably arranged on the support frame and can move along a second direction on the support member. The first direction and the second direction are perpendicular; a plurality of installation positions are arranged at intervals along the second direction on the movable frame. The installation positions are used for installing steel bars. When the movable frame slides along the second direction, the steel bars are bent in the second direction. The installation positions of the device for flexibly arranging transverse steel bars are used for installing steel bars. The steel bars pass through one of the installation positions of each adjustment groove assembly. A plurality of steel bars are arranged side by side. When the movable frame moves along the second direction, the steel bars in the installation positions are bent in the second direction, thereby realizing synchronous control of the angle adjustment of a plurality of steel bars and realizing flexible arrangement of the steel bars.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of bridge construction, and in particular to a flexible arrangement device for transverse reinforcement. Background Art

[0002] A bridge allows roads, railways, or pedestrian paths to cross rivers, lakes, valleys, canyons, or other roads to facilitate the movement of vehicles or pedestrians.

[0003] The rapid development of modern bridge construction technology has also placed higher demands on bridge construction. Currently, bridge tower upsetting requires on-site manual production using single rebar binding and positioning. During this process, the rebars must be bent one by one. When a large number of rebars are involved, manual processing is required, resulting in high labor requirements, low construction precision, and low efficiency. Summary of the Invention

[0004] The object of the present invention is to provide a flexible arrangement device for transverse reinforcement to solve the problem of low precision and low efficiency in the manual processing of reinforcement in the prior art.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] The present invention provides a flexible transverse reinforcement arrangement device for arranging horizontal reinforcements in batches and capable of synchronously adjusting the angles of the reinforcements. The flexible transverse reinforcement arrangement device comprises:

[0007] Support platform;

[0008] A plurality of adjustment slot assemblies are arranged on the support platform at intervals along a first direction, and the adjustment slot assemblies include:

[0009] A support frame, provided on the support platform;

[0010] a movable frame slidably mounted on the support frame and capable of moving on the support frame along a second direction, wherein the first direction is perpendicular to the second direction;

[0011] The movable frame is provided with a plurality of installation positions at intervals along the second direction, and the plurality of installation positions are configured to install a plurality of the steel bars. When the movable frame slides along the second direction, the steel bars bend toward the second direction.

[0012] As a preferred solution of the flexible arrangement device for the transverse reinforcement, the adjustment slot assembly further includes:

[0013] A plurality of roller needle bearings are arranged at intervals on the movable frame; every two roller needle bearings form a mounting position, and the steel bar is passed through the mounting position.

[0014] As a preferred solution of a flexible arrangement device for transverse reinforcement, the outer ring of the roller needle bearing is provided with a flange, and every two roller needle bearings form a mounting groove, and the steel bar is passed through the mounting groove.

[0015] As a preferred solution of the transverse reinforcement flexible arrangement device, the adjustment slot assembly further includes a sliding assembly, and the sliding assembly includes:

[0016] Two clamping blocks are arranged opposite to each other and at intervals on the supporting frame, and the movable frame is clamped between the two clamping blocks and can slide between the two clamping blocks.

[0017] As a preferred solution of the transverse rib flexible arrangement device, a plurality of sliding assemblies are provided, and the plurality of sliding assemblies are spaced apart along the second direction.

[0018] As a preferred solution of the flexible arrangement device for the transverse reinforcement, the support frame is provided with a positioning groove, and the clamping block is arranged in the positioning groove.

[0019] As a preferred solution of the transverse rib flexible arrangement device, the adjustment slot assembly further includes a driving member, and the driving member is used to drive the movable frame to slide on the supporting frame along the second direction.

[0020] As a preferred solution of the flexible arrangement device for transverse reinforcements, the driving member is an elevator, the elevator is arranged on the support frame, and one end of the movable frame is connected to the output end of the elevator.

[0021] As a preferred solution of the flexible arrangement device for the transverse reinforcement, the support platform is provided with a screw hole, the support frame is provided with a mounting hole, and a locking screw passes through the mounting hole and is screwed into the screw hole to fix the support frame to the support platform.

[0022] As a preferred solution of the flexible arrangement device for the transverse ribs, the mounting hole is a strip-shaped hole, and the strip-shaped hole extends along the first direction.

[0023] The beneficial effects of the present invention are:

[0024] The present invention provides a flexible transverse reinforcement arrangement device, comprising a support platform and a plurality of adjustment slot assemblies spaced along a first direction on the support platform. The adjustment slot assemblies comprise a support frame and a movable frame, the movable frame being slidably mounted on the support frame. The movable frame is provided with a plurality of mounting positions along a second direction, the mounting positions being used to mount steel bars, each of which is mounted in one of the mounting positions in each adjustment slot assembly. When the movable frame moves along the second direction, the steel bars in the mounting positions are bent along the second direction, thereby achieving synchronous control of the angle adjustment of the plurality of steel bars, allowing the steel bars to be bent arbitrarily within this plane, thereby realizing flexible arrangement of the steel bars. Furthermore, the device requires less labor, and has high construction precision and efficiency. Brief Description of the Drawings

[0025] Figure 1 It is a front view structural schematic diagram of the horizontal rib flexible arrangement device in the embodiment of the present invention;

[0026] Figure 2 It is a top view structural schematic diagram of the horizontal rib flexible arrangement device in the embodiment of the present invention;

[0027] Figure 3 It is a structural schematic diagram of the adjustment groove assembly in the embodiment of the present invention;

[0028] Figure 4 is Figure 2 an enlarged schematic diagram of part A in

[0029] In the figure:

[0030] 100, steel bar;

[0031] 1, support platform;

[0032] 2, adjustment groove assembly; 21, support frame; 22, movable frame; 23, roller needle bearing; 231, flanging; 24, driving member;

[0033] 3, sliding assembly; 31, positioning groove; 32, clamping block. Detailed Embodiment

[0034] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0035] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and moreover, the first feature being "above", "over" and "on" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "under" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature has a lower horizontal height than the second feature.

[0036] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention and cannot be construed as a limitation to the present invention.

[0038] As Figure 1-2 shown, this embodiment provides a transverse rib flexible arrangement device, which is used for batch arranging horizontal steel bars 100 and can synchronously adjust the angles of all steel bars 100. The transverse rib flexible arrangement device includes a support table 1 and a plurality of adjustment groove assemblies 2. Among them, the plurality of adjustment groove assemblies 2 are arranged at intervals along a first direction on the support table 1. The adjustment groove assembly 2 includes a support frame 21 and a movable frame 22. Among them, the support frame 21 is arranged on the support table 1; the movable frame 22 is slidably arranged on the support frame 21 and can move along a second direction on the support member, and the first direction and the second direction are perpendicular; a plurality of installation positions are arranged at intervals along the second direction on the movable frame 22, and the plurality of installation positions are configured to install a plurality of steel bars 100. When the movable frame 22 slides along the second direction, the steel bars 100 are bent in the second direction.

[0039] In this embodiment, the installation position in the flexible arrangement device for transverse reinforcement is used to install steel bars 100. The steel bars 100 pass through one of the installation positions of each adjustment slot assembly 2. Several steel bars 100 can be arranged in parallel. When the movable frame 22 in a certain adjustment slot assembly 2 moves along the second direction, the steel bars 100 in the installation position bend along the second direction, thereby achieving synchronous control of the angle adjustment of the several steel bars 100, allowing the steel bars 100 to be bent within the installation plane, and realizing flexible arrangement of the steel bars 100. The process of using this device requires less labor, and the construction is highly accurate and efficient, with lower production costs, and is more environmentally friendly.

[0040] In this embodiment, regarding the structure of the mounting position, the adjustment trough assembly 2 optionally further includes a plurality of roller needle bearings 23. These roller needle bearings 23 are spaced apart on the movable frame 22, with their axes parallel. Every two roller needle bearings 23 form a mounting position, and the steel bar 100 is inserted into the mounting position. This arrangement allows the steel bar 100 to generate rolling friction with the roller needle bearings 23 during the placement process, thereby improving placement efficiency and reducing wear on the steel bar 100 during the placement process.

[0041] like Figure 3 As shown, in this embodiment, the outer rings of the roller needle bearings 23 are further provided with flanges 231. Every two roller needle bearings 23 form a U-shaped mounting slot, into which the steel bar 100 is inserted. This arrangement prevents wear on the movable frame 22. Furthermore, the surface roughness of the roller needle bearings 23 is lower than that of the movable frame 22, resulting in less friction. Consequently, wear on the steel bar 100 is reduced, thereby improving the durability of the steel bar 100.

[0042] Of course, in other embodiments, the mounting location can also be a groove formed in the movable frame 22, the groove extending through the movable frame 22 in the first direction. The rebar 100 can be placed in the groove. Wear of the groove can lead to a decrease in precision, thus requiring replacement of the entire movable frame 22, which is expensive and has high maintenance costs. To this end, in this embodiment, a gasket is further threaded into the groove. When the gasket becomes worn, it can be replaced individually, thereby ensuring device precision and reducing maintenance costs. Furthermore, the gasket is U-shaped.

[0043] like Figure 4 As shown, in this embodiment, the adjustment slot assembly 2 optionally further includes a sliding assembly 3, which includes two clamping blocks 32. The two clamping blocks 32 are disposed opposite and spaced apart on the support frame 21, and the movable frame 22 is sandwiched between the two clamping blocks 32 and can slide between the two clamping blocks 32. This arrangement allows the movable frame 22 to slide on the support frame 21, resulting in a simple structure, low cost, and easy installation.

[0044] Further, in this embodiment, the clamping block 32 is provided with a slider, and the movable frame 22 is provided with a chute extending in the second direction. When the movable frame 22 slides on the support frame 21, the slider slides in the chute. With the above arrangement, the upward movement of the movable frame 22 during the sliding process is avoided.

[0045] For the convenience of installing the clamping block 32, in this embodiment, optionally, the support frame 21 is provided with a positioning groove 31, and the clamping block 32 is arranged in the positioning groove 31. This arrangement improves the installation efficiency and accuracy of the clamping block 32.

[0046] Optionally, there are multiple sliding assemblies 3, and the multiple sliding assemblies 3 are arranged at intervals in the second direction. The arrangement of the multiple sliding assemblies 3 enables the length of each sliding assembly 3 to be shorter, that is, the length of the clamping block 32 is shorter, thereby saving materials and costs.

[0047] In the actual operation process, each adjustment groove assembly 2 needs to be driven. If it is manually operated, a large amount of manpower is required, and it is time-consuming and laborious. For this reason, in this embodiment, preferably, the adjustment groove assembly 2 further includes a driving member 24, and the driving member 24 is used to drive the movable frame 22 to slide along the second direction on the support frame 21. The setting of the driving member 24 saves manpower and improves work efficiency.

[0048] In this embodiment, the driving member 24 can be a lift, the lift is arranged on the support frame 21, and one end of the movable frame 22 is connected to the output end of the lift. The setting of the lift makes the moving position of the movable frame 22 along the support frame 21 accurately controllable. It should be noted that the lift is a conventional setting in the art, so its structure and working principle will not be elaborated here. Of course, in other embodiments, the driving member 24 can also be an electric push rod or a cylinder, etc.

[0049] Regarding the connection method between the support table 1 and the support frame 21, in this embodiment, optionally, the support table 1 is provided with a threaded hole, the support frame 21 is provided with a mounting hole, and a locking screw passes through the mounting hole and is screwed with the threaded hole to fixedly connect the support member to the support table 1. With the above arrangement, not only can the stable connection between the support frame 21 and the support table 1 be ensured, but also the support frame 21 can be detached from the support table 1 for easy maintenance.

[0050] Further, the mounting hole is a strip-shaped hole, and the strip-shaped hole extends in the first direction. The setting of the strip-shaped hole enables the position of the support frame 21 on the support table 1 to be adjusted along the first direction, thereby meeting different bending requirements of the steel bar 100.

[0051] Of course, in other embodiments, the support table 1 and the support frame 21 can be inserted. Specifically, the support frame 21 is provided with a plug, the support table 1 is provided with a socket, and the support frame 21 and the support table are inserted through the plug and the socket. The insertion method is convenient for installation and easy to disassemble.

[0052] During use, due to the frictional force between the movable frame 22 and the support frame 21, the sliding process of the movable frame 22 may experience jamming, which may lead to poor accuracy in the moving position of the movable frame 22. Therefore, in this embodiment, optionally, the sliding assembly 3 may also be other sliding or rolling structures. Exemplarily, the sliding assembly 3 includes a slider and a slide rail. The slide rail is fixedly arranged on the support frame 21, the slider is fixedly arranged on the movable frame 22, and is slidably arranged on the slide rail. The arrangement of the sliding assembly 3 reduces the frictional force between the support frame 21 and the movable frame 22, reduces jamming, and improves the adjustment accuracy of the movable frame 22.

[0053] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, rather than limiting the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A horizontal rib flexible arrangement device is used for batch arranging steel bars (100) in the horizontal direction and can synchronously adjust the angles of the steel bars (100). It is characterized in that, Comprising: Support platform (1); A plurality of adjustment slot assemblies (2), the plurality of adjustment slot assemblies (2) are arranged at intervals along a first direction on the support platform (1), and the adjustment slot assembly (2) includes: Support frame (21), arranged on the support platform (1); Movable frame (22), slidably arranged on the support frame (21) and capable of moving along a second direction on the support frame (21), the first direction and the second direction are perpendicular; A plurality of mounting positions are arranged at intervals along the second direction on the movable frame (22), and the plurality of mounting positions are configured to mount a plurality of the steel bars (100). When the movable frame (22) slides along the second direction, the steel bars (100) are bent in the second direction; The adjustment slot assembly (2) further includes: A plurality of roller needle bearings (23), the plurality of roller needle bearings (23) are arranged at intervals on the movable frame (22); every two of the roller needle bearings (23) form a mounting position, and the steel bar (100) is inserted into the mounting position; The adjustment slot assembly (2) further includes a sliding assembly (3), and the sliding assembly (3) includes: Two clamping blocks (32), the two clamping blocks (32) are opposite and arranged at intervals on the support frame (21), and the movable frame (22) is clamped between the two clamping blocks (32) and can slide between the two clamping blocks (32); 2. The cross rib flexible arrangement device according to claim 1, wherein A plurality of the sliding assemblies (3) are provided, and the plurality of sliding assemblies (3) are arranged at intervals along the second direction.

3. The transverse rib flexible arrangement device according to claim 1, characterized in that, A flange (231) is provided on the outer ring of the roller needle bearing (23), and an installation groove is formed by every two of the roller needle bearings (23), and the steel bar (100) is inserted into the installation groove.

4. The transverse rib flexible arrangement device according to claim 1, characterized in that The support frame (21) is provided with a positioning groove (31), and the clamping block (32) is arranged in the positioning groove (31).

5. The transverse rib flexible arrangement device according to claim 4, characterized in that, The adjustment slot assembly (2) further includes a driving member (24), and the driving member (24) is used to drive the movable frame (22) to slide along the second direction on the support frame (21).

6. The transverse rib flexible arrangement device according to any one of claims 1-5, characterized in that The driving member (24) is a lift, the lift is arranged on the support frame (21), and one end of the movable frame (22) is connected to the output end of the lift.

7. The transverse rib flexible arrangement device according to claim 6, characterized in that, The support platform (1) is provided with screw holes, and the support frame (21) is provided with installation holes. A locking screw passes through the installation hole and is screwed with the screw hole to fixedly connect the support frame (21) to the support platform (1). The installation hole is a strip-shaped hole, and the strip-shaped hole extends along the first direction.

Citation Information

Patent Citations

  • Steel bar bending machine

    CN106541047A

  • Steel bar bending device for engineering construction

    CN108262416A

  • Automatic arc bending machine for multi-arc surface steel bar

    CN111589986A

  • Steel bar arrangement device

    CN216275242U