Height-adjustable multi-strand asynchronous wire threading auxiliary machine with bends

Abstract

Disclosed is a height-adjustable multi-strand asynchronous bending wire harnessing auxiliary machine, in which a wire box is arranged on a stand to provide wires; a vertical lifting device is liftably connected to the stand; a turntable is rotatably connected to the vertical lifting device; a housing has an inlet end connected to the wire box and an outlet end relative to the inlet end, a plurality of outlets are arranged at the outlet end, a straightening bin is used to introduce and straighten wires from the inlet end, a straightening bin is provided with a straightening device, which includes a plurality of groups of clamping rollers that clamp the wires and rotate in opposite directions and a motor that drives a clamping rod, a clamping device is further away from the inlet end than the straightening bin to controllably clamp the wires, and a bending device is further away from the inlet end than the clamping device to bend the wires entering the outlet; a multi-way controller connects a plurality of outlets to synchronously or asynchronously outlet wires. The height-adjustable multi-strand asynchronous bending wire harnessing auxiliary machine realizes synchronous and asynchronous outlet wires of different wires, has a high degree of automation, and realizes rapid installation of wires.

Description

Technical Field

[0001] The invention relates to the technical field of electrical installation of construction engineering, in particular to a height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine. Background Art

[0002] With the development of my country's economy, labor costs have risen sharply, and people are also looking for convenient and practical tools to meet production needs. Construction projects, especially high-rise buildings and large communities, require huge amounts of electrical installation. At the same time, a large amount of manpower is required to work simultaneously during construction production, and the work efficiency and cost are high. Electrical installation, especially wire installation, requires steps such as grooving, laying multiple strands of wire, and fixing. At this time, manual wire pulling is required on site. The wires on site are messy, and the wires cannot be bent and straightened normally. It usually takes 3 to 4 people to install multiple strands of wire. From this point of view, traditional manual installation of wires has the characteristics of high safety risks, high installation costs, and low efficiency. An auxiliary tool or small equipment is needed to cooperate to overcome the shortcomings of traditional operations. It can be seen that the invention of a wire harness auxiliary machine with adjustable height and asynchronous bending function for multiple strands of wire has positive significance for electrical installation operations.

[0003] The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known to a person of ordinary skill in the art. Summary of the invention

[0004] The purpose of the present invention is to provide a height-adjustable multi-strand wire harness auxiliary machine with asynchronous belt bending. In order to achieve the above purpose, the present invention provides the following technical solutions:

[0005] The invention discloses a height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, comprising:

[0006] Stand;

[0007] A wire box, which is arranged on the stand to provide wires;

[0008] A vertical lifting device, which is escalably connected to the stand;

[0009] a turntable rotatably connected to the vertical lifting device;

[0010] A host, which is fixed to the turntable, and the host comprises:

[0011] The housing has an inlet end connected to the wire box and an outlet end relative to the inlet end, and the outlet end is provided with a plurality of outlets, and the outlets include:

[0012] The bending and straightening bin is used to introduce and straighten the wires from the incoming wire end. The bending and straightening bin is provided with a bending and straightening device, which includes a plurality of groups of clamping rollers that clamp the wires and rotate in opposite directions and a motor that drives the clamping roller.

[0013] A clamping device, which is further away from the wire inlet end than the straight and curved bin to controllably clamp and cut the wire,

[0014] A bending device, which is further away from the wire inlet end than the clamping device to bend the wire entering the wire outlet;

[0015] A multi-channel controller, which connects the plurality of outlets to outlet the lines synchronously or asynchronously;

[0016] A wire harnessing device is used to bundle the wires for centralized output.

[0017] In the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the stand is a foldable frame structure.

[0018] In the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, a walking device is provided at the bottom of the stand for movement and fixation.

[0019] In the height-adjustable, multi-strand asynchronously bendable wire harness-threading auxiliary machine, the walking device comprises a universal wheel and a self-locking member for locking the universal wheel.

[0020] In the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the stand is provided with a vertical slideway, and the vertical lifting device is movably connected to the slideway.

[0021] In the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the slideway includes a sawtooth slideway and a travel gear, and the travel gear is driven by a motor.

[0022] In the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the turntable is electrically adjustable 360 ​​degrees to adjust the angle of the outlet terminal.

[0023] In the height-adjustable multi-strand asynchronously bendable wire harnessing auxiliary machine, the wire box is provided with a number of wire reels that does not exceed the number of wire outlets, which outlet wires individually or simultaneously.

[0024] In the height-adjustable, multi-strand asynchronously bendable wire harness-threading auxiliary machine, the host includes a control switch connected to the multi-way controller.

[0025] In the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the stand is a steel structure frame.

[0026] In the above technical scheme, the present invention provides an adjustable-height multi-strand wire bundle-threading auxiliary machine with asynchronous bending, which has the following beneficial effects: Compared with the prior art, the adjustable-height multi-strand wire bundle-threading auxiliary machine with asynchronous bending has a high degree of automation, and can realize the wire-threading and bundling of multiple strands of wires at any height and angle. At the same time, multiple strands of wires are straightened, straightened, and synchronously or asynchronously threaded and bent from their respective coils to meet different needs during wire installation. This auxiliary machine reduces labor input; improves work efficiency; effectively solves the low efficiency of multiple people's operation; reduces material waste caused by wire bending; avoids the inconvenience of operation at different heights and angles; and realizes synchronous and asynchronous threading of different wires. At the same time, the present invention can realize the rapid installation of wires, which is safe, reliable, and efficient, and suitable for large-scale promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0028] Figure 1 A schematic diagram of the structure of a height-adjustable multi-strand asynchronously-bending wire harness-threading auxiliary machine provided in an embodiment of the present invention;

[0029] Figure 2 A schematic structural diagram of a main unit of a height-adjustable multi-strand asynchronously-bending wire harness-threading auxiliary machine provided in an embodiment of the present invention;

[0030] Figure 3 A schematic diagram of the structure of a wire outlet of a wire harnessing auxiliary machine with adjustable height and asynchronous bending of multiple wires provided in an embodiment of the present invention;

[0031] Figure 4 A schematic structural diagram of a vertical lifting device of a wire outlet of a wire threading auxiliary machine with adjustable height and asynchronous bending of multiple wires provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0036] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0039] See also Figure 1-4 As shown, in one embodiment, a height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine of the present invention comprises:

[0040] Stand 1;

[0041] A wire box 6, which is arranged on the stand 1 to provide wires;

[0042] A vertical lifting device 4, which is escalably connected to the stand 1;

[0043] A turntable 2, which is rotatably connected to the vertical lifting device 4;

[0044] A host 3, which is fixed to the turntable 2, and the host 3 includes:

[0045] The housing has an inlet terminal 16 connected to the wire box 6 and an outlet terminal 17 relative to the inlet terminal 16. The outlet terminal 17 is provided with a plurality of outlets 18. The outlets 18 include:

[0046] The bending and straightening bin 12 is used to introduce and straighten the wires from the incoming wire terminal 16. The bending and straightening bin 12 is provided with a bending and straightening device, which includes a plurality of clamping rollers for clamping the wires and rotating in opposite directions and a motor for driving the clamping rollers.

[0047] The clamping device 13 is further away from the wire inlet terminal 16 than the straight and curved bin 12 to controllably clamp and cut the wire.

[0048] A bending device 14, which is further away from the wire inlet 16 than the clamping device 13 to bend the wire entering the wire outlet 18;

[0049] A multi-channel controller, which connects the plurality of outlets 18 to outlet the lines synchronously or asynchronously;

[0050] A wire harnessing device is used to bundle the wires for centralized output.

[0051] In a preferred embodiment of the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the stand 1 is a foldable frame structure.

[0052] In a preferred embodiment of the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, a walking device 7 is provided at the bottom of the stand 1 for movement and fixation.

[0053] In a preferred embodiment of the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the walking device 7 includes a universal wheel and a self-locking member for locking the universal wheel.

[0054] In a preferred embodiment of the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the stand 1 is provided with a vertical slide 5 , and the vertical lifting device 4 is movably connected to the slide 5 .

[0055] In a preferred embodiment of the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the slideway 5 includes a zigzag slideway and a travel gear 15 , and the motor 10 drives the travel gear 15 .

[0056] In a preferred embodiment of the height-adjustable multi-strand asynchronously bendable wire harnessing auxiliary machine, the turntable 2 is electrically adjustable 360° to adjust the angle of the outlet terminal 17 .

[0057] In a preferred embodiment of the height-adjustable, multi-strand, asynchronously-bending wire harnessing auxiliary machine, the wire box 6 is provided with a wire reel having no more than 18 wire outlets, which outlet wires individually or simultaneously.

[0058] In a preferred embodiment of the height-adjustable multi-strand asynchronously bendable wire harnessing auxiliary machine, the host 3 includes a control switch connected to the multi-way controller.

[0059] In a preferred embodiment of the height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine, the stand 1 is a steel structure frame.

[0060] In one embodiment, the stand 1 is a vertically retractable structure.

[0061] In one embodiment, the stand 1 is a foldable structure.

[0062] In one embodiment, a height-adjustable multi-strand asynchronously bendable wire harness auxiliary machine includes a stand 1, a turntable 2, a host 3, a vertical lifting device 4, a slide 5, a wire box 6, and a bottom walking device 7. The stand 1 is composed of a high-strength light steel frame structure. The stand 1 has assembly and folding functions, which greatly improves the convenience of the device. The turntable 2 drives the host 3 to adjust at a large angle through 360° rotation to meet the angle matching between the outlet and the installation part; the host 3 is composed of a bending and straightening device, an outlet device, a clamping device 13, a bending device 14, and a wire bundling device; the host 3 is equipped with a bending and straightening device to reduce the waste of materials due to its own bending; the host 3 has four outlets to meet the requirements of simultaneous installation of multiple strands of wire; the host 3 has a line clamping function at the four host 3 ports to meet the clamping of wires at any time. The 360° turntable 2 has a large-angle bending function, and the outlet is more accurately matched with the wire trough through the fine-tuning bending function of the host 3. The host 3 is equipped with a wire bundling device to meet the centralized outlet function.

[0063] In one embodiment, the host 3 is equipped with a line switch and a multi-way controller, which can output lines synchronously and asynchronously to meet multi-state adjustment; the host 3 can be adjusted in height through the automatic lifting device on the telescopic stand 1 to meet the height matching between the line outlet and the installation part. The slide 5 is composed of a serrated slide 5 and a walking gear, and the motor provides walking power to the gear.

[0064] In one embodiment, the wire box 6 is equipped with four sets of wire reels, which can control the output wires individually or simultaneously. The whole can be moved and fixed by the bottom walking device 7 (universal wheel); the main machine 3 and the stand 1 adopt an easy-to-disassemble device, and the stand 1 can be folded, which improves the convenience of the auxiliary machine.

[0065] In one embodiment, the main frame structure is made of light high-strength steel, which improves the overall strength and weight of the auxiliary machine. In addition, because the overall structure has its own assembly and folding functions, the convenience of the auxiliary equipment is greatly improved.

[0066] In one embodiment, the host 3 can be precisely adjusted at a large angle by electric means through the 360° turntable 2 to match the angle between the outlet and the installation site. The host 3 is composed of a bending and straightening device, an outlet device, a clamping device 13, a bending device 14, and a wire bundling device. The host 3 is equipped with a bending and straightening device to reduce the waste of materials due to its own bending. The host 3 is equipped with a one-to-four outlet device 18, that is, 4 independent outlet devices 18 are arranged inside the host 3 to meet the requirements for simultaneous installation of multiple strands of wire. The host 3 is equipped with a line switch and a multi-way controller, which can be synchronously and asynchronously outlet to meet multi-state adjustment. The four outlets of the host 3 are equipped with wire clamping devices 13 to meet the needs of line cutting.

[0067] In one embodiment, the host 3 is equipped with a fine-tuning bending function to meet the function of fine-tuning the wiring at a small angle. The host 3 is equipped with a wiring harness device, which can meet the needs of centralized wiring and wiring in different forms by changing the structural form of the harness opening, that is, adjusting the round hole and the flat mouth.

[0068] In one embodiment, the main machine 3 can be electrically controlled through the slideway 5 on the stand 1 to adjust the height so as to match the height of the outlet with the installation part; the slideway 5 is a sawtooth slideway 5 fixed on the stand 1, and the motor provides power to the gear on the vertical lifting device 4 to match the height of the outlet with the installation part; the wire box 6 is equipped with four sets of wire reels, which can control the outlet separately or simultaneously. It can meet the needs of centralized outlet and individual outlet. The whole can be moved and fixed by the bottom pulley, which is a universal wheel with self-locking function.

[0069] In one embodiment, the host 3 is composed of a bending and straightening device, a wire outlet device, a clamping device 13, a bending device 14, and a wire bundling device; the host 3 is equipped with a bending and straightening device to reduce the waste of materials due to its own bending. The host 3 has four wire outlets 18 to meet the requirements of simultaneous installation of multiple strands of wires; the host 3 has four clamping devices 13 to meet the truncation problems of different requirements; the host 3 is equipped with a bending device 14, which can meet the function of fine-tuning when the 360° turntable 2 is not accurate during wiring. The host 3 is equipped with a wire bundling device to meet the centralized wire outlet function. The host 3 is equipped with a wire switch and a multi-channel controller, which can be synchronously and asynchronously outlet to meet multi-state adjustment; the vertical lifting device 4 is to fix the host 3 and provide a fixing device for the vertical movement of the host 3. The slide 5 is a medium that drives the gears through the motor on the vertical lifting device 4 to enable the host 3 to move up and down on the slide 5. The wire box 6 is equipped with a one-to-four small wire box 6, and each small wire box 6 is independent of each other. The reel is installed and fixed by a detachable transmission shaft in each small wire box 6. The bottom walking device 7 moves and fixes the position by four sets of fixable universal wheels, which improves the flexibility of the device.

[0070] In one embodiment, the size of the incoming line end of the host 3 is smaller than the size of the outgoing line end.

[0071] In one embodiment, the host 3 is a trapezoidal structure.

[0072] In one embodiment, a community has a construction area of ​​10,000 square meters, with a total of eight residential buildings, each with 6 units, 11 floors, and 132 households in each building. The community has a total of 1,056 housing units. Each building requires an average of 80 meters of wiring. A total of 85,000 linear meters of wiring is required. The construction of the height-adjustable multi-strand asynchronous bending wire harness auxiliary machine is as follows:

[0073] Workers are cutting grooves in areas where wires need to be buried.

[0074] Clean the grooves that have been opened.

[0075] Assemble and debug the height-adjustable multi-strand asynchronous wire threading auxiliary machine with bending belt, which adopts a folding and telescopic device, and the machine is easy to store and install.

[0076] Put on the wire reel and adjust the number of strands required.

[0077] Align the cable outlet of the host 3 horizontally with the position where the groove has been opened.

[0078] The outlet speed is controlled by a multi-channel controller such as a remote controller to be the same as the moving speed of the lower walking device 7, and the horizontal movement is performed, and then the already laid wires are fixed.

[0079] When turning is required, the walking device 7 is locked, the main structure is fixed, and the turntable 2 under the host 3 is used to bend the trial angle. After the bending is completed, the upper and lower slideways 5 system is used to control the host 3 to continue wiring along the position of the wire trough.

[0080] When the required wiring is completed, the required wires are cut off by the cutting device provided on the main unit 3.

[0081] After the wiring in this room is arranged, it can be moved to another room. This product is easy to operate and uses light steel, which is easy to disassemble, move and store.

[0082] In one embodiment, the stand 1 is provided with a stand adjustable section 8 in the middle, which may further be a telescopic structure, and further comprises a stand adjustable point 9, which is convenient for stand adjustment. In one embodiment, the stand 1 is provided with a stand folding portion 11 to facilitate folding of the stand 1.

[0083] Finally, it should be noted that the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of the present application.

[0084] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A height-adjustable multi-strand wire harness auxiliary machine with asynchronous bending, characterized in that: It includes: Stand; A wire box, which is arranged on the stand to provide wires; A vertical lifting device, which is escalably connected to the stand; a turntable rotatably connected to the vertical lifting device; A host, which is fixed to the turntable, and the host comprises: The housing has an inlet end connected to the wire box and an outlet end relative to the inlet end, and the outlet end is provided with a plurality of outlets, and the outlets include: The bending and straightening bin is used to introduce and straighten the wires from the incoming wire end. The bending and straightening bin is provided with a bending and straightening device, which includes a plurality of groups of clamping rollers that clamp the wires and rotate in opposite directions and a motor that drives the clamping roller. A clamping device, which is further away from the wire inlet end than the straight and curved bin to controllably clamp and cut the wire, A bending device, which is further away from the wire inlet end than the clamping device to bend the wire entering the wire outlet; A multi-channel controller, which connects the plurality of outlets to outlet the lines synchronously or asynchronously; A wire bundling device, which bundles wires to concentrate the wires, and a turntable is electrically adjustable 360 ​​degrees to adjust the angle of the wire outlet. The host includes a control switch connected to the multi-way controller, and the size of the wire inlet of the host is smaller than the size of the wire outlet.

2. The height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine according to claim 1, characterized in that: The stand is a foldable frame structure.

3. The height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine according to claim 2, characterized in that: A walking device is provided at the bottom of the stand for movement and fixation.

4. The height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine according to claim 3, characterized in that: The walking device comprises a universal wheel and a self-locking member for locking the universal wheel.

5. The height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine according to claim 1, characterized in that: The stand is provided with a vertical slideway, and the vertical lifting device is movably connected to the slideway.

6. The height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine according to claim 5, characterized in that: The slideway comprises a sawtooth slideway and a travel gear, and the travel gear is driven by a motor.

7. The height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine according to claim 1, characterized in that: The wire box is provided with a wire reel having a number not exceeding that of wire outlets, which outlet wires individually or simultaneously.

8. The height-adjustable multi-strand asynchronously bendable wire harness-threading auxiliary machine according to claim 1, characterized in that: The stand is a steel structure frame.

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