A longitudinal steel bar construction structure for a tunnel

By designing a tunnel longitudinal reinforcement construction structure including slide rails, track trolleys, steel bar fixture lifting mechanisms and lifting components, the existing tunnel steel bar laying trolleys have been solved, and the rapid lifting and binding of tunnel longitudinal reinforcement is achieved, and construction efficiency is improved.

CN114033444BActive Publication Date: 2025-06-03中铁长安重工有限公司
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Patent Information

Application Number
CN202111345895.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-15
Publication Date
2025-06-03
Estimated Expiration
2041-11-15

AI Technical Summary

Technical Problem

The existing tunnel steel bar laying trolley has complex operation, high cost, and low degree of mechanization, resulting in low construction efficiency and lack of a reasonable structure that can quickly improve and bind longitudinal steel bars in the tunnel.

Method used

A tunnel longitudinal reinforcement construction structure including slide rail components, track trolleys, reinforcement fixture lifting mechanisms and lifting components is designed. Through the cooperation of the slide rail and the track cart, the steel bar fixture lifting mechanism is driven to move along the circumference of the inner side wall of the tunnel, achieving rapid lifting and binding of longitudinal steel bars.

Benefits of technology

This structure simplifies the operation process, improves the degree of mechanization, reduces manual participation, shortens the construction period, and significantly improves the efficiency of longitudinal steel bar binding in the tunnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a construction structure for longitudinal steel bars in a tunnel, which includes two slide rail components symmetrically installed on a trolley, two track trolleys respectively installed on the two slide rail components, a steel bar fixture lifting mechanism arranged between the two track trolleys for installing longitudinal steel bars, and a lifting component arranged on one side of the track trolley to drive the steel bar fixture lifting mechanism to lift and lower. The slide rail component includes a slide rail and a rack, the track trolley includes a gear component, a power component and a positioning wheel component, the steel bar fixture lifting mechanism includes a rotating component arranged on the gear component in one track trolley, a chuck component arranged on the rotating component for clamping the longitudinal steel bars, and an upper push rod for pushing the longitudinal steel bars away from the chuck component to the inner side wall of the tunnel. The rotating component and the chuck component are installed on the lifting component. The present invention can quickly realize the lifting of the longitudinal steel bars in the tunnel, thus facilitating the binding of the longitudinal steel bars and improving the construction efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of tunnel longitudinal reinforcement construction, and particularly relates to a tunnel longitudinal reinforcement construction structure. Background Art

[0002] Tunnel engineering not only has a large quantity but also high difficulty. The most common method for excavating tunnels is the mining method. The mining method refers to the construction method of building tunnels by means of the operation of excavating underground tunnels. During the process of tunnel excavation by construction workers, in order to firmly inject concrete into the gap between the inner wall of the initially excavated tunnel and the outer wall of the lining trolley, so as to achieve the flatness of the tunnel inner wall. However, simply injecting concrete cannot meet the requirement of firm concrete. Therefore, it is necessary to tie steel bars arranged in a net shape on the tunnel inner wall before injecting concrete. Tunnel steel bar tying is an essential construction process. In the process of tunnel steel bar tying, the steel bars are divided into tunnel longitudinal steel bars arranged along the tunnel longitudinal direction and circumferential transverse bars along the transverse direction of the tunnel inner side wall. At present, during the construction and installation process of steel bars, the tunnel steel bar trolley provides a platform for construction workers to facilitate the tying of steel bars and plays an important role in the process of tunnel engineering. However, the current steel bar laying trolley still has some disadvantages:

[0003] First, the steel bar laying trolley is not only complex to operate but also costly;

[0004] Second, during the process of steel bar laying, it relies more on manual operation, with a low degree of mechanization and low construction efficiency.

[0005] Therefore, at present, there is a lack of a tunnel longitudinal reinforcement construction structure that is reasonably designed and convenient to operate, can quickly realize the lifting of tunnel longitudinal steel bars, thus facilitating the tying of longitudinal steel bars, has a high degree of mechanization, reduces manual participation, shortens the construction period, and improves the construction efficiency. Summary of the Invention

[0006] The technical problem to be solved by the present invention is to provide a tunnel longitudinal reinforcement construction structure aiming at the deficiencies in the above-mentioned prior art. The structure is reasonably designed and convenient to operate, can quickly realize the lifting of tunnel longitudinal steel bars, thus facilitating the tying of longitudinal steel bars, has a high degree of mechanization, reduces manual participation, shortens the construction period, and improves the construction efficiency.

[0007] To solve the above technical problem, the technical solution adopted by the present invention is: A tunnel longitudinal reinforcement construction structure, characterized in that: it includes two slide rail components symmetrically installed on a trolley, two track trolleys respectively installed on the two slide rail components, a steel bar clamp lifting mechanism arranged between the two track trolleys for installing longitudinal steel bars, and a lifting component arranged on one side of the track trolley for driving the steel bar clamp lifting mechanism to lift and lower. The two slide rail components are arranged along the longitudinal extension direction of the tunnel;

[0008] The two slide rail components have the same structure, and the slide rail components include a slide rail arranged on the trolley and adapted to the inner wall of the tunnel, and a rack arranged on the outer wall of the slide rail;

[0009] The two rail trolleys are symmetrically arranged and have the same structure. The rail trolleys include a gear component installed on the slide rail and capable of sliding along the rack, a power component transmission-connected to the gear component, and a positioning wheel component matched with the slide rail.

[0010] The steel bar clamp lifting mechanism includes a rotating component arranged on the gear component in a rail trolley, a chuck component arranged on the rotating component and for clamping the longitudinal steel bars, and an upper push rod for pushing the longitudinal steel bars out of the chuck component to the inner wall of the tunnel. The rotating component and the chuck component are installed on the lifting component.

[0011] The above-mentioned tunnel longitudinal reinforcement construction structure is characterized in that: the rotating component includes an upper base plate, a worm rotatably mounted on the upper base plate and a worm wheel meshing with the worm, the chuck component includes a main shaft with one end passing through the worm wheel, a sleeve sleeved on the main shaft and connected to the worm wheel, an active chuck sleeved on the main shaft and connected to the sleeve, and a driven chuck rotatably arranged on the main shaft, the longitudinal reinforcement is mounted on the active chuck and the driven chuck, the upper push rod is mounted on the main shaft, and the end of the main shaft and the upper base plate are mounted on the lifting component.

[0012] The above-mentioned tunnel longitudinal reinforcement construction structure is characterized in that: the upper base plate is provided with two upper bearings for rotatably mounting the two ends of the worm, and the two ends of the worm passing through the upper bearings are provided with handles;

[0013] The two ends of the longitudinal steel bar are provided with a first protective sleeve and a second protective sleeve, the first protective sleeve is connected to the upper bottom plate through a cross bar, so that the first protective sleeve is sleeved outside the sleeve and arranged coaxially with the sleeve, and the second protective sleeve is sleeved on the main shaft and arranged coaxially with the main shaft, and the first protective sleeve and the second protective sleeve are both provided with openings for the two ends of the longitudinal steel bar to pass through;

[0014] One end of the sleeve is drivingly connected to the worm gear, and the other end of the sleeve extends into the active chuck to be drivingly connected to the active chuck.

[0015] The above-mentioned tunnel longitudinal reinforcement construction structure is characterized in that: the number of the driven chucks is multiple, the active chucks and the multiple driven chucks are evenly distributed, and connecting components are provided between the active chucks and the driven chucks and between two adjacent active chucks;

[0016] The connecting component includes a plurality of connecting rods evenly distributed along the circumferential direction of the active chuck and the driven chuck and located between the active chuck and the driven chuck, and inclined reinforcing rods arranged between two connecting rods. The connecting rods are arranged in parallel with the main shaft;

[0017] A plurality of clamping grooves for clamping longitudinal steel bars are arranged on the circumferential side walls of the active chuck and the plurality of driven chucks.

[0018] The above-mentioned construction structure for longitudinal steel bars in tunnels is characterized in that: the lifting component includes an outer box body, an inner box body arranged inside the outer box body, and an electric push rod arranged at the bottom inside the outer box body and connected to the top inside the inner box body. Both the outer box body and the inner box body are of hollow structures. An opening is arranged at the bottom of the inner box body to enable the electric push rod to extend into the inner box body;

[0019] U-shaped sliding grooves are arranged on two opposite side walls of the outer box body. Sliders matched with the U-shaped sliding grooves are arranged on two opposite outer side walls of the inner box body. A lower backing plate is arranged outside the top of the inner box body, and an upper backing plate is arranged on the lower backing plate. Two ends of the main shaft in the chuck component are installed between the upper backing plate and the lower backing plate.

[0020] The above-mentioned construction structure for longitudinal steel bars in tunnels is characterized in that: the power component includes two vertically arranged mounting plates arranged in parallel, a speed reducer arranged on a vertically arranged mounting plate far away from the lifting component, and a motor drivingly connected to the speed reducer;

[0021] The gear component includes a gear shaft rotatably installed between two vertically arranged mounting plates and a gear arranged on the gear shaft and meshing with the rack and capable of rotating along the rack;

[0022] The positioning wheel component includes two groups of upper positioning wheel components symmetrically arranged front and back and located on both sides of the gear, and two lower positioning components symmetrically arranged and located below the gear.

[0023] The above-mentioned construction structure for longitudinal steel bars in tunnels is characterized in that: each group of the upper positioning wheel components includes an upper connecting plate connected to the upper part between two vertically arranged mounting plates, an extended flat plate connected to the upper connecting plate, and two upper positioning wheels arranged at the bottom of the extended flat plate. The two upper positioning wheels are located on both sides of the rack and move along the outer side wall of the sliding rail in a fitting manner. Two triangular ribs are arranged between the top outside of the upper connecting plate and the extended flat plate;

[0024] The two lower positioning components are respectively lower positioning wheels arranged on two vertically arranged mounting plates. The lower positioning wheels are located inside the vertically arranged mounting plates, and the two lower positioning wheels move along the grooves on both sides of the sliding rail in a fitting manner.

[0025] The above-mentioned longitudinal steel bar construction structure for a tunnel is characterized in that: a wire winding mounting plate is provided on a vertical mounting plate far away from the lifting component, a connecting ear plate is provided on the wire winding mounting plate, and a wire winding wheel is provided on the connecting ear plate;

[0026] The tops of the two vertical mounting plates are provided with a top plate, the rotating component is located above the top plate, and the vertical mounting plate is connected to the outer box body through an L-shaped connecting plate.

[0027] The present invention has the following advantages compared with the prior art:

[0028] 1. The structure of the present invention is simple, reasonably designed, easy to install and deploy, with low input cost and convenient construction.

[0029] 2. The rail trolley adopted by the present invention drives the steel bar clamping mechanism to slide along the slide rail. During the process of the steel bar clamping mechanism sliding along the slide rail, it can synchronously drive the longitudinal steel bars on the steel bar clamping mechanism to move, so as to facilitate the installation of longitudinal steel bars at various positions in the circumferential direction of the inner side wall of the tunnel, with convenient operation and accurate installation.

[0030] 3. The steel bar clamping mechanism adopted by the present invention is installed on the lifting component, and the height of the steel bar clamping mechanism is adjusted by the lifting of the lifting component, so as to facilitate the installation of longitudinal steel bars at different heights. And during the installation of the longitudinal steel bars, the distance between the longitudinal steel bars and the inner side wall of the tunnel is further reduced by the lifting component, reducing the manual input.

[0031] 4. The upper push rod adopted by the present invention pushes multiple steel bars, so that the steel bars are separated from the clamping grooves on the active chuck and the driven chuck of the chuck component, and are pushed out from the openings of the first protective sleeve and the second protective sleeve, so as to facilitate manual binding and fixing of the longitudinal steel bars to be installed and the circumferential steel bars already installed on the inner side wall of the tunnel. It has a high degree of mechanization, reduces manual participation, shortens the construction period, and improves the construction efficiency.

[0032] 5. The rotating component and the chuck component adopted by the present invention, on the one hand, the rotating component drives the chuck component to rotate, which is convenient for loading the steel bars. Until each clamping groove in the chuck component is installed with longitudinal steel bars and then climbs with the tunnel trolley, thus avoiding repeated loading and improving the installation efficiency; on the other hand, the rotating component drives the chuck component to rotate, which is convenient for the upper push rod to push the steel bars to separate the chuck component and realize the pushing out and installation of the steel bars.

[0033] In summary, the present invention is reasonably designed and easy to operate, can quickly realize the lifting of the longitudinal steel bars in the tunnel, so as to facilitate the binding of the longitudinal steel bars, has a high degree of mechanization, reduces manual participation, shortens the construction period, and improves the construction efficiency.

[0034] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Description of the Drawings

[0035] Figure 1 It is a structural schematic diagram of the present invention.

[0036] Figure 2 It is a structural schematic diagram of the track trolley, the steel bar fixture lifting mechanism and the lifting component of the present invention.

[0037] Figure 3 It is Figure 2 the front view of

[0038] Figure 4 It is Figure 2 the bottom view of

[0039] Figure 5 It is a structural schematic diagram of the track trolley and the lifting component of the present invention.

[0040] Figure 6 It is a structural schematic diagram of the chuck component and the connecting component of the present invention.

[0041] Description of the Reference Numerals:

[0042] 1 - Slide Rail Component; 1-1 - Slide Rail; 1-2 - Rack;

[0043] 2 - Track Trolley; 2-1 - Motor; 2-2 - Reducer;

[0044] 2-3 - Gear Shaft; 2-4 - Gear;

[0045] 2-6 - Upper Connecting Plate; 2-7 - Extension Plate;

[0046] 2-8 - Upper Positioning Wheel; 2-9 - Triangular Rib; 2-10 - Vertical Mounting Plate;

[0047] 2-11 - Lower Positioning Wheel; 2-12 - Top Plate; 2-13 - L-shaped Connecting Plate;

[0048] 3 - Rotating Component; 3-1 - Upper Base Plate; 3-2 - Worm;

[0049] 3-3 - Handle; 3-4 - Worm Gear; 3-5 - Upper Bearing;

[0050] 4 - Main Shaft; 4-1 - Upper Cushion Plate; 4-2 - Lower Cushion Plate;

[0051] 4-3 - Inner Box Body; 4-4 - Outer Box Body; 4-5 - U-shaped Slide Groove;

[0052] 4-6 - Electric Push Rod; 5 - Sleeve; 6 - Active Chuck;

[0053] 7—driven chuck; 8—first protective sleeve; 9—cross bar;

[0054] 10—second protective sleeve; 11—upper push rod; 12-1—connecting rod;

[0055] 12-2—diagonal reinforcement rod; 13—opening;

[0056] 14—longitudinal reinforcement; 15—winding wheel;

[0057] 16—Connecting ear plate; 17—Wire winding mounting plate; 18—Clamping groove. DETAILED DESCRIPTION

[0058] like Figures 1 to 6 As shown, the present invention comprises two slide rail components 1 symmetrically mounted on a trolley, two rail trolleys 2 respectively mounted on the two slide rail components 1, and a steel bar clamp lifting mechanism disposed between the two rail trolleys 2 and for mounting longitudinal steel bars 14, and a lifting component disposed on one side of the rail trolley 2 and driving the steel bar clamp lifting mechanism to rise and fall, and the two slide rail components 1 are arranged along the longitudinal extension direction of the tunnel;

[0059] The two slide rail components 1 have the same structure, and the slide rail component 1 comprises a slide rail 1-1 arranged on a trolley and adapted to the inner wall of the tunnel, and a rack 1-2 arranged on the outer wall of the slide rail 1-1;

[0060] The two rail trolleys 2 are symmetrically arranged, and the structures of the two rail trolleys 2 are the same. The rail trolleys 2 include a gear component installed on the slide rail 1-1 and capable of sliding along the rack 1-2, a power component transmission-connected to the gear component, and a positioning wheel component matched with the slide rail 1-1;

[0061] The steel bar clamp lifting mechanism includes a rotating component 3 arranged on the gear component in a rail trolley 2, a chuck component arranged on the rotating component 3 and for clamping the longitudinal steel bar 14, and an upper push rod 11 for pushing the longitudinal steel bar 14 out of the chuck component to the inner wall of the tunnel. The rotating component 3 and the chuck component are installed on the lifting component.

[0062] In this embodiment, the rotating member 3 includes an upper bottom plate 3-1, a worm 3-2 rotatably mounted on the upper bottom plate 3-1, and a worm gear 3-4 meshed with the worm 3-2. The chuck member includes a main shaft 4 with one end passing through the worm gear 3-4, a sleeve 5 sleeved on the main shaft 4 and drivingly connected to the worm gear 3-4, and a driving chuck 6 sleeved on the main shaft 4 and drivingly connected to the sleeve 5, and a driven chuck 7 rotatably arranged on the main shaft 4. The longitudinal steel bar 14 is installed on the driving chuck 6 and the driven chuck 7. The upper push rod 11 is installed on the main shaft 4. The end of the main shaft 4 and the upper bottom plate 3-1 are installed on the lifting member.

[0063] In this embodiment, two upper bearings 3-5 for rotatably mounting the two ends of the worm 3-2 are arranged on the upper bottom plate 3-1. The two ends of the worm 3-2 passing through the upper bearings 3-5 are provided with handles 3-3.

[0064] First protective sleeves 8 and second protective sleeves 10 are arranged at both ends of the longitudinal steel bar 14. The first protective sleeves 8 are connected to the upper bottom plate 3-1 through cross bars 9, so that the first protective sleeves 8 are sleeved outside the sleeve 5 and arranged coaxially with the sleeve 5. The second protective sleeves 10 are sleeved on the main shaft 4 and arranged coaxially with the main shaft 4. Openings 13 for the two ends of the longitudinal steel bar 14 to pass through are arranged on both the first protective sleeves 8 and the second protective sleeves 10.

[0065] One end of the sleeve 5 is drivingly connected to the worm gear 3-4, and the other end of the sleeve 5 extends into the driving chuck 6 to be drivingly connected to the driving chuck 6.

[0066] In this embodiment, the number of the driven chucks 7 is multiple. The driving chuck 6 and the multiple driven chucks 7 are evenly distributed. Connecting members are arranged between the driving chuck 6 and the driven chucks 7 and between two adjacent driving chucks 6.

[0067] The connecting members include a plurality of connecting rods 12-1 evenly distributed along the circumferential direction of the driving chuck 6 and the driven chucks 7 and arranged between the driving chuck 6 and the driven chucks 7, and inclined reinforcing rods 12-2 arranged between two connecting rods 12-1. The connecting rods 12-1 are arranged parallel to the main shaft 4.

[0068] A plurality of clamping grooves 18 for clamping the longitudinal steel bar 14 are arranged on the circumferential side walls of the driving chuck 6 and the multiple driven chucks 7.

[0069] In this embodiment, the lifting component includes an outer box body 4-4, an inner box body 4-3 disposed inside the outer box body 4-4, and an electric push rod 4-6 disposed at the bottom inside the outer box body 4-4 and connected to the top inside the inner box body 4-3. Both the outer box body 4-4 and the inner box body 4-3 are of hollow structure. An opening is provided at the bottom of the inner box body 4-3 to enable the electric push rod 4-6 to extend into the inner box body 4-3;

[0070] U-shaped sliding grooves 4-5 are provided on two opposite side walls of the outer box body 4-4. Sliders that cooperate with the U-shaped sliding grooves 4-5 are provided on two opposite outer side walls of the inner box body 4-3. A lower backing plate 4-2 is provided outside the top of the inner box body 4-3. An upper backing plate 4-1 is provided on the lower backing plate 4-2. Both ends of the main shaft 4 in the chuck component are installed between the upper backing plate 4-1 and the lower backing plate 4-2.

[0071] In this embodiment, the power component includes two vertically installed plates 2-10 arranged in parallel, a speed reducer 2-2 provided on one of the vertically installed plates 2-10 away from the lifting component, and a motor 2-1 drivingly connected to the speed reducer 2-2;

[0072] The gear component includes a gear shaft 2-3 rotatably installed between the two vertically installed plates 2-10 and a gear 2-4 provided on the gear shaft 2-3 and meshing with the rack 1-2 and capable of rotating along the rack 1-2;

[0073] The positioning wheel component includes two groups of upper positioning wheel components symmetrically arranged front and back and located on both sides of the gear 2-4, and two lower positioning components symmetrically arranged and located below the gear 2-4.

[0074] In this embodiment, each group of the upper positioning wheel components includes an upper connecting plate 2-6 connected to the upper part between the two vertically installed plates 2-10, an extending flat plate 2-7 connected to the upper connecting plate 2-6, and two upper positioning wheels 2-8 provided at the bottom of the extending flat plate 2-7. The two upper positioning wheels 2-8 are located on both sides of the rack 1-2 and move along the outer side wall of the slide rail 1-1 in a fitting manner. Two triangular ribs 2-9 are provided between the top outside of the upper connecting plate 2-6 and the extending flat plate 2-7;

[0075] The two lower positioning components are respectively lower positioning wheels 2-11 provided on the two vertically installed plates 2-10. The lower positioning wheels 2-11 are located inside the vertically installed plates 2-10, and the two lower positioning wheels 2-11 move along the two side grooves of the slide rail 1-1 in a fitting manner.

[0076] In this embodiment, a wire winding mounting plate 17 is provided on one of the vertically installed plates 2-10 away from the lifting component. A connecting ear plate 16 is provided on the wire winding mounting plate 17. A wire winding wheel 15 is provided on the connecting ear plate 16;

[0077] At the top of the two vertical mounting plates 2-10, there is a top plate 2-12. The rotating member 3 is located above the top plate 2-12. The vertical mounting plates 2-10 are connected to the outer box body 4-4 through L-shaped connecting plates 2-13.

[0078] In this embodiment, during actual use, the two vertical mounting plates 2-10 are attached to both side surfaces of the slide rail 1-1.

[0079] In this embodiment, the sleeve 5 is located between the worm gear 3-4 and the active chuck 6, and the length of the sleeve 5 is less than the length of the main shaft 4.

[0080] In this embodiment, the cross-section of the connecting member is smaller than the cross-sections of the active chuck 6 and the driven chuck 7, so as not to affect the layout of the longitudinal steel bars 14 on the active chuck 6 and the driven chuck 7.

[0081] In this embodiment, the top of the outer box body 4-4 and the bottom of the inner box body 4-3 are both open, so that the outer box body 4-4 and the inner box body 4-3 can be nested, and it is convenient to install the electric push rod 4-6.

[0082] In this embodiment, the upper bottom plate 3-1 is arranged on the side wall of the inner box body 4-3 extending out of the outer box body 4-4, so as to drive the lifting of the upper bottom plate 3-1 and the entire rotating member 3 through the lifting of the inner box body 4-3.

[0083] In this embodiment, when the electric push rod 4-6 contracts and resets, the upper bottom plate 3-1 is in contact with the top plate 2-12.

[0084] In this embodiment, operate the electric push rod 4-6 to contract so that the lifting member contracts and resets.

[0085] In this embodiment, it should be noted that the vertical mounting plate 2-10, the upper connecting plate 2-6 and the wire winding mounting plate 17 are integrally formed.

[0086] In this embodiment, the number of the driven chucks 7 is two. The two driven chucks 7 are sleeved on the main shaft 4. The two driven chucks 7 are respectively the first driven chuck and the second driven chuck, and the distance between the first driven chuck and the second driven chuck is the same as the distance between the first driven chuck and the active chuck 6. The first driven chuck is located between the active chuck 6 and the second driven chuck.

[0087] In this embodiment, the number of the upper push rods 11 is three. The three upper push rods 11 are respectively a first upper push rod, a second upper push rod and a third upper push rod. The first upper push rod is arranged on the side of the active chuck 6 away from the first protective sleeve 8. The second upper push rod is located between the first driven chuck and the second driven chuck, and the second upper push rod is arranged close to the first driven chuck. The third upper push rod is arranged on the side of the second driven chuck close to the second protective sleeve 10.

[0088] In this embodiment, the clamping groove 18 is a U-shaped clamping groove, and the vertical part of the U-shaped clamping groove has elasticity, which is convenient for clamping the longitudinal steel bar 14 in the U-shaped clamping groove, so that the longitudinal steel bar 14 does not fall off during the rotation of the active chuck 6 and the driven chucks 7; and under the action of the upper push rod 11, the longitudinal steel bar 14 can be pushed out of the U-shaped clamping groove.

[0089] In this embodiment, during actual use, the driven chuck 7 is installed on the main shaft 4 through a bearing, so that the active chuck 6 rotates, and thus drives the driven chuck 7 to rotate around the main shaft 4 through the connecting component.

[0090] In this embodiment, one end of the sleeve 5 is fixedly connected to the worm gear 3-4, and the other end of the sleeve 5 is fixedly connected to the active chuck 6, so as to transmit the drive of the worm gear 3-4 to the sleeve 5 and the active chuck 6.

[0091] In this embodiment, the sleeve 5 is provided to transmit the drive of the worm gear 3-4 to the active chuck 6, and during the rotation of the sleeve 5 and the active chuck 6, the main shaft 4 does not rotate, so as to realize the installation of the upper push rod 11 on the main shaft 4.

[0092] In this embodiment, during actual use, when the longitudinal steel bar 14 is not pushed, the upper push rod 11 is in a contracted state, and the top end of the upper push rod 11 is located within the circular area surrounded by the plurality of longitudinal steel bars 14, so as to avoid affecting the clamping of the longitudinal steel bars.

[0093] In this embodiment, the upper positioning wheel 2-8 is provided to limit the front and rear sides of the gear 2-4, and the lower positioning wheel 2-11 is provided to limit the bottom of the gear 2-4, so as to ensure that the gear 2-4 and the rack 1-2 are always engaged and move along the rack 1-2. By restricting the movement path of the rail trolley 2, the movement accuracy of the rail trolley 2 is improved.

[0094] In this embodiment, the handle 3-3 is provided to operate the handle 3-3 to drive the worm 3-2 to rotate. The rotation of the worm 3-2 drives the worm gear 3-4 to rotate. The rotation of the worm gear 3-4 drives the sleeve 5 to rotate. The rotation of the sleeve 5 drives the active chuck 6 and the driven chuck 7 to rotate around the main shaft 4, which is convenient for manually clamping the longitudinal steel bars or pushing the longitudinal steel bars out.

[0095] In this embodiment, two slide rails 1-1 are arranged longitudinally along the tunnel.

[0096] When the present invention is specifically used, multiple longitudinal steel bars 14 are manually clamped in the clamping grooves 18 on the active chuck 6 and the driven chuck 7 through the opening 13; then the track trolley 2 is operated to move along the rack 1-2 on the outer side wall of the slide rail 1-1 to the required position, the rotating member 3 is operated to drive the chuck member to rotate, and the rotation of the chuck member drives the longitudinal steel bar 14 to rotate to the position of the opening 13; finally, the upper push rod 11 is operated to extend, and the extension of the upper push rod 11 pushes the longitudinal steel bar out of the clamping grooves 18 on the active chuck 6 and the driven chuck 7, and finally manual assistance is used to install and bind the longitudinal steel bar to the already installed circumferential steel bar.

[0097] In summary, the present invention is reasonably designed and convenient to operate, can quickly realize the lifting of the longitudinal steel bars in the tunnel, thus facilitating the binding of the longitudinal steel bars, has a high degree of mechanization, reduces manual participation, shortens the construction period, and improves the construction efficiency.

[0098] The above are only the preferred embodiments of the present invention, and do not limit the present invention in any way. Any simple modifications, changes, and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A tunnel longitudinal reinforcement construction structure, Features: The invention comprises two slide rail components (1) symmetrically mounted on a trolley, two rail trolleys (2) respectively mounted on the two slide rail components (1), a steel bar clamp lifting mechanism arranged between the two rail trolleys (2) and for mounting longitudinal steel bars (14), and a lifting component arranged on one side of the rail trolley (2) and driving the steel bar clamp lifting mechanism to rise and fall, wherein the two slide rail components (1) are arranged along the longitudinal extension direction of the tunnel; The two slide rail components (1) have the same structure, and the slide rail component (1) comprises a slide rail (1-1) arranged on a trolley and adapted to the inner wall of a tunnel, and a rack (1-2) arranged on the outer wall of the slide rail (1-1); The two rail trolleys (2) are symmetrically arranged and have the same structure. The rail trolleys (2) comprise a gear component mounted on the slide rail (1-1) and capable of sliding along the rack (1-2), a power component drivingly connected to the gear component, and a positioning wheel component cooperating with the slide rail (1-1); The steel bar clamp lifting mechanism comprises a rotating component (3) arranged on the gear component in a rail trolley (2), a chuck component arranged on the rotating component (3) and for clamping the longitudinal steel bar (14), and an upper push rod (11) for pushing the longitudinal steel bar (14) away from the chuck component to the inner wall of the tunnel, the rotating component (3) and the chuck component being mounted on the lifting component; The rotating component (3) comprises an upper base plate (3-1), a worm (3-2) rotatably mounted on the upper base plate (3-1), and a worm wheel (3-4) meshing with the worm (3-2); the chuck component comprises a main shaft (4) one end of which passes through the worm wheel (3-4), a sleeve (5) sleeved on the main shaft (4) and drivingly connected to the worm wheel (3-4), an active chuck (6) sleeved on the main shaft (4) and drivingly connected to the sleeve (5), and a driven chuck (7) rotatably mounted on the main shaft (4); the longitudinal steel bar (14) is mounted on the active chuck (6) and the driven chuck (7); the upper push rod (11) is mounted on the main shaft (4); and the end of the main shaft (4) and the upper base plate (3-1) are mounted on the lifting component.

2. A tunnel longitudinal reinforcement construction structure according to claim 1, Features: The upper base plate (3-1) is provided with two upper bearings (3-5) for rotatably mounting the two ends of the worm (3-2); the worm (3-2) passes through the upper bearings (3-5) and is provided with handles (3-3) at both ends; Both ends of the longitudinal steel bar (14) are provided with a first protective sleeve (8) and a second protective sleeve (10). The first protective sleeve (8) is connected to the upper bottom plate (3-1) through a cross bar (9), so that the first protective sleeve (8) is sleeved outside the sleeve (5) and coaxially arranged with the sleeve (5). The second protective sleeve (10) is sleeved on the main shaft (4) and coaxially arranged with the main shaft (4). Openings (13) for both ends of the longitudinal steel bar (14) to pass through are provided on both the first protective sleeve (8) and the second protective sleeve (10); One end of the sleeve (5) is in transmission connection with the worm gear (3-4), and the other end of the sleeve (5) extends into the active chuck (6) to be in transmission connection with the active chuck (6).

3. A tunnel longitudinal steel bar construction structure according to claim 1, characterized in that: The number of the driven chucks (7) is multiple, the active chuck (6) and the multiple driven chucks (7) are evenly distributed, and connection components are provided between the active chuck (6) and the driven chucks (7) and between adjacent two active chucks (6); The connection component includes a plurality of connecting rods (12-1) located between the active chuck (6) and the driven chucks (7) and evenly distributed along the circumferential direction of the active chuck (6) and the driven chucks (7), and an inclined reinforcing rod (12-2) arranged between two connecting rods (12-1). The connecting rods (12-1) are arranged parallel to the main shaft (4); A plurality of clamping grooves (18) for clamping the longitudinal steel bar (14) are provided on the circumferential side walls of the active chuck (6) and the multiple driven chucks (7).

4. A tunnel longitudinal steel bar construction structure according to claim 1, characterized in that: The lifting component includes an outer box body (4-4), an inner box body (4-3) arranged inside the outer box body (4-4), and an electric push rod (4-6) arranged at the bottom inside the outer box body (4-4) and connected to the top inside the inner box body (4-3). Both the outer box body (4-4) and the inner box body (4-3) are of hollow structures. An opening is provided at the bottom of the inner box body (4-3) to enable the electric push rod (4-6) to extend into the inner box body (4-3); U-shaped sliding grooves (4-5) are provided on two opposite side walls of the outer box body (4-4). Sliders matching with the U-shaped sliding grooves (4-5) are provided on two opposite outer side walls of the inner box body (4-3). A lower backing plate (4-2) is arranged outside the top of the inner box body (4-3), and an upper backing plate (4-1) is arranged on the lower backing plate (4-2). Both ends of the main shaft (4) in the chuck component are installed between the upper backing plate (4-1) and the lower backing plate (4-2).

5. A tunnel longitudinal steel bar construction structure according to claim 1, characterized in that: The power component includes two vertically arranged mounting plates (2-10) arranged in parallel, a reducer (2-2) arranged on a vertically arranged mounting plate (2-10) far away from the lifting component, and a motor (2-1) in transmission connection with the reducer (2-2); The gear component includes a gear shaft (2-3) rotatably mounted between two vertically installed plates (2-10), and a gear (2-4) disposed on the gear shaft (2-3) and meshing with the rack (1-2) to rotate along the rack (1-2). The positioning wheel component includes two sets of upper positioning wheel components symmetrically arranged front and rear and located on both sides of the gear (2-4), and two lower positioning components symmetrically arranged and located below the gear (2-4).

6. A longitudinal tunnel reinforcement construction structure according to claim 5, characterized in that: Each set of the upper positioning wheel components includes an upper connecting plate (2-6) connected to the upper part between two vertically installed plates (2-10), an extended flat plate (2-7) connected to the upper connecting plate (2-6), and two upper positioning wheels (2-8) disposed at the bottom of the extended flat plate (2-7). The two upper positioning wheels (2-8) are located on both sides of the rack (1-2) and move along the outer side wall of the slide rail (1-1). Two triangular ribs (2-9) are provided between the top outsides of the upper connecting plate (2-6) and the extended flat plate (2-7). The two lower positioning components are respectively lower positioning wheels (2-11) provided on two vertically installed plates (2-10). The lower positioning wheels (2-11) are located inside the vertically installed plates (2-10), and the two lower positioning wheels (2-11) move along the grooves on both sides of the slide rail (1-1).

7. A longitudinal tunnel reinforcement construction structure according to claim 5, characterized in that: A wire winding mounting plate (17) is provided on a vertically installed plate (2-10) far from the lifting component. A connecting ear plate (16) is provided on the wire winding mounting plate (17), and a wire winding wheel (15) is provided on the connecting ear plate (16). The tops of the two vertically installed plates (2-10) are provided with a top plate (2-12). The rotating component (3) is located above the top plate (2-12). The vertically installed plate (2-10) is connected to the outer box body (4-4) through an L-shaped connecting plate (2-13).

Citation Information

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