A film arranging machine and its control system

By designing a sheet discharger and its control system, using rubber rollers and material barrier mechanisms to work together, the efficient transfer of material strips between the material barrier zone and the waiting zone is achieved, which solves the problems of low equipment utilization and energy waste caused by single-piece conveying of material strips in the prior art, and improves the production line capacity and efficiency.

CN114104594BActive Publication Date: 2025-07-08SHENZHEN CHNTOP SCREEN PRINTING MACHINERY
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Patent Information

Application Number
CN202111376292.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-19
Publication Date
2025-07-08
Estimated Expiration
2041-11-19

AI Technical Summary

Technical Problem

In the prior art, since the size of the material sheet is smaller than the width of the conveyor belt in the next process, only one material sheet is conveyed at a time, which reduces the utilization rate of production equipment and energy waste, the efficiency of manual material scattering and scheduling is low, and the production line capacity is insufficient.

Method used

A piece-displacement machine and its control system are designed to drive the movement of the piece through rubber rollers, and combined with the material stopping mechanism and the hoisting mechanism to realize efficient load transfer between the material stopping area and the waiting area. The vacuum suction cup and the synchronous belt drive mechanism are used to improve the accuracy and efficiency of the piece, and the control module coordinates the movement of each mechanism to realize multiple arrangement methods.

Benefits of technology

It improves the arrangement efficiency and accuracy of the tape, increases the production line capacity, reduces costs, avoids the inconsistency of multiple telescopic power mechanisms, and improves the utilization rate of equipment and energy utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of production line equipment. To solve the technical problems of low efficiency and productivity caused by manual material placement and sheet arrangement in the prior art, the present invention provides a sheet arranging machine and its control system. A material blocking mechanism is provided on the frame to divide the sheet arranging machine into a front area and a rear area. The front area includes a material blocking area and a waiting area. A sheet transfer device is arranged at the lower part of the front area. The sheet transfer device moves between the material blocking area and the waiting area. The sheet transfer device is provided with a first lifting mechanism for lifting the sheet. A material placing platform is arranged at the lower part of the front area. The strip-shaped supporting blocks of the material placing platform are located in the waiting area. The material placing platform is provided with a second lifting mechanism, and the second lifting mechanism drives the strip-shaped supporting blocks to lift between the rubber rollers. Through the cooperation between various mechanisms, the sheets in the waiting area can stay, directly flow to the rear area, or flow out in parallel with the next sheet according to needs. Different combinations of multiple sheets can be realized according to actual requirements, improving the efficiency and accuracy and increasing the production line productivity.
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Description

Technical Field

[0001] The present invention relates to the technical field of production line equipment, and particularly relates to a sheet arranging machine and its control system. Background Art

[0002] During the production process, since the size of the sheet is much smaller than the width of the conveyor belt in the next process, transporting only one sheet at a time reduces the utilization rate of the production equipment. Especially for the drying line, the power of the drying furnace is very large, and serious energy waste will be caused if it cannot be fully utilized. The traditional method is to manually arrange the sheets, resulting in low efficiency and low production line capacity. Summary of the Invention

[0003] To solve the technical problems of low efficiency and low production capacity caused by the existing manual sheet arranging, the present invention provides a sheet arranging machine and its control system.

[0004] To achieve the above object, the technical solution of the present invention is realized as follows:

[0005] As an aspect of the present invention, a sheet arranging machine is provided, which includes a frame. A rubber roller for driving the sheet to move in the X direction is installed on the frame. A baffle mechanism for dividing the sheet arranging machine into a front area and a rear area is provided on the frame. The front area includes a baffle area and a waiting area. A sheet transfer device is arranged at the lower part of the front area. The sheet transfer device is used to reciprocate in the Y direction between the baffle area and the waiting area. The sheet transfer device includes a Y-direction driving mechanism. A first lifting mechanism is arranged on the Y-direction driving mechanism. A strip for supporting is arranged on the first lifting mechanism and is parallel to the rubber roller. The first lifting mechanism is used to drive the strip for supporting to lift between the rubber rollers. A sheet placing platform is arranged at the lower part of the front area. The sheet placing platform includes a placing rack. A strip-shaped supporting block parallel to the rubber roller is arranged on the placing rack. The strip-shaped supporting block is located in the waiting area. A second lifting mechanism is arranged under the placing rack. The second lifting mechanism is used to drive the strip-shaped supporting block to lift between the rubber rollers. Through the cooperation of each mechanism, the sheet stays in the baffle area, and the sheet transfer device moves the sheet to the waiting area. The sheets in the waiting area stay according to needs or directly flow to the rear area or flow out in parallel with the next sheet. Compared with manual sheet arranging, the efficiency and accuracy are improved, and the production line capacity is increased.

[0006] Preferably, the second lifting mechanism is a crank-offset structure, which includes a first transmission shaft and a second transmission shaft arranged in parallel, and a connecting rod perpendicular to the first transmission shaft and the second transmission shaft. One end of the connecting rod is respectively hinged to one end of the first rocker and the telescopic rod of the first telescopic power mechanism, and the other end of the connecting rod is hinged to one end of the second rocker; the same-side ends of the first transmission shaft and the second transmission shaft are respectively fixedly connected to the other ends of the first rocker and the second rocker; connection blocks are fixedly connected to both ends of the first transmission shaft and the second transmission shaft, and the connection blocks are fixedly connected to the blanking rack through ear plates. The crank-offset structure can drive the four corners of the blanking rack with only one telescopic power mechanism. This structure has the advantages of high consistency, avoiding the problem of inconsistent acting forces of multiple telescopic power mechanisms, and also reducing costs.

[0007] Preferably, the Y-direction driving mechanism includes a bracket, a bearing plate and a synchronous belt driving mechanism. A guide rail is installed on the bracket, a slider is arranged under the bearing plate, and the bearing plate is connected to the synchronous belt of the synchronous belt driving mechanism; a lifting cylinder is arranged on the bearing plate, and the lifting cylinder constitutes a first lifting mechanism. A support plate is connected to the piston rod of the lifting cylinder, and the support bar is arranged on the support plate.

[0008] Furthermore, vacuum suction cups are also arranged between the support bars in the same column to make the adsorption more reliable.

[0009] Furthermore, the height of the strip-shaped support block on the blanking rack is lower than the height of the support bar on the first lifting mechanism, and the strip-shaped support block and the support bar are made of polyurethane rubber.

[0010] Preferably, the material blocking mechanism includes a transmission rod, which is installed on the machine frame through a bearing seat. One end of the transmission rod is fixedly connected to one end of a push rod, and the other end of the push rod is hinged to the telescopic rod of the second telescopic power mechanism. Stopping members are arranged at intervals on the transmission rod, and the stopping members are distributed on one side corresponding to the material blocking area.

[0011] Furthermore, a feeding sensor is arranged at the feeding port of the film arranging machine, and a deceleration sensor is arranged in front of the material blocking area.

[0012] As another aspect of the present invention, a film arranging machine control system is provided, which includes a control module, a feeding sensor, a deceleration sensor, a rubber roller driving mechanism, a material blocking mechanism, a Y-direction driving mechanism, a first lifting mechanism, and a second lifting mechanism; the feeding sensor and the deceleration sensor are used to detect signals and feedback them to the control module, and the control module is used to control the rubber roller driving mechanism, the material blocking mechanism, the Y-direction driving mechanism, the first lifting mechanism, and the second lifting mechanism. The control system includes the following control methods:

[0013] Step S1, when the feeding sensor detects the feeding of the film piece, the rubber roller conveys the film piece along the X direction;

[0014] In step S2, when the deceleration sensor detects the blank, the control module controls the decelerated rotation of the rubber roller driving mechanism, and at the same time, the control module controls the blanking driving mechanism to perform a blanking action;

[0015] In step S3, the control module controls the first lifting mechanism to perform a rising action;

[0016] In step S4, the control module controls the Y-direction driving mechanism to move the blank to the waiting area;

[0017] In step S5, the control module controls the second lifting mechanism to perform a rising action, and the control module controls the first lifting mechanism to drive and perform a descending action;

[0018] In step S6, the control module controls the Y-direction driving mechanism to move the pallet back to the initial position.

[0019] Furthermore, the sheet arranging machine control system includes two working modes;

[0020] The first working mode:

[0021] The control module controls the second lifting mechanism to maintain the rising state;

[0022] When the next blank enters, the control system executes steps S1 to S3, and then executes step S7;

[0023] In step S7, the control module controls the blanking mechanism to perform a lifting and releasing action,

[0024] In step S8, the control module controls the second lifting mechanism to perform a descending action, the control module controls the first lifting mechanism to perform a descending action, and the rubber roller conveys two blanks in parallel;

[0025] The second working mode:

[0026] In step S61, the control module controls the second lifting mechanism to drive and perform a descending action, and the rubber roller conveys the blank;

[0027] When the next blank enters, the control module controls the blanking mechanism to perform a lifting and releasing action and directly pass through the blanking area;

[0028] When another blank enters, the control system executes steps S1 to S6, and then executes step S61, whereby multiple blanks are arranged in a pyramid shape.

[0029] Furthermore, it further includes a position sensor, and the position sensor is used to detect and feedback a signal to the control module. When the position sensor detects the carrier plate, the control module controls the Y-direction driving mechanism to stop operating

[0030] The beneficial effects brought by implementing the present invention are:

[0031] Through the cooperation among various mechanisms, the blank is stopped in the blank stop area, and the blank transfer device moves the blank to the waiting area. The blanks in the waiting area can stay, directly flow to the rear area, or flow out in parallel with the next blank according to needs. Different combinations of multiple blanks can be achieved according to actual requirements. Compared with manual blank arrangement, the efficiency and accuracy are improved, and the production line capacity is increased. In addition, only one telescopic power mechanism is used for the offset structure to drive the four corners of the unwinding rack. This structure has the advantage of high consistency, avoiding the problem of inconsistent acting forces of multiple telescopic power mechanisms, and also reducing costs. Brief Description of the Drawings

[0032] Figure 1 Overall structure diagram of the sheet arranging machine provided by an embodiment of the present invention;

[0033] Figure 2 Structure diagram of the sheet arranging machine after removing the rubber roller provided by an embodiment of the present invention;

[0034] Figure 3 Blank stop mechanism diagram provided by an embodiment of the present invention;

[0035] Figure 4 Lifting and sheet arranging movement mechanism diagram provided by an embodiment of the present invention;

[0036] Figure 5 Blank lifting and offset mechanism diagram provided by an embodiment of the present invention;

[0037] Figure 6 Offset mechanism diagram provided by an embodiment of the present invention;

[0038] Figure 7 Overall structure diagram of the sheet arranging machine in the lifted state of the lifting mechanism provided by an embodiment of the present invention;

[0039] Figure 8 For Figure 7 Enlarged view of part A;

[0040] Figure 9 Sheet arranging machine control system diagram provided by an embodiment of the present invention;

[0041] Figure 10 Schematic diagram of conveying blanks in the first working mode of the sheet arranging machine control system provided by an embodiment of the present invention;

[0042] Figure 11 Schematic diagram of conveying blanks in the second working mode of the sheet arranging machine control system provided by an embodiment of the present invention.

[0043] In the figure: frame 10; front area 11; material blocking area 111; waiting area 112; rear area 12; material blocking mechanism 20; material sheet transfer device 30; transmission rod 21; bearing seat 22; vertical plate 23; second telescopic power mechanism 25; push rod 26; blocking member 27; support 31; guide rail 32; slider 33; support plate 34; support strip 35; vacuum suction cup 36; bearing plate 37; in-place sensor 38; material discharging platform 40; material discharging rack 41; second lifting mechanism 42; first transmission shaft 421; second transmission shaft 422; first rocker 423; second rocker 424; connecting rod 425; first telescopic power mechanism 426; connecting block 427; ear plate 428; bearing mounting seat 429; strip-shaped support block 43; feeding sensor 51; deceleration sensor 52; rubber roller 60; control module 70; material sheet 80. Detailed implementation manners

[0044] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0045] Refer to Figures 1 to 7 , a sheet arranging machine, including a frame 10, on which a rubber roller 60 for driving a material sheet 80 to move along the X direction is installed, and a material blocking mechanism 20 for dividing the sheet arranging machine into a front area 11 and a rear area 12 is arranged on the frame 10. The front area 11 includes a material blocking area 111 and a waiting area 112.

[0046] A material sheet transfer device 30 is arranged at the lower part of the front area 11. The material sheet transfer device 30 reciprocates along the Y direction between the material blocking area 111 and the waiting area 112. The material sheet transfer device 30 includes a Y-direction driving mechanism, on which a first lifting mechanism is arranged, and a support strip 35 parallel to the rubber roller 60 is arranged on the first lifting mechanism. The first lifting mechanism is used to drive the support strip 35 to lift between the rubber rollers 60.

[0047] A material discharging platform 40 is arranged at the lower part of the front area 11. The material discharging platform 40 includes a material discharging rack 41, on which a strip-shaped support block 43 parallel to the rubber roller 60 is arranged. The strip-shaped support block 43 is located in the waiting area 112. A second lifting mechanism 42 is arranged under the material discharging rack 41. The second lifting mechanism 42 is used to drive the strip-shaped support block 43 to lift between the rubber rollers 60.

[0048] When the sheet transfer device 30 moves the sheet 80 to the waiting area 112, the sheet placing platform 40 rises driven by the second jacking mechanism 42, the first jacking mechanism descends, and the second jacking mechanism 42 takes over the lifting of the sheet 80 to prevent the sheet 80 from being removed by the rubber roller 60; when it is necessary to move the sheet 80 to the rear area 12, the second jacking mechanism 42 of the sheet placing platform 40 descends, the sheet 80 falls onto the rubber roller 60, and the rubber roller 60 drives the sheet 80 to move towards the rear area 12.

[0049] When the sheet 80 does not need to be placed in the waiting area 112, the material blocking mechanism 20 releases it, allowing the sheet 80 to directly enter the rear area 12.

[0050] Through the cooperation between the various mechanisms, the sheet stays in the material blocking area 111, and the sheet transfer device 30 moves the sheet to the waiting area 112. The sheets in the waiting area 112 stay or directly flow to the rear area 12 according to needs or flow out in parallel with the next sheet. Compared with manual sheet arrangement, the efficiency and accuracy are improved, and the production line capacity is increased.

[0051] Preferably, the support bar 35 and the strip-shaped support block 43 are made of urethane rubber. Urethane rubber has characteristics such as buffering, noise reduction, shock absorption, wear resistance, and high temperature resistance, and is durable and suitable for the surface protection treatment of equipment in strong acid and strong alkali working environments.

[0052] The height of the strip-shaped support block 43 on the sheet placing rack 41 is lower than the height of the support bar 35 on the first jacking mechanism. Specifically, the strip-shaped support block 43 is 10 to 15 mm lower than the support bar 35.

[0053] In an embodiment of the present invention, as Figure 5 and Figure 6 shown, the second jacking mechanism 42 is a crank-rocker structure, including a first transmission shaft 421 and a second transmission shaft 422 arranged in parallel, and a connecting rod 425 perpendicular to the first transmission shaft 421 and the second transmission shaft 422. One end of the connecting rod 425 is respectively hinged to one end of the first rocker 423 and the telescopic rod of the first telescopic power mechanism 426, and the other end of the connecting rod 425 is hinged to one end of the second rocker 424;

[0054] The first transmission shaft 421 and the second transmission shaft 422 are respectively installed on the frame 10 through bearing mounting seats 429, and the same-side ends of the first transmission shaft 421 and the second transmission shaft 422 are respectively fixedly connected to the other ends of the first rocker 423 and the second rocker 424;

[0055] Fixed connection blocks 427 are respectively provided at both ends of the first transmission shaft 421 and the second transmission shaft 422, and the connection blocks 427 are fixedly connected to the sheet placing rack 41 through ear plates 428.

[0056] The first telescopic power mechanism 426 can be a cylinder, an electric cylinder or a through-type stepping motor, and is preferably a cylinder.

[0057] The offset structure can drive the four corners of the material rack 41 with only one telescopic power mechanism. This structure has the advantage of high consistency, avoiding the problem of uncoordinated forces of multiple telescopic power mechanisms, and also reducing costs.

[0058] In an embodiment of the present invention, as Figure 4 shown, the Y-direction driving mechanism includes a bracket 31, a bearing plate 37 and a synchronous belt driving mechanism. A guide rail 32 is installed on the bracket 31. A slider 33 is arranged under the bearing plate 37. The bearing plate 37 is connected to the synchronous belt of the synchronous belt driving mechanism;

[0059] A lifting cylinder (not shown in the figure) is arranged on the bearing plate 37. A support plate 34 is connected to the piston rod of the lifting cylinder. A support bar 35 is arranged on the support plate 34.

[0060] The lifting cylinder constitutes the first lifting mechanism, and finally drives the support bar 35 to lift between the rubber rollers 60 through the lifting cylinder. As Figure 7 and Figure 8 shown, in the raised state, the support bar 35 is higher than the rubber roller 60, and the support bar 35 holds up the material sheet 80 so that the material sheet 80 is not affected by the rotation of the rubber roller 60.

[0061] Furthermore, vacuum suckers 36 are also arranged between the support bars 35 in the same column.

[0062] In an embodiment of the present invention, as Figure 3 shown, the material blocking mechanism 20 includes a transmission rod 21. The transmission rod 21 is installed on the machine frame 10 through a bearing seat 22. In order to facilitate installation and have a certain height between the transmission rod 21 and the rubber roller 60, the bearing seat 22 is installed on the machine frame 10 through a vertical plate 23. One end of the transmission rod 21 is fixedly connected to one end of a push rod 26. The other end of the push rod 26 is hinged to the telescopic rod of the second telescopic power mechanism 25. Stopping members 27 are arranged at intervals on the transmission rod 21.

[0063] The second telescopic power mechanism 25 can be a cylinder, an electric cylinder or a through-type stepping motor, preferably a cylinder.

[0064] Preferably, the stopping member 27 is located on the side corresponding to the material blocking area 111, so that the corresponding side of the waiting area 112 is in a normally open state. The normally open state is a high-frequency use scenario, and there is no need to frequently start the material blocking mechanism 20.

[0065] A feeding sensor is arranged at the feeding port of the sheet arranging machine, and a deceleration sensor is arranged in front of the material blocking area 111.

[0066] Sensors are arranged at the feeding port, discharging port and release port of the material blocking mechanism 20 of the sheet arranging machine, preferably photoelectric sensors, which are respectively used for detecting the material sheet 80 at different positions. The sensors feed back the status signals to the control system.

[0067] Basic working principle:

[0068] 1. When the first sheet enters the sheet arranging machine from the previous process and passes through the feeding sensor 51, the rubber roller 60 conveys the first sheet to the material blocking area 111;

[0069] 2. There is a deceleration sensor 52 in front of the material blocking mechanism 20. When the first sheet is detected, the rubber roller 60 automatically decelerates, and the material blocking mechanism 20 generates a retracting action to achieve material blocking;

[0070] 3. The first lifting mechanism lifts the first sheet and adsorbs it with the vacuum chuck 36. The Y-direction moving mechanism moves the first sheet to the waiting area 112. At this time, the discharging platform 40 in the waiting area 112 acts, and the second lifting mechanism 42 rises;

[0071] 4. After the first sheet moves to the waiting area 112, the vacuum of the vacuum chuck 36 is broken, and at the same time, the first lifting mechanism descends, so that the first sheet falls onto the discharging platform 40, and the sheet transfer device 30 returns to its original position;

[0072] 5. If only two sheets are to be arranged, before the second sheet is conveyed to the material blocking position and is detected, the rubber roller 60 automatically decelerates, and the material blocking mechanism 20 generates a retracting action to achieve material blocking;

[0073] 6. After the second sheet is blocked, the material blocking mechanism 20 lifts, and at the same time, the second lifting mechanism 42 in the waiting area 112 descends;

[0074] 7. The rubber roller 60 acts to output the first sheet and the second sheet in parallel at the same time.

[0075] Refer to Figure 8 , the present invention provides a control system for a sheet arranging machine, including a control module 70, a feeding sensor 51, a deceleration sensor 52, a rubber roller driving mechanism, a material blocking driving mechanism, a Y-direction driving mechanism, a first lifting mechanism, and a second lifting mechanism 42; the rubber roller driving mechanism is used to drive the rubber roller 60 to rotate, and the material blocking driving mechanism is used to drive the blocking member 27 on the material blocking mechanism 20 to lift and release and fall to block the material; the control module 70 can be a single-chip microcomputer or a PLC, and is used to receive detection signals and issue control signals, and finally control the coordinated work of each mechanism.

[0076] The feeding sensor 51 and the deceleration sensor 52 are used to detect signals and feedback them to the control module 70. The control module 70 is used to control the rubber roller driving mechanism, the material blocking driving mechanism, the Y-direction driving mechanism, the first lifting mechanism, and the second lifting mechanism 42. The control system includes the following control methods:

[0077] Step S1, the feeding sensor 51 detects the feeding of the sheet 80, and the rubber roller 60 conveys the sheet 80 along the X direction;

[0078] Step S2, when the deceleration sensor 52 detects the sheet 80, the control module 70 controls the decelerated rotation of the rubber roller driving mechanism, and at the same time the control module 70 controls the material blocking driving mechanism to perform a material blocking action;

[0079] Step S3, the control module 70 controls the first lifting mechanism to perform a rising action;

[0080] Step S4, the control module 70 controls the Y-direction driving mechanism to move the sheet 80 to the waiting area 112;

[0081] Step S5, the control module 70 controls the second lifting mechanism 42 to perform a rising action, and the control module 70 controls the first lifting mechanism to drive and perform a descending action;

[0082] Step S6, the control module 70 controls the Y-direction driving mechanism to move the pallet 34 back to the initial position of the material blocking area 111.

[0083] Furthermore, the control system includes two working modes.

[0084] The first working mode:

[0085] The control module 70 controls the second lifting mechanism 42 to maintain the rising state;

[0086] When the next sheet 80 enters, the control system executes the steps S1 to S3, and then executes step S7;

[0087] Step S7, the control module 70 controls the material blocking driving mechanism to perform a lifting and releasing action,

[0088] Step S8, the control module 70 controls the second lifting mechanism 42 to perform a descending action, the control module 70 controls the first lifting mechanism to perform a descending action, and the rubber roller 60 conveys two sheets 80 in parallel.

[0089] As Figure 10 shown, through the first working mode, parallel conveying of the sheet 80 can be achieved.

[0090] The second working mode:

[0091] Step S61, the control module 70 controls the second lifting mechanism 42 to perform a descending action, and the rubber roller 60 conveys the sheet 80;

[0092] When the next sheet enters, the control module 70 controls the material blocking mechanism 20 to perform a lifting and releasing action and directly pass through the material blocking area 111;

[0093] When another sheet enters, the control system executes the steps S1 to S6, and then executes step S61, as Figure 11As shown, multiple stock sheets 80 are thus arranged in a triangular pattern. The triangular pattern can evenly and reasonably utilize the heat source in the dryer. If the dryer is fully covered with stock sheets 80, it may result in a low temperature due to excessive heat absorption caused by overcrowding of the stock sheets. If the stock sheets 80 are only located on one side, it may lead to a problem where one side has a low temperature and the other side has a high temperature. The triangular arrangement can prevent these two situations from occurring and is conducive to the overall temperature balance.

[0094] Through the first working mode and the second working mode, different combinations of multiple stock sheets can be achieved according to actual requirements. Only the control program needs to be changed, without making physical changes to the equipment, which has the characteristics of flexibility and intelligence.

[0095] Furthermore, it also includes a position sensor 38. The position sensor 38 is used to detect signals and feedback them to the control module 70. When the position sensor 38 detects the carrier plate 37, the control module 70 controls the Y-direction driving mechanism to stop operating.

[0096] The stock sheets flowing out from the previous process are arranged into two, three or more sheets by the sheet arranging machine. The final number of arranged sheets is determined according to the product size, with a minimum of two sheets. After arrangement, it enters the next drying process. Through sheet arrangement, the utilization rate of the drying line can be improved, the energy consumption of the drying furnace can be reduced, and the production capacity of the production line can be increased.

[0097] The beneficial effects brought by implementing the present invention are as follows:

[0098] Through the cooperation between various mechanisms, the stock sheets stay in the material blocking area, and the stock sheet transfer device moves the stock sheets to the waiting area. The stock sheets in the waiting area can stay according to needs or directly flow to the back area or flow out in parallel with the next stock sheet. Different combinations of multiple stock sheets can be achieved according to actual requirements. Compared with manual sheet arrangement, the efficiency and accuracy are improved, and the production capacity of the production line is increased. In addition, the offset structure can drive the four corners of the material discharging rack with only one telescopic power mechanism. This structure has the advantage of high consistency, avoids the problem of inconsistent acting forces of multiple telescopic power mechanisms, and also reduces costs.

[0099] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A sheet arranging machine, comprising a frame, and a rubber roller for driving a sheet to move in the X direction is installed on the frame, characterized in that, A material blocking mechanism that divides the film arranging machine into a front area and a rear area is provided on the frame. The front area includes a material blocking area and a waiting area; A sheet transfer device is provided at the lower part of the front area. The sheet transfer device is used to reciprocate in the Y direction between the material blocking area and the waiting area. The sheet transfer device includes a Y-direction driving mechanism. A first lifting mechanism is provided on the Y-direction driving mechanism. A strip is provided on the first lifting mechanism parallel to the rubber roller. The first lifting mechanism is used to drive the strip to lift between the rubber rollers; A material placing platform is provided at the lower part of the front area. The material placing platform includes a material placing frame. A strip-shaped supporting block parallel to the rubber roller is provided on the material placing frame. The strip-shaped supporting block is located in the waiting area. A second lifting mechanism is provided under the material placing frame. The second lifting mechanism is used to drive the strip-shaped supporting block to lift between the rubber rollers. The material blocking mechanism includes a transmission rod. The transmission rod is installed on the frame through a bearing seat. One end of the transmission rod is fixedly connected to one end of a push rod. The other end of the push rod is hinged to the telescopic rod of a second telescopic power mechanism. A plurality of material blocking members are arranged at intervals on the transmission rod. The material blocking members are distributed on one side corresponding to the material blocking area.

2. The sheet arranging machine according to claim 1, characterized in that, The second lifting mechanism is a crank-rocker structure, including a first transmission shaft and a second transmission shaft arranged in parallel, and a connecting rod perpendicular to the first transmission shaft and the second transmission shaft. One end of the connecting rod is respectively hinged to one end of a first rocker and the telescopic rod of a first telescopic power mechanism. The other end of the connecting rod is hinged to one end of a second rocker; The same-side ends of the first transmission shaft and the second transmission shaft are respectively fixedly connected to the other ends of the first rocker and the second rocker; Connecting blocks are respectively fixedly connected to both ends of the first transmission shaft and the second transmission shaft. The connecting blocks are fixedly connected to the material placing frame through ear plates.

3. The aligning machine according to claim 1, wherein The Y-direction driving mechanism includes a bracket, a bearing plate and a synchronous belt driving mechanism. A guide rail is installed on the bracket. A slider is provided under the bearing plate. The bearing plate is connected to the synchronous belt of the synchronous belt driving mechanism; A lifting cylinder is provided on the bearing plate. The lifting cylinder constitutes a first lifting mechanism. A supporting plate is connected to the piston rod of the lifting cylinder. The strip is provided on the supporting plate.

4. The rowing machine according to claim 3, characterized in that, Vacuum suction cups are also provided between the strips in the same column.

5. A film arranging machine according to claim 1, characterized in that, The height of the strip-shaped supporting block on the material placing frame is lower than the height of the strip on the first lifting mechanism. The strip-shaped supporting block and the strip are made of Urethane Rubber.

6. A film arranging machine according to claim 1, characterized in that, An inlet sensor is provided at the inlet of the film arranging machine. A deceleration sensor is provided in front of the material blocking area.

7. A film arranging machine control system, characterized in that, A film arranging machine according to claim 3, including a control module, an inlet sensor, a deceleration sensor, a rubber roller driving mechanism, a material blocking mechanism, a Y-direction driving mechanism, a first lifting mechanism, a second lifting mechanism; The inlet sensor and the deceleration sensor are used to detect signals and feedback them to the control module. The control module is used to control the rubber roller driving mechanism, the material blocking mechanism, the Y-direction driving mechanism, the first lifting mechanism, and the second lifting mechanism. The control system includes the following control methods: Step S1, when the inlet sensor detects the feeding of the sheet, the rubber roller conveys the sheet in the X direction; Step S2: When the deceleration sensor detects the sheet, the control module controls the rubber roller drive mechanism to rotate at a reduced speed, and at the same time, the control module controls the material blocking drive mechanism to perform a material blocking action; Step S3: The control module controls the first lifting mechanism to perform a rising action; Step S4: The control module controls the Y-direction drive mechanism to move the sheet to the waiting area; Step S5: The control module controls the second lifting mechanism to perform a rising action, and the control module controls the first lifting mechanism to drive and perform a descending action; Step S6: The control module controls the Y-direction drive mechanism to move the pallet back to the initial position.

8. A sheet arranging machine control system according to claim 7, characterized in that, The sheet arranging machine control system includes two working modes; The first working mode: The control module controls the second lifting mechanism to maintain the rising state; When the next sheet enters, the control system executes Steps S1 to S3, and then executes Step S7; Step S7: The control module controls the material blocking mechanism to perform a lifting and releasing action, Step S8: The control module controls the second lifting mechanism to perform a descending action, the control module controls the first lifting mechanism to perform a descending action, and the rubber roller conveys two sheets in parallel; The second working mode: Step S61: The control module controls the second lifting mechanism to drive and perform a descending action, and the rubber roller conveys the sheet; When the next sheet enters, the control module controls the material blocking mechanism to perform a lifting and releasing action and directly pass through the material blocking area; When another sheet enters, the control system executes Steps S1 to S6, and then executes Step S61, whereby multiple sheets are arranged in a triangular pattern.

9. A film arranging machine control system according to any one of claims 7 or 8, characterized in that, It further includes a position sensor, and the position sensor is used to detect signals and feedback them to the control module. When the position sensor detects the carrier plate, the control module controls the Y-direction drive mechanism to stop operating.

Citation Information

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