A vibrating plate for feeding notebook gaskets

By designing an automated vibration disk for notebook gasket feeding, the problem of low accuracy and time-consuming manual placement of auxiliary materials is solved, and a more efficient and accurate processing process is achieved.

CN114074824BActive Publication Date: 2025-03-04SUZHOU BAIBU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202010847163.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-21
Publication Date
2025-03-04
Estimated Expiration
2040-08-21

AI Technical Summary

Technical Problem

During the processing of existing notebook gaskets, the accuracy of manually placing auxiliary materials is not high and takes a long time, which affects work efficiency.

Method used

A vibration disk for feeding notebook gaskets is designed, including a vibration disk mechanism, a conveying mechanism, a gasket take-up mechanism, a transfer mechanism and a robotic arm. The raw materials are placed, transported, replaced and locked screws through automated means, improving accuracy and efficiency.

Benefits of technology

Compared with manual placement, the automation system greatly improves processing efficiency, and the average completion time for each product is shortened to eleven seconds, saving about seven seconds and improving accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of notebook processing devices, and discloses a vibration plate for notebook gasket feeding, including a workbench, a vibration plate mechanism and a conveying mechanism are installed on the top of the workbench near one side, a gasket taking mechanism and a transfer mechanism are installed on the top of the workbench near the vibration plate mechanism and the conveying mechanism, and a mechanical arm is installed on the top of the workbench on the conveying mechanism and the transfer mechanism side; the vibration plate mechanism includes a bottom plate, a vibration plate body and a conveyor belt, the bottom plate is installed on the workbench, the vibration plate body is installed on the bottom plate, and the conveyor belt is installed on the vibration plate; the conveying mechanism includes a conveyor plate and a transmission belt, the conveyor plate is installed on the top side wall of the workbench, and the transmission belt is installed on the conveyor plate. The completion time of the product of the present invention saves a lot of time compared to manual placement, and the accuracy is higher.
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Description

Technical Field

[0001] The invention relates to the technical field of notebook processing devices, in particular to a vibration plate for feeding notebook gaskets. Background Art

[0002] In the current laptop gasket processing process, each machine has two workers to place the laptop gasket auxiliary materials (such as sponge, double-sided tape, etc.), and each product takes about 18 seconds to complete. First, the accuracy of manual placement of gaskets cannot be guaranteed, and second, manual placement is very time-consuming and affects work efficiency. Summary of the invention

[0003] The purpose of the present invention is to solve the problems that occur during the processing of the existing vibration disc for notebook pad feeding in the prior art, and to propose a vibration disc for notebook pad feeding.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A vibrating plate for notebook pad feeding, comprising a workbench, a vibrating plate mechanism and a conveying mechanism are installed on the top of the workbench near one side, a pad taking mechanism and a transfer mechanism are installed on the top of the workbench near the vibrating plate mechanism and the conveying mechanism, and a mechanical arm is installed on the top of the workbench on the conveying mechanism and the transfer mechanism side;

[0006] The vibration plate mechanism comprises a bottom plate, a vibration plate body and a conveyor belt, wherein the bottom plate is mounted on a workbench, the vibration plate body is mounted on the bottom plate, and the conveyor belt is mounted on the vibration plate;

[0007] The conveying mechanism comprises a conveying disc and a transmission belt, wherein the conveying disc is mounted on the top side wall of the workbench, and the transmission belt is mounted on the conveying disc;

[0008] The gasket taking mechanism comprises a slide rail and a conveyor, wherein the slide rail is mounted on the top side wall of the workbench, and the conveyor is mounted on the slide rail;

[0009] The transfer mechanism includes a transfer plate, a feed port and a discharge port. The transfer plate is installed on a workbench, the feed port is installed on the transfer plate near the vibration plate mechanism, and the discharge port is installed on the transfer plate near the gasket removal mechanism.

[0010] Preferably, a plurality of mounting holes are provided on the bottom plate.

[0011] Preferably, a support seat is installed at the bottom of the conveyor belt.

[0012] Preferably, the central turntable, the feed port and the discharge port are integrally formed components.

[0013] Preferably, the vibration plate mechanism, conveying mechanism, gasket taking mechanism, transfer mechanism and mechanical arm are all coated with anti-rust paint.

[0014] Preferably, support rods are installed at the four corners of the bottom of the workbench.

[0015] Compared with the prior art, the present invention provides a vibrating plate for notebook pad feeding, which has the following beneficial effects:

[0016] The vibrating plate for notebook gasket feeding is provided with a vibrating plate mechanism, a bottom plate, a vibrating plate body, a conveyor belt, a conveying mechanism, a conveying plate, a transmission belt, a gasket taking mechanism, a slide rail, a conveyor, a transfer mechanism, a transfer plate, a feed port, a discharge port and a mechanical arm. The raw materials are placed on the vibrating plate, the vibrating plate is started, and the conveyor belt conveys the raw materials to one end. At this time, the conveyor on the gasket taking mechanism is operated to push the raw materials at one end of the conveyor belt toward the feed port on the transfer mechanism, and then the raw materials enter the transfer plate. The transfer plate conveys the raw materials to the discharge port, the conveying mechanism is started, and the raw materials are conveyed to the mechanical arm. The mechanical arm takes the gasket and places it on the jig. Then, the mechanical arm automatically locks the screws after the product is placed. On average, each product The product is completed in eleven seconds, which saves about seven seconds compared to manual placement, and has higher accuracy; the gasket removal mechanism utilizes the rebound principle of stainless steel, and the wire cutting process is used in the needle part of the gasket removal to create a gap in the middle of the needle. When the needle passes through the gasket hole, the gaps on both sides of the needle will close and have outward tension, so that the gasket can be firmly fixed and not fall off; when the gasket is placed on the jig, the needle will be extended and retracted by the cylinder to lower the gasket, and the jig is equipped with a vacuum suction to adsorb the gasket on the jig, and then the transfer arm is placed in the product to start screwing; in the actual production process, the device mechanism uses four workbenches, which work in coordination with each other, greatly improving work efficiency, and it is also easier to track when problems arise.

[0017] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The completion time of the product of the present invention saves a lot of time compared with manual placement, and the accuracy is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a vibration plate for notebook pad feeding proposed by the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of a vibrating plate transfer mechanism for notebook gasket feeding proposed by the present invention;

[0020] Figure 3 This is a structural schematic diagram of a vibration plate mechanism for notebook pad feeding proposed by the present invention;

[0021] Figure 4The present invention is a schematic structural diagram of a vibrating plate conveyor for notebook pad feeding.

[0022] In the figure: 1 workbench, 2 vibration plate mechanism, 21 bottom plate, 22 vibration plate body, 23 conveyor belt, 3 conveying mechanism, 31 conveyor plate, 32 transmission belt, 4 gasket removal mechanism, 41 slide rail, 42 conveyor, 5 transfer mechanism, 51 transfer plate, 52 feed port, 53 discharge port, 6 mechanical arm, 7 mounting hole, 8 support seat. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Reference Figure 1-4 A vibrating plate for notebook pad feeding includes a workbench 1, a vibrating plate mechanism 2 and a conveying mechanism 3 are installed on the top of the workbench 1 near one side, a pad taking mechanism 4 and a transfer mechanism 5 are installed on the top of the workbench 1 near the vibrating plate mechanism 2 and the conveying mechanism 3, and a mechanical arm 6 is installed on the top of the workbench 1 on the side of the conveying mechanism 3 and the transfer mechanism 5;

[0025] The vibration plate mechanism 2 includes a bottom plate 21, a vibration plate body 22 and a conveyor belt 23. The bottom plate 21 is mounted on the workbench 1, the vibration plate body 22 is mounted on the bottom plate 21, and the conveyor belt 23 is mounted on the vibration plate.

[0026] The conveying mechanism 3 includes a conveying disc 31 and a transmission belt 32. The conveying disc 31 is installed on the top side wall of the workbench 1, and the transmission belt 32 is installed on the conveying disc 31.

[0027] The gasket taking mechanism 4 comprises a slide rail 41 and a conveyor 42, wherein the slide rail 41 is mounted on the top side wall of the workbench 1, and the conveyor 42 is mounted on the slide rail 41;

[0028] The transfer mechanism 5 includes a transfer plate 51, a feed port 52 and a discharge port 53. The transfer plate 51 is installed on the workbench 1, the feed port 52 is installed on the transfer plate 51 near the vibration plate mechanism 2, and the discharge port 53 is installed on the transfer plate 51 near the gasket taking mechanism 4. The raw material is placed on the vibration plate 22, the vibration plate 22 is started, and the conveyor belt 23 conveys the raw material to one end. At this time, the conveyor 42 on the gasket taking mechanism 4 is operated to push the raw material at one end of the conveyor belt 23 to the feed port 52 on the transfer mechanism 5, and then the raw material enters the transfer plate 51, the transfer plate 51 conveys the raw material to the discharge port 53, the conveying mechanism 3 is started, and the raw material is conveyed to the robot arm 6, the robot arm 6, the robot arm 6 takes the gasket and places it on the fixture, and then places the product The screws are automatically locked by the robot arm 6, and the average completion time for each product is eleven seconds, which saves about seven seconds compared to manual placement, and has higher accuracy; the gasket removal mechanism 4 utilizes the rebound principle of stainless steel material, and adopts wire cutting technology in the needle part of the gasket removal to make a gap in the middle of the needle. When the needle passes through the gasket hole, the gaps on both sides of the needle will shrink and have outward tension, so that the gasket can be firmly fixed and not fall off; when the gasket is placed on the jig, the needle will lower the gasket through the cylinder extension and contraction, and the jig is equipped with a vacuum suction to adsorb the gasket on the jig, and then the transfer arm is placed in the product to start locking the screws; in the actual production process, the device mechanism adopts four workbenches 1, which work in coordination with each other, greatly improving work efficiency, and it is also easier to track when problems occur.

[0029] A plurality of mounting holes 7 are provided on the bottom plate 21 to facilitate the installation of the vibration plate mechanism 2 .

[0030] A support seat 8 is installed at the bottom of the conveyor belt 23 for supporting the conveyor belt 23 .

[0031] The central rotating disk 51 , the feed port 52 and the discharge port 53 are integrally formed components.

[0032] The vibration plate mechanism 2, the conveying mechanism 3, the gasket removal mechanism 4, the transfer mechanism 5 and the mechanical arm 6 are all coated with anti-rust paint to prevent the vibration plate mechanism 2, the conveying mechanism 3, the gasket removal mechanism 4, the transfer mechanism 5 and the mechanical arm 6 from rusting.

[0033] Support rods are installed at the four corners of the bottom of the workbench 1 to support the workbench 1.

[0034] In the present invention, the raw material is placed on the vibration plate 22, the vibration plate 22 is started, and the conveyor belt 23 conveys the raw material to one end. At this time, the conveyor 42 on the gasket mechanism 4 is operated to push the raw material at one end of the conveyor belt 23 to the feed port 52 on the transfer mechanism 5, and then the raw material enters the transfer plate 51, the transfer plate 51 conveys the raw material to the discharge port 53, the conveying mechanism 3 is started, and the raw material is conveyed to the robot arm 6, the robot arm 6, the robot arm 6 takes the gasket and places it on the fixture, and then the robot arm 6 automatically tightens the screws after the product is placed. The average completion time of each product is eleven seconds, which saves about seven seconds compared with manual placement, and Higher precision; the gasket removal mechanism 4 utilizes the rebound principle of stainless steel material, and a wire cutting process is used in the needle part of the gasket removal to make a gap in the middle of the needle. When the needle passes through the gasket hole, the gaps on both sides of the needle will shrink and have outward tension, so that the gasket can be firmly fixed and not fall off; when the gasket is placed on the jig, the needle will lower the gasket through the cylinder extension, and the jig is equipped with a vacuum suction to adsorb the gasket on the jig, and then the transfer arm is placed in the product to start locking the screws; in the actual production process, the device mechanism adopts four workbenches 1, which work in coordination with each other, greatly improving work efficiency, and it is also easier to track when problems occur.

[0035] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vibrating plate for notebook pad feeding, comprising a workbench (1), characterized in that: A vibration plate mechanism (2) and a conveying mechanism (3) are installed on the top of the workbench (1) close to one side; a gasket removal mechanism (4) and a transfer mechanism (5) are installed on the top of the workbench (1) close to the vibration plate mechanism (2) and the conveying mechanism (3); and a mechanical arm (6) is installed on the top of the workbench (1) on the side of the conveying mechanism (3) and the transfer mechanism (5); The vibration plate mechanism (2) comprises a bottom plate (21), a vibration plate body (22) and a conveyor belt (23), wherein the bottom plate (21) is mounted on the workbench (1), the vibration plate body (22) is mounted on the bottom plate (21), and the conveyor belt (23) is mounted on the vibration plate; The conveying mechanism (3) comprises a conveying disc (31) and a transmission belt (32); the conveying disc (31) is mounted on a top side wall of the workbench (1); and the transmission belt (32) is mounted on the conveying disc (31); The gasket taking mechanism (4) comprises a slide rail (41) and a conveyor (42), wherein the slide rail (41) is mounted on the top side wall of the workbench (1), and the conveyor (42) is mounted on the slide rail (41); The transfer mechanism (5) comprises a transfer plate (51), a feed port (52) and a discharge port (53); the transfer plate (51) is mounted on the workbench (1); the feed port (52) is mounted on the transfer plate (51) at a position close to the vibration plate mechanism (2); and the discharge port (53) is mounted on the transfer plate (51) at a position close to the gasket removal mechanism (4).

2. A vibrating plate for notebook pad feeding according to claim 1, characterized in that: The bottom plate (21) is provided with a plurality of mounting holes (7).

3. The vibrating plate for notebook pad feeding according to claim 1, characterized in that: A support seat (8) is installed at the bottom of the conveyor belt (23).

4. The vibrating plate for notebook pad feeding according to claim 1, characterized in that: The central rotating disk (51), the feed port (52) and the discharge port (53) are integrally formed components.

5. The vibrating plate for notebook pad feeding according to claim 1, characterized in that: The vibration plate mechanism (2), the conveying mechanism (3), the gasket taking mechanism (4), the transfer mechanism (5) and the mechanical arm (6) are all coated with anti-rust paint.

6. A vibrating plate for notebook pad feeding according to claim 1, characterized in that: Support rods are installed at the four corners of the bottom of the workbench (1).

Citation Information

Patent Citations

  • Full-automatic gasket and screw discharging all-in-one machine

    CN114074254A

  • Vibrating disc for notebook gasket feeding

    CN212314700U