A strip welding machine
By setting up empty holes on the clamp pad of the plate and tape welding machine and adopting a stable support torch lateral sliding table structure, the problems of welding slag adhesion and uneven weld seams are solved, and the flatness and accuracy of welding are improved.
Patent Information
- Application Number
- CN202111284475.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-01
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2041-11-01
AI Technical Summary
During the welding process of plate and tape, welding slag is easily stuck to the pad plate, affecting the flatness, and it is difficult to achieve stable wavy or oblique welds in the welding structure.
A plate and belt welding machine is designed, using a ply pad with a hollow hole. The welding device uses a stable support structure with a cross-traffic sliding table to ensure the stability and accuracy of the welding torch mechanism.
It effectively reduces the impact of welding slag on the pallet surface, improves welding flatness, and improves welding accuracy and uniformity of welds by stably supporting the welding torch mechanism.
Smart Images

Figure CN113927226B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of welding, and in particular to a plate and strip welding machine. Background Art
[0002] When welding plates and strips, the welding slag produced during the welding process is easy to adhere to the backing plate, affecting the flatness of the backing plate. Subsequent clamping may cause local bulges at the welding position, thus affecting the overall flatness. In addition, it is easy to scratch the welded parts when they are sent out after welding. In addition, when the current welding structure needs to achieve two-dimensional welds such as wavy or oblique welds, there is an instability problem when the welding gun swings back and forth, resulting in uneven weld joints and limited welding quality. It can be seen that there is still room for improvement in the current equipment related to plate and strip welding. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art.
[0004] The present invention provides a plate strip welding machine, comprising:
[0005] frame;
[0006] The clamping device comprises a clamping mechanism, and the clamping mechanism comprises a clamping plate base frame, a clamping plate top plate, a clamping plate pad and a clamping plate driver; the clamping plate base frame is arranged on the frame, the clamping plate pad is arranged on the clamping plate base frame, the clamping plate pad comprises a supporting plate surface, and the supporting plate surface is provided with a plurality of space-avoiding holes arranged at intervals; the clamping plate top plate is located above the clamping plate pad, and a welding through hole is formed on the clamping plate top plate, and the welding through hole is connected to the space-avoiding hole; the clamping plate driver is arranged on the clamping plate base frame, and the clamping plate driver is connected to the driving of the clamping plate top plate to drive the clamping plate top plate to move toward the clamping plate pad;
[0007] A welding device, comprising a welding base and a welding gun transverse movement mechanism, wherein the welding base is fixedly connected to the frame, the welding gun transverse movement mechanism comprises a first welding gun transverse movement slide column, a second welding gun transverse movement slide column, a welding gun transverse movement slide table and a welding gun transverse movement drive assembly, the first welding gun transverse movement slide column and the second welding gun transverse movement slide column are both arranged on the welding base, the first welding gun transverse movement slide column and the second welding gun transverse movement slide column are arranged at intervals along the front and rear directions, the front side and the rear side of the welding gun transverse movement slide table are respectively slidably connected to the first welding gun transverse movement slide column and the second welding gun transverse movement slide column, and the welding gun transverse movement drive assembly drives the welding gun transverse movement slide table to slide along the first welding gun transverse movement slide column and the second welding gun transverse movement slide column.
[0008] The beneficial effects of the present invention are as follows: by equipping a clamping plate with air-avoiding holes, the welding slag generated during the welding process falls out through the air-avoiding holes, which can effectively reduce the influence of the welding slag on the flatness of the support plate surface and reduce the influence on the flatness of the weld; in addition, the two sides of the welding gun transverse slide in the welding device are stably supported by the first welding gun transverse slide column and the second welding gun transverse slide column respectively, and are not easy to shake, which is beneficial for the second welding gun transverse slide to stably support the welding gun longitudinal movement mechanism, thereby stably supporting the welding gun mechanism, which is beneficial to improving the welding accuracy of the welding gun mechanism.
[0009] As some sub-solutions of the above technical solution, the welding gun traverse drive assembly includes a first belt member, a second belt member, a first transmission block, a second transmission block and a welding gun traverse motor;
[0010] The first belt component is arranged on the welding base, the first belt component comprises a first transmission belt located beside the first welding gun transverse sliding column, the first transmission block is fixedly connected to the first transmission belt, and the first transmission block is fixedly connected to one side of the welding gun transverse sliding platform;
[0011] The second belt member is arranged on the welding base, the second belt member comprises a second transmission belt located beside the second welding gun transverse sliding column, the second transmission block is fixedly connected to the second transmission belt, and the second transmission block is fixedly connected to one side of the welding gun transverse sliding table;
[0012] The welding gun traverse motor is drivingly connected to the first transmission belt and the second transmission belt at the same time.
[0013] As some sub-schemes of the above technical scheme, the welding gun transverse movement drive assembly also includes a drive belt, a drive wheel, a drive shaft and a drive support plate, the drive support plate is provided with a first waist-shaped hole extending vertically, the welding gun transverse movement motor is fixed to the drive support plate by bolts passing through the first waist-shaped hole, the drive wheel is located below the welding gun transverse movement motor, the welding gun transverse movement motor is connected to the drive wheel through the drive belt, and the drive wheel is connected to the first drive belt and the second drive belt through the drive shaft.
[0014] As some sub-schemes of the above technical scheme, the welding gun transverse movement mechanism also includes a supporting square tube, which is located below the first transmission belt and is fixedly connected to the welding base. The first transmission belt includes an ascending section and a descending section, and the ascending section is fixedly connected to the welding gun transverse movement slide through a first transmission block, and the descending section is passed through the supporting square tube.
[0015] As some sub-solutions of the above technical solution, the welding gun mechanism includes a welding gun connecting plate and a welding gun head, the welding gun connecting plate is provided with a second waist-shaped hole extending vertically, and the welding gun connecting plate is threadedly connected to the welding gun head by a screw passing through the second waist-shaped hole.
[0016] As some sub-schemes of the above technical scheme, the welding device also includes a welding gun mechanism, which includes a support member, a pulling arm is provided on the side of the welding gun connecting plate facing away from the welding gun head, a pulling rod is provided on the pulling arm, the pulling rod extends downward to the rear of the welding gun head and is connected to the support member, a socket is provided on the side of the support member adjacent to the welding gun head, and a column is provided on the side of the welding gun head adjacent to the support member, and the column extends into the socket.
[0017] As some sub-schemes of the above technical scheme, the clamping device also includes a front supporting mechanism, which includes a supporting column driving component and a front supporting column. The supporting column driving component is arranged on the welding base, the front supporting column is rotatably connected to the welding base, and the supporting column driving component is drivingly connected to the front supporting column.
[0018] As some sub-schemes of the above technical scheme, the front support mechanism also includes a guide member, which is arranged on the welding base, and the guide member is located between the splint pad and the front support column. A guide front surface is formed on the side of the guide member adjacent to the front support column, and the guide front surface extends upward from the side adjacent to the front support column to the side adjacent to the splint pad.
[0019] As some sub-schemes of the above technical scheme, the front supporting mechanism also includes a movable wheel component, and the movable wheel component includes a support block, a sliding rod, a movable shaft, a movable wheel spring and a roller. The support block is arranged on the welding base, the sliding rod extends upward to above the splint pad, the sliding rod is fixed to the support block, the movable shaft is slidably connected to the sliding rod, the movable wheel spring is arranged between the support block and the movable shaft, and the roller is rotatably connected to the movable shaft.
[0020] As some sub-schemes of the above technical scheme, a rear supporting mechanism is provided on the side of the clamping mechanism away from the front supporting mechanism, and the rear supporting mechanism includes a lifting drive, a supporting roller support and a supporting roller. The lifting drive is arranged on the welding base, and the lifting drive is drivingly connected to the supporting roller support, and the supporting roller is rotatably connected to the supporting roller support.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0023] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;
[0024] Figure 2 Schematic diagram of the clamping device Figure 1 ;
[0025] Figure 3 Schematic diagram of the clamping mechanism Figure 1 ;
[0026] Figure 4 It is a schematic diagram of the cross-sectional structure of the clamping mechanism at the air avoidance hole;
[0027] Figure 5 for Figure 2 A partial enlarged view of the middle A;
[0028] Figure 6 is another structural schematic diagram of the clamping device;
[0029] Figure 7 It is a structural schematic diagram of a welding device;
[0030] Figure 8 for Figure 7 A partial enlarged view of point B in the middle;
[0031] Fig. 9 Another structural schematic diagram of the welding device.
[0032] In the attached figure:
[0033] 1-clamping device; 11-welding base; 12-clamping mechanism; 121-clip base frame; 122-clip pad; 1221-avoidance hole; 123-clip top plate; 1231-welding through hole; 124-clip driver; 125-pad; 1251-slag outlet; 1252-cleaning outlet; 126-clip lifting guide sleeve; 127-clip lifting guide column; 13-front support mechanism; 131-support column driving component; 132-front support column; 133-guide; 1 331-front guide surface; 134-support block; 135-movable wheel spring; 136-roller; 137-forward feed sensor; 14-rear support mechanism; 141-lifting drive; 142-support roller support; 143-support roller; 15-edge guide mechanism; 151-first edge guide member; 152-edge guide slide; 153-edge guide slide column; 154-second edge guide member; 155-edge guide drive member; 156-edge guide sensor; 16-connecting support plate; 161-elongated through hole;
[0034] 2-welding device; 211-first welding gun transverse sliding column; 212-second welding gun transverse sliding column; 213-welding gun transverse sliding platform; 2141-first belt component; 21411-first transmission belt; 2142-second belt component; 21421-second transmission belt; 2143-first transmission block; 2144-second transmission block; 2145-welding gun transverse motor; 2146-driving belt; 2147-driving belt Driving wheel; 2148-driving shaft; 2149-driving support plate; 21491-first waist-shaped hole; 215-supporting square tube; 221-welding gun longitudinal sliding seat; 222-welding gun longitudinal sliding table; 223-welding gun longitudinal driving assembly; 224-anti-collision block; 225-stroke sensor; 231-welding gun connecting plate; 2311-second waist-shaped hole; 232-welding gun head; 233-support member; 234-dust cover. DETAILED DESCRIPTION
[0035] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0036] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0037] In the description of the present invention, the meaning of "several" is an indefinite quantity, the meaning of "multiple" is more than two, "greater than", "less than", "exceed", etc. are understood as not including the number itself, and "above", "below", "within", etc. are understood as including the number itself. If there is a description of the first and the second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features. The "and / or" that appears in the full text represents three parallel solutions. For example, A and / or B represents the solution satisfied by A, the solution satisfied by B, or the solution satisfied by both A and B.
[0038] In the description of the present invention, if there is a short sentence containing multiple parallel features, the attributive defines the closest feature, for example: B, C, and E connected to D are arranged on A, which means that B is arranged on A and E is connected to D, and does not constitute a limitation on C; but attributives that indicate the relationship between features, such as "interval arrangement" and "circular arrangement", do not belong to this category. If the word "all" is preceded by an attributive, it means that all features in the short sentence are limited, such as B, C, and D are all arranged on A, which means that B, C, and D are all arranged on A. For a sentence with an omitted subject, the omitted subject is the subject of the previous sentence, that is, B is arranged on A, including C, which means that B is arranged on A and A includes C.
[0039] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0040] Combine the following Figures 1 to 9 Embodiments of the present invention are described.
[0041] This embodiment relates to a plate strip welding machine, comprising:
[0042] frame;
[0043] The clamping device 1 comprises a clamping mechanism 12, wherein the clamping mechanism 12 comprises a clamping plate base frame 121, a clamping plate top plate 123, a clamping plate pad 122 and a clamping plate driver 124; the clamping plate base frame 121 is arranged on the frame, the clamping plate pad 122 is arranged on the clamping plate base frame 121, the clamping plate pad 122 comprises a supporting plate surface, and the supporting plate surface is provided with a plurality of space-avoiding holes 1221 arranged at intervals; the clamping plate top plate 123 is located above the clamping plate pad 122, and a welding through hole 1231 is formed on the clamping plate top plate 123, and the welding through hole 1231 is connected to the space-avoiding hole 1221; the clamping plate driver 124 is arranged on the clamping plate base frame 121, and the clamping plate driver 124 is drivingly connected to the clamping plate top plate 123, so as to drive the clamping plate top plate 123 to move toward the clamping plate pad 122;
[0044] A welding device 2, wherein the welding device 2 comprises a welding base 11 and a welding gun transverse movement mechanism, wherein the welding base 11 is fixedly connected to the frame, and the welding gun transverse movement mechanism comprises a first welding gun transverse movement slide column 211, a second welding gun transverse movement slide column 212, a welding gun transverse movement slide table 213 and a welding gun transverse movement drive assembly, wherein the first welding gun transverse movement slide column 211 and the second welding gun transverse movement slide column 212 are both arranged on the welding base 11, and the first welding gun transverse movement slide column 211 and the second welding gun transverse movement slide column 212 are arranged spaced apart in the front and rear directions, and the front and rear sides of the welding gun transverse movement slide table 213 are respectively slidably connected to the first welding gun transverse movement slide column 211 and the second welding gun transverse movement slide column 212, and the welding gun transverse movement drive assembly drives the welding gun transverse movement slide table 213 to slide along the first welding gun transverse movement slide column 211 and the second welding gun transverse movement slide column 212.
[0045] By equipping the clamping pad 122 with the air avoidance holes 1221, the welding slag generated during the welding process falls out through the air avoidance holes 1221, which can effectively reduce the impact of the welding slag on the flatness of the support plate surface and reduce the impact on the flatness of the weld; in addition, the two sides of the welding gun transverse slide 213 in the welding device 2 are respectively stably supported by the first welding gun transverse slide 211 and the second welding gun transverse slide 212 and are not easy to shake, which is beneficial for the second welding gun transverse slide to stably support the welding gun mechanism and is beneficial to improving the welding accuracy of the welding gun mechanism.
[0046] Reference Figures 1 to 6 The clamping device 1 also includes a front support mechanism 13, which includes a support column driving component 131 and a front support column 132. The support column driving component 131 is arranged on the welding base 11, and the front support column 132 is rotatably connected to the welding base 11. The support column driving component 131 is drivingly connected to the front support column 132. The front support mechanism 13 is equipped, and the front support column 132 is driven to rotate by the support column driving component 131. After welding is completed, the front support column 132 swings downward to leave the sheet material, reducing the friction between the sheet material surface and the front support column 132, and reducing the chance of scratches on the sheet surface.
[0047] In addition to reducing the friction of the sheet metal, the design of the front support mechanism 13 also makes it easy for the automatic welding clamping device 1 to be connected with other upstream equipment. When the sheet metal enters above the front support column 132, the support column driver drives the front support column 132 to swing upward, thereby conveniently guiding the sheet metal to the clamping pad.
[0048] The front support mechanism 131 further includes a guide 133, which is disposed on the welding base 11 and is located between the clamping plate 122 and the front support column 132. A guide surface 1331 is formed on a side of the guide 133 adjacent to the front support column 132, and the guide surface 1331 extends upward from a side adjacent to the front support column 132 to a side adjacent to the clamping plate 122. The guide 133 is disposed between the front support column 132 and the clamping plate 122 to transitionally connect the front support column 132 and the clamping plate 122, so as to help the sheet metal be more accurately positioned between the clamping plate top plate 123 and the clamping plate 122, thereby improving the positioning accuracy of the sheet metal.
[0049] Furthermore, the front support mechanism 13 also includes a movable wheel component, which includes a support block 134, a slide bar, a movable shaft, a movable wheel spring 135 and a roller 136. The support block 134 is arranged on the welding base 11, the slide bar extends upward to the top of the clamping plate 122, the slide bar is fixed to the support block 134, the movable shaft is slidably connected to the slide bar, the movable wheel spring 135 is arranged between the support block 134 and the movable shaft, and the roller 136 is rotatably connected to the movable shaft. The roller 136 is supported by the movable shaft to the top of the clamping plate 122 to pad the sheet material. When the sheet material enters between the clamping plate top plate 123 and the clamping plate 122, the roller 136 pads the sheet material to further reduce the scratching of the sheet material. The movable wheel spring 135 disposed between the support block 134 and the movable shaft can press down the roller 136 when the clamp top plate 123 is pressed down, so as to keep the sheet material straight and reduce the warping of the sheet material.
[0050] The clamping mechanism 12 is provided with a rear supporting mechanism 14 on the side away from the front supporting mechanism 13. The rear supporting mechanism 14 includes a lifting drive 141, a supporting roller support 142 and a supporting roller 143. The lifting drive 141 is provided on the welding base 11. The lifting drive 141 is drivingly connected to the supporting roller support 142, and the supporting roller 143 is rotatably connected to the supporting roller support 142. The lifting drive 141, the supporting roller support 142 and the supporting roller 143 are configured to form a lifting and lowering supporting roller 143 structure. When the sheet material is pushed into the clamping plate pad 122 via the side where the rear supporting mechanism 14 is located, the lifting drive 141 lifts the supporting roller 143 to conveniently guide the sheet material to the clamping plate pad 122, making it more convenient to load the sheet material into the clamping mechanism 12. In addition, the rear supporting mechanism 14 can also be used as a transition support to dock with peripheral equipment to achieve automated assembly line processing.
[0051] Furthermore, the front support mechanism 13 also includes a front feed sensor 137, which is arranged on the front support column 132 and is electrically connected to the support column driving member 131. The front feed sensor 137 is electrically connected to the support column driving member 131. When the front feed sensor 137 identifies the entry of the sheet material, it drives the front support column 132 to swing and lift the sheet material through a signal, automatically identifies the sheet material and guides the sheet material to swing upward to the clamping plate 122. After the guidance is completed, the support column driving member 131 drives the front support column 132 to swing downward, reducing the contact between the front support column 132 and the sheet material, and reducing the chance of scratching the sheet material. The front feed sensor 137 is arranged on the front support column 132, and there is no need to configure a pillar structure to arrange the position of the front feed sensor 137, which simplifies the design structure. In addition, the front support mechanism 13 and the front feed sensor 137 cooperate to play the role of fixed-length cutting and positioning of the sheet material. Specifically, the sheet material is transported from the upstream of the front support assembly to the top surface of the front support column 132 until the front feed sensor 137 signal triggers a stop, and then the upstream peripheral cutting device cuts at the front side of the front support assembly to complete the fixed-length cutting.
[0052] Furthermore, the clamping device 1 also includes a guide mechanism 15, which includes a first guide piece 151, a guide slide 152, a guide slide column 153, a second guide piece 154 and a guide driving component 155. The first guide piece 151 is vertically arranged on the welding base 11, the guide slide column 153 is laterally fixed to the welding base 11, the guide slide 152 is slidably connected to the guide slide column 153, the second guide piece 154 is vertically arranged on the guide slide 152, and the guide driving component 155 is arranged on the welding base 11. The guide driving component 155 is drivingly connected to the guide slide 152, driving the guide slide 152 to slide along the guide slide column 153. A first guide member 151 and a second guide member 154 are configured to extend vertically, and the sheet material can be positioned horizontally when entering the clamping mechanism 12 through the guide member 152. A guide slide 152 is configured to drive the second guide member 154 to move. The position of the second guide member 154 can be easily changed under the drive of the guide driving member 155, thereby changing the width between the first guide member 151 and the second guide member 154, and adjusting according to sheets of different widths. In this embodiment, the guide mechanism 15 is arranged on the side of the rear support mechanism 14 facing away from the clamping mechanism 12, and guides the sheet material before entering the rear support mechanism 14. In this embodiment, the first guide member 151 and the second guide member 154 are both roller components, and the use of roller components can reduce resistance when the sheet material enters.
[0053] Furthermore, the edge guide mechanism 15 also includes an edge guide sensor 156, which is arranged on the edge guide slide 152, and is used to identify the edge position of the sheet material. The edge guide sensor 156 is arranged on the edge guide slide 152, and when the edge guide slide 152 is driven to move by the edge guide driving component 155, the edge guide sensor 156 timely feeds back the edge position of the sheet material, and the adjustment is more convenient. Furthermore, the edge guide sensor 156 can also be connected to the edge guide driving component 155 through an electrical signal, so that the edge guide driving component 155 automatically adjusts the position of the second edge guide member 154 according to the edge position of the sheet material fed back by the edge guide sensor 156. In this embodiment, the edge guide sensor 156 adopts a through-beam photoelectric sensor. In other embodiments, other sensors such as infrared sensors can also be used.
[0054] Furthermore, the guide edge driving component 155 includes a guide edge driving motor, a guide edge screw and a guide edge nut. The guide edge driving motor is arranged on the welding base 11, the guide edge driving motor is drivingly connected to the guide edge screw, the guide edge nut is arranged on the guide edge slide 152, and the guide edge screw is threadedly connected to the guide edge nut. When the guide edge driving motor drives the guide edge screw to rotate, the guide edge slide 152 can be driven to move along the guide edge slide column 153 through the guide edge nut. The use of the guide edge driving motor for adjustment has the advantages of fast adjustment action and high adjustment accuracy.
[0055] Furthermore, the support column driving member 131 includes a support column linear driver, and the fixed end and the driving end of the support column linear driver are respectively hinged to the welding base 11 and the front support column 132. Therefore, when the support column linear driver moves to extend and retract, the front support column 132 can be driven to swing and rotate, and the swing of the front support column 132 is simply achieved by adopting this solution.
[0056] Furthermore, the welding base 11 is provided with a connecting support plate 16, and the connecting support plate 16 is provided with an elongated through hole 161. By configuring the connecting support plate 16, the entire automatic welding clamping device 1 can be conveniently connected with an external device in a modular manner by means of the connecting support plate 16. In addition, by means of the elongated through hole 161, it is also possible to conveniently perform leveling by means of the elongated through hole 161.
[0057] In addition, the clamping mechanism 12 further includes a cushion 125, which is located below the clamp pad 122 and supports the clamp pad 122. The cushion 125 is provided on the welding base 11, and the air avoidance hole 1221 passes through the clamp pad 122. A welding slag groove is formed on the cushion 125, and a slag drop port 1251 is provided on the welding slag groove to communicate with the air avoidance hole 1221. A welding slag groove is provided below the air avoidance hole 1221 to increase the storage space for welding slag, and has the ability to accommodate larger and more welding slag, further reducing the impact of welding slag on the support plate surface, and at the same time helping to reduce the number of times of cleaning welding slag.
[0058] Further, the welding slag trough is connected to all the air-avoiding holes 1221. The welding slag trough is connected to all the air-avoiding holes 1221, which is conducive to simplifying the welding slag trough structure, and the subsequent cleaning of the welding slag trough is also more convenient.
[0059] Furthermore, a cleaning port 1252 is provided on the side wall of the welding slag trough. The cleaning port 1252 is provided on the welding slag trough, so that the welding slag can be cleaned more conveniently.
[0060] Furthermore, cleaning ports 1252 are provided on both side walls of the welding slag trough, and the two cleaning ports 1252 are formed on both side walls of the welding slag trough along the length direction of the welding slag trough, so that both sides of the welding slag trough are connected to the outside. The cleaning ports 1252 are arranged in the above manner to form a welding slag trough with two sides connected. When the welding slag needs to be removed, it can be cleaned by blowing air into one of the cleaning ports 1252 or inserting a cleaning head, which is more convenient.
[0061] Furthermore, the cushion member 125 is a pipe. The cushion member 125 directly adopts a pipe, which has the advantage of easy availability of materials and is conducive to reducing the overall cost.
[0062] In addition, the clamping device 1 also includes a clamp lifting guide column 127 and a clamp lifting guide sleeve 126, the clamp lifting guide sleeve 126 is fixedly connected to the clamp base frame 121, and the clamp lifting guide column 127 is fixedly connected to the clamp top plate 123. By configuring the clamp lifting guide column 127 and the clamp lifting guide sleeve 126, when the clamp driver 124 drives the clamp pad 122 and the clamp pad 122 to move more smoothly and with higher movement accuracy, it can better ensure that the clamp top plate 123 and the clamp pad 122 press the two sheets flush, ensure that the height of the sheets at the weld is consistent, and ensure that there is no leakage between the welded sheets. The clamp driver 124 can be a pneumatic push rod, an electric push rod, a hydraulic push rod, a linear module, a linear module, a screw mechanism, etc., and its main effect is to provide an output end for linear motion. In this embodiment, the clamp driver 124 adopts a cylinder, which has the advantages of clean energy and low cost.
[0063] In this embodiment, the welding gun device is located above the clamping device 1, and welding is performed through the welding through hole 1231 on the clamping top plate.
[0064] Reference Figures 7 to 9 In the welding gun device: the welding gun traverse driving assembly includes a first belt member 2141, a second belt member 2142, a first transmission block 2143, a second transmission block 2144 and a welding gun traverse motor 2145;
[0065] The first wheel belt component 2141 is arranged on the welding base 11, and the first wheel belt component 2141 includes a first transmission belt 21411 located beside the first welding gun transverse sliding column 211, and the first transmission block 2143 is fixedly connected to the first transmission belt 21411, and the first transmission block 2143 is fixedly connected to one side of the welding gun transverse sliding table 213; the second wheel belt component 2142 is arranged on the welding base 11, and the second wheel belt component 2142 includes a second transmission belt 21421 located beside the second welding gun transverse sliding column 212, and the second transmission block 2144 is fixedly connected to the second transmission belt 21421, and the second transmission block 2144 is fixedly connected to one side of the welding gun transverse sliding table 213; the welding gun transverse moving motor 2145 is transmission-connected to the first transmission belt 21411 and the second transmission belt 21421 at the same time.
[0066] When the welding gun transverse movement motor 2145 is in operation, the first belt member 2141 and the second belt member 2142 drive the welding gun transverse movement slide 213 to move through the first transmission block 2143 and the second transmission block 2144, respectively, that is, the welding gun transverse movement motor 2145 is driven synchronously on both sides of the welding gun transverse movement slide 213, and both sides of the welding gun transverse movement slide 213 are driven by power when the welding gun transverse movement slide 213 moves, and the force is relatively balanced during the movement, which further improves the stability of the welding gun transverse movement slide 213 when sliding. In this embodiment, the first transmission block 2143 includes two blocks connected by screws, and the first transmission belt 21411 passes between the two blocks and is locked on the welding gun transverse movement slide 213, so that the first transmission belt 21411 and the welding gun transverse movement slide 213 are fixed. The structure of the second transmission block 2144 connecting the welding gun transverse movement slide 213 and the second transmission belt 21421 is similar.
[0067] The welding gun transverse movement drive assembly also includes a drive belt 2146, a drive wheel 2147, a drive shaft 2148 and a drive support plate 2149. The drive support plate 2149 is provided with a first waist-shaped hole 21491 extending vertically. The welding gun transverse movement motor 2145 is fixedly connected to the drive support plate 2149 by bolts passing through the first waist-shaped hole 21491. The drive wheel 2147 is located below the welding gun transverse movement motor 2145. The welding gun transverse movement motor 2145 is connected to the drive wheel 2147 through the drive belt 2146. The drive wheel 2147 is connected to the first transmission belt 21411 and the second transmission belt 21421 through the drive shaft 2148. The welding gun traverse motor 2145 is connected to the first waist-shaped hole 21491 on the driving support plate 2149 by bolts, so that the height position of the welding gun traverse motor 2145 can be adjusted by removing the bolts and re-locking them, ensuring the tension of the driving belt 2146 to ensure reliable transmission. The first transmission belt 21411 and the second transmission belt 21421 are both connected to the welding gun traverse motor 2145 by the driving shaft 2148, which has the advantages of compact structure and reliable transmission.
[0068] The welding gun transverse movement mechanism also includes a supporting square tube 215, the supporting square tube 215 is located below the first transmission belt 21411, the supporting square tube 215 is fixedly connected to the welding base 11, the first transmission belt 21411 includes an upward section and a downward section, the upward section is fixedly connected to the welding gun transverse movement slide 213 through the first transmission block 2143, and the downward section is passed through the supporting square tube 215. In this embodiment, a supporting square tube 215 is also correspondingly configured at the downward section of the second transmission belt 21421, and the two supporting square tubes 215 protect the first transmission belt 21411 and the second transmission belt 21421 respectively. The working conditions of the first transmission belt 21411 and the second transmission belt 21421 are similar, and the driving of the welding gun transverse movement slide 213 is similar, so as to ensure the balanced driving of the welding gun transverse movement slide 213 on both sides.
[0069] Furthermore, the welding device 2 also includes a welding gun longitudinal movement mechanism and a welding mechanism, the welding gun longitudinal movement mechanism includes a welding gun longitudinal movement drive assembly 223, a welding gun longitudinal movement slide 221 and a welding gun longitudinal movement slide 222, the welding gun longitudinal movement slide 221 is arranged on the welding gun transverse movement slide 213, the welding gun longitudinal movement drive assembly 223 is arranged on the welding gun longitudinal movement slide 221, and the welding gun longitudinal movement drive assembly 223 is drivingly connected to the welding gun longitudinal movement slide 222; the welding gun mechanism is arranged on the welding gun longitudinal movement slide 222.
[0070] The horizontal direction refers to the left-right direction, and the vertical direction refers to the front-back direction. The welding gun longitudinal movement drive assembly 223 is used to drive the welding gun longitudinal movement slide 222 to slide forward and backward along the welding gun longitudinal movement slide 221, thereby driving the welding gun to swing in the front-back direction. The welding gun transverse movement drive assembly in the welding gun transverse movement mechanism is used to drive the welding gun transverse movement slide 213 to slide left and right along the welding gun transverse movement slide. The welding gun transverse movement mechanism and the welding gun longitudinal movement mechanism cooperate, and the welding gun mechanism arranged on the welding gun longitudinal movement slide 222 can form a two-dimensional trajectory such as a wave shape or an oblique line shape.
[0071] The welding gun longitudinal movement mechanism further includes an anti-collision block 224 and a longitudinal movement slide stop block. The anti-collision block 224 is arranged on the welding gun longitudinal movement slide 221, and the longitudinal movement slide stop block is arranged on the welding gun longitudinal movement slide 222. The anti-collision block 224 is used to limit the distance between the longitudinal movement slide stop block and the welding gun longitudinal movement slide 222. By configuring the anti-collision block 224 and the longitudinal movement slide stop block, when the welding gun longitudinal movement slide 222 slides, the longitudinal movement slide stop block can contact the anti-collision block 224 to limit the movement of the welding gun longitudinal movement slide 222, thereby preventing the welding gun longitudinal movement slider from colliding with other positions of the welding gun longitudinal movement slide 221.
[0072] Furthermore, a stroke sensor 225 is also provided on the welding gun longitudinal movement slide 221, and a trigger piece is provided on the welding gun longitudinal movement slide 222, and the trigger piece is used to trigger the stroke sensor 225, and the stroke sensor 225 is electrically connected to the welding gun longitudinal movement longitudinal drive assembly. By configuring the stroke sensor 225 and the trigger piece, when the welding gun longitudinal movement slide 222 slides, the trigger piece moves to the stroke sensor 225, and the stroke sensor 225 feeds back an electrical signal to the welding gun longitudinal movement drive assembly 223, and the welding gun longitudinal movement drive assembly 223 stops moving to prevent the welding gun longitudinal movement drive assembly 223 from being damaged. In this embodiment, the stroke sensor 225 is a slot-type photoelectric sensor. In this embodiment, the welding gun longitudinal movement assembly is a screw rod component driven by a drive motor.
[0073] Further, the welding gun mechanism includes a welding gun connecting plate 231 and a welding gun head 232, and the welding gun connecting plate 231 is provided with a second waist-shaped hole 2311 extending vertically, and the welding gun connecting plate 231 is threadedly connected to the welding gun head 232 by a screw passing through the second waist-shaped hole 2311. The welding gun connecting plate 231 is threadedly connected to the welding gun head 232 by a screw passing through the second waist-shaped hole 2311, and the welding gun head 232 can be slid by removing the above screws, and the position of the welding gun head 232 on the welding gun adjustment plate can be adjusted, thereby adjusting the height position of the welding gun head 232. The welding gun head 232 is a laser welding gun head 232 in this embodiment.
[0074] Furthermore, the welding gun mechanism also includes a support member 233, a pulling arm is provided on the side of the welding gun connecting plate 231 facing away from the welding gun head 232, a pulling rod is provided on the pulling arm, the pulling rod extends downward to the rear of the welding gun head 232 and is connected to the support member 233, a plug hole is provided on the side of the support member 233 adjacent to the welding gun head 232, a plug column is provided on the side of the welding gun head 232 adjacent to the support member 233, and the plug column extends into the plug hole. When the plug column extends into the plug hole on the support member 233, the welding gun head 232 can be further supported in the height direction, thereby improving the stability of the welding gun head 232 and thus improving the welding accuracy.
[0075] Furthermore, the welding gun longitudinal movement mechanism further includes a dust cover 234, the dust cover 234 is connected to the welding gun longitudinal movement slide 221, and the dust cover 234 is used to cover the welding gun longitudinal movement slide 222. By configuring the dust cover 234 to cover the welding gun longitudinal movement slide 222, the welding gun longitudinal movement slide 222 can be protected and the durability can be improved.
[0076] Furthermore, the welding gun transverse movement mechanism further includes a drag chain (not shown in the figure), the two sides of which are respectively hinged to the welding gun base and the welding gun transverse movement slide 213, and a wiring channel with both ends open is formed in the drag chain. By configuring the drag chain, the wire tube of the welding gun longitudinal movement mechanism related to the welding gun transverse movement mechanism can be routed through the wiring channel on the drag chain.
[0077] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of the present invention.
Claims
1. A plate and strip welding machine, characterized in that: include: frame; A clamping device (1), the clamping device (1) comprising a clamping mechanism (12), the clamping mechanism (12) comprising a clamping plate base frame (121), a clamping plate top plate (123), a clamping plate pad (122) and a clamping plate driver (124); the clamping plate base frame (121) is arranged on the frame, the clamping plate pad (122) is arranged on the clamping plate base frame (121), the clamping plate pad (122) comprises a support plate surface, and the support plate surface is provided with a plurality of space-avoiding holes (1221) arranged at intervals. The clamping plate top plate (123) is located above the clamping plate pad (122), and a welding through hole (1231) is formed on the clamping plate top plate (123), and the welding through hole (1231) is connected to the air avoidance hole (1221); the clamping plate driver (124) is arranged on the clamping plate bottom frame (121), and the clamping plate driver (124) is connected to the clamping plate top plate (123) to drive the clamping plate top plate (123) to move toward the clamping plate pad (122); A welding device (2), the welding device (2) comprising a welding base (11) and a welding gun transverse movement mechanism, the welding base (11) being fixedly connected to the frame, the welding gun transverse movement mechanism comprising a first welding gun transverse movement slide column (211), a second welding gun transverse movement slide column (212), a welding gun transverse movement slide table (213) and a welding gun transverse movement drive assembly, the first welding gun transverse movement slide column (211) and the second welding gun transverse movement slide column (212) being both arranged on the welding base (11). The first welding gun transverse sliding column (211) and the second welding gun transverse sliding column (212) are arranged to be spaced apart in the front-to-back direction, the front side and the rear side of the welding gun transverse sliding platform (213) are respectively slidably connected to the first welding gun transverse sliding column (211) and the second welding gun transverse sliding column (212), and the welding gun transverse driving component drives the welding gun transverse sliding platform (213) to slide along the first welding gun transverse sliding column (211) and the second welding gun transverse sliding column (212); The welding gun transverse movement drive assembly comprises a first belt component (2141), a second belt component (2142), a first transmission block (2143), a second transmission block (2144) and a welding gun transverse movement motor (2145); The first belt component (2141) is arranged on the welding base (11), the first belt component (2141) comprises a first transmission belt (21411) located beside the first welding gun transverse sliding column (211), the first transmission block (2143) is fixedly connected to the first transmission belt (21411), and the first transmission block (2143) is fixedly connected to one side of the welding gun transverse sliding platform (213); The second belt component (2142) is arranged on the welding base (11), the second belt component (2142) comprises a second transmission belt (21421) located beside the second welding gun transverse sliding column (212), the second transmission block (2144) is fixedly connected to the second transmission belt (21421), and the second transmission block (2144) is fixedly connected to one side of the welding gun transverse sliding platform (213); The welding gun transverse movement motor (2145) is simultaneously transmission-connected to the first transmission belt (21411) and the second transmission belt (21421); The welding gun transverse movement drive assembly also includes a drive belt (2146), a drive wheel (2147), a drive shaft (2148) and a drive support plate (2149); the drive support plate (2149) is provided with a first waist-shaped hole (21491) extending in the vertical direction; the welding gun transverse movement motor (2145) is fixedly connected to the drive support plate (2149) via a bolt passing through the first waist-shaped hole (21491); the drive wheel (2147) is located below the welding gun transverse movement motor (2145); the welding gun transverse movement motor (2145) is connected to the drive wheel (2147) via the drive belt (2146); the drive wheel (2147) is connected to the first transmission belt (21411) and the second transmission belt (21421) via the drive shaft (2148); The clamping device (1) further comprises a front material supporting mechanism (13), the front material supporting mechanism (13) comprising a supporting column driving component (131) and a front supporting column (132), the supporting column driving component (131) being arranged on the welding base (11), the front supporting column (132) being rotatably connected to the welding base (11), and the supporting column driving component (131) being drivingly connected to the front supporting column (132).
2. A plate and strip welding machine according to claim 1, characterized in that: The welding gun transverse movement mechanism also includes a supporting square tube (215), the supporting square tube (215) is located below the first transmission belt (21411), the supporting square tube (215) is fixedly connected to the welding base (11), the first transmission belt (21411) includes an upward section and a downward section, the upward section is fixedly connected to the welding gun transverse movement slide (213) through a first transmission block (2143), and the downward section passes through the supporting square tube (215).
3. The plate and strip welding machine according to claim 1, characterized in that: The welding gun mechanism comprises a welding gun connecting plate (231) and a welding gun head (232); the welding gun connecting plate (231) is provided with a second waist-shaped hole (2311) extending vertically; the welding gun connecting plate (231) is threadedly connected to the welding gun head (232) via a screw passing through the second waist-shaped hole (2311).
4. A plate strip welding machine according to claim 3, characterized in that: The welding device (2) further comprises a welding gun mechanism, wherein the welding gun mechanism comprises a support member (233), a pulling arm is provided on the side of the welding gun connecting plate (231) facing away from the welding gun head (232), a pulling rod is provided on the pulling arm, the pulling rod extends downward to the rear of the welding gun head (232) and is connected to the support member (233), a socket is provided on the side of the support member (233) adjacent to the welding gun head (232), and an insertion column is provided on the side of the welding gun head (232) adjacent to the support member (233), and the insertion column extends into the socket.
5. The plate and strip welding machine according to claim 1, characterized in that: The front support mechanism (13) further comprises a guide member (133), wherein the guide member (133) is arranged on the welding base (11), and the guide member (133) is located between the clamping plate (122) and the front support column (132), and a guide front surface (1331) is formed on a side of the guide member (133) adjacent to the front support column (132), and the guide front surface (1331) extends upward from a side adjacent to the front support column (132) to a side adjacent to the clamping plate (122).
6. The plate strip welding machine according to claim 1, characterized in that: The front support mechanism (13) further comprises a movable wheel component, the movable wheel component comprising a support block (134), a slide rod, a movable shaft, a movable wheel spring (135) and a roller (136), the support block (134) being arranged on the welding base (11), the slide rod extending upward to above the clamping plate pad (122), the slide rod being fixedly connected to the support block (134), the movable shaft being slidably connected to the slide rod, the movable wheel spring (135) being arranged between the support block (134) and the movable shaft, and the roller (136) being rotatably connected to the movable shaft.
7. The plate and strip welding machine according to claim 1, characterized in that: A rear material supporting mechanism (14) is provided on the side of the clamping mechanism (12) facing away from the front material supporting mechanism (13); the rear material supporting mechanism (14) comprises a lifting drive (141), a material supporting roller support (142) and a roller (143); the lifting drive (141) is provided on the welding base (11); the lifting drive (141) is drivingly connected to the material supporting roller support (142); and the roller (143) is rotatably connected to the material supporting roller support (142).
Citation Information
Patent Citations
Plate and strip welding machine
CN217529723U